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› POLYETHYLENE FITTINGS & PIPE PE100
2017 Revision 1
[email protected] | www.auspolyspec.com.au | 07 3889 7511 APS Polyethylene Pipe and Fittings PE100
Australian Poly Specialists (APS) specialises in the fabrication of
high density polyethylene (PE100) pipework, custom made fittings,
including standard fittings from our well-stocked warehouse and is able
to work with its clients offering flexibility.
APS fittings are manufactured and accredited to AS/NZS 4129:2008.
Using the latest technology and equipment, APS large manufacturing
capacity reduces lead times to ensure projects are delivered on time.
APS staff has many years’ experience in the construction and
manufacturing industry which enables them to work with clients and
find solutions.
Our services include:
• Experience working with isometric drawings
• Fabrication of polyethylene pipe spools from 20mm to 1200mm
• Manufacture of equal and reducing tees up to 1000mm
• Manufacture of segmented bends up to 1200mm
• Manufacture of end fittings - up to 1200mm
• Fabrication of polyethylene sheet work
• Fabrication of tanks
APS stock a large range of HDPE (PE100) pressure pipe fittings to
service the mining, industrial, civil, plumbing and irrigation industries.
Just some of the range includes pipe, stub flanges, backing rings,
sweep bends, tees and moulded fittings.
APS also stock a comprehensive range of electrofusion fittings,
including machines which can be hired for both short and long term.
APS quality management system is accredited to AS/NZS ISO
9001:2008. Inspection procedures ensure pipe, fittings and spooling
is dimensionally accurate and complies with customer drawings and
specifications.
As a quality endorsed company, APS prides itself on setting high standards
within its fabrication and manufacturing facility. This is proven by our strong
growth and satisfied clients.
03
05
[email protected] | www.auspolyspec.com.au | 07 3889 7511
APS NOTES›
APS Polyethylene Pipe and Fittings PE100
SDR – The Standard Dimension Ratio of Polyethylene pipe and fittings is calculated as: SDR = OD / W (OD is the outside diameter of the pipe - W is the minimum wall thickness).
Pipe is commonly available with SDR’s of 26, 21, 17 and 11 but can also be bought as SDR 41, 33, 13.6, 9 and 7.4.
Fittings are commonly available in SDR 17 and 11.
Polyethylene pipe and fittings are referred to differently to any other type of pipe because it’s the OD (Outside Diameter) that is the constant with the ID (Internal Diameter) changing to reflect the various SDR ratings. Polyethylene pipe and fittings are referred to using their OD.
Five methods for jointing Polyethylene are usually used: Butt Weld Electrofusion Socket Weld Extrusion Weld Mechanical
Apart from Mechanical all these forms of jointing produce a fusion weld. A good weld could be dissected and show no sign of any joint.
BUTT WELDOnly like products can be welded in this fashion ie:
• Pipes and or fittings with an identical PE rating • Pipes and or fittings with an identical SDR rating
It involves a process of preparing and then heating the faces of two pipes and or fittings at calculated pressures and times before removing the heat source and completing the joint also at calculated pressures and times. These calculated pressures and times are not transferable between machines and may alter from one weld to the next on the same machine for a similar weld.
There are a wide variety of machines designed specifically for the butt welding process. Some consideration should be given to using a machine at its maximum OD capability on low SDR rated pipes/fittings as its performance can be inadequate because of flex in the machines carriage and in some cases an inability to attain the required pressures etc. It’s much more rewarding using a machine that performs easily than to fight one that’s struggling.
In the case of a straight butt welds the resulting joints are considered to have the strength and pressure capabilities of the pipe/ fitting it was produced from.
There are however a number of fabricated fittings produced using a butt weld process that do not attain the strength and pressure capabilities of the parent material and consequently de-rate a line.
Refer PIPA Guidelines: POP006 http://www.pipa.com.au/sites/default/files/document/attachment/pop006.pdf
Fittings up to 1200mm.
ELECTROFUSIONElectrofusion is a simpler method for the jointing of pipe and fittings however there is a smaller margin for error than in the butt weld process.
