PLC control panel - Specs with pricing format

PLC control panel - Specs with pricing format.doc Page 1 of 9

TECHNICAL SPECIFICATIONS FOR MANUFACTURE AND SUPPLY OF PLC & Drive PANELS FOR PROJECT – AEIPL-PLANT3.

1. CPL001: Material Transport PLC panel ( for White Cement and Other Materials) comprising of:

a) Digital and Analog IO configuration:

DI DO AI AO

80 48 - -

b) 7”Touch Screen HMI for Operator Interface

c) Housing starter as under:

Requirement of Starters

Code Description Motors HP kw Starter Type

DC101 Dust collector for dump hoppers 1 5 3.75 DOL

VS102 Vibrating screen 1 3 2.25 DOL

2. CPL002: Fly Ash and Cement Handling PLC panel comprising of:


DI DO AI AO

72 48 4 -





RB201 Roots blower 1 40 30 Y/D

RB202 Roots blower 1 40 30 Y/D

RAL201 Rotary feeder - FLY ASH 1 3 2.25 DOL

RAL202 Rotary Feeder - CEMENT GREY-A 1 3 2.25 DOL

RAL203 Rotary Feeder - CEMENT GREY-B 1 3 2.25 DOL

VS201 Vibrating screen 1 3 2.25 DOL

3. CPL003: Sand Handling PLC panel comprising of:


DI DO AI AO

72 40 4 4





BC301 Belt conveyor-Wet sand 1 5 3.75 VFD

BE301 Wet sand bucket elevator 1 5 3.75 VFD

SD301 Sand Drier (2Nos.)

