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Distributor PlaybookA Guide to Actuation Opportunities in Conveyor Systems
ITT Proprietary Information
Playbook_Automation:Playbook_Actuation 12/2/16 1:57 PM Page 1
CONVEYOR PRODUCTS - OVERVIEW
Company Information
Under the Compact Automation Products brand, ITT is a market-leading manufacturer of space-efficient custom automation solutions and standard pneumatic automation components. Compact has over 25 patents and has manufactured over 50,000 modified and custom designs. Within the Turn-Act brand, ITT is a leading manufacturer of pneumatic and hydraulic cylinders, rotary actuators, and multi-motion devices.
ITT is a vibrant part of a global economy. We are a high-technology engineering and manufacturing company with approximately 8,000 employees operating in 15 countries. Our portfolio of businesses is aligned with enduring, globalgrowth drivers, and our employees bring extraordinary focus to meeting the needs of the people who buy and use our products and services in all markets we serve.
ITT Proprietary Information
Actuators are widely used by conveyor equipment manufacturers worldwide, many of these are installed by theOEM. Below is a list of some of these OEMs where our products or competitive products can be found.
• A & E Conveyor• Arrowhead Conveyor• American Conveyor• Apex Conveyor• Automated Conveyor Sys• Bushman• Capital Conveyor• Continental Conveyor & Equipment• Conveyability• Conveyco Manufacturing• Conveying Industries• Conveyor & Automation Technologies• Conveyor & Drive Equipment• Conveyor Engineering• Conveyor Handling
• Conveyor Systems• Dairy Conveyor• Dearborn Midwest Conveyor• Diversified Conveyor• Eagle• EMI• Gateway Conveyor & Design• Hanover Conveying Systems• Hohl Machining & Conveyor• Hovair• Innovative Conveyor Systems• Intelligrated• K.W. Bearing, Conveyor & Design• Keenline Conveyor Systems• Kinder Morgan Engineering & Conveyors
• Lane Conveyor & Drives• Mainline Conveyor Systems• Multi-Conveyor & Engineering• North Mississippi Conveyor• Overhead Conveyor company• Pacific Conveyor Systems• Packaging Equipment & Conveyors• Pride Conveyance Systems• Prime Conveyors• Quick Conveyors• Ranger Conveyor Systems• Rebstock Conveyors• Rocky Mtn Conveyors• Specialty equipment & Conveyors• Texas Conveyors
Main Competitors
�SMC – Provide alternative cylinders to the OEM.� Fabco – Provide alternative cylinders to the OEM.� Festo – Provide alternative cylinders to the OEM.�Parker – Provide alternative cylinders to the OEM.�PHD – Provide alternative cylinders to the OEM.�Bimba – Provide alternative cylinders to the OEM.� Firestone – Air springs - Firestone has approximately 60-70% of the market. Compact has direct interchanges
Hydraulic and Pneumatic Products
Where there are Conveyors, there are Actuators
�Air Cylinders, Grippers, Slides
�Hydraulic and Pneumatic Rotary Actuators
�Single, Double, Triple Bellows, Sleeve, Rolling Lobe and Bead Ring Style Air springs
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CONVEYOR PRODUCTS - STRATEGY
This playbook is designed to help you identify and locate opportunities for actuators in conveyor systems. Conveyors arewidely used across many industries and this playbook will help you to understand how they can lead you to actuation opportunities.
�Many actuator opportunities on conveyor systems.� Large number of conveyor OEMs.�Conveyors are widely used across many industries.�Conveyor use is increasing due to the trend towards automation.
ITT Proprietary Information
Where to Look for Compact and Turn-Act Opportunities
Original Equipment Manufacturers
� Food & Beverage Manufacturing Equipment�Pharmaceutical Manufacturing Equipment�Electronics Manufacturing Equipment�General Packaging Equipment�Medical Devices� Industrial Equipment�Robotics�Automotive Manufacturing�Agriculture & Farm Equipment
Manufacturing Plants
�Packaging �Conveying� Inspection & Testing� Lifting & Positioning�Pick & Place�Palletizing�Valve Actuation
Addtional Areas
�Mail & Package Sorting�Distribution Centers�Airport Baggage Handling
Where Can You Find Conveyor Systems?
Why Focus on Conveyors?
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CONVEYOR PRODUCTS - TECHNICAL SPECIFICATIONS
Features and Benefits�Bore sizes from 8mm to 8 inches�Different duty styles allow you to select the optimal
bearing support for your application�Dozens of standard mounting styles available�Aluminum construction and Stainless Steel construction �Multiple seal options for a variety of applications
and environments�Double and Single acting models � Fully field repairable
Typical Applications
�Diverter Gates�Conveyor Stops�Product Stops�Roll Conveyors�Modular Deck Conveyors
�Overhead Pushers� Indexing/Rotate Stations� Tensioners�Pick and Place
Linear Actuators – Guided and Non-Guided Actuators
ITT Proprietary Information
Features and Benefits
� Torque outputs from 9 in-lbs. to 5200 in-lbs.�Aluminum construction and Stainless Steel construction �Multiple mounting configurations�Adjustable rotational control options�Double and Single acting models �Unidirectional indexing�3 position rotaries� Lift and Turn actuators� Fully field repairable
Types of Conveyors
�Belt Conveyors�Chute Conveyors� Flex Link�Ball
�Chain Conveyors�Vibrating Conveyors�Magnetic Slide Conveyor
Rotary Actuators
Air Springs
Features and Benefits
�Can provide both linear and angular motions�Offer a favorable stroke-to-compressed height ratio�Can operate within small envelope constraints�Effective in reducing vibration at low input frequencies� Long operating life expectancy, not affected by rod seals
or bearing wear associated with other types of actuators�Sizes range from 3” diameter to 37” diameter�Can exert forces exceeding 100,000 lbs at inlet
pressures of 100 psi
Compact and Turn-Act hydraulic and pneumatic products provide the most power in the smallest package available in themarket today. With a flexible factory capable of producing customized products to the conveyor market, our experiencedstaff provides the know-how to meet every customers specialized needs.
