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PolyChem™Non-Metallic Chemical Process PumpsANSI and ISO M-Series
S-Series
GRP
VGRP
Bulletin PS-10-17b (E)
© TriCom, Inc., 2005, All Rights Reserved.
© TriCom, Inc., 2005, All Rights Reserved.
Pumps
Pump Supplier To The WorldFlowserve is the
driving force in the global industrial
pump marketplace. No other pump company in the
world has the depth or breadth
of expertise in the successful application of
pre-engineered, engineered and special purpose
pumps and systems.
Pumping SolutionsFlowserve is providing pumping solutions which permit cus-tomers to continuously improve productivity, profitability and pumping system reliability.
Market Focused Customer SupportProduct and industry specialists develop effective proposals and solutions directed toward market and customer preferences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the inquiry.
Dynamic TechnologiesFlowserve is without peer in the development and application of pump technology, including:•Hydraulicengineering•Mechanicaldesign•Materialsscience• Intelligentpumping•Manufacturingtechnology
Broad Product LinesFlowserve offers a wide range of complementary pump types, from pre-engineered process pumps, to highly engineered and special purpose pumps and systems. Pumps are built to recognized global standards and customer specifications.
Pump designs include:•Singlestageprocess•Betweenbearing single stage•Betweenbearing multistage•Vertical•Submersiblemotor•Rotary•Reciprocating•Nuclear•Specialty
© TriCom, Inc., 2005, All Rights Reserved.
Pumps
3
Table of Contents
PolyChem M-Series PFA Lined Sealless Pumps .........................4-8 ANSIandISO Performance Curves ...... 9
PolyChem S-Series PFALinedMechanically Sealed Pumps .........10-11 SealingOptions ............ 12 ANSIandISO Performance Curves .... 13
PolyChem GRP and VGRP Pumps Engineered Composite Pumps .....................14-16 ANSIPerformance Curves .......................... 17
Baseplates and Pump Accessories Baseplates ...............18-19 ClearGuard™ ............... 20 DurcoShield™ ............. 20 PowerMonitor ............. 20 PROS+.......................... 20 Other Pumps and General Information CPXS and Guardian MagneticDrive Pumps .......................... 21 CPXISOPumps ........... 21 Mark3ANSI Standard Pumps .......... 22 Mark3ANSI In-LinePumps.............. 22
Non-Metallic Pumps Designed to Global Standards Embracing a global approach to pump design, Flowserve offers sealed and sealless PolyChem non-metallic pumps engineered toASME(ANSI)andISOdesigncriteriaandtoJISdrillingspecifi-cations. The fluoropolymer lined M-SeriesandS-Seriespumpsand theGRPengineeredpolymercomposite pump are well suited for highly corrosive applications in the worldwide process industries.
Applications•Chemicalplants•Steelandprimarymetals
industry•Marineenvironments•Wastewatertreatment•Aquariums•Miningworks•Microchipmanufacturing
Complementary Pump Designs•Mark3ANSImetallic
chemical process pump •Mark3ANSIin-linechemical
process pump•CPXISOmetallicchemical
process pump
PolyChemNon-Metallic
Chemical Process Pumps
Mark 3 In-Line
Mark 3
CPX
© TriCom, Inc., 2005, All Rights Reserved.
Pumps
Worldwide ApplicationThePolyChemM-Seriesfluoro-polymer lined, close coupled, magnetically driven, chemical process pump is the result of extensive global market research. M-Seriesseallesspumpsarerugged, heavy-duty pumps designed specifically for reliable, leak-free performance in demanding process applications.
Addressing customer needs around the globe, PolyChem M-Seriespumpsmeetthefol-lowing dimensional standards:•ANSIB73.1• ISO2858•JISdrilling
PolyChem M-Series Fluoropolymer Lined
Sealless Pumps
Close Coupled
4
Close Coupled Configuration minimizes space requirements with no need for shaft alignment
Fluoropolymer Lined Fiberglass Containment Shell offers superior corrosion resistance and strength
Fluoropolymer PFA Lined Wet End is globally preferred for its superior corrosion resistance and temperature allowance. PFA is carbon reinforced where required for stiffness and strength
Rare Earth Magnets in synchronous drive design eliminate slippage and permit high temperature application
Separate Inner Magnet and Impeller Components result in low cost maintenance and ease of upgrade
Rugged Silicon Carbide Radial and Axial Thrust Bearings offer outstanding wear resistance and chemical inertness
Jackbolts offer added safety for plant personnel and facilitate maintenance
Back Pull-Out Design allows for pump removal without disturbing the casing
Non-Sparking Rub Pads prevent contact of critical components in the unlikely event of outer magnet support bearing failure
Operating Parameters•Flowsto135m3/h (600 gpm)•Headsto145m(480ft)•Pressuresto17bar (250psi)
•Temperaturesfrom -30°C (-20°F) to 150°C(300°F)
© TriCom, Inc., 2005, All Rights Reserved.
