Plumbing-Systems.pdf

7/27/2019 Plumbing-Systems.pdf

1/92

www.h

un

terp

last

ics.co.u

k

Issue1

Incorporating Fire Protection and Grease Management

PlumbingSystems


2/92

Hunter offer a complete range

of plastic plumbing products

for gravity soil and wasteinstallations. With a choice

of Solvent Weld or Push-Fit

jointing systems, our systems

match almost all installationrequirements.

As construction trends move

towards high density housing

and off site construction, ourplumbing range has evolved to

include innovative fre protection

and Grease Management.

This guide has been compiled

to assist you to select your

system of choice by jointing

method, through to size, colour

or application.


3/92

Soil Sysems Sven 7

Features & Benets 9

Prducs 13

Push-Fi and Sven 17

Features & Benets 19

Prducs 21

Jining Prcedure 31

WC Connecors Inrducin 35


Prducs 39

Fire Proecion Inrducin 41

Features & Benets 43 Prducs 46

Wase Sysem Inrducin 55

Prducs 57

3

Plum

bing

Con

ten

ts

PlumbingContents


4/92


5/92

5

Plum

bing

Con

ten

ts

Solven Weld Inrducin 59

Prducs 61

Orow Inrducin 63

Prducs 65

Pipe Carrier Inrducin 67


Prducs 69

Grease Inrducin 71

Managemen Features & Benets 73

Prducs 79

Compaabiliy Car 89

Conac Deails 91

PlumbingContents


6/92


7/92

7

So

ilSystems

Soil Systems

Whether your preference is solvent weld or push-t assembly,Huner Pasics Si Ssems ffer a cmprehensive abve grund

pasic drainage ssem; suiabe fr carring saniar wase frm

domestic, commercial and industrial installations.

The installer has the exibility to select either Hunters Push-Fitr Sven ssems.

Soil and Wast Bnts

Durabe and impac resisan

Cur c-rdinain f si and wase wih rainwaerssems

Easily matched and xed to existing materials and systems

A variety of bends, branches, boss ttings and adaptors for

maximum versatility and installation efciencyPVCu des n suppr cmbusin


8/92

Faturs & Bnts of Solnt Jointing

The choice of the professional, Solvent Soil systems areextremely durable, designed to provide secure solvent weld joints.

All components specically designed for jointing with Hunter solventcemen.

Huners high perfrmance MuPVC Sven Wed wase ssemmanufacured BS EN1566 and is idea suied fr high

temperature discharge applications and has excellent heat, UVsabii and chemica resisance quaiies.

Sstm Bnts

Needs no protection from ultra violet light when used externally

Smher ceaner inesBrader cur range f wases

Sven ssems cann be disurbed b her rades aferinsaain

Soil Systems - Solvent

I is essenia in an sven wed si ssem aw fr he

expansion and contraction that occurs within the installation.A ring seal expansion adaptor should be tted where a change in

direction occurs and/or at a xed point eg. a branch that is heldin psiin wih a scke bracke.

Tips & Hints


9/92

H

A

B

C

D

E

G

K

F

9

So

ilSystems-So

lven

t

SolVENt SoIl StACKtyPICAl INStAllAtIoN

A S355 VENt CoWlB S271 oFFSEt BENDC S271 oFFSEt BENDD S210 DOUBLE SOCKETE S220 SoCKEt BRACKEtF S215 SHoRt BoSS PIPE

G S280 ACCESS BRANCHH S293 DOUBLE SKT. BENDJ S217 PIPE BRACKEtK S310 ACCESS PIPE

J


10/92

Double Solven Sor Boss Pipe

Prvides direc cnnecinmethod for 32mm, 40mm and50mm

Maximum of 4 connections of32mm, 40mm or 50mm utilisingbss adaprs as feaured n

page 23

Small tting for tightinsaains

Cmpac and aesheicapeasing

Soil Systems - Solvent

It is essential to clean the pipe prior to applying the solvent cement, werecommend that you clean the surface of pipe and ttings with HunterSven Ceaner remve a races f dir and grease ensure hecnnecin is a secure waerigh cnnecin.

Tips & Hints

Srap-On Boss

Allows a retro-t soil stack wastecnnecin ha can be adaped

32mm, 40mm and 50mm, simplymake a he in he pipe using a

54mm he cuer. Remve swarf

and app Huner Sven Ceaner

back of boss ange and pipe, thensimp cemen in pace. the Srap

Boss is uniquely designed to be xedwihu he need f a nu and b

hrugh a simpe rache acin.Provision is made, however, if a nutand bolt xing is required.


11/92

Expansion abovehighest fixed pointtaken up throughroof.

Fixed point due toSocket Bracket.

Expansion betweenfixed point and drainconnection taken upwithin drain socket.

If a solvent weldedfitting is provided on

the ground floor itshould be fitted withan Expansion Socket.

Dube Branches enabecnnecins f back back

WCs and WC oats fromppsie direcins

Corner Branches, savesspace b enabing direc

cnnecin f w WC

pans or oats from twodirecins a 90

Corner and Double Branc

Huner Crner and Dube Branches have been designed mee

he needs f arge cmmercia insaains and huses wih

muipe bahrms. Wih heir reinfrced cnsrucin inegri is

ensured. All have a built in internal fall of 2.5 for improved owcharacteristics that promote self cleaning, this makes the cornerand dube branches he idea suin in man insances.

11

So

ilSystems-So

lven

t

Expansion

Joint

Reguains sae

ha afer ever

6m f sven wed

pumbing u mus

incrprae an

expansion joint.Simp sven

wed he adapr

n an sven

wed scke

cnver fr

expansion.


