Plasma Cutting Products - maquinadeocasion.es

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Plasma Cutting Productsfor each task the optimum system

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Pioneers in Plasma Cutting since 1959

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Plasma Cutting Technology for each Cutting Task

Kjellberg Finsterwalde – a company with long tradition – offers a wide range of products for CNC-guidedand manual plasma cutting that fit different demands and requirements. With products made in Germanyusers obtain not only state-of-the-art equipment but also the latest plasma cutting technology.

3D-Plasma Contour Cut2D-Plasma

MarkingUnderwater Plasma Hand plasma

Precise and Efficient Plasma Cutting with HiFocus

The modern high-precision plasma cutting systemsof the HiFocus series stands for plasma cutting at thehighest level. With a current range from 10 A to 440Athe HiFocus series cover a cutting range between0.5 mm and 120 mm.

In addition to straight, contour and bevel cuts up to50°, the plasma cutting systems HiFocus 130,HiFocus 161i, HiFocus 280i, HiFocus 360i andHiFocus 440i can also used for marking, notchingand punching.

For frequently changing cutting tasks, like cuttingdifferent materials or a wide range of materialthicknesses, the plasma cutting systems HiFocus280i, HiFocus 360i and HiFocus 440i are the perfectsolution for dry plasma cutting as well as forunderwater plasma cutting.

HiFocus systems can be used in combination with allCNC-guiding and robot systems in the market.

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Precision in Detail

Today Contour Cut – the further developed HiFocus technology for cutting precise contours in mild steel –defines the state of the art. Contour Cut is standard in new HiFocus 130 to HiFocus 440i systems.Customers who already use one of the HiFocus systems can also upgrade their systems to Contour Cutafter retrofitting.

This patented plasma cutting technologyprovides a perfect cut quality:

Holes of cut qualities ranging between 2 and 4according to the standard DIN EN ISO 9013

Highest cut quality and contour accuracy

Reduced angular deviations and improvedquality of cut surfaces

Very high repeatability and dimensionaccuracy

High productivity at low cost

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Range of Application

80 A

160 A

280 A

360 A

10 20 30 40 50 60 70 80 90 100 110 120

Max.Cuttingcurrent

130 A

440 A

Material thickness in mm

MaximumCutting range

1) Piercing1)2)Recommended

cutting range1)

HiFocus 280i

HiFocus 130

HiFocus 161i

HiFocus 360iHiFocus 440i

HiFocus 80i

Stainless steel

Mild steel

1) 2)These data depending on the materials to be cut and their compositions. Attend piercing technology!!

Technical Data

Mains voltage

Fuse, slow

Connected load

Cutting current rangeat 100 % d. c.

Marking current

Dimensions(L x W x H)

Weight

Plasma gases

Marking gas

Swirl gases

3)

25 A

17 kVA

10 - 80 A

-

970 x 510x 970 mm

161 kg

O , N

-

O , N , Air, F5*

2 2

2 2

50 A

32 kVA

20 - 130 A

16 A

960 x 540x 1050 mm

251 kg

O , Ar, H , N

Ar

O , N , Air, F5*

2 2 2

2 2

50 A

28 kVA

10 - 160 A

5 - 25 A

985 x 570x 1140 mm

206 kg

O , Ar, H , N

Ar

O , N , Air, F5*

2 2 2

2 2

100 A

67 kVA

10 - 280 A

5 - 50 A

505 kg

O , Ar, H , F5*

Ar

O , N , Air

2 2

2 2

125 A

87 kVA

10 - 360 A

5 - 50 A

517 kg

O , Ar, H , F5*

Ar

O , N , Air

2 2

2 2

200 A

127 kVA

10 - 440 A

5 - 50 A

589 kg

O , Ar, H , F5*

Ar

O , N , Air

2 2

2 2

HiFocus 80i HiFocus 161i HiFocus 280i HiFocus 360i HiFocus 440i

1030 x 680 x 1450 mm

3~, 400 V, 50 Hz

HiFocus 130Power Source

3)Other voltages and frequencies on request. *) Forming gas F5 (95 % N /5 % H )2 2

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Automatic Plasma Gas Unit

The optimum gas mixture and the volume flow play an essential role in order to achieve a high cut quality.Kjellberg Finsterwalde offers a flow-controlled plasma gas control unit for the automatic adjustment ofplasma and swirl gases – the FlowControl.

It controls the volume flow and the timing of thedifferent process gases and guarantees optimumand reproducible gas mixtures by:

Reliable adjustment of the gas parametersdue to microprocessor control and monitoring

Balance of pressure fluctuations

Safe dosage even of smallest amounts of gas

Avoiding operating errors

The settings for different materials and material thicknessescan be accessed and used from the factory-adjusted cutting database. Specific or modified data can besaved in a special customer database. The FlowControl can also be installed in existing guiding systemswithout database capabilities.

