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    Review

    A review on chemical coagulation/occulation technologies for removal of colourfrom textile wastewaters

    Akshaya Kumar Verma, Rajesh Roshan Dash, Puspendu Bhunia*

    Department of Civil Engineering, School of Infrastructure, Indian Institute of Technology Bhubaneswar, Orissa 751 013, India

    a r t i c l e i n f o

     Article history:

    Received 13 April 2011

    Received in revised form

    26 August 2011

    Accepted 15 September 2011

    Available online 5 October 2011

    Keywords:

    Dye

    Decolourisation

    Coagulation

    Flocculation

    Textile wastewater

    a b s t r a c t

    Textile industry is one of the most chemically intensive industries on the earth and the major polluter of 

    potable water. It generates huge quantities of complex chemical substances as a part of unused materials

    including dyes in the form of wastewater during various stages of textile processing. The direct discharge

    of this wastewater into environment affects its ecological status by causing various undesirable changes.

    As environmental protection becomes a global concern, industries are   nding novel solutions for

    developing technologies that can diminish the environmental damage. However, colour removal from

    textile wastewater by means of cheaper and environmental friendly technologies is still a major chal-

    lenge. In this manuscript, several options of decolourisation of textile wastewater by chemical means

    have been reviewed. Based on the present review, some novel pre-hydrolysed coagulants such as Pol-

    yaluminium chloride (PACl), Polyaluminium ferric chloride (PAFCl), Polyferrous sulphate (PFS) and Pol-

    yferric chloride (PFCl) have been found to be more effective and suggested for decolourisation of the

    textile wastewater. Moreover, use of natural coagulants for textile wastewater treatment has also been

    emphasised and encouraged as the viable alternative because of their eco-friendly nature.

      2011 Elsevier Ltd. All rights reserved.

    1. Introduction

    Textile industries are one of the biggest users of water and

    complex chemicals during textile processing at various processing

    stages. The unused materials from the processes are discharged as

    wastewater that is high in colour, biochemical oxygen demand

    (BOD), chemical oxygen demand (COD), pH, temperature, turbidity

    and toxic chemicals. The direct discharge of this wastewater into

    the water bodies like lakes, rivers etc. pollutes the water and affects

    the   ora and fauna. Ef uent from textile industries contains

    different types of dyes, which because of high molecular weight

    and complex structures, shows very low biodegradability (Hsu and

    Chiang, 1997; Pala and Tokat, 2002; Kim et al., 2004; Gao et al.,

    2007). Also, the direct discharge of this industrial ef uent intosewage networks produces disturbances in biological treatment

    processes. These ef uents produce high concentrations of inorganic

    salts,acids andbases in biological reactorsleading to the increase of 

    treatment costs (Gholami et al., 2001; Babu et al., 2007). Moreover,

    traditionally produced fabric industries generate residuals of 

    chemicals that evaporate into the air that we breathe or are

    absorbed through our skin. Some of the chemicals such as heavy

    metals either in free form in ef uents or adsorbed in the suspended

    solids are either carcinogenic (Tamburlini et al., 2002; Bayramoglu

    and Arica, 2007) or may cause harm to children even before birth,

    while others may trigger allergic reactions in some people.

    Industrial emissions and the waste ef uents generated from the

    factories are associated with heavy disease burden (WHO, 2000,

    2002) and this could be one of the reasons for short life expec-

    tancy of 64 years in India compared to developed countries such as Japan, where life expectancy is 83 years (UNICEF, 2008). Although

    the industrial sector only accounts for 3% of the annual water

    withdrawals in India, its contribution to water pollution, particu-

    larly in urban areas, is considerable. Wastewater generation from

    this sector has been estimated as 55   106 m3 per day, of which

    68.5    103 m3 are dumped directly into local rivers and streams

    without prior treatment (MOWR, 2000). The developing countries

    contribute the largest amount of textile wastewater. For an

    example, developing countries of South Asia contributed around

    35% textile wastewater out of total industrial wastewater generated

    by South Asian countries in 2001 (World Bank, 2005). Out of seven

     Abbreviations:   BOD, biochemical oxygen demand; COD, chemical oxygen

    demand; TDS, total dissolved solid;  AOX , absorbable organic halides; SS, suspended

    solid; TSS, total suspended solid; DS, dissolved solid; NTU, nephelometric turbidity

    unit; DO, dissolved oxygen; UV, ultraviolet; nm, nanometer; AOP, advanced

    oxidation process; PACl, polyaluminium chloride; PFCl, polyferric chloride; PFS,

    polyferric sulphate; PAFCl, polyaluminium ferric chloride.

    *  Corresponding author. Tel.:  þ91 674 2300 714; fax:  þ91 674 2301 983.

    E-mail addresses:   [email protected]   (A.K. Verma),   [email protected]

    (R.R. Dash), [email protected] (P. Bhunia).

    Contents lists available at  SciVerse ScienceDirect

     Journal of Environmental Management

    j o u r n a l h o m e p a g e :   w w w . e l s e v i e r . c om / l o c a t e / j e n v m a n

    0301-4797/$   e  see front matter    2011 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.jenvman.2011.09.012

     Journal of Environmental Management 93 (2012) 154e168

    mailto:[email protected]:[email protected]:[email protected]://www.sciencedirect.com/science/journal/03014797http://www.elsevier.com/locate/jenvmanhttp://dx.doi.org/10.1016/j.jenvman.2011.09.012http://dx.doi.org/10.1016/j.jenvman.2011.09.012http://dx.doi.org/10.1016/j.jenvman.2011.09.012http://dx.doi.org/10.1016/j.jenvman.2011.09.012http://dx.doi.org/10.1016/j.jenvman.2011.09.012http://dx.doi.org/10.1016/j.jenvman.2011.09.012http://www.elsevier.com/locate/jenvmanhttp://www.sciencedirect.com/science/journal/03014797mailto:[email protected]:[email protected]:[email protected]

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    core countries of South Asia (Bangladesh, Bhutan, India, Maldives,

    Nepal, Pakistan, and Sri Lanka), India is the major manufacturer of 

    textiles which constitute 83 composite mills and 2241 semi

    composite processing units (COINDS, 2000). Hence, it can be said

    that India may be the major contributor of textile wastewater in

    South Asia. The textile industries in India are mainly located in

    Mumbai, Surat, Ahmedabad, Coimbatore, Ludhiyana and Kanpur.

    1.1. Characteristic and composition of textile wastewater 

    On the basis of waste and wastewater (or ef uent) generation,

    the textile mills can be classied into two main groups namely dry

    processing mills and wet processing mills (ISPCH, 1995). In the dry

    processing mills, mainly solid waste is generated due to the rejects

    of cotton. In the other group, desizing, scouring, bleaching, mer-

    cerising, dyeing, printing, and   nishing are the main processing

    stages. The wastewater generated by textile industry includes

    cleaning wastewater, process wastewater, noncontact cooling

    wastewater, and storm water. The amount of water used varies

    widely in this industry, depending on the specic processes oper-

    ated at the mill, the equipment used, and the prevailing philosophy

    of water use. The components of major pollutants involved at

    various stages during wet processing of cotton-based textile

    industry are shown in Fig. 1. On account of the involved complexity

    of different processes at different stages, textile wastewater typi-

    cally contains a complex mixture of chemicals. Apart from this,

    large numbers of associated hazards have also been reported by the

    various chemicals used in different stages of textile processing (Lee

    et al., 2006; Jadhav et al., 2007; Shi et al., 2007; Anouzla et al.,

    2009).

    Wet processing operations (including preparation, dyeing, and

    nishing) generate the majority of textile wastewater having very

    high COD, BOD, TDS and very deep colour as shown in the Table 1.

    Large numbers of chemical constituents such as alkali, acids,

    bleaching chemicals, enzymes, starch, dyes, resins, solvents, waxes,

    oils etc. are used in the various steps during textile processing andnally comes out in the ef uent after its consumption. Desizing, or

    the process of removing size chemicals from textiles, is one of the

    industry’s largest sources of wastewater pollutants (Bisschops and

    Spanjers, 2003; Dos Santos et al., 2007). In this process, large

    amount of size chemicals used in weaving processes are discarded.

