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PLM Innovation 2012
Simon Pilhar
© 2012 CASSIDIAN - All rights reserved Page 22
Agenda
I. EADS at a Glance: A Global Leader
II. CASSIDIAN: Facts and Figures
III. CASSIDIAN: Market Segments
IV. CASSIDIAN PLM
© 2012 CASSIDIAN - All rights reserved Page 33
Agenda
I. EADS at a Glance: A Global Leader
© 2012 CASSIDIAN - All rights reserved Page 44
EADS at a GlanceA Global Leader
No. 1Commercial Aircraft
No. 1Helicopters
No. 1Commercial Launch Vehicles
No. 2Missile Systems
No. 3Satellites
No. 3Military Transport
No. 4Military Air Systems
© 2012 CASSIDIAN - All rights reserved Page
CASSIDIAN One of the four pillars of EADS
Standing alongside Airbus, Astrium and Eurocopter, we benefit from the strength and synergies of our co-Divisions, and contribute to the overall success of the Group
5
Tom ENDERS
Employees*: ~ 62,000 Revenues*: ~ €28 bn
Tom ENDERS
Employees*: ~ 62,000 Revenues*: ~ €28 bn
Lutz BERTLING
Employees*: ~ 16,000 Revenues*: ~ €4.6 bn
Lutz BERTLING
Employees*: ~ 16,000 Revenues*: ~ €4.6 bn
Stefan ZOLLER
Employees*: ~ 28,000**Revenues*: ~ €5.9 bn
Stefan ZOLLER
Employees*: ~ 28,000**Revenues*: ~ €5.9 bn
François AUQUE
Employees*: ~ 15,000 Revenues*: ~ €4.8 bn
François AUQUE
Employees*: ~ 15,000 Revenues*: ~ €4.8 bn
* in 2010** with MBDA consolidated at 100%
Louis GALLOIS
Employees*: ~ 120,000 Revenues*: ~ €43 bn
© 2012 CASSIDIAN - All rights reserved Page 66
Agenda
II. CASSIDIAN: Facts and Figures
© 2012 CASSIDIAN - All rights reserved Page 77
CASSIDIAN Organisation – Cassidian Executive Committee
37.5% EADS Shareholding(Joint venture with BAE Systems and Finmeccanica)
Country Office A
B. Wenzler
Cassidian
S. Zoller
Cassidian Spain
E.Barrientos
R. Karmi
Sales
Cassidian UK
R. Southwell
Cyber Security
H. Guillou
MBDA
A. Bouvier
COO
B. Gerwert
Country Office B
B.Rambaud
Human Resources
C. Hoppe
Finance
G. Honold
© 2012 CASSIDIAN - All rights reserved Page 8Page
CASSIDIAN Major Sites
© 2012 CASSIDIAN - All rights reserved Page 9
CASSIDIANEmployee Presence: more than 28,000 people worldwide
© 2012 CASSIDIAN - All rights reserved Page 1010
CASSIDIAN Financial Figures 2010
Total Revenues 2010: € 5.9 billion
EBIT 2010: € 457 million
Order Backlog 2010: € 16.9 billion
Order Intake 2010: € 4.3 billion
Employees 2010: More than 28,000
© 2012 CASSIDIAN - All rights reserved Page 1111
Agenda
III. CASSIDIAN: Market Segments
© 2012 CASSIDIAN - All rights reserved Page
Cassidian – Market Segements
Nationwide SecurityNationwide SecuritySecurity of Deployed ForcesSecurity of Deployed Forces
Major Event SecurityMajor Event Security
© 2012 CASSIDIAN - All rights reserved Page
Cassidian – Market Segements
Communication Network SecurityCommunication Network Security Advanced Cyber SecurityAdvanced Cyber Security
Through-life ServicesThrough-life Services
© 2012 CASSIDIAN - All rights reserved Page
Agenda
IV. CASSIDIAN PLM
FUTURE PLM
CURRENT PLM SITUATION
© 2012 CASSIDIAN - All rights reserved Page
Agenda
CURRENT PLM SITUATION
© 2012 CASSIDIAN - All rights reserved Page 16
Cassidian PLM
Current situation
• Heterogeneity of IT environments (standards, processes and tools) (across divisions) Project-driven IT-environment depending on customer needs
national driven IT-roadmaps according to national tailored requirements (IT-vendor)
expensive data exchange needed (limited collaboration, data redundancy, error prone)
various IT-initiatives (PLM, PDM, CAx, ERP) impacting BU IT budget & landscape
• Legacy issues (data migration, data availability, archiving) with significant recurring costs
© 2012 CASSIDIAN - All rights reserved Page 17
Cassidian PLM Toolset Example: Combat Aircraft Business Line DB-System / Auth. Tool
Toolset Map GERMANY
Adobe, ImageMaster Long-Term Archiving &
Retrieval TC Enterprise Qualification
Data Exchange
Supplier Interaction
VPM, TC Vis Digital Mock-Up
TC Enterprise, PCMS, KIS Configuration Mgmt
International Infrastructure
TC Enterprise, PCMS, KIS Engineering Change Mgmt
