PM-RS / March 2011 1

Industrial CMC

PM-RS / March 2011 2

Industrial CMC III Where did it start? Where is it headed?

Rittal supplies infrastructure for IT

HP server

Software, applications and services

Rittal supplies infrastructure for industrial applications

- Racks- Climate Control- UPS- Power distribution- Physical reliability- CMC III

PLC

- Enclosures- Climate control- Industrial UPS- Power distribution- Industrial CMC

PM-RS / March 2011 3

Manufacturing Execution System (MES) Automation pyramid

CMC III

OPC / SNMP

Enclosure monitoringwith CMC III integrated in the automation pyramid

I/O

IT

IE

Rittal infrastructure solution for industryIndustrial application

Input/Output signals

Manufacturing/production process

Company level

Operations control level

(Process)control level

Conrol level

Field level

PM-RS / March 2011 4

Industrial CMC III Purpose of measurement data capture

Before efficiency can be enhanced in industrial applications, measurement data needs to be captured.

Data can be linked in the SCADA system in conjunction with process data from the PLC machine control system.

Measurement data to the SCADA system– via OPC / SNMP

– via RiZone databases / process database

Result-oriented effective energy saving (customer benefits)– Major energy consumers can be covered and set to come on for a specific time

– Major energy consumers can be replaced with efficient systems

– Comprehensive, result-oriented analyses are possible

– The service life of components can be extended

– Automated measures possible without input from personnel

PM-RS / March 2011 5

Industrial CMC IIIRittal infrastructure solution for industry

CAN bus

Door monitoringON

Remote, automatic notification of service team

Temperature data logger

OFF

S0 bus for measuring power

Control of AC fans, via 2-point control

Measurement of:- Temperature- Humidity- Air current- Pressure differential- etc.

Analog input4-20 mA

Control and monitoring of Rittal climate control units

Control and monitoring of access to enclosure

Fuel cell LCP Industrial UPS

Direct Ethernet interface

@Integrated functions

Monitoring and measuring data capture

PCUMeasurement of:Voltage- Current - cos phi- Active power - Apparent power- Work- etc.

PM-RS / March 2011 6

Industrial CMC III Extended application area

The industrial CMC III has been designed for enclosures and housings. The CMC III satisfies all fundamental requirements.

Power supply and installation– Power supply through terminals with 24 V DC– Installed on enclosure frame or mounting plate

Functions– Monitoring of the Rittal climate control unit– E-mail notification of open door or over-temperature– E-mail notification of need to replace filter mats for maintenance purposes– Graphical representation of temperature profile for analyses– Activation of 24 V DC enclosure light when door is open (230 V available as

option)– Deactivation of cooling unit when door is open– Economical solution for individual enclosures– Extendible thanks to CAN bus sensors– Optional access system for enclosure

PM-RS / March 2011 7

Industrial CMC III Control station link

Control station systems are often used in building technology and industry, and these systems need to be supplied with monitoring information in the network. It makes no sense to transfer this information via a third system such as controls. Rittal offers a solution in the from of an integrated OPC server, which is compatible with 99 % of control stations. Information can be transmitted directly to the control station system.

Direct support of control station systems– Building Management System (BMS)– Building services management (GLT)– Supervisor Control and Data Acquisition (SCADA)

OLE for Process Control OPC– Object Linking and Embedding – an object system developed by Microsoft for

linking different documents.

PM-RS / March 2011 8

Industrial CMC IIICommunication via integrated OPC Server / SNMP

Direct to control station via SNMP or OPC

Machine control

Process data

Measurement data

Rittal infrastructure solutionIndustrial application

SCADA

PM-RS / March 2011 9

Industrial CMC IIIRiZone / measurement data capture with databases

SCADA

Database for - MS SQL database- Oracle database

Process data

RiZone

Rittal infrastructure solutionIndustrial application

CMC III

Measurement data:Processdatabase

PM-RS / March 2011 10

Industrial CMC IIISolution yesterday / today -> 32 digital inputs / 16 outputs

1

I/O

I/O

I/O

1

I/O

I/O

I/O

CMC III

CMC II

1

I/O

I/O

I/O

1

I/O

I/O

I/O

Digital inputs up to 16 x 8 = 128Relay outputs up to 16 x 4 = 64

PM-RS / March 2011 11

Industrial CMC IIISolution yesterday / today -> 32 temperature sensors

CMC III

CMC II