    Dyeing operation generates a large portion of the industry ’s total

    wastewater. The primary source of wastewater in dyeing operations

    is spent dye bath and wash water. Such wastewater typically

    contains by-products, residual dyes, and auxiliary chemicals.

    Additional pollutants include cleaning solvents, such as oxalic acid

    (USPEA, 1997). Of the 700,000 tons of dyes produced annually

    worldwide (Papic et al., 2004; Lee et al., 2006; Riera-Torres et al.,

    2010), about 10e15 percent of the dyes are disposed off in ef uent

    from dyeing operations (Snowden-Swan, 1995; Husain, 2006; Haiet al., 2007; Gupta and Suhas, 2009).

    Dyes in wastewater may be chemically bound to fabric   bers

    (ATMI, 1997). Dyeing and rinsing processes for disperse dyeing

    generate about 91e129 m3 of wastewater per ton of product

    Constituents Process Wastewater characteristics

    High pH, TDS

    Oily fats, BOD (30% of

    total), high pH, temp. (70-

    80 C), dark colour

    BOD (34-50% of total), high

    COD, temp. (70-80 C)

    Low alkalinity, low BOD, high

    toxicity

    Sizing

    Desizing

    Scouring

    Bleaching

    High BOD, high pH

    suspended solidsMercerisation

    High toxicity, BOD (6% oftotal), high dissolved solids,

    high pH,

    Dyeing

    Finishing

    High toxicity, high COD, high

    BOD, high dissolved solids,

    high pH, strong colour

    Printing

    Yarn waste, unused

    starch-based sizes

    Enzymes, starch,

    waxes, ammonia

    Disinfectants and

    insecticides

    residues, NaOH,

    surfactants, soaps,

    H2O2, AOX,

    NaOCl, organics

    NaOH

    Colour, metals,

    sulphide, salts,

    acidity/alkalinity,

    formaldehyde

    Urea, solvents,

    colour, metals

    Chlorinated

    compounds, resins,

    spent solvents,

    softeners, waxes,

    acetate

    High BOD, medium COD

    Fig. 1.  The component of major pollutants involved at various stages of a textile manufacturing industry (SEAM  Project, 1999; Yusuff and Sonibare, 2004; Joseph, 2007; Paul, 2008;

    Charoenlarp and Choyphan, 2009).

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    (Snowden-Swan, 1995). Similar processes for reactive and directdyeing generate even more wastewater, about 113e151 m3 per ton

    of product (Snowden-Swan,1995; Karcher et al., 2002; Riera-Torres

    et al., 2010). This can be attributed by the fact that disperse dyes

    show higher percentage of xation to the ber as compared to acid

    and reactive dyes. Finishing processes typically generate waste-

    water containing natural and synthetic polymers and a range of 

    other potentially toxic substances (Snowden-Swan, 1995). Textile

    industries typically generate 200e350 m3 of wastewater per ton of nished product (Ranganathan et al., 2007; Gozálvez-Zafrilla et al.,

    2008) resulting in an average pollution of 100 kg COD per ton of 

    fabric ( Jekel, 1997).

    Raw textile wastewatercan be characterised by measurement of 

    BOD, COD, colour, suspended solids (SS), dissolved solids (DS) and

    heavy metals etc. Typical characteristics of textile industry waste-water generally include a wide range of pH, COD, dissolved solids

    and strong colour (El-Gohary and Tawk, 2009; Lau and Ismail,

    2009; Ciabatti et al., 2010; Debik et al., 2010; Phalakornkule et al.,

    2010), which may be comparable to moderate municipal waste-

    water (Rott and Minke, 1999). However, the main challenge is to

    eliminate the colour of wastewater, which is due to the remaining

    dyes. The major characteristics of real textile wastewater have been

    described in the Table 1. It has been observed from the Table 1, that

    the textile wastewaters exhibit wide range of pH from 2 to 14, COD

    from 50 mg/L to approximately 18,000 mg/L, TDS from 50 mg/L to

    over 6000 mg/L and very strong colour. This wide variation in the

    characteristics of textile wastewater is due to complexity of mate-

    rials used in the textile industry during the processing of textiles.

    1.2. Effects of textile wastewater 

    Textile wastewaters generated from different stages of textile

    processing contains huge amount of pollutants that are very

    harmful to the environment if released without proper treatment.

    Harmful direct and indirect effects of textile wastewater have been

    summarized in   Fig. 2. The release of textile wastewater to the

    environment causes aesthetic problems as the changed colour of 

    the water bodies such as lakes and rivers, after releasing of 

    wastewater from the industry, cannot be tolerated by the local

    people. Also, the accumulation of colour hinders sunlight pene-

    tration, disturbs the ecosystem of receiving water (Georgiou et al.,

    2003; Merzouk et al., 2010). Ground water systems are also get

    affected by these pollutants due to leaching through the soil

    (Namasivayam and Sumithra,2005; Khaledet al., 2009). Apart fromthis, several dyes and their decomposition derivatives have proved

    toxic to aquatic life (aquatic plants, microorganisms,   sh and

    mammals) (Georgiou et al., 2002; Kim et al., 2004; Ustun et al.,

    2007). Additionally, fairly intensive studies has inferred that such

    coloured allergens may undergo chemical and biological assimila-

    tions, cause eutrophication, consume dissolved oxygen, prevent re-

    oxygenation in receiving streams and have a tendency to sequester

    metal ions accelerating genotoxicity and microtoxicity (Walshet al.,

    1980; Foo and Hameed, 2010). In a wider sense, sporadic and

    excessive exposure to coloured ef uents is susceptible to a broad

    spectrum of immune suppression, respiratory, circulatory, central

    nervous and neurobehavioral disorders presage as allergy, auto-

    immune diseases, multiple myeloma, leukemia, vomiting, hyper-

    ventilation, insomnia, profuse diarrhea, salivation, cyanosis, jaundice, quadriplegia, tissue necrosis, eye (or skin) infections,

    irritation to even lung edema (Anliker, 1986; Foo and Hameed,

    2010).

    1.3. Present practices for treatment of textile wastewater 

    The available literature shows a large number of well estab-

    lished conventional decolourisation methods involving physico-

    chemical, chemical and biological processes, as well as some of 

    new emerging techniques like sonochemical or advanced oxidation

    processes. However, there is no single economically and technically

    viable method to solve this problem and usually two or three

    methods have to be combined in order to achieve adequate level of 

    colour removal (Kang and Chen, 1997; Robinson et al., 2001).Researches on chemical coagulation/occulation, is observed as

    one of the most practised technology. Regardless of the generation

    of considerable amount of sludge, it is still used in developed and in

    developing countries. Because the mechanism of coagulant applied

    to decolourise wastewater is still not absolutely clear, colour

    removal by coagulation is found in some cases very effective, in

    some cases however, has been failed completely.

    Hence, the objectives of this review are the analysis of various

    chemical   technologies developed for decolourisation of textile

    wastewater, giving more stress upon chemical coagulation/occu-

    lation technology, short description and critical appraisal of 

    decolourisation methods, comparison of their relative advantages

    and disadvantages and propose for the effective and cheaper

    alternatives.