TC Enterprise, SAP Parts Mgmt
SAP Resource Planning
TC Ent., MS Office, Adobe Document Mgmt
MS Project Server Project Mgmt
DOORS Requirements Mgmt
Information Mgmt
In-Service Configuration Mgmt ESS (Customer)
In-Service Electrical Data Mgmt EDDB EFA, EDDB TOR
Logistic Change Mgmt TPMS, TC Enterprise PLM
AGE Development MAIDS
Customer Support TC Vis, TC Enterprise, CSDB,
IETP-X(Customer), ArborText, EPIC, IsoDraw
Referenzdaten-Mgmt DCT
In-Service Procurement ELMASS, AMOSS
Manufacturing SAP, TC Enterprise
Procurement SAP
Reliability-Centered Maintenance RCM
Logistic Support Analysis PILS, ASSET
Systems Engineering TC Enterprise, Systems Engineering Environment
Software Management
Electrical Design EIS, EIS alt, L-Cable, CHS, CCD
Mechanical Design CATIA V4, CATIA V5, VPM
FU
LL P
RO
DU
CT
LIF
EC
YC
LE
CO
NC
EP
T-D
EV
ELO
PM
EN
T-M
AN
UFA
CTU
RIN
G–
UTIL
ISA
TIO
N/S
UP
PO
RT
© 2012 CASSIDIAN - All rights reserved Page 18
Cassidian PLM
NEEDS:• Enhanced cooperation between sites and divisions is needed
Efficient transfer of workload, expertise, availability of skills & capabilities balanced relations
Sharing of common services and solutions (common tools, processes, standards, training, support)
• Globalization by Extended Enterprise Collaboration (int. engineering centers, integration of partners)
• Business Strategy drives harmonized IT-requirements in a consolidated IT-budget
• Usage of resources/funding from EADS/CASSIDIAN wide initiatives
• Higher influence on standards in Aerospace and Defence leverage– Stronger driving of IT-venders (COTS-approach acc. EADS needs) as EADS /
Cassidian– potential customer needs could be easily adapted and proposals matching their needs– COTS – approach (generic & flexible instead of specific and customized)
© 2012 CASSIDIAN - All rights reserved Page
Agenda
FUTURE PLM
© 2012 CASSIDIAN - All rights reserved Page 20
Cassidian PLM
Future situation
Harmonized IT-strategy and roadmap on EADS / CASSIDIAN-Level common standards, processes and tools (common PLM, common ERP)
reduced effort on specific solutions (expensive customization)
Aligned usage of resources/funding from EADS/Cassidian wide initiatives
Project and product independent IT-solutions
flexible collaboration platform among sites and partners supporting globalization
common services (support, training, learning)
IT landscape supporting further Cassidian integration/globalization
Mitigation of legacy issues• less and finally common interfaces (PLM-SAP) with less data exchange• common platform with reduced recurring cost (Cassidian -level)• common roadmaps supporting EADS / Cassidian -strategy• stronger influence on IT-vendors and standards
© 2012 CASSIDIAN - All rights reserved Page 21
PHENIX EADS PLM Harmonization Program
Pilot Solution delivery
Core Solution delivery
Pilot 1
Windchill 9.1
Pilot 2
PHENIXCHANGE v1
PHENIXCHANGE v2
Programme Y
PHENIXCHANGE evolutive catalogue
Programme X
Im
ple
men
ted
pro
cess
es
and
cap
ab
ilit
ies
Other TF inputs (BRD, BOOM…)
2009 2010
PHENIX Pilots and deployment programmes are both leveraging the implementation of the PHENIX Core Solution and enriching it
PHENIX Pilots and deployment programmes are both leveraging the implementation of the PHENIX Core Solution and enriching it
© 2012 CASSIDIAN - All rights reserved Page
CASSIDIAN PLM – Business Case – Facts & Figures
22
Business Cases for individual legacy system migrations resulted to be negative
Business Cases for individual legacy system migrations resulted to be negative
CASSIDIAN-wide PLM business case
with common approach
improved the ROI
CASSIDIAN-wide PLM business case
with common approach
improved the ROI
A harmonized PLM landscape in an international business context
A common CASSIDIAN approach for the definition and implementation of a PLM landscape
The PXC implementation with a centralized, unique template
A consideration of all relevant disciplines and applications in the wider PLM perimeter (such as Requirements, Systems, Software Engineering)
