Tianjian Pluto

PL/j Series

Tianjian Pluto PL/j SeriesSpecifications

International

Tianjian Partner:

HT

2011

0420

-IV

NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.Export Processing Zone, Ningbo 315800 China+86-574-86 177 242+86-574-86 221 864haitian@mail.haitian.com www.haitian.com

HAITIAN INTERNATIONAL HOLDINGS LIMITEDUnit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD Kwai Fong N.Thaitian@mail.haitian.com www.haitian.com

2 3

定量泵注塑机变量泵注塑机天剑PL/j伺服系列

耗电量/小时

64.2%

48.4%

Main hydraulic index

» response time of pressure rise 50ms» response time of Flow rise 40ms» range of pressure fluctuations ±0.9bar

PL/j servo Index

» the precision of screw speed 0.2rpm» the stability of speed 0.1%» the repeatability precision of injection 1‰

KW.h/Kg: 1st class≤ 0.4 2nd class ＞0.4-0.55 3rd class＞ 0.55-0.7 4th class＞ 0.7-0.85

Case:test product: diskplastic material: PSproduct weight: 100gproduct wall thickness: 2.6mm

number of mold cavity: 1

test condition:power test device record 3 series IMM‘s value during full auto producing when the oil temperature stable at 45℃

The required energy consumption to pro-duce theprocessing ruler by an energy-sav-ing machineis 51.6% less when compared to a traditional hydraulic IMM and 24.7% less then IMM with an optimized variable pump.

The energy-saving machine also requires 80% less energy to produce a thick walled product which needs a longer holding and cooling time or 50% less than using an IMM fitted with optimized variable pump.

160T IMM

servo system

20

3

540

6.1

40260

0.34

51.6

24.7

comparison of IMM

moulding cycle time s

test time h

cycle count mold

power consumption/hour KW/h

power consumption/year KW/h

power consumption/Kg kW.h/kg

effect of servo energy saving %

160T IMM

fixed pump

20

3

540

12.6

83160

0.7

160T IMM

variable pump

20

3

540

8.1

53460

0.45

IMM with fixed-pump

IMM with variable pump

calculation conditions: 20hour/day,330day/year;power cost: 0.8RMB/Kwh

Tianjian PL/j sero energy-saving seriesat a high price-performance ratio

Tianjian Pluto

PL/j Series

Servo energy saving schematic diagramthe servo energy saving plastic moulding machinery configure rotary encoder and pressure sensor, so

it will feedback the flow and pressure in time. it adjusts the flow and pressure by changing the servo

synchronous motor's rotate speed and the torsion to make sure higher repeatability precision, maximum

energy saving and the production efficiency.

cylinder

control valve

gear pump

oil tankinverter

rotary encoder

permanent magnet synchronous servo motor

pressure sensor

Repeatability precision: Special class≤ 0.5 1st class ≥0.5-1 2nd class≥ 1-2

note:

Kw.h

IMM with fixed pumpIMM with variable pumpTianjian PL/j series

4 5

PL860/260j

A B C 32 36 40 22.5 20 18 121 153 188 110 139 172 77 98 121 218 172 140 9.9 12.4 16.8

230

860300

360×3153051257530

16116.2

4.0×1.08×1.92.925170

PL1200/370j

A B C 36 40 45 23.3 21 18.7 173 214 270 157 194 246 89 110 140 210 170 134 10.8 14.6 20.1

190

1200340

405×36538013010040

1613

9.754.39×1.15×1.98

3.6825190

PL1600/540j

A B C 40 45 50 22.5 20 18 253 320 395 230 291 359 110 140 172 214 169 137 14.2 19.5 25.3

195

1600400

455×41043515510040

1615

9.754.62×1.21×2.02

4.425240

3314

18 30

490

200

535

42035028021070

493

420

350

280

210

70

28XM16 L35

Ø45

A

A

200

4-Ø28

70210350420490560612

70210

200

200

350

420

490

572

28XM16 L35

Ø50

A

A4-Ø28

3314

18 30

AA

40XM16 L35

Ø50

140

200

200

280

350

420

490

560

635

140280350420490560681

4-Ø28

3314

18 30

Specification

We reserve the right to make changes as a result of further technical advantages.

Moving platen

Platen dimensions

Machine dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

INJECTION UNIT Screw Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L

Tianjian Pluto

PL/j Series

6 7

PL3000/1800j

A B C 60 65 70 21.7 20 18.6 845 992 1151 769 903 1047 238 279 324 213 181 156 45.2 52.9 64.1

190

3000600

660×66066025016062

1630

19.656.6×1.9×2.35

10.650570

4116

22 36

Specification

We reserve the right to make changes as a result of further technical advantages.

Moving platen

Platen dimensions

Machine dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

INJECTION UNIT Screw Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L

PL2000/770j

A B C 45 50 55 22.2 20 18.2 366 452 546 333 411 497 141 174 210 210 170 140 18.3 24.5 31.8

170

2000450

505×46548016014062

16

18.514.25

5.2×1.31×2.16.150300

A

A

140

140280420560630769

280

420

560

630

729

32XM16 L35

Ø100

100

200

200400

8-Ø38

3314

18 30

PL2500/1000j

A B C 50 55 60 22 20 18.3 497 601 715 452 547 651 173 210 250 204 169 142 27.0 35.1 44.1

180

2500510

560×50053018014062

1622

16.655.69×1.39×2.15

7.450370

Ø100

140

200

200400

100

280

420

560

700

769

A

A

140280420560700827

40XM20 L40

8-Ø38

4116

22 36

Tianjian Pluto

PL/j Series

8 9

PL4500/2900j

A B D 70 80 90 22.9 20 17.8 1424 1860 2354 1296 1692 2142 366 478 604 203 156 123 54.5 77.2 97.5

170

4500740

780×780780330200110

1645

29.457.8x2.3x3.0

18.5100850

PL5300/4000j

A B C D 80 85 90 100 22 20.7 19.6 17.6 2212 2497 2799 3456 2013 2272 2547 3145 490 553 620 766 180 159 142 115 61.2 70.9 81.6 100.5

140

5300825

830×800845345200158

1655

40.259.45×2.3×2.62

25200960

PL3600/2250j

A B D 65 70 80 21.5 20 17.5 1068 1239 1619 972 1128 1473 279 323 422 208 179 137 52.9 63.1 85.0

180

3600660

710×710710250160110

1637

24.856.9×2.1×2.5

14.650690

4116

22 364116

22 36

12-Ø36

4-Ø55

Ø120

60XM20 L40

200100

AA

400700

100

1242

1120

980

840

700

560

420

280

150

200

400

280420560700840980

11201238

4116

22 36

Specification

We reserve the right to make changes as a result of further technical advantages.

Moving platen

Platen dimensions

Machine dimensions

Mounting hole for robot/sprue picker top view from fixed platen

Platen dimensions

INJECTION UNIT Screw Diameter mmScrew L /D Ratio L/DShot Size (Theoretical) cm3

Injection Weight (PS) gInjection Rate g/sInjection Pressure MpaPlasticizing Capacity(ps) g/sScrew Speed rpmCLAMPING UNITClamp Tonnage KNToggle Stroke mmSpace Between Tie Bars mmMax.Mold Height mmMin. Mold Height mmEjector Stroke mmEjector Tonnage KNOTHERSMax. Pump Pressure MpaPump Motor Power KwHeater Power KwMachine Dimension(L×W×H) mMachine Weight tHopper Capacity KgOil Tank Capacity L

Tianjian Pluto

PL/j Series