     Table 1

    Major characteristics of real textile wastewater studied by various researchers.

    pH COD (mg/L) BOD5 (mg/L) TSS (mg/L) TDS (mg/L) Colour Turbidity (NTU) References

    8.8e9.4 595 131 379 110 276 76   e e e   El-Gohary and Tawk, 2009

    11.2 2276 660a e   47.9   e e   Golob et al., 2005

    5e10 1100e4600 110e180   e   50 1450e1475(ADMI)   e   Dos Santos et al., 2007

    6.5e8.5 550e1000   e   100e400   e   7.50e25.50b 15e200   Ciabatti et al., 2010

    2.7 7000   e   440 930 2140   Al-Malack et al., 1999

    13.56 2968  e e e

      3586 (C.U) 120   Joo et al., 200712e14 1500e2000   e e e   Dark blue   e   Gozalvez-Zafrilla et al., 2008

    10 1150 170 150   e   1.24436nm e   Selcuk, 2005

    9 750 160   e e e e   Schrank et al., 2007

    2e10 50e5000 200e300 50e500   e   >300 (C. U)   e   Lau and Ismail, 2009

    8.32e9.50 278e736 137 85e354 1715e6106   e e   Phalakornkule et al., 2010

    8.7 0.2 17900 100 5500 100 23900 50 1200 50   e e   Rodrıguez et al., 2008

    9.30 3900   e e e e   240   Paschoal et al., 2009

    7.8 810 50.4 188 15.2 64 8.5   e   0.15669nm e   Haroun and Idris, 2009

    13 1 2300 400   e   300 100   e e e   Debik et al., 2010

    6.95 3422 1112   e e   5700   Bayramoglu et al., 2004

    7.86 340 210 300   e   >200 (Pt-Co) 130   Merzouk, 2010

    7.5 0.3 131 18   e   75 13 1885 80   e e   Ustun et al., 2007

    a BOD7 and ef uent is from reactive dye bath.b Integral of the absorbance curve in the whole visible range (400e800 nm), ADMI : American dye manufacturer institute, C.U: Colour Unit.

     A.K. Verma et al. / Journal of Environmental Management 93 (2012) 154e168156

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    2. Chemical composition and structure of colour causing dyes

    in textile processing 

    A dye is used to impart colour to a material, of which it becomes

    an integral part. An aromatic ringassociatedwith a side chain usually

    required for resonance and thus to impart colour. Characterisation of 

    dyes is based on their chemical structure and application. They are

    composed of the atoms responsible for the dye colour called chro-mophores as well as an electron withdrawing or donating substit-

    uent that causes or intensies the colour of chromophores, called

    auxochrome (Christie, 2001). Usual chromophores are   eC]Ce(ethenyl),   eC]O (carbonyl),   eC]Ne   (imino),   eCH]S (thio-

    carbonyl),   eN]Ne  (azo),   eN]O (nitroso),   eNO2  (nitro) and usual

    auxochromes are   eNH2  (amino),   eCOOH (carboxylic),   eSO3H (sul-

    phonyl) and   eOH (hydroxyl) (Van der Zee, 2002). The intensity of 

    colour depends upon the number of such groups. Compounds of 

    benzene containing chromophore radicals are called chromogens.

    Such compounds, though coloured, are not dyes, since they do not

    have the af nity or the ability to unite with tissue. To be a dye,

    a compound must containnot only the chromophore groups,but also

    the additional group(s) calledAuxochrome(s).These auxiliary groups

    areresponsible for imparting the property of electrolyticdissociation

    i.e.,the separation of the dye molecule into itscomponents or atoms

    andto form saltswitheitheracidor alkali. They can alsobelong tothe

    classesof reactive, acid, basic, direct,mordant, disperse,pigment, vat,

    anionic, sulphur and disperse dye (Welham, 2000). Anthraquinone

    dyes possesswide range of colours in the whole visiblespectrum and

    constitute the second most important class of textile dyes after azo

    dyes, which are used to give blue, green and violet colours ( Christie,

    2001; Fontenot et al., 2003). The characteristics of different dyes thatare used widely in the textile industry have been summarised in

    Table 2. It has been observed from the Table 2 that reactive dyes are

    widely used to colour the cotton which contribute as half of the

    worldwide textile-ber market. The reactive dyes that are used for

    cotton, show poorest rate of  xation due to which textile ef uent

    possesses strong colour. The chemical structure of different azo dye,

    vatdye andanthraquinonedye molecules comprisingof auxochrome

    and chromophore has been illustrated in Fig. 3.

    3. Physico-chemical methods for removal of colour from

    textile wastewaters

    Plenty of Physico-chemical methods in the form of pretreat-

    ment, post treatment or main treatment have been investigated by

    Fig. 2.  Schematic representation of the effect of textile wastewater into the environment.

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    various researchers throughout the World. A brief discussion on

    these methods along with a comprehensive discussion particularly,

    on the chemical coagulation and  occulation technology for colour

    removal has been presented in this section.

    One of the most commonly known methods is the   ltration

    technology. Filtration methods such as ultraltration, nano-

    ltration and reverse osmosis have been used for water reuse and

    the chemical recovery (Marcucci et al., 2001; Fersi and Dhahbi,

    2008). In the textile industry, these   ltration methods can be

    used for both   ltering and recycling of not only pigment rich

    wastewaters, but also mercerising and bleaching wastewaters. The

    specic temperature and chemical composition of the wastewaters

    determines the type and porosity of the lter to be applied. Further,

    the utilisation of membrane technology for dye removal fromtextile wastewater is very effective as reported by various

    researchers (Ledakowicz et al., 2001; Ahmad et al., 2002). However,

    the main drawbacks of membrane technology are the high cost,

    frequent membrane fouling, requirement of different pretreat-

    ments depending upon the type of inuent wastewaters, and

    production of concentrated dyebath which further needs proper

    treatment before its safe disposal to the environment (Robinson

    et al., 2001; Akbari et al., 2006). For membrane   ltration, proper

    pretreatment units for removing SS of the wastewaters are almost

    mandatory to increase the life time of the membranes. These make

    the process more expensive and thereby limit the application of 

    this expensive technology for wastewater treatment.

    Another most popular method is adsorption technology. Adsorp-

    tion methodfor colour removal is based on the af nity of various dyesforadsorbents. It isinuenced by physicaland chemicalfactorssuchas

    dyeeadsorbent interactions, surface area of adsorbent, particle size,

    temperature, pH and contact time (Anjaneyulu et al., 2005; Patel and

    Vashi, 2010). Themain criteria forselection of adsorbents are based on

    the characteristics like high af nity, capacity of target compound and

    possibility of adsorbent regeneration (Karcher et al., 2002). Activated

    carbonis most commonly used adsorbentand canbe very effective for

    many dyes (Walker and Weatherly, 1997; Pala and Tokat, 2002).

    However, ef ciency is directly dependent upon the type of carbon

    material used and wastewater characteristics (Robinson et al., 2001).

    The limitations of this technology are the eco-friendly disposal of 

    spent adsorbents, excessive maintenance costs, and pretreatment of 

    wastewater to reduce the SS under acceptable range before it is fed

    into the adsorption column. Because of these reasons, 

    eld scale

    application of adsorption technology is limited not only for colour

    removal of textile wastewaters but also for other water and waste-

    water treatment.

    Chemical methods mainly involve use of oxidising agents such

    as ozone (O3), hydrogen peroxide (H2O2) and permanganate

    (MnO4) to change the chemical composition of compound or group

    of compounds, e.g. dyes (Metcalf and Eddy, 2003). Among these

    oxidants, ozone is widely used because of its high reactivity with

    dyes and good removal ef ciencies (Alaton et al., 2002). However, it

    is also been reported that ozone is not ef cient in decolourising

    nonsoluble disperse and vat dyes which react slowly and take

    longer reaction time (Marmagne and Coste, 1996; Rajeswari, 2000).

    The decoulorisation ef ciency also depends upon the pH. As the pH

    decreases, ozonation of hydrolysed dyes (Reactive Yellow 84)decreases (Rein, 2001; Konsowa, 2003). It has also been reported

    that the O3/UV as the more effective method for decolourising of 

    dyes compared to oxidation by UV or ozonation alone. However,

    Perkowski and Kos, (2003) have reported no signicant differences

    between ozonation and O3/UV in terms of colour removal. This may

    be due to the fact that production of hydroxyl radical (HO) during

    photodecomposition of ozone may improve the degradation of 

    organics. However, most of the UV light gets absorbed by the dyes

    and hence very small amount of hydroxyl free radical can be

    produced to decompose the dyes. Therefore, approximately same

    colour removal ef ciencies using O3 and O3/UV could be expected.

    In H2O2/UV process, HO radicals are formed when water con-

    taining H2O2   is exposed to UV light, normally in the range of 

    200e

    280 nm (Metcalf and Eddy, 2003). The H2O2 photolysis occursas per the reaction shown in Equation (1).