Pumps
PFA Lined CasingThe Flowserve proprietary PFA molding processes ensure liner integrity.•Ductilecastironarmorhasa
minimum PFA liner thickness of3mm(0.125in)
•ArmormeetsASTMA395 and GGG40.3 specifications
5
PFA Lined Fiberglass Containment Shell is rated to 17bar(250psi)andoffersexcellent magnet efficiencies. Non-metallicconstructionelimi-nates magnetic losses and heat generation associated with metallic containment shells. The result is a more energy-efficient pump that uses a smaller motor and is less likely to cause vapor-ization of the pumping fluid.
Enclosed Lined Impeller provides balanced hydraulic loads, extending bearing life.
Simplicity in Design
Rugged Design with the Customer in MindPolyChemM-Seriespumpsweredesigned to offer the optimum in pump reliability and value, while maintaining a simple design for safety and ease of maintenance.
Large Silicon Carbide Rotating Shaft Offers ruggedness simply not found in other non-metal-lic pumps. PolyChem’s rotating shaft is supported by silicon carbide bear-ings located securely in a reinforced fluoropolymer bearing holder, thereby eliminating the need for bearing support in the inlet of the pump.
Standard Silicon Carbide Radial and Axial Thrust Bearings are chemically inert and have exceptional wear resistance.
© TriCom, Inc., 2005, All Rights Reserved.
PolyChem M-Series
Sealless Pumps
6
PumpsPumps
PolyChem M-Series Fluoropolymer Lined
Sealless Pumps
Long Coupled
Worldwide ApplicationThePolyChemM-Seriesfluoro-polymer lined, long coupled, magnetically driven, chemical process pump is the result of extensive global market research. M-Seriesseallesspumpsarerugged, heavy-duty pumps designed specifically for reliable, leak-free performance in demanding process applications.
Addressing customer needs around the globe, PolyChem M-Seriespumpsmeetthe following dimensional standards:•ANSIB73.1• ISO2858•JISdrilling
Long Coupled Configuration offers traditional bearing housing with flexible coupling
Fluoropolymer Lined Fiberglass Containment Shell offers superior corrosion resistance and strength
Fluoropolymer PFA Lined Wet End is globally preferred for its superior corrosion resistance and temperature allowance. PFA is carbon reinforced where required for stiffness and strength
Rare Earth Magnets in synchronous drive design eliminate slippage and permit high temperature application
Separate Inner Magnet and Impeller Components result in low cost maintenance and ease of upgrade
Rugged Silicon Carbide Radial and Axial Thrust Bearings offer outstanding wear resistance and chemical inertness
Power Frame Pull-Out permits safe power end maintenance without breaking sealed containment
Operating Parameters•Flowsto135m3/h
(600 gpm)•Headsto145m
(480 ft)•Pressuresto17bar(250psi)
•Temperaturesfrom -30°C (-20°F) to 150°C(300°F)
Jackbolts offer added safety for plant personnel and facilitate maintenance
Back Pull-Out Design allows for pump removal without disturbing the casing
Non-Sparking Rub Pads prevent contact of critical components in the unlikely event of outer magnet support bearing failure
© TriCom, Inc., 2005, All Rights Reserved.
7
Pumps
PFA Lined CasingThe Flowserve proprietary PFA molding processes ensure liner integrity.•Ductilecastironarmorhasa
minimum PFA liner thickness of3mm(0.125in)
•ArmormeetsASTMA395 and GGG40.3 specifications
PFA Lined Fiberglass Containment Shell is rated to 17bar(250psi)andoffersexcellent magnet efficiencies. Non-metallicconstructionelimi-nates magnetic losses and heat generation associated with metallic containment shells. The result is a more energy-efficient pump that uses a smaller motor and is less likely to cause vapor-ization of the pumping fluid.
Enclosed Lined Impeller provides balanced hydraulic loads, extending bearing life.