Centrifugal air blower 2 3 2.25 DOL


Oil pump 2 1 0.75 DOL

Screw Conveyor 2 5 3.75 VFD

Main Drive 2 7.5 5.625 VFD

SC301 Dry Sand Screw Conveyor 1 5 3.75 DOL

VS301 Vibrating Screen 1 3 2.25 DOL

BE302 Dry sand Bucket elevator 1 7.5 5.625 DOL

RAL301 Rotary feeder 1 3 2.25 DOL

4. CPL004: Weighing & Batching PLC panel comprising of:


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144 124 8 -





RAL601 Rotary Feeder - FLY ASH 1 2 1.5 DOL

RAL602 Rotary Feeder - CEMENT GREY-A 1 2 1.5 DOL

RAL603 Rotary Feeder - CEMENT GREY-B 1 2 1.5 DOL

RAL604 Rotary Feeder - CALCITE GRADE-A 1 2 1.5 DOL

RAL605 Rotary Feeder - HAC 1 2 1.5 DOL

RAL606 Rotary Feeder - SILICA FLOUR 1 2 1.5 DOL

RAL607 Rotary Feeder - CEMENT WHITE 1 2 1.5 DOL

RAL608 Rotary Feeder - SILICA SAND 60 1 2 1.5 DOL

RAL609 Rotary Feeder - QUARTZ SAND(-30+40 MESH) 1 2 1.5 DOL

RAL610 Rotary Feeder - QUARTZ SAND 60 MESH 1 2 1.5 DOL

RAL611 Rotary Feeder - HYDRATED LIME 1 2 1.5 DOL

VS602 Vibrating Screen- CEMENT GREY-A 1 3 2.25 DOL

VS603 Vibrating Screen - CEMENT GREY-B 1 3 2.25 DOL

VS605 Vibrating Screen - HAC 1 3 2.25 DOL

VS607 Vibrating Screen- White cement 1 3 2.25 DOL

SCD601 Screw Doser - FLY ASH 1 3 2.25 VFD

SCD602 Screw Doser - CEMENT GREY-A 1 5 3.75 VFD

SCD603 Screw Doser - CEMENT GREY-B 1 5 3.75 VFD

SCD604 Screw Doser - CALCITE GRADE-A 1 5 3.75 VFD

SCD605 Screw Doser - HAC 1 5 3.75 VFD

SCD606 Screw Doser - SILICA FLOUR 1 3 2.25 VFD

SCD607 Screw Doser - CEMENT WHITE 1 5 3.75 VFD

SCD608 Screw Doser - SILICA SAND 60 1 5 3.75 VFD

SCD609 Screw Doser - QUARTZ SAND(-30+40 MESH) 1 5 3.75 VFD

SCD610 Screw Doser - QUARTZ SAND 60 MESH 1 5 3.75 VFD

SCD611 Screw Doser - HYDRATED LIME 1 3 2.25 VFD

DC701 Dust Collector for HAND ADD Stations 1 5 3.75 DOL


VS701 Vibrating Screen - Micro material dosing 1 1 0.75 DOL

VS702 Vibrating Screen - Micro material dosing 1 1 0.75 DOL

5. CPL005: Mixing and Packing PLC panel comprising of:


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104 80 4 -





PSM701 Plough Shear Mixer

Main shaft motor 1 100 75 VFD

Chopper motor 4 15 11.25 VFD

Hydraulic power pack 1 5 3.75 DOL

PSM702 Plough Shear Mixer

Main shaft motor 1 100 75 VFD

Chopper motor 4 15 11.25 VFD

Hydraulic power pack 1 5 3.75 DOL

MPM701 Manual packing machine 1 3 2.25 MCCB 10A

Stitching machine 1 0.5 0.375 DOL

Belt conveyor 1 3 2.25 DOL










Transfer belt conveyor for MPM701 and MPM702 1 3 2.25 DOL

Transfer belt conveyor for MPM703 and MPM704 1 3 2.25 DOL

6. SCADA for Data Logging and Supervisory control:

SCADA package with Run-Time license for Networking of above 5 Nos. PLC panels to a central control station for the purpose of:

a. Supervisory control

b. Logging of Data from different processes.

c. Avoid human error during hooking up of conveying line in Ware House.

Computer configured for Smooth running of SCADA operation to be quoted by the vendor. The system should have pre-installed LICENSED Operating System.


7. Requirement of Control Stations, Bag Filter Timer Panels and Junction boxes:

Sl.No Description UOM Qty

1. Power distribution and Control Signal termination box for level

switch comprising of 220VAC power supply terminals with fuse

protection for 22 Nos. Level switches and provision for wiring 2

sets of control signals from each level switch. The powder

coated sheet steel enclosure will be suitably sized to house the

above hardware.

Nos. 1

2. Power distribution box for Bag Filter Timer Panels comprising of

220VAC power supply terminals with fuse protection for 11 Nos.

Bag filter timers. The power supply will be switched through

suitably sized relay. The relay will be controlled by PLC panels.

The powder coated sheet steel enclosure will be suitably sized

to house the above hardware.

Nos. 1

3. Push button stations comprising of 5 sets of On/Off push

buttons, 1 Nos 3 Position Switch, 4 Nos. Indicating lamps duly

wired to 2.5 sq.mm terminals housed in a suitably sized, powder

coated, sheet steel enclosure.

Nos 9

4. ON/OFF push button station for Dust Collectors and RAL below

dust collector

Nos. 2

5. Bag Filter timer comprising of 6 channel sequential timer (EAPL

Make) duly wired to 2.5mm terminals housed in a suitably sized,

powder coated sheet steel enclosure

Nos. 16

6. Bag Filter timer comprising of 10 channel sequential timer (EAPL

Make)duly wired to 2.5 sq.mm terminals housed in a suitably

sized, powder coated sheet steel enclosure

Nos. 1

7. Supply of powder coated field termination junction box

containing 75 terminals of 2.5sqmm

Nos 23


General instructions for design of PLC panel.

1. All Digital Inputs are 24 VDC PNP type.

2. All Digital Outputs are 24VDC Transistor.

3. Interposing relay card to be considered for all Digital Outputs

4. All Analog Inputs / Outputs should be 0-10VDC / 2-20mA (Field Configurable).

5. The panels should have suitable sized Incomer ISOLATOR.

6. The panels should have 24VDC SMPS suitable sized for the application.

7. All Panels will have STATIC MIMIC showing the status of field instruments.

8. All panels should have Audible alarm

9. Wherever Variable Frequency Drives are employed for speed control, the RS485 communication between the PLC and DRIVE on MODBUS protocol is preferred.

10. For PLC panels with VFD, Suitably rated line chokes to be used.


ANNEXURE - 2

Technical Specifications for PLC Panels

1. Application Indoor

2. Material of construction To be fabricated out of 2mm CRCA sheets for load bearing members and 1.5mm sheet for non- load-bearing members.

Free standing panels to be made of sheet steel frames.

Stiffeners to be provided at corners and between modules to make the panels rugged.

3. Type Totally enclosed Free standing, floor mounted, dust proof.

4. Protection Class IP 40 / 32

5. Voltage 220 VAC / 24VDC – Control Voltage.

6. Bus bars -NA-

Only earthing bus bar to be provided.

7. Indicating instruments -NA-

8. Indicating lamps All indication lamps shall be Cluster LED type and shall be suitable for 220 VAC / 24VDC application. It shall be provided with translucent lamp covers of the required color.

9. Operating height 1800mm max. height level.

300 mm min. height from ground level.

10. Wiring Control wiring to be carried out using 660 V grade PVC Insulated flexible copper wires. Each wire will be identified at both ends with PVC Ferrules.

1 Sq. mm. for control wiring.

2.5 sq. mm. for CT wiring.

Insulated Pin / “U” type lugs of suitable size should be used at all the connecting and terminating points of the wires.

Maximum of 2 wires to be connected per connecting point.

11. Cable entry Bottom.

3mm thick gland plate to be provided at the cable entry point.

12. Doors To be provided with lift-off type hinges.

Quarter turn knobs to be provided for proper locking of doors.