    H2O2 þ UV ðl  ¼   200 280 nmÞ/HO$  þ   HO$   (1)

    This process is most widely used in Advanced Oxidation Process

    (AOP) technology for the decomposition of chromophores present

    in the dyes (Ferroro, 2000; Kurbus et al., 2002) and consequently

    relies complete decolourisation. Fenton reaction is also an example

    of AOP in which hydrogen peroxide is added in an acid solution (pH

    2e3) containing Fe2þ ions (Equation (2)).

    Fe2þ þH2O2/Fe3þ þ HO$ þ HO (2)

    As compare to ozonation, this method is relatively cheap and

    also presents high COD reduction and decolourisation ef 

    ciencies

     Table 2

    Characterisation of different class of dyes mainly used in textile industry and its method of application ( Easton, 1995; Akbari et al., 2002; Hees et al., 2002; Lau and Ismail,

    2009).

    Class Characteristics Substrate (bre) Dye-bre interaction Method of application

    Acid Anionic, water soluble Nylon, wool, silk Electrostatic, Hydrogen bonding Applied from neutral to acidic dy ebaths

    Basic Cationic, water soluble Modied n yl on, polyester Electrostatic attra ction App li ed from ac idi c d yebaths

    Direct Anionic, water soluble Cot ton, rayo n, leather, nylon Inte rmolecular forces Applied from neutral or slightly

    alkaline baths containing

    additional electrolytesDisperse Very low water solubility Polyester, poly-amide, acetate,

    plastic, acrylic

    Hydrophobic- Solid state

    mechanism

    Fine aqueous dispersions often

    applied by high temperature

    pressure or lower temperature

    carrier methods

    Reactive Anionic, water soluble Cotton, nylon, silk, wool Covalent bonding Reactive site on dye reacts with

    functional group on  bre to bind

    dye covalently under inuence of 

    heat and pH(alkaline)

    Sulfur Colloidal, insoluble Cotton, rayon Covalent bonding Aromatic substrate vatted with s

    odium sulde and re-oxidised to

    insoluble sulfur-containing

    products on  bre

    Vat Colloidal, insoluble Cotton, rayon Impregnation and oxidation Water insoluble dyes solubilised

    by reducing with sodium hydrosulte,

    then exhausted on  bre and re-oxidised

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    (Van der Zee, 2002). The main drawback is high sludge generation

    due to the   occulation of reagents and dye molecules (Robinson

    et al., 2001; Azbar et al., 2004). Most of the AOP for textile waste-

    waters are highlyexpensive and its effectiveness varieswidely with

    the type of constituents present in the textile wastewaters. Also,

    from the several reports it is observed that the in some cases, at

    certain conditions, these technologies give very attractive results,

    however, in some other cases, their application has been reported

    not worthy considering the cost and complexity involved in these

    technologies.

    Chemical coagulation and  occulation in wastewater treatment

    involves the addition of chemicals to alter the physical state of 

    dissolved and suspended solids and facilitate their removal bysedimentation. In some cases the alteration is slight, and removal is

    affected by entrapment within a voluminous coagulate consisting

    mostly the coagulant itself. Another result of chemical addition is

    a net increase in the dissolved constituents in the wastewater.

    Coagulation is used for removal of the waste materials in sus-

    pended or colloidal form that do not settle out on standing or may

    settle by taking a very long time. In water treatment, coagulation as

    pretreatment is regarded as the most successful pretreatment

    (Huang et al., 2009; Leiknes, 2009).

    Coagulation of dye-containing wastewater has been used for

    many years as main treatment or pretreatment due to its low

    capital cost (Anjaneyulu et al., 2005; Golob et al., 2005). However,

    the major limitation of this process is the generation of sludge and

    ineffective decolourisation of some soluble dyes (Anjaneyulu

    et al., 2005; Hai et al., 2007). Further, the sludge production can

    be minimised if only a small volume of highly coloured ef uent

    treated directly after the dyeing bath (Golob et al., 2005). The

    reasons could be the non-availability of other chemical additives

    except hydrolysing and  xing agents in the ef uent coming from

    dyeing bath. The chemical additives that are normally present in

    the textile wastewaters provide hindrance to the colour removal.

    If interfering chemical additives are absent in the textile waste-

    water except colour causing dyes, then less coagulant dosage

    might be required which in turns will reduce the sludge

    production.

    On account of this, coagulation of water soluble dyes is

    challenging due to their high solubility. Further, due to devel-opment of synthesis technology, large number of innovative

    dyes with complex structures have been synthesised and still in

    process of synthesis, which provides dif culties for the selection

    of appropriate coagulant (Yu et al., 2002). In general colour

    removal decreases with increase in dye concentration and dye

    solubility (Bouyakoub et al., 2009; Zahrim et al., 2010). There-

    fore, re-evaluation of optimum conditions for coagulation of 

    different types of dyes is necessary. Moreover, the effectiveness

    of the coagulation can be improved by appropriate selection of 

    coagulant,   occulant aids, optimization of process parameters

    such as pH, dosage of coagulant/occulant aids, mixing time,

    settling time, etc. The relative advantages and disadvantages of 

    different physico-chemical methods have been summarised

    in Table 3.

    Fig. 3.  Structure of various azo dyes showing chromophore and auxochrome (Van der Zee, 2002; Yang and McGarrahan, 2005; Dos Santos et al., 2007; Riera-Torres et al., 2010),

    Anthraquinone dye (Kim et al., 2004) and vat dye (Silvia et al., 2007).

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    Operating cost and time required for the desired degree of 

    treatment may be the major criteria for the selection of suitable

    method. It can be observed from the  Table 3 that each and every

    method is associated with some type of limitations such as oza-

    nationgivesgood colour removal butnot signicant COD reduction,

    also the expensive method. Good colour removal and COD reduc-

    tion can be achieved by using Fentons reagent but comparatively

    longer treatment time and handling of iron contaminated sludge is

    the major problem. Oxidation using H2O2-UV is not very effective

    since colour and COD reduction is not very signicant, moreover itis not applicable to all types of dyes, produces large number of by-

    products and also suffers from UV light penetration limitation.

    Sonolysis gives good colour removal by the destruction of chemical

    bond present in the dye structure with the help of free radical

    production, however it requires enormous amount of dissolve

    oxygen and involves high electricity cost. Good removal of wide

    variety of dyes can be achieved by adsorption but regeneration is

    expensive and it also necessitates costly disposal. Removal of all

    types of dyes may be achieved by selecting appropriate membrane

    but production of concentrated sludge and high cost of the

    membrane are again major limitations. Easy regeneration and

    ef cient recovery of dyes may be possible in the ion exchange

    method but cost of regeneration is high and the method is not

    applicable to all types of dyes since, ion exchange resins are dyespecic.

    Apart from these, various researchers have also proposed the

    enzymatic degradation of synthetic dyes. In this direction   Bhunia

    et al. (2001) investigated the application of novel enzymes horse-

    radish peroxidase for decomposition and precipitation of azo dyes.

    The degradation rate was dependent on the pH of the wastewater.

    In another study,  Bumpus et al. (1991) revealed that the enzyme

    from white rot fungus degraded Crystal Violet via  N-demethylation

    in a considerable amount. Hence, after standardisation and facili-

    tation of accurate dosage, effective dye degradation performance

    can be achieved. Simplicity in application and rapid modication

    according to the character of dye to be removed makes it attractive

    choice for decolourisation of textile wastewater. However, the

    major limitation may be the denaturation of enzyme due the effect

    of temperature since wastewater coming out from the textile

    industry is generally having high temperature.