12/92

Soil SystemsSolvent and Ventilation

Pipe Pain Ended

1m engh S204

3m engh S505

4m engh S506

Dube Scke

S210

Bracke

Pipe 1 screw S217

Pipe 2 screws S219

Scke S220

Pipe/Scke S570

Bend

9212 Dube Sven Scke S293


135 Spig tai - Singe Scke S332

9212 lng Spig tai - Sven Scke S299

110mm

PrducCde


13/92

offse Bend

11212 Spig tai S271

Access Bend

9212 Spig tai S327


Branch

9212 tripe Sven Scke S292

5 Csed Bsses

9212 Dube Sven S302

Scke Spig tai 5 Csed Bsses


Spig tai N Bsses

Dube Branch

tripe Sven Scke S300

(Fabricaed)

Crner Branch

tripe Sven Scke S301(Fabricaed)

13

So

ilSystems-So

lven

t


110mm

PrducCde


14/92

Access Branch

9212 Access S280

Spig tai N Bsses

Access Pipe

Dube Sven Scke S310

Access Sadde

(Direct Fix to Pipework) S337

Access Cap

Sven Scke tai S667

Spig tai S246

Shr Bss Pipe

32mm Expansion Socket S216

40mm Expansion Socket S215

50mm Sven Scke S218

fr 32/40mm sven wed use

W104 r W106 adaprs


110mm

PrducCde


15/92

Srap-on Bss

Snap-Fi. N b Suppied S343

54mm He Cuer

Accepts 32mm, 40mm and50mm Bss Adaprs

(See Page 24 Fr Bss Adaprs)

Reducer

Spigot Tail 110mm x 82mm S636

Spigot Tail 160mm x 110mm S420

Expansion Adaptor

Ring Sea Adapr S201

Fr an Sven Scke

Ven Cw

S355

Weahering Car

S358

15

So

ilSystems-So

lven

t


110mm

PrducCde


16/92

E

A

B

C

D

F

G

H

J

KINtERNAl StACK

A S355 VENt CoWlB S594/S596 WEAtHERING SlAtEC S217 1 SCREW PIPE BRACKEtD S334 BRANCHE S221 WC CoNNECtoRF S200 WAStE MANIFolDG S508 PIPE-SoCKEtED

H S220 BRACKEt SoCKEtJ S244 BoSS PIPE (SPIGot tAIl)K S208 SINGlE SoCKEtl S309 ACCESS PIPE

l


17/92

Soil SystemsPush-Fit & Solvent

A cmpee ssem manufacured BS4514/BS EN1329 which

is highly adaptable, available in 82mm, 110mm and 160mm sizes.Manufactured in PVC-U, and compatible with other above grounddrainage systems. Dependable synthetic rubber seals to BS EN681,retained by snap caps, gives the convenience of Push-Fit installa-in fr a si and veniain pipewrk ssems.

Faturs & Bnts of Push-Fit

Resistant to most acids, alkalis, bleaches and detergents Dependable rubber seals, retained by snap caps, gives the

convenience of push-t installation Can be dismantled for adjustment Accommodates thermal movement Can be installed in wet conditions

17

So

ilSystems-Push-F

it&So

lven

t


18/92

Soil Systems - Push-FitWast Manifold S200

Unique square design, it ts neatly against awa r in a crner f he rm

Aws sandard pipe r scke bracke beused suppr pipewrk

Integral bafes to prevent cross ow

Up to four 50mm connection ports available,each can be adaped wih a bss cnnecr

bh 32mm & 40mm

One port is open and ready to use, to open the otherhree simp cu pen he required cnnecin prs

using a ne tooth saw

Simpe Push-Fi cnnecins fr wase and si

the bss ines ma as be used fr rdding purpses (If required)

Huntrs Wast Manifold is Dsignd to Prnt Cross Flow:

Waste pipes may be connected to the S200 above oor level usingan ne f he fur ines sui sie cndiins

The four waste inlets will allow connection of extra pipework at a laterdae. the S200 wi accep wase pipes BS EN1451 and BS EN1566:2000

How to install a WC, Basin and Bath

To bath

To basin

To WC

a

b

A B BAth

70MM 240MM 1700MM60MM 320MM 1790MM

50MM 545MM 2340MM

40MM 770MM 2870MM

30MM 1000MM 3270MM

20MM 1200MM 3760MM

10MM 1365MM 4800MM

F/l 1620MM 5300MM

Not: If the distance to the bath exceeds 3000mmBuiding Reguains sae a 50mm Pipe mus be used.


19/92

Fr use in abve grund drainage ssems designed in

accrdance wih BS EN 12056. Insaed in dmesic and nn

dmesic buidings preven reease f fu air and admi

air under conditions of reduced pressure arising from water owin he discharge pipes and sack. N need penerae he rf

srucure and n need fr addiina vening pipes.

How To Install

the vave mus be sven

weded in a verica psiin

he p f he inerna

stack above ood level of thehighes appiance awing he si

stack to be terminated internally,

hwever when erminaing hestack in loft space, a polystyreneinsuaing cap (S451) mus be used.

the vave incrpraes a scke fr

solvent welding to 110mm UPVCpipe BS 4514.

Using an adaptor, the valve may becnneced cas irn.

Please Noe - Care mus be aken oprnt contamination of moing parts.

19

So

ilSystems-Push-F

it&So

lven

t

Soil Systems - Push-FitAir Admiance Valve

- For use in above ground drainage sysems

Tips & Hints

The valve is suitable for use on soil stacks serving up to ve storeys.

the cap and inerna cmpnens can be easi remved prvidesimpe rdding access.


20/92

Pipe Pain Ended

1m engh S204

3m engh S599 S505 S534

4m engh S506 S535

Pipe Sckeed

2m engh S507

3m engh S602 S508 S533

4m engh S603 S509 S532

6m engh S549 S530

Singe Scke

S604 S208 S406

Sip Cuping

S605 S211 S410

Bracke

Pipe, 1 screw S217 S412

Pipe, 2 screws S612 S219

Scke S607 S220

Pipe/Scke S570 S571

Push-Fit and SolventPrducCde

82mm 110mm

PrducCde

160mm

PrducCde


21/92

21

So

ilSystems-Push-F

it&So

lven

t

Bss Pipe Spig tai

50mm open Bss S608 S244

(82mm ne Bss n)

Bss Pipe Sven Scke tai

50mm open Bss S247

Shr Bss Pipe

32mm Expansion Socket* S216

40mm Expansion Socket* S215

50mm Sven Scke S218

*Accepts Push-Fit and Solvent Pipes

Fr 32/40mm sven wed use S218 & W104 r W106 adaprs

Srap-on Bss

50mm Spig S610 S343 S437

(B n suppied)