FlowControl can be used for HiFocus systems from HiFocus 130 to HiFocus 440i – also for marking tasks.It can be controlled by a serial interface.

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Automatic Torch Changing Unit

The automatic torch changing unit ATChangerallows the automated change of plasma torchheads. It is based on the quick-change systemused for Kjellberg plasma torches. Theadvantages of theATChanger are:

Almost automatically controlled cuttingsystem

Increasing of productivity due to reduceddowntimes

The system can be equipped with up to 8 torchheads with consumables for constant cuttingtasks or with consumables for different cuttingtasks

Quick change between highest cutting outputand finest marking possible

The ATChanger can be i– also as retrofit.

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nstalled in 2D and 3Dguiding systems

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Cutting 160 mm with FineFocus

The robust systems of the FineFocus series offer a high performance even under extreme conditions.Good cut qualities can be achieved even under heavy load. In addition to the use of technical gases forhigh quality, it is also possible to cut with air.

The FineFocus 800 is the most powerful systemof this series. Two of them connected in parallelmake the FineFocus 1600 which achieveshighest cutting performance. Furthermore, boththe FineFocus 800 and the FineFocus 1600 canbe used for underwater plasma cutting.

Due to their attractive price-performance ratio,the FineFocus systems are ideally suited for allmetal-working industries, e.g. steel and metalconstruction, shipbuilding or metal servicecentres.

Fields of Application

Max.Cuttingcurrent


Recommendedcutting range

1)


1) Piercing1)3)

10 50 100 160

FineFocus 800 Underwater Plasma

FineFocus 450 Dry Plasma

FineFocus 1600 Underwater Plasma2)

FineFocus 1600 Dry Plasma2)



300 A

300 A

130 A

600 A3)

600 A

200 A

1)

2)

3)

Two Plasma systems FineFocus 800 parallel connected.Attend piercing technology!

These data depending on the materials to be cut and their compositions.

Technical Data

Mains voltage

Fuse, slow

Connected load

Cutting current rangeat 100 % d. c.


Weight

Plasma gases

Swirl gases

4)

50 A

34 kVA

40 - 100 A(130 A at 75% d.c.)

1025 x 711x 970 mm

251 kg

O , Air, Ar, H , N

Air, N

2 2 2

2

100 A

60 kVA

40 - 200 A

980 x 644x 1320 mm

370 kg

O , Air, Ar, H

Air, N

2 2

2

125 A

83 kVA

80 - 300 A

1370 x 870x 1505 mm

556 kg

O , Air, Ar, H

Air, N

2 2

2

160 A

100 kVA

80 - 300 A

1370 x 870x 1505 mm

564 kg

O , Air, Ar, H , N

Air, N

2 2 2

2

2 x 160 A

2 x 100 kVA

160 - 600 A

2 x 1370x 870 x 1505 mm

2 x 564 kg

Ar, H

-

2

3~, 400 V, 50 Hz

FineFocus 450 FineFocus 600 FineFocus 800 FineFocus 800UWP

5)

FineFocus 1600Power Source

4) 5)Other voltages and frequencies on request. UWP - Underwater plasma cutting

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Plasma Cutting with Robots

Today robot-guided plasma cutting technique is mainly used for processing three-dimensional work-pieces, in particular in the automotive industry and its suppliers as well as in the shipyard, container andpipe construction industry.

All systems of the HiFocus series and the FineFocus 800 can be used in combination with all robotsystems in the market.

Robot-guided plasma cutting meets the main demands of industry and craft and, therefore, has thefollowing advantages:

Cost-efficient cutting

Simple programming

High cutting speeds

High cut quality without any rework required

High flexibility of use

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Compared to other cutting methods, plasma cutting with robots offers the following possibilities:

Cutting of diverse types of work-pieces

Structural components for vehicles

Hollow profiles, open and closed profiles as well as bulb flat profiles

Dished bottoms

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Pipes and containers

A Torch for Every Task

For all plasma cutting systems, we offer plasma torches that can be used in combination with robots, someeven in several versions: straight version, with 60° or 90° angled torch head or with quick-change head.Kjellberg plasma torches can be used for bevel cutting up to 50°, with special torches up to 60°.

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Well-Proven Technology is the Basis of the PA-S Series

The PA-S series is based on conventional step-switched power sources which are ideally suited forautomated cutting tasks with machine torches in combination with 2D guiding systems and 3D robots, butalso for manual use with hand torches.

Hand torches as well as machine torches can quickly be retooled for plasma gouging. Plasma gouging isideally suited to remove seam defects as well as to prepare back-welding processes.