    Both soluble and insoluble dyes can be effectively removed by

    electro-coagulation process but high cost of electricity and gener-

    ation of secondary pollutants from chlorinated organics, heavy

    metals are the major limitations. Complete decolourisation may not

    be achieved by the treatment with the help of irradiation for all

    types of dyes. Though, there is no sludge production in this tech-

    nology, but high cost of electricity may be the limitation. Cost

    effectiveness of biological treatment process makes it attractivewhich can ef ciently remove most of the dyes used in the textile

    industry because dyes generally possess high level of adsorption on

    to the activated sludge. However, longer duration of treatment,

    toxicity of dyes and its low biodegradability are the major limita-

    tions. Excellent colour removal may be achieved by coagulation-

    occulation which can remove most of the dyes used in the

    textile industry. Though the sludge production is the major limi-

    tation in this process, cost effectiveness of the treatment as

    compared to other methods makes it one of the attractive options

    for treatment of textile wastewaters.

    Addition of some chemicals (polyelectrolyte) enhances coagu-

    lation by promoting the growth of large, rapid settling of   ocs.

    Polyelectrolytes are high-molecular-weight polymers, which

    contain absorbable groups and when small dosages of poly-electrolyte (1 mg/L to 5 mg/L) are added in conjunction with

    coagulant, these are also referred as coagulant aids. The poly-

    electrolyte is substantially unaffected by pH variations and serve as

    a coagulant itself by reducing the effective charge on colloids. It

    produces a large amount of ions in water and shows properties of 

    both polymers and electrolytes. The most practical benet of 

    polyelectrolyte is the formation of massive   ocs. These massive

    ocs speed up the   oc settling velocity, reduce the expense of 

    decolourisation and also decrease the settled sludge volume

    (Bidhendi et al., 2007).

    Since Coagulation  occulation is cost effective technology and

    gives excellent colour removal for wide variety of dyes, it becomes

    promising technology for decolourisation of textile wastewater.

    Sludge production can also be minimised by optimising process

     Table 3

    Advantages and limitations of various methods of dye removal from textile ef uents.

    Physical/chemical

    methods

    Method description Advantages Disadvantages References

    Ozonation Oxidation using ozone gas Application in gaseous state,

    no alteration of volume

    Short half-life (20 min),

    High cost

    Hao et al., 2000; Ince and Tezcanli, 2001;

    Robinson et al., 2001; Gogate and Pandi., 2004

    Fenton reagents Oxidation using H2O2-Fe(II) Effective decolourisation

    of both soluble and

    insoluble dyes

    Sludge generation and

    its handling

    Hao et al., 2000; Arslan and Balcioglu, 2001;

    Meric et al., 2004

    Photochemical Oxidation using mainly H2O2-UV No sludge production Formation of by-products   Konstantinou and Albanis, 2004; Hai et al., 2007

    Sonolysis Destruction of chemical bond by

    producing free radical

    using ultrasound

    No Extra sludge production Requires a lot of dissolved

    oxygen, High cost

    Adewuyi, 2001; Arslan-Alaton, 2003

    Adsor ption D ye removal b ased

    on solid support

    Excellent removal of 

    wide variety of dyes

    Regeneration dif culties,

    costly disposal of adsorbent

    Hao et al., 2000; Fu and Viraraghavan, 2001;

    Hai et al., 2007

    Membrane ltration Physical separation Removal of all types of dye Production of concentrated

    sludge, High cost

    Marcucci et al., 2001;

    Barredo-Damas et al., 2006

    Ion exchange Ion exchange resin Easy regeneration Not effective for all dyes   Slokar and Marechal, 1998;

    Robinson et al., 2001; Hai et al., 2007

    Electro-coagulation Treatment based on

    anode and cathode

    Good removal of dye High cost, less electrode

    reliability

    Chen et al., 2005; Merzouk et al., 2010;

    Phalakornkule et al., 2010

    Irra dia ti on T reatment ba sed on i

    onizing radiation

    Effective oxidation at lab scale Not effective for all dyes,

    High cost

    Robinson et al., 2001; Hai et al., 2007

    Biological Process Treatment based on

    microbiological degradation

    Environmental friendly Slow Process, need of adequate

    nutrients, narrow operating

    temperature range

    Lin and Peng, 1996; Sandhya and

    Swaminathan, 2006; Togo et al., 2008

    Chemical coagulation

    and occulation

    Addition of coagulants

    and occulants

    Economically feasible,

    excellent colour removal

    Sludge production   Hao et al., 2000; Fu and Viraraghavan,

    2001; Aboulhassan et al., 2006;

    Gao et al., 2007; Ciabatti et al., 2010

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    parameters and suitable selection of coagulant and  occulant. Due

    to scarcity of landll sites, the disposal of sludge becomes more

    problematic and expensive. Therefore, recycle of sludge becomes

    the only viable option. In this regard, the use of sludge as a building

    material (Balasubramanian et al., 2006), a soil conditioner (Pearson

    et al., 2004; Rosa et al., 2007; Islam et al., 2009) o r a s a f u e l (Van der

    Bruggen et al., 2005) has been studied by several researchers.

    Coagulation by means of biopolymers is very effective method

    for treatment of industrial wastewater. Chitosan as a bioocculant

    can be successfully applied for the removal of both particulate and

    dissolved substances (Renault et al., 2009). The main reasons for

    the success of this biopolymer in wastewater treatment using

    coagulation/occulation are, chitosan has the advantage of being

    a non-toxic material, non corrosive and safe to handle (non

    hazardous product, not irritating for skin and eyes) (Bolto and

    Gregory, 2007; Bratby, 2007). Moreover, chitosan is also ef cient

    in cold water and at much lower concentration than metal salts.

    The lower concentration of polymers reduces the volume of sludge

    production compared to sludge obtained with alum. In addition, as

    biopolymers are biodegradable, hence, the sludge can be ef ciently

    degraded by microorganisms. Various studies have been reported

    that the sludge produced from the treatment of milk processing

    plant wastewater (Chi and Cheng, 2006) and kaolinite suspensions(Divakaran and Pillai, 2001) was non-toxic and could be used to

    stimulate growth in plants.

    4. Chemical coagulation technologies

    Chemical coagulation is a complex phenomenon involving

    various inter-related parameters, hence it is very critical to dene

    that how well coagulant will function under given conditions. On

    the basis of effectiveness to decolourise the textile wastewater,

    chemical coagulants can be categorised in the three parts as

    described in the following Fig. 4.

    It has been reported that pre-hydrolysed metallic salts are often

    found to be more effective than the hydrolysing metallic salts such

    as aluminium sulphate (alum), ferric chloride and ferric sulphatethose are readily soluble in water ( Jiang and Graham, 1998). Pre-

    hydrolysed coagulants such as Polyaluminium chloride (PACl),

    Polyaluminium ferric chloride (PAFCl), Polyferrous sulphate (PFS)

    and Polyferric chloride (PFCl) seem to give better colour removal

    even at low temperature and may also produce lower volume of 

    sludge. In this connection, Gregory and Rossi (2001) have studied

    the effectiveness of various pre-hydrolysing coagulants for the

    treatment of wastewater, and reported that PACl products give

    more rapid   occulation and strong   ocs than that of alum at

    equivalent dosage. This can be attributed by the fact that these

    coagulants are pre-neutralised, have smaller effect on the pH of 

    water and so reduce the need of pH correction. Most of the dyes

    used in textile industries are of negatively charged and hence

    cationic polymer is preferred over anionic and nonionic polymers

    due to the better dye removal performance. However, the mecha-

    nisms of these products are not well established yet. Further, to

    conduct and evaluate the work, it is necessary to consider only the

    most critical controlling parameters. Various authors have sug-

    gested the most important parameters to be consider in coagula-

    tion are pH and concentration of applied metal ions (coagulant)

    such as alum (El-Gohary and Tawk, 2009), FeCl3 (Kim et al., 2003;

    Bidhendi et al., 2007), MgCl2   (Tan et al., 2000; Semerjian and

    Ayoub, 2003; Gao et al., 2007), polyaluminium chloride (PACl)

    (Sanghi and Bhattacharya, 2005; Choo et al., 2007), lime (Mishra

    et al., 2002; Georgiou et al., 2003) and ferrous sulphate and

    organic polymeric coagulants (Mishra et al., 2002; Bidhendi et al.,

    2007).