Wase Manifd

Fr 32mm use wih W58 S200

Fr 40mm use wih W59

Fr 50mm use wih W725

PrducCde

82mm 110mm

PrducCde

160mm

PrducCde

Push-Fit and Solvent


22/92

Access Pipe

Spig tai S616 S309 S472

Access Sadde

(Direct Fix to Pipework) S337

Scke Pug

As fr n-sie S214 S411

scke precin

Access Cap

Spig tai S618 S246

Sven Scke tai S667

Air Admiance Vave

Sven Scke tai S450

(Fr mre infrmain see page 19)

Psrene Insuar S451

(fr S450)


82mm 110mm

PrducCde

160mm

PrducCde


23/92

23

So

ilSystems-Push-F

it&So

lven

t

Creaes Sven Cnnecin Bss

Fr Sven Pipe on

Sraigh W104 W106 S750

90 Use W104 Use W106 W725+ W111 + W112

Creaes Push-Fi Cnnecin Bss

Fr Push-Fi and W58 W59

Sven Pipe

Fr Push-Fi Pipe on S751

PrducCde

32mm 40mm

PrducCde

50mm

PrducCde

Soil SystemsBoss Adaptors

W58 W59 S751

W58 W59

W104 W106 S750

Creaes

Pus-Fi Connecion--

Push-Fit Pipwork

BSEN1451

Creaes

Pus-Fi Connecion--

Solnt Wld Pipwork

BS5255

Creaes

Solven Weld Connecion-- Solnt Wld Pipwork

BS5255

32mm

Rubber Adaprs sui Push-Fi r

Sven Wase Pipes

Open and Unopened Bosses -

All the same size

40mm 50mm

32mm 40mm

32mm 40mm 50mm

A guide to Boss Connections


24/92

Access Branch

9212 N Bsses S615 S281

Branch - Singe Equa

Expansion Socket/Spigot Tail Csed Bsses

9212 S611 S269

104 S272

Expansion Socket/Spigot Tail N Bsses

9212 S334 S427

11212 S336

135 S614 S278

Expansion Socket/Solvent Socket tai 5 Csed Bsses

9212 S312

Sven Scke tp and Bm 3 Csed Bsses

9212 S340

Adapr Branch - Dube Equa

Adapabe frm 9212 11212 S308

Fr 921

2 use 2 x S323Fr 104 use 2 x S324Fr 11212 use 2 x S208


82mm 110mm

PrducCde

160mm

PrducCde


25/92

Adaptor Branch - Single Unequal

160mm x 110mm S443

Dube Branch

triple Expansion Socket S295(Fabricaed)

Crner Branch

Triple Expansion Socket S296

(Fabricaed)

Branch (Single Unequal)

160mm x 110mm S471Expansion Socket Spigot Tail135 N Bsses

Multiex Branch

110mm x 110mm (gre) MFyDG

Expansion Socket Spigot TailAdjustable 45 90 No Bosses

110mm x 110mm (grey) MFYDBExpansion Socket Spigot TailAdjustable 45 90 No Bosses

25

So

ilSystems-Push-F

it&So

lven

t

PrducCde

82mm 110mm

PrducCde

160mm

PrducCde



26/92

Adapr Bend

160 frm 9212 S323

170 frm 104 S324

Access Bend

9212 S620 S326

Bend

9212 Spig tai S619 S322 S403

9212 Sven Scke tai S626 S319

9212 Expansion Socket Tail S671

104 Spig tai S325

11212 Spig tai S328

135 Spig tai S621 S331 S404

9212 lng Spig tai S299

Sven Scke

Adjustable BendsMultiexAdjustable Bend 0 90 MFBSG

MultiexAdjustable Bend 0 90 MFBSB

Adjustable Bend 5 30 S329


82mm 110mm

PrducCde

160mm

PrducCde


27/92

offse Bend

tp

11212 Sven S630 S270 S424

Scke tai

Bm

11212 Spig tai S631 S271 S425

11212 Spig tai S700 S263 S436

135 Dube Scke S676

Cnnecr t oher Maerias

Finned ai fr S121Universal Connection

PVC CI BS416 Scke DS349

Finned tai fr MKEP110Universal ConnectionSpig Versin

Eazisleeve complete with S/see Cips

Drain Adapr Cuping DS26 DS27

PVC-PVC Adapr DS28

27

So

ilSystems-Push-F

it&So

lven

t

PrducCde

82mm 110mm

PrducCde

160mm

PrducCde



28/92

Reducer - leve Inver

82mm x 50mm S668

Acceps 50mm Sven Pipe

110mm x 50mm S264Spig acceps Push-Fi r

Sven Bss Adapr

(rder separae)

110mm x 82mm (expansion socket) S633

160mm x 110mm S420

110mm x 32/40mm DS25

(Flexible)

110mm x 32/40/50mm MKUAG Grey(Flexible) MKUAB Black

MKUAW White

Ven Cw

Sven Scke tai S634 S355 S422

Weahering Car

S635 S358


82mm 110mm

PrducCde

160mm

PrducCde


29/92

29

So

ilSystems-Push-F

it&So

lven

t

Extract Cover

For Extract RV591 RV592Veniain Pipe RVB592*

Weahering Sae (Auminium)

Anged457mm x 457mm S594 S594

Anged

610mm x 610mm S596 S596

Fa

406mm x 406mm S590 S590

Anciaries

30m lubrican SC960

250m lubrican SC966

300m Siicne spra SC967

125m Sven ceaner SC950

125m Sven cemen BS6209 fr PVC SC953

250m Sven cemen BS6209 fr PVC SC954

PrducCde

82mm 110mm

PrducCde

160mm

PrducCde


To achieve a secure watertight joint it is important that you preventthe seals from being forced from their housing in the tting.Therefore it is essential that the pipe is chamfered, free from swarf

and suitably lubricated (use only recommended Silicone Lubricant,as her ubricaing maer cud degrade he quai f he sea).

Tips & Hints* Only available in Black


30/92

Jointing Procedures:Soil Push-Fit

Cut pip squar, using a n toothsaw. Us a pip cutting tmplat orwrap papr around pip as guid lin.

Rmo dirt, dust andl swarf from ndof pip.

Chamfr nd of pip, using mdiuml or rasp. Standard lngths ofpip ar alrad chamfrd.