We offer straight standard torches and specialtorches with short shafts as well as torches with a60° or 90° angled torch head. Further advantagesare:

Good quality of both cut surfaces

High lifetime of consumables due to directliquid cooling

It is possible to perform contour and straight cutsas well as bevel cuts up to 60° and interruptedcuts in all 2D and 3D positions.

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A wide range of accessories is available for thehand torches which make it easy to performmany diverse cutting tasks.


70 A

240 A

10 20 30 40 50 60 70Max.

Cuttingcurrent

PA-S70 W

1)These data depending on the materials to be cut and their compositions. Attend piercing technology!!

2)

130 A

Materialthickness in mm

PA-S45 W


1) Piercing1)2)Maximum

Cutting range1)

PA-S25 W

Technical Data

Mains voltage

Fuse, slow

Connected load

Cutting current

Dimensions (L x W x H)

Weight

Plasma gases

3)

3)Other voltages and frequencies on request.

32 A

21 kVA

25 A at 100% d. c.45 A at 100% d. c.70 A at 75% d. c.

920 x 630 x 960 mm

168 kg

Air (O , Ar, H )2 2

63 A

38 kVA


1040 x 710 x 990 mm

240 kg

Air (O , Ar, H )2 2

125 A

75 kVA


1380 x 870 x 1080 mm

460 kg

Air, Ar/H -mixture2

PA-S25 W PA-S45 W PA-S70 W

3~, 400 V, 50 Hz

Power Source

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CutFire 100i – Inverter Technology for the Professionals in Metal Construction

For simple automated cutting tasks at lowinvestment costs Kjellberg Finsterwalde offersthe easy-to-use plasma cutting inverterCutFire 100i.

It can be used in combination with CNC guidingsystems and other automatic guiding systems toperform straight and contour cuts. The machinetorch Flash 100 can be used for so-called flyingcutting start and for hole cutting; a reference edgeis not necessary.

Typical fields of application are in the metal-working industry and many other workshops,production plants and industrial enterprises.

This flexible and powerful power source isespecially suited for the cost-efficient cutting ofthin sheets, preferably on mild steel. It workscost-saving and safe due to:

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Using air as plasma gas

Low costs for consumables

Safe high-voltage ignition


1 10 20



1)

Piercing1)2)

Maximumcutting range

1)

100 A

Max. Cuttingcurrent

CutFire 100i

1)These data depending on the materials to be cut and their compositions. Attend piercing technology!

2)

Technical Data

Mains voltage

Fuse, slow

Connected load

Cutting current range


Weight

Plasma gases

3~ 400 V, 50 Hz

25 A

16.6 kVA

20 - 100 A at 100% d. c.

710 x 280 x 590 mm

50 kg

Air

CutFire 100iPower Source

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FineMarker – A Separate Plasma Marking Unit

The FineMarker is a separate unit for marking, notching and punching tasks on unalloyed steels, stainlesssteels and semi-finished products, e.g. sheets, pipes, profiles, circuit boards etc. It is well suited tosupplement existing oxy-fuel or plasma cutting systems and can be controlled from the guiding system viainterface.

The FineMarker makes it possible to mark components with simple annealing colours or deep notchesand punches. Penetration depth and line width are determined by marking current, speed and the chosenmarking gas.

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Plasma marking saves work steps andreduces related costs:

Components can be marked permanently ortemporarily

Marking and labelling for further processingcan be created

Technical Data

1)Other voltages and frequencies on request.

Mains voltage

Fuse, slow

Connected load

Marking current


Weight

Marking gas

1)3~ 400 V, 50 Hz

10 A

5.2 kVA

4 - 25 A

710 x 400 x 440 mm

30 kg

Ar

FineMarkerPower Source

Height Control Units Make the Cutting Process Safe

It is crucial for a safe cutting process and the quality of thecutting results to keep a constant distance between torch andwork-piece and to lift the torch during piercing.

In addition to the simple, cost-efficient height control unit forsimple cutting applications, Kjellberg Finsterwalde offers otherheight control units which also include a database-supportedand bus-compatible, fully automated control unit for highestdemands regarding automated cutting processes.

It is possible to update existing cutting machines by retrofitting aheight control unit.

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CUTi – Manual Plasma Cutting Inverters

The CUTi series are powerful lightweights of high reliability for the flexible and mobile use at constructionsites and in workshops. They are suitable for environments with increased hazard of electric shock. Theycan be used for straight, bevel, and contour cuts in all positions. A wide range of accessories guaranteessimple and diverse handling possibilities.

The CUTi 35C takes a special position. It has an internal compressor and can, therefore, be operatedwithout external compressed air supply for cutting a max. material thickness of 6 mm. With compressed airsupply cutting of material thicknesses of up to 10 mm is possible. Having a weight of only 12.5 kg, the CUTi35C can easily be transported by means of a shoulder strap.