    Apart from these, mixing speed and time (Gurses et al., 2003),

    temperature and retention time (Ong et al., 2005; Naimabadi et al.,

    2009) also inuence the colour removal ef ciency. Hence, the

    optimisation of these factors may signicantly increase the processef ciency. Different coagulants affect different degrees of destabi-

    lisation. The higher the valence of the counter ion, the more is its

    destabilising effect and the less is the dose needed for coagulation.

    If pH is below the isoelectric point of metal hydroxide while

    precipitation of colloids by different coagulants supported by

    suitable polymer, then the positively charged polymers will prevail

    and adsorption of these positively polymers can destabilise nega-

    tively charged colloids by charge neutralisation. Above the

    isoelectric point, anionic polymers will predominate where particle

    destabilization may take place through adsorption and bridge

    formation. At high dose of metal ions (coagulant), a suf cient

    degree of oversaturation occurs to produce a rapid precipitation of 

    a large quantity of metal hydroxide, enmeshing the colloidal

    particles which are termed as sweep  oc (Peavy et al., 1985). Forexample, when Fe(III) salts are used as coagulants, monomeric and

    polymeric ferric species are formed, the formation of which is

    highly pH dependent (Abo-Farha, 2010). Some of the reported

    chemical coagulation technology and their performance have been

    summarised in Table 4.

    The studies made by various researchers as described in the

    Table 4 show that the natural pH of ferric chloride solution is acidic.

    However, the effective colour removal can be achieved when the

    • Aminomethyl polyacrylamide

    • Polyalkylene

    • Polyamine

    • Polyethylenimine

    • Polydiallyldimethyl ammonium

    chloride (poly-DADMAC)

    • Polyaluminium

    • Polyferric

    • Polyferrous sulphate (PFS)

    (PAFCl)

    • Ferric chloride

    • Ferric sulphate

    • Magnesium chloride

    • Alum

    Hydrolysing

    metallic salts

    Pre- hydrolysing

    metallic saltsSynthetic cationic

    polymers

    Chemical coagulants

    Polyaluminium

    ferric chloride

    chloride (PACl)

    chloride (PFCl)

    Polyaluminium

    sulphate (PAS)

    Fig. 4.  Categorisation of chemical coagulants according to their effectiveness.

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    pH is maintained near to neutral, but it again depends upon the

    type of dyes to be removed (Kim et al., 2004; Guendy, 2010;

    Moghaddam et al., 2010). Hence, the addition of base to maintain

    the pH becomes prime requirement. Lime or NaOH can be used for

    this purpose. However, addition of lime may produce extra sludge.

    Whereas, addition of polyelectrolyte as a coagulant aid generally

    improves the performance of coagulant. It can be seen from the

    Table 4   that optimum pH for alum is near to neutral and hence

    higher colour removal ef ciency can be obtained at this pH.

    Moreover, addition of polyelectrolyte generally improves the colour

    removal performance. However, generation of large amount of 

    sludge associated with this process makes it unattractive.

    PACl products are aluminium-based coagulants. They are similar

    to alum, with several important differences:

    -  Partially pre-neutralised (Higher basicity than alum)

    -  Contains Cl instead of SO42

    -  Contains up to three times the aluminium content

    -  Rapid aggregation velocity, bigger and heavier  ocs

    Moreover, PACl shows better colour removal ef ciency in

    a wider pH range of 7e10. The optimum pH for FeSO4 is alkaline in

    the range 7e9 and gives higher colour removal at this pH range.Various researchers have also revealed that the addition of poly-

    electrolyte generally increases turbidity and volume of settled

    sludge. This undesired effect may be eliminated if the used

    concentration of polyelectrolyte is less than 2 mg/L (Bidhendi et al.,

    2007).

    The optimum pH for magnesium chloride varies between 9 and

    12 (Gao et al., 2007; El-Gohary and Tawk, 2009). It gives very good

    colour removal performance if used with lime. However, it gener-

    ates large amount of sludge which may cause sludge disposal

    problem and also involves extra cost. Alum and magnesium chlo-

    ride, because of large amount of sludge generation and production

    of basic ef uent after treatment, may not be considered as the good

    coagulants. Though, both the ferric chloride and alum give roughly

    high ef ciency, at low concentration, colour removal ef ciency is

    reported less for ferric chloride (Kim et al., 2004; Golob et al., 2005;

    Bidhendi et al., 2007). However, signicant improvement in the

    colour removal has been reported if ferric chloride used with small

    amount of cationic polymer (Suksaroj et al., 2005). Very limited

    information is available based on the coagulant studies using PFS.

    PFS makes it attractive coagulant because it is practically soluble in

    water, and forms large amount of polynucleic complex ions like

    (Fe2(OH)3)3þ, (Fe2(OH)2)

    2þ, (Fe8(OH)20)4þ, which are prone to

    render   occulation. It is advantageous as regards the following

    points:

    -  Fast settling of  ocs

    -  Broad pH compatibility

    -  Low iron contamination

    -  High heavy metal removal rate

    -  Easy dehydration of sludge etc.

    The principle mechanism for coagulation is similar to the PACl

    i.e. adsorption and charge neutralisation. At high turbidity, the

    coagulation may follow Sweep coagulation (Peavy et al., 1985).Gao et al. (2001) have investigated the application of PAFCl for

    the decolourisation of petrochemical wastewater and reported that

    PAFCl gives better turbidity removal in 7.0e8.4 pH range and good

    colour removal for suspension dyes over the other selected coag-

    ulant such as PFS and PACl. In addition to the performance of better

    coagulation ef ciency for colour removal, it also reects the ability

    to quick formation of the ocs. The ability of quick formation of the

    ocs and superior colour removal ef ciency may be due to the

    reason that PAFCl combines the coagulatory advantages of both

    aluminium and iron salts and hence able to form  ocs rapidly with

    more bulky and rapid sedimentation. This novel coagulant is not

     Table 4

    Effectiveness of different chemical coagulants studied by different researchers for colour removal of textile wastewater.

    Name of coagulant Optimised

    dose (mg/L)

    Coagulant aids (if any ) Type o f dyes

    present

    Optimum

    pH

    % Colour

    removal

    Reference

    Steel industry wastewater Disperse 4.25 99   Anouzla et al., 2009

    Potassium ferrate 100 Polyamine based polymer 6.5e8.5 95   Ciabatti et al., 2010

    Polyaluminium Chloride (PACl) 10 7.2 99.9   Choo et al., 2007

    Poly-epichlorohydrin-diamine 20 7 95   Kang et al., 2007

    Alum 200 Polyacrylamide

    based polymer (Cytec)

    5.3 78.9   El-Gohary and Tawk, 2009

    Alum 5000 Copper sulphate as catalyst 4 74   Kumar et al., 2008

    Alum 20 Commercial cationic

    occulant (Coloc-RDeCiba)

    Reactive

    and acid

    Near to

    neutral

    98   Golob et al., 2005

    Alum 7 104 5.7e6.5a 74   Patel and Vashi, 2010

    Ferrous Sulphate 200 Polyelectrolyte Sulfur 9.4 90   Bidhendi et al., 2007

    Ferric chloride 400 Sulfur 8.3 100   Bidhendi et al., 2007

    Ferric chloride 293 Reactive and

    disperse

    6 71   Kim et al., 2004

    Ferric chloride 56 Cationic polymer 4 92   Suksaroj et al., 2005

    Magnesium chloride 400 Polyelectrolyte (Koaret PA 3230) Reactive 11 85   Tan et al., 2000

    Magnesium chloride 120 Lime 11 100   El-Gohary and Tawk, 2009

    Magnesium chloride 800 Hydrated lime Reactive and

    disperse

    12 98   Gao et al., 2007

    P oly aluminium chloride (P ACl) 0.1 P oly acrylamide-seed gum React ive ,

    acid and direct

    8.5 80   Sanghi et al., 2006

    Polyaluminium chloride (PACl) 800 Anionic polyacrlamide,

    Exeroc 204

    7.5 75   Tun et al., 2007

    Ferrous sulphate 400 Lime and Cationic polymer Reactive 12.5 90   Georgiou et al., 2003

    Ferrous sulphate 1000 Anionic

    polyelectrolyte (Henkel23500)

    9.5 60   Selcuk, 2005

    Ferrous sulphate 7 104 5.7e6.5a 85   Patel and Vashi, 2010

    Ferric sulphate 7 104 5.7e6.5a 58   Patel and Vashi, 2010

    a

    Experiments were carried out at original pH of raw wastewater.