Lubricat nd of pip. Ceck a e ringseal is in posiionwithin its housing.

Push pip full hom

and mark lightl withpncil.

Spigot ttings will

ave mark alreadyshown.

Withdraw pip (10mm).

This will allow forxpansion. All ttingsmus be suppored by abrackt.


31/92

31

So

ilSystems-Push-F

it&So

lven

t

Jointing Procedures:Soil Solvent

Cut pip squar, using a n toothsaw. Us a pip cutting tmplat orwrap papr around pip as guid lin.

Rmo dirt, dust and l swarffrom nd of pip.

Clan surfac of pip and ttingswith Huntr Solnt Clanr.

Appl a libral coat of HuntrSolnt Cmnt to both surfacs.

Immdiatl insrt pip into tting

with a twisting motion, pushingfull hom.

Using a clan rag, clan off an

surplus cmnt.


32/92

Soil Systems


33/92

33

So

ilSystems-Push-F

it&So

lven

t

To avoid dislodging or damaging rubber seals, always ensurepipe ends are chamfered and ubricaed.

Tips & Hints


34/92


35/92

35

WCConnec

tors

WC ConnectorsHuner WC Cnnecrs are manufacured in accrdance wih

BS5627 fr waer and air-ighness - ha means n ca backs!

K Bnts

the WC cnnecrs range are cmpaibe wih a varie fpipework materials including clay, cast iron and PVC-u

Manufacured in Pprpene and PVC-u

Huner pan cnnecrs incrprae a-purpse ais awingsimple, watertight installation

Fixed and exible options

A Margin For Error

If pipework is misaligned by more than a few millimetres, using asandard cnnecr cud ead eaks. the ffse cnnecr aws

up 22 mm difference beween cenres.

A Simple Adjusmen

The adjustable WC Connectors are designed to connect up tove separate pans, using a single common pipe. They suit BS5503horizontal outlet pans and can accommodate up to +/-2 degreesmovement on the joint between the branch and WC connector.


36/92

WC ConnectorsA Simple Connecion

WC Connectors have all-purpose tails, for easy speedycnnecin.

there is a Huner WC Cnnecr fr ms insaains. Frm

a straightforward job to multiple connections and misalignedpans, Hunter WC Connectors take the hard work out of thejob.

WCs can be cnneced direc a drain using Huner WC

connectors without individual venting, provided that theverica disance frm he crwn f he rap he inver fhe drain is n mre han 1.5m in accrdance wih curren

Buiding Reguains.

Cmpaibe wih he fwing:

110mm PVC-u BS4514: 2001

110mm PVC-u BS EN1329: 2000

110mm PVC-u BS EN1401: 1998

102mm Cas Irn BS416: 1990

100mm Ca BS EN295: 1991

Manufacturd in

accordanc with BS5627


37/92

37

WCConnec

tors

Space Saver

Can save up 55mm in

insaains. I is idea where

a radiina seperae WC pan

and cisern is being repaced

b a cse-cuped suie.

Spac Sar with

Watr Boss 90

Cmpressin wase bss aws

direc cnnecin f wase pipe

frm a wash hand basin and

reduces the need for taking extrapipewrk hrugh he wa.

Adjustabl 5- 30

This connector is ideal ttingfr when u are cnnecing up

to ve pans in a row, using onecommon pipe as the adjustmentaws he pan cnnec he

gradient of the oat system.

WC Connectors

The minimum gradient on the horizontaloat should be 1/2 or 9mm/m. The S750bss adapr can be sven-weded n

a side bss f he branch aw fr a

50mm (2) traditional ventilation pipe ifhis is necessar.

Hunters adjustable connector allowsconnection of up to ve BS5503 WC pans.

Tips & HintsS253 5 to 30

Branch connection


38/92

A Purpse tai

90 S221

Space Saver S234

Incrpraes Wase Bss 90 S228

14 S222

Sraigh Cnnecr S224

(Reducibe engh)

Sraigh Cnnecr S227

22mm offse Cnnecr S225

Extension Piece S226

(Reducibe engh)

WC Connectors

110mm

PrducCde


39/92

39

WCConnec

tors

Fr BS5503 Pans

90 Spig tai BS5627/BS4514 S251

14 Spig tai BS5627/BS4514 S252

Adjustable 5- 30 S253

Fr BS1213 Pans order Gaske separae

Sraigh Cnnecr Sven Scke tai S231

Pipe Pain Ended

1m engh S204

Gaske

For Use With BS1213 Pans S248Fis S231 102 - 120mm Spigs

Fr use wih BS5503 Pans

Fits S253 and all 110mm Expansion Sockets S298

Fis S251 and S252 S291

110mm

PrducCde

WC Connectors


40/92


41/92

41

Fire

Pro

tec

tion

Fire Protection

Hunter Plastics offer a comprehensive re protection range,incrpraing he innvaive Quicksp Inumescen Cuping

Unicollar and traditional Compact Fire Collar providing exibleand effective, re protection solutions for the specier and enduser aike.

When specifying or installing Hunter Fire Protection products, youcan be condent that the range has been fully tested to ensure its

suitability for not only with PVC pipework systems, but a variety ofaernaive pasic cnsrucin prducs.

For full detailed performance data and/or installation procedures,pease refer he reevan echnica daa shee.

Quick Stoppage 40

Compact Collarpage 52

Uni-Collarpage 49


42/92


43/92

Faturs & Bnts of Quickstop

Aimed at the specication and new build markets the QUICKSTOPcoupling is a Fire Protection innovation, being the rst productin the UK to provide protection as an integral part of a PVCupipewrk ssem.

The QUICKSTOP coupling concept is based on the principlekeep-it-simple. It is not only a highly effective re protectionsolution, but it is the rst integrated re protection product forpasic pipewrk ssems be apprved b BBA.

Engineered and manufactured specically for PVCu

No mechanical xings saves time and money

Installed using standard solvent jointing methods

Suitable for wall and oor installations

Fit and Forget - No maintenance, No deterioration

43

Fire

Pro

tec

tion

The QUICKSTOP Intumescent

Coupling is the rst productof its kind in the UK toreceive BBA apprva.


44/92

Installing Quickstop

Cean pipe and scke wih

Huner Sven Ceaner.