Simplicity in Design
Rugged Design with the Customer in MindPolyChemM-Seriespumpsweredesigned to offer the optimum in pump reliability and value, while maintaining a simple design for safety and ease of maintenance.
Large Silicon Carbide Rotating Shaft Offers ruggedness simply not found in other non-metal-lic pumps. PolyChem’s rotating shaft is supported by silicon carbide bear-ings located securely in a reinforced fluoropolymer bearing holder, thereby eliminating the need for bearing support in the inlet of the pump.
Standard Silicon Carbide Radial and Axial Thrust Bearings are chemically inert and have exceptional wear resistance.
© TriCom, Inc., 2005, All Rights Reserved.
M-Seriespumpsaredesignedfor superior performance and reliability at reduced cost.
Internal Circulation and Lubrication Path is engineered for optimum performance.
PolyChem M-Series Fluoropolymer Lined
Sealless Pumps
Technical Information
8
Pumps
Separate Inner Magnet and Impeller Components significantly reduce impeller replacement cost compared with integral assembly designs.
Rotating Shaft Design eliminates shaft support obstructions in the casing inlet which are common with stationary shaft designs.• Improvedperformance•ReducedNPSHR
© TriCom, Inc., 2005, All Rights Reserved.
0
0 100 200 300
50
100
150
200
2000
1500
1000
500
250
300
50 100 150-29
-20
TEMPERATURE°C
GROUP 1
GROUP 2 10"
TEMPERATURE°F
PRESSUREPSIG
PRESSUREKPa
9
PolyChemM-Seriesseallesspumps cover a broad hydraulic range.
Thirteen Sizes•Four(4)Group1(ANSI)•Three(3)Group2(ANSI)•Three(3)GroupA(ISO)•Three(3)GroupB/C(ISO)
Pumps
PolyChem M-Series
Performance Curves
0
1.5 2 3 4 5
7.5 10 15 20 30 40 50 75 100
150
200
300
400
600
1000
1500
2000
750
400250
150
7550
302015107.55432
1.51
Flow Rate - 50 Hz
TDH
- 50
Hz
m3/h
gpm
ft
M-Series ISO Range Chart
m
120
50
1510
5
3
1
1 5 10 15 20 30 40 50 75 100
200
300
400
Operating Parameters•Flowsto135m3/h
(600 gpm)•Headsto145m
(480 ft)•Pressuresto17bar(250psi)
•Temperaturesfrom -30°C (-20°F) to 150°C(300°F)
M-Series ISO Range Chart
M-Series ANSI Range Chart
© TriCom, Inc., 2005, All Rights Reserved.
Pumps
Revolutionary Non-Metallic Pump TechnologyFlowserve fluoropolymer lined sealed pumps offer outstanding performance and significant economy in highly corrosive process applications. IncorporatingtheprovenMark3power end, the PolyChem S-Series pump is engineered to maximize performance and reliability.
Addressing customer needs around the globe, PolyChem S-Series pumps meet the following dimensional standards:•ANSIB73.1• ISO2858/5199•JISdrilling
PolyChem S-Series Fluoropolymer Lined Mechanically Sealed
Pumps
10
Operating Parameters•Flowsto420m3/h
(1860 gpm)•Headsto145m(480ft)•Pressuresto17bar (250psi)•Temperaturesfrom-30°C (-20°F)to150°C(300°F)
External Micrometer Impeller Adjustment accurately sets impeller in 20 seconds. Furthermore, mechanical seals and all critical settings can be set accurately in the shop
Fluoropolymer PFA Lined Wet End is globally preferred for its superior corrosion resistance and temperature allowance
Enclosed Impeller, through 250 mm (10 in), provides balanced hydraulic loads, extending bearing life. Open impeller available
Clean Room Assembly of optional ANSI 3A™ power end (shown here) ensures optimum lubrication environment. Mark 3 power end is standard
Silicon Carbide Shaft Sleeve mitigates corrosion and wear
Seal Chamber with large tapered bore accommodates multiple seal selections. (See page 12 for typical seal arrangements)
© TriCom, Inc., 2005, All Rights Reserved.
11
Advanced FM SealSentry™ Design Technology OnlyFlowserveoffersanon-metallic pump with the advantages of an oversized seal chamber with flow modifiers. •Self-flushing•Self-venting•Self-draining
Seal life is extended due to superior purging of heat, solids and vapors. Costs are reduced because single seals often can be selected where dual seals or external flush and throat bushing combinations had been necessary.