A program approach to govern and execute the upcoming legacy migration projects
Additional benefits by synergies in a wider approach
PLM Program
PLM Program Management
GovernanceRequirements ManagementSolution DefinitionSolution ArchitectureRollout and CM ManagementTraining Organisation
PLM Template Management
ImplementationSystem IntegrationSW Quality ManagementLocalization & DeploymentUpgrades
PLM Projects
Requirements DefinitionData MigrationProcess transitionsTesting & AcceptanceTraining ExecutionPhase Out & Retirement
Program KPI
Duration: 2012-201918 migration and rollout projects
4 major template releases
Deployment in 3 waves
Up to 7.500 users affected
© 2012 CASSIDIAN - All rights reserved Page 23
P1
Cassidian PLM – Solution Development
Programs / Pilots in Cassidian
Core Solution delivery by EADS
PHENIXCHANGE v2(WINDCHILL V10)
PHENIXCHANGE evolutive catalogue
Im
ple
men
ted
pro
cess
es
and
cap
ab
ilit
ies
2012 20182015
P4P5
P6
CM Harmonization
ILS / CS Harmonization
Systems Engineering Harmonization
P2
P3
Cassidian’s Programme migrations and implementations are feeding the EADS Core Solution and Cassidian Core Solution
Cassidian’s Programme migrations and implementations are feeding the EADS Core Solution and Cassidian Core Solution
© 2012 CASSIDIAN - All rights reserved Page
CASSIDIAN PLM – Solution Delivery
24
100% COTS
>80% specific Balance between business-specific needs (and
priorities) and level of standardization obtained by a EADS and CASSIDIAN template
Identify common core of requirements stated from different business projects (units)
Synchronize availability of template functionality with program and project roadmaps
Meet objectives of adequate business support while generalizing requirements and according solutions
Manage BU- or business program-specific requirements and solutions
Challenges of the Solution Delivery ManagementRamp up of business support capabilities
Parties and organization
CASSIDIAN
CASSIDIAN PLM Program
Solution Definition Team
PHENIXboardsSW
Vendor(s)
Businessand IT boardsOther EADS PLM
boards
© 2012 CASSIDIAN - All rights reserved Page
CASSIDIAN PLM – Roadmap
25
Business ProgramsBusiness Programs
Legacy ObsolescenceLegacy Obsolescence
Approved Implementation Roadmaps
Approved Implementation Roadmaps
Platform Roadmaps(PHENIX, PTC, DS)
Platform Roadmaps(PHENIX, PTC, DS)
Dependencies & ResourcesDependencies & Resources
Architecture Building Blocks (for components and template solutions)
Strategic and tactical IT roadmaps
Business capabilities
Business support metrics
Enterprise Architecture Management
Tactical and operative IT roadmaps
Migrations (data, apps)
Versions of components, SW vendor products and applications
Application variants and deployments
Solution Architecture Management
Drivers Deliverables Input for:
© 2012 CASSIDIAN - All rights reserved Page
PHENIXCHANGEPHENIXCHANGE
CASSIDIAN PLM – Template approach and international deployment
26
The CASSIDIAN template consists of a stack of COTS products plus corporate and divisional extensions:
Windchill 10 Aerospace & Defense (ACE) EADS templates and specifics
plus CASSIDIAN template
Result is a harmonized PLM land-scape suitable for all international and national zones of CASSIDIAN´s business activities.
This will be rolled out to / embedded in
• the specific zones and the local PLM systems architecture (localization & systems integration), e.g. for authoring toolset integrations, supply chain integration, etc.
• the International Architecture
EADS specificEADS specificProductive instances
(deployments)EADS templateEADS template
A&D templateA&D template
Windchill 10Windchill 10
PLMinstance
PLMinstance
PLMinstance
PLMinstance
PLMinstance
PLMinstance
PLMinstance
PLMinstance
Local solution architectureLocal solution architecture
PLM BackbonePLM Backbone
TDMTDM
MC
AD
MC
AD
EC
AD
EC
AD
Sys
tem
sE
ngin
ee
ring
Sys
tem
sE
ngin
ee
ring
SW
Eng
ine
erin
gS
WE
ngin
ee
ring
Supply Chain IntegrationSupply Chain Integration
Req
. M
gm
t.R
eq.
Mg
mt.