1)These data depending on the materials to be cut and their compositions.

40 A

70 A

Max.Cuttingcurrent


1)

90 A

10 20 30 40 50

CUTi 40

CUTi 70



1)

CUTi 90

CUTi 120120 A

CUTi 35C

35 A

Technical Data

2)With external air supply.

Mains voltage

Fuse, slow

Connected load

Cutting current range

Duty cycle


Weight

Plasma and cooling gas

230 V

16 A

3.3 kVA / 4.8 kVA

12 - 25 A (35 A )

20 A at 100%25 A at 35%35 A at 25%

550 x 150x 245 mm

12.5 kg

Air

2)

2)

230 V

16 A (32 A CEE)

6.5 kVA

15 - 40 A

25 A at 100%32 A at 60%40 A at 40%

460 x 180x 220 mm

11.5 kg

Air

400 V

16 A

11.1 kVA

26 - 70 A

50 A at 100%60 A at 60%70 A at 35%

470 x 180x 250 mm

16.4

Air

400 V

25 A

15 kVA

26 - 90 A

55 A at 100%74 A at 60%90 A at 40%

470 x 180x 270 mm

17 kg

Air

400 V

32 A

16,7 kVA

25 - 120 A

80 A at 100%95 A at 60%

120 A at 35%

610 x 230x 410 mm

28.7 kg

Air

CUTi 35CPower Source CUTi 40 CUTi 70 CUTi 90 CUTi 120

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Tradition gives an Enterprise Identity, Character and Profile

1922 Foundation of Kjellberg Elektro-Maschinen GmbH

1934 First welding technique from Finsterwalde

1936 Kjellberg is Europe's biggest manufacturer of arc welding technique

1941 Kjellberg is the world's biggest manufacturer of arc welding technique with 5,000 employees

1959 of Kjellberg Finsterwalde plasma technology

1962 First use of an industrial plasma cutting system with 50 kW ready for series production

in cooperation with the institute “Manfred vonArdenne” in Dresden

1970 For the first time ever for plasma cutting

1975 Kjellberg systems conquer the Japanese shipbuilding industry

1980 Beginning of the

1988 primary-switched – the plasma cutting system PA-12 I

1991 Innovative new developments in our product range and a new distribution system are thebasis for the company's reorganisation

1995 increase the lifetime for plasma cutting with oxygen

1998 Introduction of the for fine focus plasma cutting

2000 – a new technology with laser-like cut quality – conquers the market

2002 The very first flow-controlled automatic plasma gas supply unit worldwide is a big steptowards a new dimension of quality and reproducibility of plasma cuts

2006 HiFocus 80i/160i/280i/360i make up the first complete series with primary-switched invertertechnology

2007 Introduction of new generation of consumables

2008 Incomparable flexibility with the new HiFocus 440i – at present the most powerful high-precision plasma cutting system worldwide

2010 Development of the PerCut 440/450 andPerCut 200/210 with new consumables

2011 Introduction of the new plasma cutting technology

Year of birth

Patent for fine focus plasma cutting

air is used as carrying gas

underwater plasma cutting technology

First inverter

Consumables of the XL-Life system

swirl gas technology

HiFocus

YellowXLife

new generation of plasma torches

Contour Cut

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Customer and Application centre - Europe's latest and biggest Plasma Centre

Our products represent a high level of quality and reliability. We reserve the right to change the design and/or technical specificationsduring the series fabrication. Claims of any kind cannot be derived from this brochure.

Kjellberg plasma cutting systems are CE-conform and correspond with the valid guidelines and legislation of the European Union.They are developed and fabricated on the basis of following standards and regulations: EN 60974 (VDE 0544). All plasma cuttingsystems are labelled with the S sign and are therefore applicable to environments with increased hazard of electric shock.The fabrication takes place according to DIN EN ISO 9001. The in-house quality assurance comprises piece and cuttingperformance tests documented by test certificates.

Kjellberg Finsterwalde Plasma und Maschinen GmbHGermany D - 03238 Finsterwalde Leipziger Str. 82

Tel.: +49 3531 500-0 Fax: +49 3531 500-227E-Mail: [email protected]

Internet: www.kjellberg.deCopyright 2012

Kjellberg Finsterwalde Plasma und Maschinen GmbHAll rights reserved.

12-01-07

, , , YellowXLife,HiFocus, PGC, PerCut and Contour Cut are trademarks ofthe Kjellberg Foundation / Kjellberg Finsterwalde and maybe registered in Germany and/or other countries.

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Plasma Products Made in Germany

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Plasma Cutting Products - maquinadeocasion.es