Flow Modifiers Extend Mechanical Seal Life•Redirectflowfromcircumfer-
ential to axial •Balancedflowwithlow
pressure drop in the chamber keeps solids in suspension, minimizing erosion
•Mechanicalsealcreatesa centrifuging action away from
its parts and into the returning flow path of the process liquid
•Solidsandslurrymergeintothe returning flow path and are flushed out of the seal chamber
•Highflowrateprevents suspended solids from precipitating or crystallizing on the seal or seal chamber
Unique Seal Chamber Canister allows double component seals to be appliedintheFMsealchamber. This canister enables quick retrofits and eliminates the need to stock additional rear covers
Choice of Power Ends •StandardMark3A power end•OptionalANSI3A™
power end (shown on page 10) with lifetime warranty,featuresInproVBXXbearingisolators
Power End Options•Alloyshaftsleeves•Solidshafts•Labyrinthseals•Magneticdrainplug•Oilslinger•Regreasableordouble
shielded bearings•Oilmistsystem
Pumps
Flow Modifiers redirect solids and slurry away from seal and back into the flow path of the process liquid
Available open impeller
© TriCom, Inc., 2005, All Rights Reserved.
Sealing OptionsPolyChem S-Series pumps offer the advantage of innova-tive and readily available seal selections. Shown here are standard and recommended seal arrangements.
PolyChem S-Series Fluoropolymer Lined Mechanically Sealed
Pumps
12
Pumps
Non-Metallic Single Cartridge
Non-Metallic Single External
Metallic Single Cartridge
Metallic Single Component
Double Component (Collar Drive)
Double Component (Friction Drive)
Non-Metallic Double Cartridge
Metallic Double Cartridge
© TriCom, Inc., 2005, All Rights Reserved.
0
0 100 200 300
50
100
150
200
2000
1500
1000
500
250
300
50 100 150-29
-20
TEMPERATURE°C
GROUP 1
GROUP 2 10"
GROUP 2 13"
TEMPERATURE°F
PRESSUREKPa
13
PolyChem S-Series sealed pumps cover a broad hydraulic range.
Nineteen Sizes•Four(4)Group1(ANSI)•Six(6)Group2(ANSI)•Three(3)GroupA(ISO)•Six(6)GroupB/C(ISO)
Pumps
PolyChem S-Series
Performance Curves
PRESSUREPSIG
Operating Parameters•Flowsto420m3/h
(1860 gpm)•Headsto145m
(480 ft)•Pressuresto17bar(250psi)
•Temperaturesfrom -30°C (-20°F) to 150°C(300°F)
S-Series ISO Range Chart
S-Series ANSI Range Chart
750
400250
150
7550
302015107.55432
1.51
Flow Rate - 60 Hz
TDH
- 60
Hz
ft
S-Series ANSI Range Chart
m
120
50
1510
5
3
1
0
1.5 2 3 4 5
7.5 10 15 20 30 40 50 75 100
150
200
300
400
600
1000
1500
2000
m3/h
gpm
1 5 10 15 20 30 40 50 75 100
200
300
400
0
1.5 2 3 4 5
7.5 10 15 20 30 40 50 75 100
150
200
300
400
600
1000
1500
2000
750
400250
150
7550
302015107.55432
1.51
Flow Rate - 50 Hz
TDH
- 50
Hz
m3/h
gpm
ft
S-Series ISO Range Chart
m
120
50
1510
5
3
1
1 5 10 15 20 30 40 50 75 100
200
300
400
© TriCom, Inc., 2005, All Rights Reserved.
The Low-Cost, Long-Term Solution to Corrosive ServicesThePolyChemGRPengineeredcomposite pump is the result of intensive product development and installation experience. MadeofpremiumDerakane® vinyl ester resin reinforced with randomly oriented glass fibers, theGRPpumpisdesignedto
PolyChem GRP Engineered Composite
ANSI Pumps
14
ANSIB73.5standardsforchemi-cal process pumps.
Withcorrosionresistancesuperior to many more expensive, highly alloyed metals and with costs closer to that of ductile iron, thePolyChemGRPhasprovento be the low-cost, long-term solution in acidic and chloride-rich applications.