App Sven Cemen

ibera bh pipe and

cuping scke.

Jin he pipe and cuping

geher using a wising

acin where pssibe

ensure an even spread f

Solvent Cement in the joint.

Ensure ha he ends f he

QUICKSTOP remains visiblein-siu aw acivain in

the event of re. Make goodwih inumescen masic.

Design

As he Quicksp cuping becmes an inegra par f he drainagesystem and therefore a xed point within that system, adequateallowance for thermal expansion/contraction must be made. To prevent

sress cracks ccurring in pipewrk i is essenia ha wihin 1mere fthe penetration (wall or oor) a ring seal/expansion tting is installed accmmdae such mvemen.

Pipe should be cut square, chamfered and lubricated before insertioninto the ring seal socket. To create an expansion gap, each spigot endmust be fully inserted into the socket of the tting and then withdrawn10mm. At this point the tting must be xed to prevent it moving outf psiin.

1

2

3


45/92


46/92


47/92

47

Fire

Pro

tec

tion


48/92

Th complt r protction solution... in a box

UniCollar is unique using a one size ts all concept yet stillprvides he highes eve f precin frm he passage f

smoke and ames through re rated walls and oors, in theevent of a re.

Providing up to 4 hours re protection on a wide varietyf pipe maerias (dependen n appicain/cnsrucin)

UniCollar offers signicant savings over traditional compactcollars, as it can be cut to suit arange of pipe sizes.

Up to 4 hours re ratingdependen n appicain

Cnvenien dispensing carn

Cmpee insaainexibility cut length to suit

lighweigh and eas insa

Box contains sufcient lengthfor 5 x 110mm pipe collars(8 x 50mm, 6 x 82mm, 3 x 160mm)

Independen esed wih awide range f pasic maerias

Apprved BS476 Par 20:1987 & prEN1366:Par 3

UniCollar

Normal Pipe Size Length Required Numbers of Segments

50mm 270mm 18 segmens




Total number of segments per box is 146, each segment measuring 15mm wide.


49/92

UniCollar Universal Fire Collar

Suiabe fr 55mm 160mm pipewrk

(cu engh sui appicain).

Up to 4 hour re rating (BS476)Can make up to 5 x 110mm collars.

CC001

PrducCde

UniCollar is a unique method of protecting plastic pipes whichpass through re rated walls and oors. The system is supplied incninuus srip frm which is cu engh and secured arund he

pipework using ready-made clips. These clips t into the pre-punchedslots on the strip and are then xed to the wall/oor using the xingssupplied. The intumescent (exfoliated graphite) activating layer isalready attached to the metal band and requires no additional xing.

49

Fire

Pro

tec

tionAcrylic, intumescent or silicone sealant may be applied around the

pipe on the topside of the oor slab if a water seal is required. Ifhere is a pssibii f pipe mvemen ccurring ha wi causecracks in the seal between the pipe and mortar mix (if used), it maybe advisable to seal the pipe with acrylic, intumescent or siliconeseaan preven cd smke egress. this hwever is n requiredfor the re rating to be achieved. If the gap between the pipeand slab is less than 8mm, apply a bead of acrylic, intumescent or

silicone sealant approx. 8mm deep in to the gap at the soft.

Tips & Hints

For further information, please speak to the Hunter technical team.

UniCollar


50/92

Fire Protection

Any intumescent re protection product, regardless ofmanufacturer, will only perform relative to the qualityof installation, based on correct specication for the in-

tended application. All installations are subject to BritishSandard Cdes f Pracice and ca Buiding Reguains.

Tips & Hints


51/92

51

Fire

Pro

tec

tion


52/92

Faturs & Bnts of Compact Fir Collar

Ideally suited to maintenance and retro-t applications theHuner Cmpac Fire Car is suiabe fr appicains where up

to 2 hours re protection is required.

the durabe see she as we as suppring he inumescen

material acts as a xed surface, directing the crushing force ofthe re activated collar inward, ensuring the effective sealingof re rated compartment walls and oors.

Designed for use with the most common UK pipeworksize 110mm

Fire esed up 2 hurs (dependen n appicain)

Independen esed and apprved BS476 Par 20:1987

& prEN 1366:Par 3

Compact Collar


53/92

Cmpac Fire Car

tradiina Cmpac Design

ideal for retro-t CC110

PrducCde

53

Fire

Pro

tec

tion

timber Floor Consrucion

Typical tested conguration for one hour reresisance BS476:Par 20: 1987.

19mm ooring grade chipboard.

150mm x 50mm timber joists at 400mm centres.

25mm thick insulation between joists.

2 aers f 12.5mm Gpsum bard.


54/92


55/92

55

Waste

Systems

Waste Systems

Huntr Push-Fit wast sstms

Huner Push-Fi wase ssems are manufacured frm durabe

pprpene maeria which can wihsand dmesic h waer

discharge and cope with the majority of chemicals and detergents.

the 32mm and 40mm ranges are fu cur c-rdinaed whis

the 50mm size is ideal for high discharge appliances and longer

pipe runs. A prducs are manufacured BS EN1451.

Huntr Solnt wast sstms

Huners high perfrmance MuPVC Sven Wed wase ssem

manufacured BS EN1566 is idea suied fr high emperaure

discharge applications and has excellent heat, UV stability andchemica resisance quaiies. A cmprehensive range

is available in 32mm, 40mm and 50mm diameters.


56/92

Pipe Pain Ended

3m engh P125 P150 P250

Bend

Swep 9212 P010 P020 P200

Swep 135 P011 P021 P201

Knucke 90 P017 P027 P207

Spig 90 P019 P029 P209

Spig Bend 135 P061 P071

Cuping

P012 P022 P202

tee

P013 P023 P203

Scke Pug

P014 P024 P204

Waste SystemsPush-Fit Prduc

Cde

32mm 40mm

PrducCde

50mm

PrducCde


57/92

57

Waste

Systems-

Push-F

it

Reducer

Cncenric

40mm x 32mm P025

50mm x 32mm P208

50mm x 40mm P205

Bracke

W118 W119 P210

Bss Adapr

Flexible W58 W59

S751

Universal Tank Cnnecr

Acceps Push-Fi W98 W99

and Sven Pipes

PrducCde

32mm 40mm

PrducCde

50mm

PrducCde

Waste SystemsPush-Fit


58/92


59/92

59

Solvent Waste

So

lven

tWe

ld

Manufactured, where applicable to BSEN1566. Hunter Solventwaste is the system of choice for the pro plumbing installer, oncewelded the waste cannot be pulled apart, the rigid joints providea permanen waerigh cnnecin and he Sven Wed Wase

system can be used externally, no need to paint as it will notdegrade in UV light.

