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18-001 www.powercommander.com 2007-2010 KTM 690 SM/SMC/Enduro PCV - 1
PARTS LIST
1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab1 O2Optimizer
THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com
2007-2010 KTM 690 SM/SMC/Enduro
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
18-001 www.powercommander.com 2007-2010 KTM 690 SM/SMC/Enduro PCV - 2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasPOD-300unitorAuto-tunekit
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)
Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION
18-001 www.powercommander.com 2007-2010 KTM 690 SM/SMC/Enduro PCV - 3
1 Removetheseatandbothairboxsidecovers.
2 IfinstallingonanSMorSMCmodel,removethefueltank.
ThefueltankdoesNOTneedtoberemovedontheEnduromodels.
3 UsingthesuppliedVelcro,attachthePCVmodulerearoftheregulator/rectifierontherightsideofthebike.
UsethesuppliedalcoholswabtocleanthesurfacepriortoapplyingtheVelcro.
4 AttachthePCVgroundwirewiththesmallringlugtothebottommountingboltofthestockignitioncoil(Fig.A).
6 PlugthePCVin-lineofthestockwiringharnessandthefuelinjector(Fig.C).
FIG.A
FIG.C
Ground wire
FIG.B
5 Locateandunplugthestockwiringharnessfromthefuelinjector(Fig.B).
Thisconnectorislocatedatthetopofthethrottlebody.ThispicturewastakenwiththeairboxremovedwhichisNOTnecessaryforthePCVinstallation.
Ground
Unplug
18-001 www.powercommander.com 2007-2010 KTM 690 SM/SMC/Enduro PCV - 4
9 TracetheCrankPositionSensorwirescomingoutoftheflywheelcoverontheleftsideoftheenginetoapairofWHITE2-pinconnectorsrearofthecylinderhead.UnplugthesestockCPSconnectors(Fig.E).
10 Plugthe2-pinconnectorsofthePCVin-lineofthestockCPSconnectors.
FIG.D
FIG.E
FIG.F
7 LocateandunplugthestockThrottlePositionSensorontherightsideofthethrottlebody(Fig.D).
Thereare2ThrottlePositionSensorsonthismotorcycleandbothhavethesameconnector.ThePCVconnectsin-lineofthesensorontheRIGHTsideofthethrottlebody.Thisconnectionishigherinlocationtotheframethantheotherone.
8 Plugthe3-pinconnectorsofthePCVin-lineofthestockwiringharnessandtheTPS.
11 LocateandunplugthestockO2sensorconnection(Fig.F).
Thisconnectionislocatedontherightsideofthemotorcycleneartheignitioncoil.YoucantracethecablefromtheO2sensorintheexhausttothisconnection.
12 PlugthesuppliedO2OptimizerintothestockwiringharnessinplaceofthestockO2sensor.
ThestockO2sensorwillnolongerbeconnectedtoanything.Itcanberemovedfromtheexhaustifdesiredandifyouhaveawaytoplugthehole.
13 Reinstallthefueltank,bodywork,andtheseat.
Unplug
Unplug
Unplug