Pumps
Centerline Discharge Casing with integrally molded flanges is fully gusseted for optimal nozzle loading capabilities
Standard Mark 3 Power End with double lip oil seals and top vent breather
Low-Cost Non-Metallic Replaceable Sleeve mitigates shaft corrosion
Operating Parameters•Flowsto2050m3/h
(9000 gpm)•Headsto150m (500ft)
•Pressuresto17bar(250psi)
•Temperaturesfrom -45°C(-50°F) to120°C(250°F)
Engineered Composite Material Construction offers cost-effective corrosion resistance and is light-weight, non-galling, non-sparking, and non-conductive
Tapered Polygon Impeller Drive provides exceptional torque carrying ability and unequaled shear strength for durability
Externally Adjustable, Semi-Open Impeller is inherently balanced and provides consistently high efficiencies
Radial Fit and Square O-Rings for the casing and impeller, respectively, protect the shaft from corrosive liquids
Flexible Spacer-Type Couplings permit disassem-bly without disturbing the piping, driver or alignment
® Derakane is a registered trademark of Dow Chemical Company
© TriCom, Inc., 2005, All Rights Reserved.
15
Compression MoldedGRPwetendcomponentsarecompression molded at high temperatures and pressures to evenly distribute reinforcing fibers. This results in:•Smoothhydraulicpassages•Highefficiencies•Loweroperatingcosts•Highstructuralstrength
Stuffing Box OptionsFour stuffing boxes are available to maximize sealor packing life. •Standardboxwithclamped
seat gland accepts all types of single outside seals
•Standardboxwithwithlonggland accepts all types of inside seals, including single and double seals
•Packingboxextension•Taperborebox
ANSI 3A Power End is so advanced it carries a lifetime warranty.•Certifiedcleanroomassembly• Inpro/Seal’s“VBXX”non- contactVaporBlockBearingIsolatorkeepslubricants in and con tami nants out
•Magneticdrainplug•Topventreplacedwithplug•Lubricationoptions
Baseplate Options •Fabricatedsteelbaseplates•PolyShield™polymerbase-
plate and foundation system•Polybasepolymerconcrete
baseplate
Pumps
Self-Priming OptionMadeofaproprietaryglass fiber reinforcedthermosetting epoxy resin, the self-priming pump is builttoASMEB73.1dimensions.Itisanexcel-lent choice for corrosive applications such as:• Industrialsumps•Wastetreatment
pond transfer•Tankcarunloading•Liftstations
Operating Parameters•Flowsto115m3/h (500gpm)
•Headsto115m (375ft)
© TriCom, Inc., 2005, All Rights Reserved.
The PolyChem VGRP is a fiberglass, vertical immersion, open impeller pump designed for corrosive wet pit applica-tions in waste handling and chemical transfer.
Unique Single-Piece Fiberglass Column is generously sized for strength and rigidity. Available in 0.6 m (2 ft) to 4.3 m (14 ft) lengths
Shaft and Bearing System oper-ates well below the first critical speed, resulting in less shaft whip and longer bearing life. Meets API bearing span requirements
Bearings can be lubricated by external flush, or self-lubricated by the pump fluid
Patented Pull-Out Bearing Retainer streamlines maintenance
Features•C-FaceNEMAmotors•APIbearingspacing• Integraldoublerow
thrust bearings•Fiberglassmountingplate•Singleconnection
for bearing lubrication•Vapor-sealedthrustbearing
PolyChem VGRP Engineered Composite
ANSI Pumps
16
VGRP Pullout Bearing Retainer
Options•Simplexandduplex
pit covers•Floatswitches•316SS,Alloy20,Hastelloy® or titanium alloy shafts
•Particulateseparatorsfor dirty product lubrication
•Non-metallic lubrication lines
•Tailpipe
VGRP Operating Parameters•Flowsto565m3/h (2500gpm)
•Headsto110m (350ft)
•Pressuresto17bar(250psi)
•Temperaturesfrom -30°C (-20 °F) to 90°C (200°F)
•Pitdepthsto4.25m(14ft);6.75m(22ft)with optional tailpipe
®HastelloyisaregisteredtrademarkofHaynesInternational,Inc.