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    widely studied for textile wastewater treatment hence very limited

    information is available. The principle mechanism of PAFCl is

    charge neutralisation and bridging (Chen et al., 2010). Recently,

    Ciabatti et al. (2010)  have studied the use of potassium ferrate in

    combination of polyamine based polymer for treatment of dyeing

    ef uents and found excellent colour removal as well as COD

    reduction. Since ferrate (VI) ion is a strong oxidant in entire the pH

    range, hence after reduction to Fe(III) ion or ferric hydroxide during

    oxidation process, it possesses the ability to act as coagulant. Hence

    potassium ferrate represents a unique dual function (Oxidant and

    coagulant) chemical reagent that can be an effective alternative to

    current approaches for water and wastewater treatment.

    5. Coagulation with the help of natural coagulants

    Chemical coagulation with the help of above discussed coag-

    ulants may be the method of choice for decolourisation of textile

    wastewater before being fed to the biological treatment, if 

    necessary. However, it has also some drawbacks as the ef ciency

    of the treatment strongly depends on pH. Moreover, the coagu-

    lation process is not always ef cient enough because at different

    environmental conditions such as at extreme pH and at very low

    or very high temperature, it may produce very sensitive, fragile

    ocs, which result in poor sedimentation. These  ocs may rupture

    under any type of physical forces. To improve the ef ciency of 

    coagulation process, number of high molecular weight

    compounds such as polymers from synthetic or natural originmay be recommended. These polymers can function as coagulant

    itself or in the form of coagulant aids/bioocculants, depending

    upon the wastewater and polymer characteristics. These polymers

    are normally macro-molecular structure with variety of functional

    groups which can either work as coagulants by destabilising the

    charged stable particles mainly through the process of adsorption

    and neutralisation or can work as coagulant aids by attaching the

    destabilised particles with the functional groups by interparticle

    bridging. Here organic polymeric compounds are advantageous

    over inorganic materials, which posses several novel characteris-

    tics such as their ability to produce large, dense, compact   ocs

    that are stronger and have good settling characteristics (Renault

    et al., 2009). In contrast to some traditionally used coagulant

    such as alum, organic polymers are bene

    cial because of the

    lower coagulant dosage requirement, ef ciency at low tempera-

    ture and produce small volume of sludge whereas inorganic

    polymers and chemical coagulants generally involve higher cost,

    less biodegradability and toxicity. For example, acrylamide is very

    much toxic and gives severe neurotoxic effects (Bratby, 2007).

    Toxicity effect due to cationic polymers to the plants has been

    established long back (Gao et al., 2001). In this connection,  Bolto

    and Gregory (2007)   also reported that anionic and nonionic

    polymers are generally less toxic as compared to cationic poly-

    mers especially to aquatic organisms. The major advantage of 

    natural polymer is its non-toxicity to the environment and

    biodegradability. Therefore, the ef uent after natural polymer

    treatment can be treated by biological means, if required. Thisef uent will not pose any harm to the biological organisms, as is

    offered, if it is treated by means of synthetic coagulants. Not only

    this, the sludge generated by the natural polymers can further be

    treated biologically or can be disposed off safely as soil condi-

    tioners because of their non-toxicity. Hence, there is an urgent

    need to establish the use of natural low cost polymers for textile

    wastewater treatment.

    In the view of this, many researchers have studied the effec-

    tiveness of various natural coagulants ( Joshi and Nanoti, 1999)

    extracted from plants or animals (Christman, 1967) for the treat-

    ment of textile wastewater. These natural coagulants may also

    prove their effectiveness if used as coagulant aids along with the

    chemical coagulants. Most of the natural coagulants fall under the

    category of polysaccharides, hence also termed as polymericcoagulants. On the basis of the origin of production, natural coag-

    ulant can be divided in to three categories as shown in Fig. 5. Unlike

    synthetic coagulants, natural coagulants generally exhibit two

    types of mechanism namely i) adsorption and charge neutralisa-

    tion, and ii) adsorption and interparticle bridging. As their molec-

    ular weight is high and contain long chained structure, therefore

    offers a large number of available adsorption sites. Adsorption and

    charge neutralisation refers to the sorption of two oppositely

    charged ions, while interparticle bridging occurs when poly-

    saccharide chain of coagulant sorbs the particulates (Miller et al.,

    2008). The existence of adsorption and interparticle bridging

    between dye molecules and polysaccharides is due to the interac-

    tion of   p- electron system of dyes and OH group of poly-

    saccharides (Fig. 6), which was 

    rst suggested by  Yoshida et al.

    Micro-organism basedAnimal basedPlant based

    Natural coagulants

    • Guar gum

    • Gum Arabic

    • Seed extract from

    Strychnos potatorum,

    Moringa Oilifeira etc.

    • Cactus latifaria extract

    • Potato starch

    • Chitosan   • Xanthan gum

    Fig. 5.  Categorisation of natural coagulants with their examples.

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    (1964)   and then reviewed by   Blackburn and Burkinshaw (2002)

    and Yin (2010).

    5.1. Plant based polymers as coagulants

    Various plant extracted polymers such as starch, guar gam, gum

    arabic, nirmali seeds, tannin,   Moringa oleifera  and cactus etc. are

    generally well known as coagulants within the scientic commu-

    nity. These polymers have large number of industrial application as

    these are polysaccharides and possess various commercial appli-

    cations such as in paper industry, as food additives etc. By virtue of 

    the effectiveness of natural polymer as coagulant,  Sanghi et al.

    (2006)   have investigated the use of   Ipomeoa dasysperma   seedgum and guar gum as coagulant aids along with PACl and found 86%

    and 87% removal of acid dye at the PACl dosage of 1 mg/L and

    I. dasysperma  seed gum and guar gum dosage of 5 mg/L each, at

    optimum pH of 9.5. Signicant removals of the order 73% and 80%

    were also been reported for direct dye at the same dosage of 

    coagulant and coagulant aid and at the same pH of 9.5.

    Adinol et al. (1994) have reported that polysaccharide extrac-

    ted from Strychnos potatorum (Nirmali) seeds can effectively reduce

    upto 80% turbidity of kaolin solution.  M. oleifera, known as drum-

    stick tree is widely found throughout India, Asia, some parts of 

    Africa and America. The tree’s bark, root, fruit, owers, leaves seeds

    and gum are also used as medicines. The seed of these trees is also

    used as coagulant and/or  occulants in the water and wastewater

    treatment. Beltrán-Heredia et al. (2009) have investigated the useof M. oleifera seed extract for the removal of anthraquinone dye and

    reported 95% dye removal at the coagulant dose of 100 mg/L and at

    pH 7. Further,  Lea (2010)   has investigated the effectiveness of  M.

    oleifera seed extract for the treatment of turbid water and found

    99.5% turbidity removal at the dosage of 400 mg/L. Typically,

    increased dosage of seed extract does not enhance the dye removal

    after maximum adsorption is reached. It might be due to the fact

    that no more new sites for adsorption remain available at the

    surface of seed extract.  M. oleifera  seeds are also considered as an

    excellent biofuel source for making biodiesel.

    Gum Arabic, also known as Gum Acacia is highly branched with

    beta-Galactose backbone having high molecular weight of 

    250,000e750,000 Da, water and fat soluble polysaccharide. The

    coagulation studies with this novel natural coagulant are yet to beestablished. Although the mechanism of coagulation with natural

    coagulants has not been extensively investigated but the presence

    of hydroxyl groups along the polysaccharide chain provides a large

    number of available adsorption sites that might lead to the inter-

    particle bridging between polysaccharide and dye molecule as

    shown in Fig. 7.