Huner PVCuM wase ssem is manufacured BS EN 1566 (r

in hick wa PVCu as appicabe).

the ssem is designed fr wase waer discharge and shud

not be used as a high temperature gas boiler exhaust system(commonly referred to as a ue). For this type of installation,

pease refer he Bier manufacurers insaaininstructions and install a exhaust system as recommended.

Boiler Flue Warning:


60/92

Pipe Pain Ended

4m engh W541 W542 W710

3m engh W538 W539 W709

Cuping

Scke tai Sraigh W60 W61 W711

Socket Tail Expansion Use P114 W64

Bracke

Sadde W118 W119 W716

open W120 W121 W122

Bend

Spig 90 W111 W112

Knucke 90 W116 W117

lng tai Spig 9212 W113 W114

Swep 9212 W78 W79 W712

Swep 135 W82 W81 W713

Spig 135 W108 W109

tee

9212 W84 W85 W714

135 W88 W715

Solvent WeldPrducCde

32mm 40mm

PrducCde

50mm

PrducCde


61/92

Crss

9212 W574 W722

Cnnecr

BSPt Adapr W125 W126 W723

Access Cap

Spig tai W90 W91 W724

Reducer Spig/Scke

50mm x 40mm W718

50mm x 32mm W717

40mm x 32mm W57

32mm x 22mm W55

Adaprs

Wase Manifd Adapr Bend W725Bss Adapr W104 W106 S750

Ven Cw

Ban Graing S353

Universal Tank Connector

Acceps Push-Fi W98 W99

and Sven Pipes

PrducCde

32mm 40mm

PrducCde

50mm

PrducCde

61

So

lven

tWe

ldWa

ste

Solvent Weld


62/92


63/92

63

Overfow

Overow

Hunter Overow pipes are manufactured in 22mm Polypropylenematerial for Push-Fit assembly, or PVCu for Solvent Weldassembly. The range of ttings, comprising couplers, elbows, teesand cnnecrs are a manufacured in high emperaure MuPVC

maeria and ma be used wih Push-Fi r Sven pipewrk

ssems.

22mm full bore discharge for efcient overow removal

Dual purpose ttings offer Push-Fit and Solvent Weldassemb

Suitable for hot or cold water overow installations

Huners 22mm pipe can be cnneced her manufacurerspipe b using he universa adapr o220.

Tips & Hints


64/92

Pipe Pain Ended

3m engh

PP (Push-Fi) o247

PVCu (Sven Wed) o232

Universal Adaptor

Cnnec her Push-Fi and o220

Sven Wed Ssems

Cuping

Sraigh o221

Bend

90 o222

135 o223

PrducCde

22mm

Overow


65/92

tee

90 o224

tank Cnnecr

Sraigh o225

90 o226

Cip

o245

Reducing Bush

Push-Fit 32mm x 22mm O233

Solvent 32mm x 22mm W55

65

Overfow

PrducCde

22mm

Overow


66/92


67/92

67

Pipe

Carr

ier

Pipe Carrier

Suppied wih brackes fr simpeimmediae cnnecin ur vehice.

Reinfrced caps ensure heav iems

such as cpper pipe d n pierce hescrewed caps.

Fr addiina safe and securi ahasp & casp is prvided aw

padcking.

Inegraed chain assis wih adingunading he Pipe Carrier.

the Pipe Carrier has been designed pimise capaci f a van. Ienabes pumbers and prfessinas f simiar rades ranspr up

a 3m engh f 82mm pipe.


68/92

Pipe Carrier

110mm Pipe Carrier

3m engh S795

Bracke Se S796

(Padck n suppied)

oher enghs avaiabe n reques

PrducCde

Carries up a 3m engh f 82mm diamere pipe.

Suppied wih brackes fr simpe immediae

cnnecin ur vehice.

Reinfrced caps ensure heav iems such as cpper

pipe d n pierce he frn end.

Fr addiina safe and securi a hasp and casp isprvided aw padcking.

Inegraed chain assis when ading/unading he

Pipe Carrier.


69/92

69

Pipe

Carr

ier


70/92


71/92

71

Grease

Managem

en

t

GreaseManagement

I is esimaed ha 30% f a fu waer bckages ha resu

in property ooding are actually caused by grease.

Grease inerceprs are specia designed raps which are paced

in he drainage ssem cse he sink inercep and separae

the fat, oil and grease (F.O.G) from the rest of the wastewater.Grease inerceprs can be high effecive if he are crrec

installed, serviced and maintained.

the grease is reained in he rap be ceced fr dispsa

r reccing (tpica fr Bi Fues) wase cnracrs wh are

able to deal with commercial F.O.Gs are licensed, and mustprvide a wase ransfer ne (under he envirnmena heah

act 1990, you have a responsibility to keep these notes for up tow ears) t mee he requiremens f ur ca envirnmena

health ofcer.

We recmmend ha ne persn is hed respnsibe fr he

ceaning and mainenance f he inercepr and ha he

keep a wrien recrd f service and mainenance n he

system, alternatively there are national companies that willmanage he ceaning and mainenance f ur inercepr.

Tips & Hints


72/92

Not for foul waterapplications

Wh Us a GrasIntrcptor?

Grease and i frm cmmerciakitchens, etc poses a signicantprbem sewage ssems and

reamen faciiies.

Cngeaed grease can cg sewerpipes, leading to expensive maintenance oreven repacemen.

lca Waer Auhriies are increasingrecgnising he need prec heir sewerage ssems

frm grease and are requiring insaain f Grease Inerceprs (nw

being backed b buiding reguains).

Inunt Control Dic (ICD)

Introduces air to the inuent, necessary for separation.

Controls inuent ow to ensure maximum efciency ofGrease Inercepr.