Pumps
Typical GRP Seal Arrangements
Multiplespring,O-ringmounted —
Bellows,O-ringmounted —
Frictiondrive —
Multiplespring,O-ringmounted —
Multiplespring,PTFEmounted —
Single spring, elastomer bellows
Singlespring,O-ringmounted
Multiplespring,PTFEmounted
Metalbellows,O-ringmounted
Multiplespring,O-ringmounted
Metalbellows,O-ringmounted
Multiplespring,O-ringmounted
Metalbellows,O-ringmounted
Seal Types Unbalanced Balanced
Single outside with clamped seats
Double
Single inside with flexible seats
Single inside, cartridge
Double/tandem, cartridge
© TriCom, Inc., 2005, All Rights Reserved.
17
GRP Sixteen Sizes•Four(4)Group1•Nine(9)Group2•Two(2)Group3•One(1)Group4
Pumps
PolyChem GRP and VGRP
Performance Curves
-46 0 50 100
-50 0 50 100 150 200 2500
5
10
15
0
25
50
75
100
125
150
175
200
225
250
275
OPERATIONTEMPERATURE°C
OPERATIONTEMPERATURE°FMAXIMUMWORKINGPRESSURE(Bar)
MAXIMUMWORKINGPRESSURE(PSI)
8 x 6 x 13
3 x 1.5 x 13, 4 x 3 x 13
3 x 1.5 x 10, 4 x 3 x 10 6 x 4 x 10, 12 x 10 x 15
-18 0 20 40 60 80 100
0 50 100 150 200 2500
12
10
8
6
4
2
14
16
0
50
100
150
200
250
OPERATIONTEMPERATURE°C
OPERATIONTEMPERATURE°F
MAXIMUMWORKINGPRESSURE(Bar)
MAXIMUMWORKINGPRESSURE(PSI)
8 x 6 x 13
4 x 3 x 8
All sizes not listed
3 x 1.5 x 13, 4 x 3 x 13
3 x 1.5 x 10, 4 x 3 x 10, 6 x 4 x 10
10 15 20 30 40 50 75 100
150
200
300
400
500
750
1000
1500
2000
3000
4000
6000
10 0
00
750
50040030025020015012510075
504030252015
10
70
504030
2015
10
5
3
5 10 15 20 30 40 50 75 100
150
200
300
400
600
800
1000
1500
2500
50040030025020015012510075
504030252015
10
70
504030
2015
10
5
3
10 15 20 30 40 50 75 100
150
200
300
400
500
750
1000
1500
2000
3000
4000
6000
10 0
00
5 10 15 20 30 40 50 75 100
150
200
300
400
600
800
1000
1500
2500
m3/h
gpm
m3/h
gpm
ft mft m
0 10 15 20 30 40 50 75 100
150
200
300
400
500
750
1000
1500
2000
3000
4000
6000
10 0
00
400300250200
150125100
75
5040
302520
15
10
Flow Rate - 60 Hz
TDH
- 60
Hz
m3/h
gpm
ft
VGRP Range Chart
m
70
5040
30
20
15
10
5
3
0 5 10 15 20 30 40 50 75 100
150
200
300
400
600
800
1000
1500
2500
2 Pole
4 Pole
6 Pole
VGRP Fourteen Sizes•Four(4)Group1•Nine(9)Group2•One(1)Group3
GRP VGRP
All sizes not listed below
GRP Operating Parameters•Flowsto2050m3/h
(9000 gpm)•Headsto150m (500ft)
•Pressuresto17bar(250psi)
•Temperaturesfrom -45°C(-50°F)to 120°C(250°F)
Flow Rate - 60 Hz
Flow Rate - 50 Hz
TDH
- 5
0 H
z
TDH
- 6
0 H
z
m3/hgpm
m3/h
gpm
ft mft m
2 Pole
4 Pole
6 Pole
GRP Range Chart
VGRP Range Chart
© TriCom, Inc., 2005, All Rights Reserved.
Pre-Engineered Baseplate Designs
18
Pumps
Extend Pump Life and Reduce Maintenance CostsThe Flowserve family of pre- engineered baseplates further extends pump life by reducing internal stress and vibrations. That is why Flowserve recommends reinforced rigid baseplates.
Flowserve offers a broad range of metallic and non-metallic, grout and stilt mounted designs with standard options. This provides flexibility in choosing the baseplate that best meets application needs and operating budget.