Flexible copper braids to be provided for earth continuity.

Neoprene or synthetic gasket shall be provided all the side the door to ensure proper sealing from dust entry.

13. Labels Lettering to be in white color on dark background and size of the letters to be of 6 mm. unless otherwise specified.


Labels to be properly fixed by screws / Revits to prevent distortion.

14. Painting Color – Powder coated Siemens Grey / RAL7032.

All the surfaces of the panel to be thoroughly cleaned, degreased, pickled and rinsed in 7 tank process before powder coating.

15. Base Integral ISMC 75, painted black should be provided all along the periphery of the base.

16. Operating Temperatures 35- 40 Deg. C

ANNEXURE - 3

List of approved Makes.

Sl. No. Equipment / Component Make

1. Plant protection circuit breakers. Siemens / ABB / GE.

2. MCCB Siemens / ABB / GE.

3. Contactors Siemens

4. MCBs. Siemens / INDO kopp.

5. Push buttons & Indicating lamps. Siemens / Tecnic.

6. Selector switches Salzer

7. Auxiliary Contactors Siemens.

8. Changeover relays Paramount / OMRON.

9. Timers EAPL / Siemens.

10. PVC Copper wires Finolex / LAPP KABEL

11. PVC Cable trough Salzer

12. Bus bars Standard.

13. Luggs Dowells.

14. Terminals Connectwell.


ANNEXURE – 4 Pricing Schedule

Design, Manufacture, Supply, Installation and Commissioning of:

Sl# Description Price

1 CPL001: Material Transport PLC panel ( for White Cement and Other Materials)

2 CPL002: Fly Ash and Cement Handling PLC panel

3 CPL003: Sand Handling PLC panel

4 CPL004: Weighing & Batching PLC panel

5 CPL005: Mixing and Packing PLC panel

6 SCADA SYSTEM

Total

Excise Duty

Vat

Grand Total

For the above panels, provision for mounting VFD to be considered.

Price for VFDs to be quoted separately as below.

Code Description Motors HP Unit Price Total Price

BC301 Belt conveyor-Wet sand 1 5

BE301 Wet sand bucket elevator 1 5

SD301 Screw Conveyor 2 5

Main Drive 2 7.5

SCD601 Screw Doser - FLY ASH 1 3

SCD602 Screw Doser - CEMENT GREY-A 1 5

SCD603 Screw Doser - CEMENT GREY-B 1 5

SCD604 Screw Doser - CALCITE GRADE-A 1 5

SCD605 Screw Doser - HAC 1 5

SCD606 Screw Doser - SILICA FLOUR 1 3

SCD607 Screw Doser - CEMENT WHITE 1 5

SCD608 Screw Doser - SILICA SAND 60 1 5

SCD609 Screw Doser - QUARTZ SAND(-30+40 MESH) 1 5

SCD610 Screw Doser - QUARTZ SAND 60 MESH 1 5

SCD611 Screw Doser - HYDRATED LIME 1 3

PSM701 Main shaft motor 1 100

PSM701 Chopper motor 4 15

PSM702 Main shaft motor 1 100

PSM702 Chopper motor 4 15

Total

Excise Duty

Vat

Grand Total


Design, Manufacture, Supply, Installation and Commissioning of: Sl.No Description UOM Qty Unit Price Total Price

1. Power distribution and Control Signal termination box for

level switch comprising of 220VAC power supply terminals

with fuse protection for 22 Nos. Level switches and

provision for wiring 2 sets of control signals from each level

switch. The powder coated sheet steel enclosure will be

suitably sized to house the above hardware.

Nos. 1

2. Power distribution box for Bag Filter Timer Panels

comprising of 220VAC power supply terminals with fuse

protection for 11 Nos. Bag Filter timers. The power supply

will be switched through suitably sized relay. The relay will

be controlled by PLC panels. The powder coated sheet steel

enclosure will be suitably sized to house the above

hardware.

Nos. 1

3. Push button stations comprising of 5 sets of On/Off push

buttons, 1 Nos 3 Position Switch, 4 Nos. Indicating lamps

duly wired to 2.5 sq.mm terminals housed in a suitably

sized, powder coated, sheet steel enclosure.

Nos 9

4. ON/OFF push button station for Dust Collectors and RAL

below dust collector

Nos. 2

5. Bag Filter timer comprising of 6 channel sequential timer

(EAPL Make) duly wired to 2.5mm terminals housed in a

suitably sized, powder coated sheet steel enclosure

Nos. 16

6. Bag Filter timer comprising of 10 channel sequential timer

(EAPL Make)duly wired to 2.5 sq.mm terminals housed in a

suitably sized, powder coated sheet steel enclosure

Nos. 1

7. Supply of powder coated field termination junction box

containing 75 terminals of 2.5sqmm

Nos 23

Total

Excise Duty

Vat

Grand Total

Documents

PLC control panel - Specs with pricing format