Direc cnnecin 50mm ID BS EN1566/5255wase pipe.

Fu accessibe fr ceaning.

Incrpraes a mini-fd parice rap.

Using the ICD increases separation efciency by over 40%.

The addition of air to the inuent conjunction with the physicalregulation of the ow (1.6 only) is vital to the effective operation ofany grease interceptor, increasing efciency by approximately 40%.

Endura

It is recommended in addition to its regular servicing schedule,he inercepr shud be fu dismaned and ceanedthoroughly on a six monthly basis.

Tips & Hints


73/92

73

Grease

Managem

en

t-

En

dura

Endura Case StudyMcDonalds, Nwcastl-undr-Lm

A McDnads resauran in Newcase-under-lme updaed is greasemanagemen ssem and insaed an Endura ha has prved idea fr

even his demanding envirnmen.

One of the features of the Endura, which made it so attractive tothe team at McDonalds, was its ease of installation and simplicity ofoperation. It can be installed underground, semi-recessed or, as inthis case, above ground. It is considerably lighter and less bulky thanalternative systems, so installation causes minimum disruption to therunning f he kichen since i is s quick and simpe fr ne man in-

sa and requires minima remedia wrks. (he managemen eam has

se up a service prgramme ensure ha he inercepr cninues

to operate efciently with a general service every week and a plannedquarer verhau b a visiing engineer.)

McDonalds Franchisee Eddie Leligdowicz is enthusiastic about theEnduras quaiies. Wha appeaed me iniia was ha he Endura

is a doddle to t and maintain. I had looked around the market atvarius pins bu he Endura sd u me because i rea is s

simple yet effective, he comments. The unit has been running veryeffectively for months now and I have every condence that it willcontinue to operate well for a long time to come. Last, but not least,the Endura represents excellent value for money and I will berecommending it to other McDonalds franchisees in the future.


74/92

Why Choose Endura?

the Endura Grease Inercepr is he n muded prduc

available in the UK, holding signicant advantages over competitorsystems. External reinforcing ribs on the single piece moulded tankprovide strength and rigidity and provides a high quality, cost-effective solution to grease separation offering efcient protectionfr drainage ssems in dmesic and cmmercia h fd premises.

the Endura Grease Inercepr is ne f he ms cs effecive

solutions to grease management. The patent pending bafe designof the interceptor has been designed to maximise grease retention.Regular cleaning is required for efcient running of the system.

the cver is muded in nn reinfrced pprpene increasing

bh ad bearing capabiiies and impac resisance. Wih a design

ad f 200kg he cver is suiabe fr use in nrma pedesrian

areas, supplied as standard with a non-skid surface.

Engineered with a 1.6L/sec or 3.2L/sec ow rate with removablebafes for ease of maintenance, this highly efcient solution issuitable for most small to medium applications. Full sizing detailsavaiabe n reques.

Sold as seperate items.


75/92

75

Grease

Managem

en

t-

En

dura

EnduraTechnical Specifcation

Descripin DSG16 DSG32

Fw rae l/Sec 1.6 3.2

Grease capaci 23kg 46kg

Operating temp. capabilities 104C 104C

Cver ad capaci 200kg 200kg

Despach weigh 15.31kg 18.81kg

Connection size (Mechanical)

Ine 50mm 50mmoue 110mm 110mm

Diagram Eemens

Nn Reinfrced1.

pprpene cver wih

eas if ach

oRing sea fr air and2.

waer ighnessRemovable outlet bafe3.

Removable inlet bafe4.

Muded ne piece ank 5.

N eaks!

1

2

3

5

4


76/92

How it Works

ICDAIR eNTRy

INFLUeNT


77/92


78/92

Endura Grease Inercepr

Suppied cmpee wih fu insaain

instructions, ICD and exible inlet/outletcnnecrs

1.6l/sec DSG16

3.2l/sec DSG32

Endura BiPak

Suppied cmpee wih Sainess See DSG10

enclosure, 5L Bio-G, Programmable dosingpump and all ttings required to install

Endura Ine Reducer

110mm x 50mm Flexible Rubber DSG07wi accmmdae pipewrk up

56mm diameer

PrducCde

GreaseManagement

BUILDIN

GREG

ULATION

SCOMPL

IANT

H

P A R T


79/92

79

Grease

Managem

en

t-

En

dura

110mm Adaptor - Flexible

DS28

Inuent Control Device

Fr use wih DSG16 DSG16CD

Fr use wih DSG32 DSG32CD

Bio-G 12.5L - BioPak Rell

liquid Grease Digeser BiPak use n DSG12

Endura Bio+ 4 x 1kg

Granuar Grease Digeser - Nn aumaed DSG11

PrducCde

GreaseManagement

t save n space Endura can be insaed bew grund wih helid ush to the nished oor level.

Tips & Hints


80/92

the Huner Endura Grease Inercepr shud be insaed as cse as

is practical to the xture(s) being served and can be set on, partially

recessed or fully recessed into the oor. Note that the EnduraGrease Interceptor is NOT recommended for above ground, externalinstallation unless adequate protection from freezing is made.

Sufcient clearance around the cover area should be anticipated toallow for routine maintenance, including the removal of accumulatedgrease. I is preferabe ha he Endura be caed as cse as pssibe

to the appliances being served, up to a maximum of 8 metres from

he as appiance. this precauin wi preven he wase pipesbecming cgged wih cngeaed grease ha cud begin sidif

befre reaching he Grease Inercepr.

Endura Installation

Do Not Insa Endura in he wase ine frm appiancessuch as wase dispsa unis. this pe f uni mus bpass heinercepr as rapid accumuain f sid maer wi grea

reduce the interceptors efciency preventing operation incmpiance wih he raed capaci.


81/92

FG

JK

H

F

81

Grease

Managem

en

t-

Insta

lla

tion

TyPICAL IN FLOOR INSTALLATION

A APPlIANCEB AIR INtAKEC ICDD RoDDING PoINtE GREASE INtERCEPtoR

A

B

C

E

D

tyPICAl oN FlooR INStAllAtIoN

F APPlIANCESG SoIl StACKH AIR INtAKEJ ICDK GREASE INtERCEPtoR


82/92

All Grease Interceptors are sized according to their maximum owrae - this is measured in lires per secnd. (l/sec) the Endura Grease

Interceptor is available in two sizes. 1.6L/sec and 3.2L/sec.