Polybase – Polymer Concrete Baseplate•Lowinstalledcost•Superiorvibration
dampening•Corrosionresistant•Superiorresistanceto
twisting or diaphragming•Optionalcatchbasin
and grout holes• Insertstomount
alternate equipment configuration requirements
Baseplate Materials•Steel•Rolledsteel•Stainlesssteel•Polymerconcrete
Standard steelbaseplate
Reinforced baseplate –stilt mounted
Reinforced baseplate –foundation mounted
PolyBase™ baseplate
Baseplate Options•Stiltmounting•Springmounting•Drainrims,pans,and
connections•Polycretemounts•Motorfeetadjusters•Earthingpoints
Heavy-duty, foundation mounted
© TriCom, Inc., 2005, All Rights Reserved.
19
Pumps
Polyshield Polymer
Baseplate and Foundation
System
The Polyshield Baseplate and Foundation System is the superior solution for cost effective, high performance pumpinstallation.Inone complete unit it combinesa traditional baseplate with a formed concrete foundation for pump-drive sets.
Benefits of Selecting the Polyshield Baseplate and Foundation System•Timesavings
– Quick installation time–Reducestimespanfromreceiptatjobsiteto commissioning
•Costsavings–Reducestotalinstalledcost– Dramatically minimizes
field rework necessary to meet specifications
•Betterperformanceand reliability– Extended pump life–Reducedvibration–Improvedcorrosion
resistance•Singlestructureconvenience–One-piececonstruction– Flat mounting surfaces–One-piecemotor
mounting block
The Polyshield baseplate and foundation system can be combined with numerous pump designs, including:• ISOandANSImetallic
and non-metallic•Foot- and frame-mounted
general industrial•Foot-mounted
between bearing•API610
Please see Bulletin PS-90-2 for more complete product information
© TriCom, Inc., 2005, All Rights Reserved.
ClearGuard and Durcoshield Non-Metallic Safety GuardsClearGuard and DurcoShield pump guards permit visual inspection of coupling and seal areas, respectively, while protecting personnel from potential safety hazards of rotating parts. Constructed of durable and transparent polycarbonate with UVlightinhibitors,theyaredesigned to withstand tough chemical processing environments.
The KW941 Pump Power Monitor monitors and displays actual power to the pump, offering simul taneous protection from underload and overload operating conditions.
TheKW941helpstoeliminatecostly down time and expensive pump repairs caused by:•Dryrunning•Pumpoverloads•Cavitation•Blockedlines•Closedsuctionor discharge valves•Excessivewearorrubbing
Pump Accessories
20
Pumps
PROS+PROS+proposal and order system is the most com-prehensive and user friendly pump selection program in the industry. This software ensures cor-rect sizing and selection of Flowserve pumps to best suit your process applica-tion needs.
Pros+ is available from your local sales representative or on-line at www.flowserve.com.
DurcoShield splash and shaft guard is a one-piece shield that envelops the open areas between the bearing housing and casing. Suitable for applicationsto150°C(300°F),DurcoShield protects from:•Processfluidspray•Rotatingshaftandseal
components
ClearGuard meets machinery guard safety guidelines.Nothinglargerthan 6 mm (0.24 in) in diameter can enter the shell. Furthermore, the ability to inspect the coupling through ClearGuard can provide early warning of deterio-rating or malfunctioning components.
© TriCom, Inc., 2005, All Rights Reserved.
21
CPXS and Guardian® Magnetically Driven PumpsFlowserve offers highly reliable magnetically driven pumps tobothANSIandISOspecifica-tions.TheCPXS(ISO)andGuardian(ANSI)pumpsareideal for emission free service requirements.
Operating Parameters•Flowsto375m3/h (1650gpm)
•Headsto215m(700ft)•Hightemperaturesdesign to290°C(550°F)
•Pressuresto25bar (365psi)
Pumps
CPXS and Guardian Magnetic
Drive Pumps
CPX ISO Chemical Process Pumps
CPX ISO Standard Chemical Process PumpOfferingstate-of-the-arthydraulics, the CPX pump is designed for chemical process applications in which high performance, high efficiency andlowNPSHarerequired.
ConformingtoISO2858dimensionalandISO5199designcriteria,the CPX is CE marked and compliant with applicable European directives, such as ATEX.
Operating Parameters•Flowsto1400m3/h
(6160 gpm)•Headsto220m
(720 ft)•Temperaturesfrom
-80°C (-110°F) to350°C(660°F)
•Pressuresto25bar(365psi)
Please see BulletinPS-10-30 for more complete product information.
CPXS
Please see Bulletin PS-10-14 for more information on the Guardian.
Please see Bulletin PS-10-30 for more information on the CPXS.
© TriCom, Inc., 2005, All Rights Reserved.