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Conveyor Kicker Applications
Opportunity for aCompact
Linear Inch Cylinder
Direction of Travel
Direction of Travel
CONVEYOR PRODUCTS - APPLICATIONS
ITT Proprietary Information
The following pages illustrate some of the more popular types of conveyors and where actuator opportunities can be found within these specific type of applications. Many of these acutators are added by the manufacturer to perform specific tasks.
TIP: Devices on conveyor systems that require a decision and an action will likely be immediately followed by an actuator performing a given task. If you look for the following items you will likely find actuators:
�Vision Systems�Cameras�Bar Code Readers�RFID Readers�Scales�Proximity Sensors�Photo Eyes
HorizontalCylinder Motion
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Diverter Gates - Rotational Arm - Conveyor to Conveyor
Diverter Gates - Piston Driven Gate - Conveyor to Drop Point
CONVEYOR PRODUCTS - APPLICATIONS
ITT Proprietary Information
Opportunity for a Turn-Act
Rotary Actuator
Opportunity for a Compact
Linear Inch Cylinder
Direction of Travel
Direction of Travel
Direction of Travel
Rotation of Gate
HorizontalCylinder Motion
Movement of Gate
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CONVEYOR PRODUCTS - APPLICATIONS
Modular Deck Conveyors
Pneumatic Stop and Alignment
ITT Proprietary Information
Opportunity for a Turn-Act
Rotary Actuator
Direction of Travel
Direction of Travel
Direction of Travel
HorizontalCylinder Motion
Vertical Cylinder Motion
Opportunity for a Compact or Turn-ActGuided Rod Cylinder
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Conveyor Stops- Pneumatic Cylinder
Conveyor Stops - Guided Slides
CONVEYOR PRODUCTS - APPLICATIONS
ITT Proprietary Information
Opportunity for a Compact
Linear Inch Cylinder
Opportunity for a Compact
Linear Inch Cylinder
HorizontalCylinder Motion
Direction of Travel
Direction of Travel
Opportunity for a Compact
Guided Slide
HorizontalSlide Motion
HorizontalSlide Motion
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CONVEYOR PRODUCTS - APPLICATIONS
Milk Crate Stacker - Lift Station
Product Gapping and Spacing
ITT Proprietary Information
Direction of Travel
Direction of Travel
Opportunity for a Turn-Act
Rotary Actuator
Direction of Travel
Direction of Travel
Vertical Motion
Opportunity for a Compact Linear Inch
Cylinder
Playbook_Automation:Playbook_Actuation 12/2/16 1:57 PM Page 10
Conveyor Rotate Station
Conveyor Lift Station
CONVEYOR PRODUCTS - APPLICATIONS
Opportunity for a Compact
Air Spring
ITT Proprietary Information
Direction of Travel
VerticalAir Spring Motion
Direction of Travel
Opportunity for a Turn-Act
Rotary Actuatoror Compact Linear
Inch Cylinder
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Opportunity for a Turn-Act or Compact
Linear Actuator
Opportunity for a Compact
Linear Cylinder
CONVEYOR PRODUCTS - APPLICATIONS
Vertical Rotation
ITT Proprietary Information
Direction of Travel
Tensioners - Power Transmissions
VerticalActuator Motion
HorizontalMotion
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CONVEYOR PRODUCTS - APPLICATIONS
ITT Proprietary Information
Opportunity for a Turn-Act
Shaker Cylinder
Scrap Conveyor - Shake Table
HorizontalMotion
Direction ofTravel
Conveyor Stops - Guided Slides
Opportunity for a Turn-Act
Multi-Act Unit
Opportunity for a Compact
Linear Inch Cylinder
Direction of Travel
Lift and RotateMotion
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LINEAR PRODUCTS - APPLICATION WORKSHEET
ITT Proprietary Information
Playbook_Automation:Playbook_Actuation 12/2/16 1:57 PM Page 14
ROTARY PRODUCTS - APPLICATION WORKSHEET
ITT Proprietary Information
Playbook_Automation:Playbook_Actuation 12/2/16 1:57 PM Page 15
Playbook_Automation:Playbook_Actuation 12/2/16 1:57 PM Page 5
INDAUTOPB1164R1 04/16
Compact Automation ProductsTurn-Act105 Commerce WayWestminster, SCTel: 864.647.9521Fax: 864.647.9574www.compactautomation.comww.turn-act.com
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