How do ou know which siz to install?

BS EN 1825 - 2:2002 offers several methods of sizing, but for ease werecmmend u use he measuremen r cacuain mehd.

Measuremen Meod

A) Measure he sink ef righ (cm)

B) Measure he sink frn back (cm)

C) Measure he deph f waer (cm)

t wrk u a number f ires in

he sink muip he answers as shwn

bew:-

Answer A x Answer B x Answer C = DDivide Answer D b 1000 = Sink Capaciy in lires

Nw u need ime hw ng he sink akes emp (in secnds):-

Divide he Sink Capaciy in lires b hetime sink ook o empy = Flow rat required.

If the ow rate is under 1.6L/sec, then a DSG16 is suiabe.If the ow rate is between 1.6 - 3.2 L/sec then a DSG32 is suiabe.

Interceptor Sizing

Additional NoteFor two or more sinks, add the capacitygures together. When timing their discharge, ensure you pull theplugs at exactly the same time, to ensure accurate ow measurement.

Dishwashers ow rate should be identied, however as a general ruleof thumb, you can assume it will be equal to an additional sink.

A

B

C


83/92

Calculaion Meod

The maximum ow rate can be calculated by the followingequain.

Q = The maximum ow (l/sec)

M = N. meas prduced in a da

VF= A scaing facr (See abe)

= Dai Kichen perainadurain (Hurs)83

Grease

Managem

en

t

Kitchen Type VF

He 500

Resauran 425

Hspia 260

24hr Kichen 220

Caneen 100

M x VF2770 x tQ =


84/92

te legal requiremens relaing o Grease Managemen

UK Building Regulations Part H 2002 states: Drainage servingkitchens in commercial hot food premises should be tted a greaseseparar cmping wih BS EN 1825-1:2004 and designed in

accrdance wih BS EN 1825-2:2002 r her effecive means f

grease removal.

Under the Food Safety Act 1990. Local authorities are authorisedto inspect problems arising from the effect of F.O.G (Fats, Oil andGrease) on drains, resulting in a failure to comply, could result inprsecuin r an emergenc prhibiin rder prevening rading

frm he premises.

there is egisaive pwer in secin 111 f he Waer Indusr Ac

1991 ake acin agains anne ha discharges an maer i-

abe cause damage he sewerage ssem r interfere wih

the free ow of its contents, this can include F.O.Gs.

Endura

MaintenanceAs with all non-mechanical grease separators, the maintenancealthough essential to their effective operation, is considered an

nerus and unpeasan ask due bh he frequenc f ceaningand remva f accumuae grease.

The use of a system such as the Endura BioPak signicantlyreduces he frequenc f inercepr/separar servicing b he

inrducin f a grease digesing prduc (in his case Bi-G)

and means that a signicant amount of the grease that wouldnrma accumuae is brken dwn and digesed. Dsing f he

inercepr wih Bi-G n n reduces he service frequenc f

the unit, but in addition protects the drainage system as a wholefrm grease accumuain and he cmmn resuing bckage.


85/92

85

Grease

Managem

en

t-

Ma

intenance

A high quality, cost-effective solution to Grease Interceptor anddrain dsing ffering an effecive packaged suin fr he

precin fr drainage ssems in dmesic and cmmercia

h fd premises. the Endura BiPak is suppied cmpee

with all the necessary ttings and tubing, etc to complete yourinsaain. the prduc cmprises a mains peraed perisaic

programmable dosing pump, 5 litres of Bio-G dual-acting liquiddigesting media (sufcient for 4-6 weeks operation), pre-insaed iquid deiver ubing and fu insaain insrucins.

A f his is cnained in a high quai sainess see encsureand backed by one of the UKs leading specialists in greaseseparar insaain and wase managemen services.

Endura Bio+

Inrduced simp via an sink cnneced heGrease Inercepr

N pump r her equipmen required

Easy to handle 4 x 1kg containers Use daily for effective grease digestion

Endura Biopak & Bio+


86/92

Endura


87/92


88/92

Compatibility Chart

Soil Solven Weld Wase Pus-Fi Wase32mm 100mm 32mm 40mm 50mm 50mm 32mm 40mm(BS4514/EN1329) (BS5255/EN1566) (BS5254/EN1541)

Bre 4 4 4 4 4 4 4 4Floplas 4 4 4 4 4 4 4 4

Hpworth 4 4 4 4 4 4 4 4

Marley 4 4 4 4 4 4 4 4

Osma 4 4 4 4 4 4 4 4

Polypipe 4 4 4 4 4 4 4 4


89/92

89

Compa

tibility

Chart


90/92

Why dont you have a

look at some other great

products by Hunter?

Undergr

ound

Systems

2008

AGuidetoUndergroundS

ystems

www.h

unterplastics.co.u

k

/ / :

:

RainwaterSystems

Issu

e1

www

.hunte

rpla

stic

s.co

.uk

.

t have a cp f eiher bk sen u u pease cnac us da!


91/92

Huner Pasics ld

Nahan Wa

lndn SE28 oAE

Sals Hotlin: +44(0)20 8317 1551

Tl: +44(0)20 8855 9851

Fax: +44(0)20 8317 7764

huntrplastics.co.uk

mail: [email protected]

Due to a programme of continuous development, Hunter Plastics Ltd. reservehe righ revise r aer an infrmain peraining heir prducswihu prir nice.

A prducs are manufacured using a quai managemen ssem hahas been assessed b BSI as cmping wih he requiremens f BS ENISo9001:2000 and BS EN 14001.

Huner hds man kiemark icences. Prducs cnfrming heapprpriae sandards are kiemarked. Addiina ranges are cvered b BBAcerticates or compatible European standards (ENs).

A gds are sd accrding Huner Pasics ld sandard cndiins fsale, which are available on request.

Hunter Plastics Ltd reserves the right, in view of their continuous programmeof development, to revise or alter their range of products and prices withoutprir nice.

PARTNER FOR SUSTAINABILITY


92/92

Uniclass EPIC

CI/SfB

L7313:P71 J344:X71

(52.3) In6

Documents

Plumbing-Systems.pdf