Ver
ifica
tion
&
Va
lida
tion
Ver
ifica
tion
&
Va
lida
tion
CO
TS
Authoring Tools
© 2012 CASSIDIAN - All rights reserved Page 27
PHUSION is the instrument of PLM for
global collaboration:
1. enabling processes orchestration for PLM global collaboration between all partners through a common platform
2. providing interoperability between heterogeneous PLM systems (from partners)
3. ensuring the appropriate level of security for the collaboration
Maintain EADS PLM harmonization
Support “multi-tier” worldwide collaboration
Meet security requirements in particular for Defence collaboration
Promote the use of commonly agreed open standards
Support full synergy with BoostAeroSpace
Missions of PHUSION
PHUSION is the acronym for PHenix Unified System for Interoperation Of the industrial Network
EADS PHUSION – Introduction
© 2012 CASSIDIAN - All rights reserved Page 28
Risk sharing Partner
Risk sharing Partner
Tier 2
Tier 2
Tier 2
Tier 2
Tier n
Tier n
Tier 1
Network based modelCollaboration managed between
WW partners heterogeneous environments through a common
orchestrator
OEM centric model
Collaboration managed between the prime and 1st tier through proprietary
processes, methods and tools imposed by prime contractor
PHUSION
Cost effective control of multi-Tier partners chain
Standardized and secured access for quick on-boarding
Flexible access for partners autonomy and responsibility (keep their own PLM tools & processes)
+
OEMenvironnement
OEM
Tier 1
+
PHUSION enables EADS to move from:
a current “OEM1 centric model”, in which the OEM is a bottle neck. This model is rigid, costly and not consistent with BoostAeroSpace PLM (whose principle is based on PLM externalization for collaboration)
to a “Network based model” where collaboration processes and responsibilities are distributed through a shared orchestration, in a flexible way
1: Original Equipment Manufacturer
OEM
Risk sharing Partner
Risk sharing Partner
Tier 1
Tier 1
Tier 2
Tier 2 Tier 2
Tier n
Tier n
Tier nTier n
Tier 2
Vision 2020Vision 2020
EADS PHUSION – Objectives
© 2012 CASSIDIAN - All rights reserved Page 29
EADS Standardisation
Standardisation is a key enabler for PHENIX harmonisation projects.
Harmonisation is handled
Through PLM Harmonisation Center (PHC) projects:
• identifying common best suited processes, methods, and tools…for all steps of the product life cycle (from engineering to customer services,…)
With the support of Standards Steering Comittee (SSC):
• Working collaboratively with other PHC projects : e.g. on electrical harness, systems engineering,…
• Providing recommendations and analysis on the interoperability full solutions (not only standards but also policies, business cases, use cases,…)
• Providing a long term vision of standardization strategy for the whole group (through EADS SSC 5 year vision)
• Representing EADS position globally, through its involvement in International Standardization Associations (ASD, AIA, ProSTEP iVip & others) and in topic-related international working groups (STEP AP242, LOTAR Project & others)
© 2012 CASSIDIAN - All rights reserved Page30
EADS Standardisation Aerospace & Defense Standards (ASD)
ASD Radar Chart
d
• Supplier• UID
Monitorexternal
development
Participate inexternal
development
Adoptexisting standard
ASDdevelopment
Candidate
Track
Adopted
PLCSDEXs
S1000D
TSCPebXML
OAGIS 9
ISO 8000
RFIDApp Stds
SCORM
3DVisualisation
STEP
SysML
BPMN
STEPAP233
XPDL
SPEC2000
STE100
STEPAP209
STEPAP212
STEPAP235
STEPAP210
S5000F
yy Blip available
Blip in preparation
TDP message
STEP AP 242
BoostAeroEN9300
LOTAR
S4000M
S2000M
STEPAP214
STEPAP203
SAML
S3000L
yy
Current ASD SSG actions
STEPAP239
ISO 22745
TSCPSEv1
JT
© 2012 CASSIDIAN - All rights reserved Page
CASSIDIAN PLM - Where are we?
EADS PHENIX Programme• Different workstreams and initiatives running, focus on Common Processes,
Standardisation, Collaboration, Technology and Life Cycle Coverage• EADS Common Core Development with PTC including global requirements
management with all EADS Divisions
CASSIDIAN PLM ProgrammeTemplate Development• CASSIDIAN PLM Architecture Management• CASSIDIAN-wide Requirements Management including integration with global PHENIX
Requirement Management and EADS CORE roadmap• Discipline-Driven Initiatives for Configuration Management and Logistics Support
Implementation• First national migration projects towards CASSIDIAN PLM Template focusing on design &
manufacturing, including view management (ToBuild, AsPlanned and AsToBeMaintained) and ERP interfacing
• First international implementation project setting up an International Architecture and a Local Template Implementation
© 2012 CASSIDIAN - All rights reserved Page
Summary / Outlook
© Bundeswehr/Habermeier / Wikimedia Commons / CC-BY-2.0Quelle: http://de.wikipedia.org/wiki/Datei:Verteidigungsminister_Karl-Theodor_zu_Guttenberg_-_Eurofighter.jpg© Bundeswehr/Habermeier / Wikimedia Commons / CC-BY-2.0Quelle: http://de.wikipedia.org/wiki/Datei:Verteidigungsminister_Karl-Theodor_zu_Guttenberg_-_Eurofighter.jpg
© 2012 CASSIDIAN - All rights reserved Page 33
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