    Paulino et al. (2006) studied the removal of methylene blue with

    the help of hydrogel formed by modied Gum Arabic, polyacrylate

    and polyacrylamide and reported that 98% of dye removal can be

    achieved at pH 8 with maximum adsorption capacity of 48 mg of 

    the dye per gram of hydrogel. However, use of gum arabic and guar

    gum for colour removal due to the widely used dyes in the textile

    industries are yet to be established. In connection with application

    of natural coagulants, various researchers (Kumar, 2000; No and

    Meyers, 2000; Kurita, 2006; Renault et al., 2009) have studied the

    effectiveness of animal extracted polymer as coagulants for

    industrial wastewater treatment.

    5.2. Animal based polymers as coagulants

    Chitosan is a linear copolymer of   D-glucosamine (deacetylated

    unit) and N-acetyl-D-glucosamine (acetylated unit) produced by

    the deacetylation of chitin, a natural polymer of major importance

    (Roberts, 1992; Kurita, 2006). The degree of deacetylation can be

    determined by NMR spectroscopy. Chitin is the structural element

    in the exoskeleton of crustaceans (crabs, shrimps etc.) and in the

    endoskeleton of other invertebrate.

    Chitosan possesses several intrinsic properties such as non-

    toxicity, its biodegradability and its outstanding chelation

    behavior that make it an effective coagulant and/or  occulant for

    removal of contaminant in the dissolved state. Various studies for

    treatment of industrial wastewater using chitosan have been

    carried out during late 70’s by Bough and coworkers (Bough, 1975,

    1976; Bough et al., 1978). They have investigated the effectivenessof chitosan for coagulation and recovery of suspended solids (SS) in

    processing of waste from variety of food processing industries and

    found that this novel coagulant is very much effective for ef cient

    reduction of COD as well as removal of SS and turbidity. Numerous

    works claim that chitosan involved in a dual mechanism including

    coagulation by charge neutralisation and   occulation by bridging

    mechanism (No and Meyers, 2000; Guibal and Roussy, 2007). The

    possible interactions between dye molecules and chitosan have

    been shown in Fig. 8. Zhang et al. (1995) have used carboxymethyl

    chitosan for printing and dyeing wastewater treatment. The

    experimental results showed that, carboxymethyl chitosan in

    wastewater decolourisation and COD reduction, are superior over

    other commonly used polymer   occulants.   Szygula et al. (2009)

    reported approximately 99% colour removal from the simulatedtextile wastewater containing Acid Blue 92 at an optimum chitosan

    dosage of 100 mg/L maintaining optimum pH of 9. In continuation

    of this,  Mahmoodi et al. (2011)   investigated the effectiveness of 

    chitosan for removal of Acid Green 25 and Direct Red 23 and re-

    ported approximately 75% and 95% dye removal respectively in

    10 min at optimum pH 2 maintaining the stirring speed of 200 rpm.

    5.3. Microorganism based polymer as coagulant 

    Xanthan gum is a polysaccharide, derived from the bacterial

    coat of  Xanthomonas campestris, used as food additive and rheology

    modier (Davidson, 1980). It is produced by the fermentation of 

    glucose by the   X. campestris  bacterium. After fermentation, the

    polysaccharide is separated from the growth medium with the help

    Fig. 6.   Schematic representation of intermolecular interaction between   p- electron

    from dye molecule and hydroxyl group of polysaccharide (Yoshida et al., 1964).

    Fig. 7.  Schematic representation of the interaction of dye molecule with (a) Guar Gum

    and (b) Gum Arabic.

     A.K. Verma et al. / Journal of Environmental Management 93 (2012) 154e168164

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    of solvent separation technique, dried and ground into a   ne

    powder (Cohan, 2010). The use of xanthan gum for the treatment of 

    textile wastewater is not been reported in the literature yet. Due to

    complex structure and higher molecular weight of xanthan gum

    (250,000e750,000 Da), as compared to guar gum (about

    220,000e250,000 Da), it may also be considered as one of the

    promising coagulant and/or coagulant aids for the treatment of 

    textile wastewater. Hence, extensive study is required to be con-

    ducted to establish the various facts about effectiveness of xanthan

    gum for the treatment of textile wastewater. The possible mecha-

    nism of coagulation by interparticle bridging as observed for guar

    gum can also be observed for xanthan gum (Fig. 9).

    It can be summarised from the above discussions that plant

    extracted coagulant may be encouraged over animal extracted

    coagulant for the treatment of textile wastewater due to the factthat non plant sources possess limited potential for the mass

    production as compared to the plant sources. Extra involvement of 

    cost in the processing of microorganism based coagulant may not

    be an attractive option. Application of plant based coagulants will

    become more attractive if the coagulants producing plants are

    indigenous.

    The main advantage of coagulation and   occulation is decol-

    ourisation of the waste stream due to the removal of dye molecules

    from the dyebath ef uents, and not due to a partial decomposition

    of dyes, which can lead to an even more potentially harmful and

    toxic aromatic compound. The major disadvantage of coagulation/

    occulation processes is the production of sludge. However, the

    sludge amount could be minimised if only a low volume of the

    highly coloured dyebath could be eliminated by chemical treat-

    ment directly after the dyeing process (Golob et al., 2005).

    6. Future scope of research

    Very limited work has been carried out on the decolourisation of 

    textile wastewater containing multiple dyes of different classes

    along with the various chemical additives which are used during

    textile processing. Also the effectiveness of most of the pre-

    hydrolysed coagulants for decolourisation of textile wastewater

    containing multiple dyes is yet to be established. Considering the

    industries dependencies on the cost effective chemical coagulation

    and  occulation technologies for their coloured wastewater treat-

    ment, it is required to conduct more and more future research to

    come up with best coagulants or combinations of coagulants along

    with coagulant aids which can produce very promising results even

    at a wider variations of pH and other interfering agents of the

    textile wastewaters. Investigation of the effectiveness of more

    number of natural coagulants is also need to be assessed. This

    assessment may be carried out using natural polymers as coagulant

    aids as well as coagulant itself. Effectiveness of natural coagulants

    also required to be carried out against simulated as well as raw

    textile wastewater.

    7. Conclusion

    All decolourisation methods described in this review have some

    advantages as well as some drawbacks, and their selection will

    mostly governed by the textile wastewater characteristics like class

    and concentration of dyes, pH, organic contents, heavy metals, etc.

    Among different physical, chemical, biological, and advanced

    Fig. 8.  Schematic representation of the formation of chitosan from chitin polysaccharide and its interaction with dye molecules.

    Fig. 9.   Schematic representation of possible interaction between xanthan gum and dye

    molecule.

     A.K. Verma et al. / Journal of Environmental Management 93 (2012) 154e168   165

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    chemical oxidation technologies, chemical coagulation and   oc-

    culation is still a cost-comparative alternative for the treatment of 

    industrial textile wastewaters and is widely practiced by the small

    to large scale industries. Among chemical coagulation and  occu-

    lation technologies, comparatively, pre-hydrolysed coagulants such

    as PACl, PFCl, PFS and PAFCl may be considered as the better

    coagulants because of their superior colour removal even at small

    dosage and affectivity at wider pH range of wastewater. Ferrous

    sulfate may also be considered as a better coagulant over other

    hydrolysing metallic salts. Additionally, due to some novel prop-

    erties of natural coagulants such as non-toxic, biodegradability,

    environment friendly, ability to encapsulate etc., these may also be

    considered as the promising coagulants as well as coagulant aids

    for textile wastewater treatment specially at  rst stage, which will

    not hinder the biological treatment (if required) because the

    residual coagulant may act as nutrient for the microorganisms.

    However, till date the applicability of these natural coagulants for

    the textile wastewater is very limited. More and more studies

    required to evaluate their application for colour removal of textile

    wastewaters particularly, their behaviour at high pH of textile

    wastewaters.

     Acknowledgement

    The authors wish to thank all the reviewers for their valuable

    suggestions for improving the quality of the manuscript and

    Department of Civil Engineering, School of Infrastructure, Indian

    Institute of Technology Bhubaneswar, India, for providing facilities

    for carrying out research work in the related area.

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