Durco Mark 3 ANSI Standard and
In-Line Pumps
22
Pumps
Durco Mark 3 In-LineDesignedtoexceedANSIB73.2criteria,theMark3In-Line process pump offers improved reliability and extended pump life.Thespace-savingMark3In-Linehasbroadapplication in chemical and hydrocarbon processing as well as in general industry.Withitsownindepend-ent bearing housing and rigid C-flange style motor adapter, theMark3In-Lineremainsoneof the most reliable process pump designs available.
Durco Mark 3Withitsreversevaneimpeller,SealSentry family of seal chambers, and the optional ANSI3Apowerend,theDurco Mark3Standardpumpis recognized worldwide as the premiernameinANSI chemical process pumps.
Thirty Sizes •Seven(7)Group1•Sixteen(16)Group2•Seven(7)Group3
Operating Parameters•Flowsto1680m3/h (7400 gpm)•Headsto300m(985ft)•Pressuresto24bar(350psi)•Temperaturesfrom-73°C (-100°F) to 370°C (700°F)
Please see Bulletin PS-10-13 for more complete product information.
Operating Parameters•Flowsto370m3/h (1630 gpm)•Headsto230m(760ft)•Pressuresto24bar(350psi)
•Temperaturesto370°C(700°F)
Please see Bulletin PS-10-15 for more complete product information.
© TriCom, Inc., 2005, All Rights Reserved.
Pumps
Global Engineered Services
and Support
Total Cost Reduction
Asset Management
Product Life Cycle
Performance Re-rates
Site Diagnostics
Repair Services
Energy Management
Spare Parts
Maintenance
Contracts
Materials Upgrades
Turnkey Services
Field Repairs
Installation
Project Supervision
Commissioning
Equipment Upgrades
Condition Monitoring
Systems Analysis
Field Machining
Service DedicationFlowserve Engineered Services is focused on providing customers with uncompromising service and support, where and when needed. Dedicated to delivering the high-est quality support, Engineered Services integrates its extensive pump and materials engineering knowledge with creative service solutions. Engineered Services fully understands the business challenges facing customers and is prepared to manage solutions to succeed as a team.
A worldwide network of service and repair centers staffed by highly skilled engineers and technicians is available around the clock, seven days a week to respond to customer queries, to evaluate and troubleshoot problems and to provide reliable solutions.
Strength of Experience, Commitment to ExcellenceFlowserve has long served industries requiring superior equipment performance and service life.•Oilandgasproduction•Hydrocarbonprocessing•Chemicalprocessing•Waterresources•Powergeneration•Nuclear•Miningandmineralprocessing•Pulpandpaper•Generalindustry
Engineered Services is dedicated to maximizing equipment performance and providing reliability-centered maintenance programs for pumps and related equipment, regardless of manu-facturer.UsingtheFlowStar™asset management software, Engineered Services tracks performance and supports improvement programs using a service life cycle cost business approach. The results areimproved reliability and increased profitability.
Business Partner Flowserve partners with customers to respond to the dynamic business conditions that affect them. Flowserve will work with customers to drive efficiency, maximize throughput and control processquality.Whetheruser needs involve on- site technical assistance orbroaderproject planning with full turnkey responsibility, Flowserve Engineered Services will deliver professional, reliable results.
23
PrintedinU.S.A.May2008
© Flowserve Corporation
To find your local Flowserve representative please use the Sales Support Locator System
found at www.flowserve.com
Or call toll free: 1 800 728 PUMP (7867)
Your local Flowserve representative:
USA and CanadaFlowserve Corporation5215NorthO’ConnorBlvd.Suite 2300Irving,Texas75039-5421USATelephone:19378905839
Europe, Middle East, Africa Flowserve CorporationGebouwHagepointWestbroek39-514822 ZX Breda NetherlandsTelephone:31765028920
Latin America Flowserve CorporationBoulevard del Cafetal EdificioNinina,Local7El Cafetal - Caracas Venezuela1061Telephone:582129853092Telefax:582129851007
Asia Pacific Flowserve Pte. Ltd.200 Pandan Loop #06-03/04Pantech 21Singapore 128388Telephone:6567710600Telefax:6567794607
Flowserve... Supporting Our CustomersWith The World’s LeadingPump Brands
Jeumont-Schneider™Jeumont-Schneider™
© TriCom, Inc., 2005, All Rights Reserved.