This process involves the use of female couplings that have an electric heat coil built into them that heat up both the interior of the coupling and the outside of the pipe or fitting inserted into them resulting in a fused joint. Each coupling has zones within it that could be best described as hot and cold or sections that are wired and not wired. These zones are critical to the weld as the cold zones are needed to act as a dam for the hot zones to attain the correct pressures for successful fusion to take place.
Many fittings are now produced with these couplings built onto their ends by the manufacturer such as tees, elbows etc.
There are also a substantial range of electrofusion saddles now produced that work on the same principle except the operator is required to attach them mechanically through various means until the fusion process has completed and the weld has cooled.
All manufacturers of electrofusion products bar code their couplings/fittings so that the control unit used for performing the welds can be used to scan each item, automatically determining the weld parameters and performing the weld without any input needed from the operator.
Some manufacturers still require dedicated control units and any particular control unit may not have the capacity to weld any coupling/saddle. A number of control units may require a period to cool down prior to commencing a new weld. This is generally accepted to be equal to the cool down time for the item last welded.
Fittings up to 1000mm.
SOCKET FUSIONThis process is one where a metal socket is mounted on one side of a heater plate which heats the circumference of whatever is inserted into it along with a spigot attached to the opposite side of the heater plate that is inserted into a socket fitting heating the socket.
After a calculated time the heater unit is removed and the two heated ends are brought together to form a fusion weld and is allowed to cool.
The heating/cooling time varies depending on the size of the items being welded.
Socket fusion fittings are generally not available for polyethylene.
This process is extensively used with polyethylene in the fabrication of reducing tees, manifolds etc. where a pipe or fitting is inserted into the wall of a larger pipe.
It is generally accepted that any insertion should not have an SDR of greater than SDR 17 and not exceed 1/3 the size of the pipe it is being inserted into. This joint only attains .8 of the strength and pressure rating of the parent material. Insertions commonly have a lower SDR rating than the pipe they are being inserted into.
Accepted practise is to reinforce this weld externally by applying an extrusion weld.
Insertions up to 160mm diameter are possible using socket fusion.
EXTRUSION WELDINGThis is the process of using heat in the form of hot air on the polyethylene material requiring welding before applying a filler (pre heated fillet or slug) usually sourced from pe welding wire or pellets.
There are various mechanical aids used to create these fillets that can range from a hand held wire welders to extruders.
This form of welding is considered to attain .6 of the strength and pressure rating of the parent material although this could only realistically be achieved by a skilled operator.
There are many uses for extrusion welding but primarily it is used for the joining of sheet.
MECHANICALThese fittings are generally known as compression fittings that pipes are inserted into and locked onto the pipe usually sealed by an “O” ring. They are easily installed and have the added advantage of being easily disassembled and reused elsewhere.
Fittings up to 160mm.
Some of the applicable standards for Polyethylene
These standards are updated regularly so every effort should be made to ensure you have the latest revision. All standards are protected by copyright so we cannot display them in full.
INTERNATIONAL
ISO 21307 – 2011
Plastic Pipes and Fitting
Butt Fusion jointing procedures for Polyethylene (PE) Pipes and Fittings used in the construction of Gas and Water distribution systems.
ISO 12176 – 1
Plastic Pipes and Fittings
Equipment for fusion jointing Polyethylene Systems
Butt Fusion
ISO 12176 – 2
Plastic Pipes and Fittings
Equipment for fusion jointing Polyethylene Systems
Electrofusion
GERMAN
DVS 2207 – 1
Welding of Thermoplastics
Heated Tool Welding
AUSTRALIAN AND NEW ZEALAND
AS/NZS 4129 – 2008
Fittings for Polyethylene (PE) Pipes
For Pressure Applications
AS/NZS 4130 – 2009
Polyethylene Pipes
For Pressure Applications
AS/NZS 4131 – 2010
Polyethylene (PE) Compounds
For Pressure Pipes and Fittings
AS/NZS 5056 – 2005
Polyethylene and Polypropylene Pipes and Fittings
For Drainage and Sewerage Applications
APS NOTES›
07
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
PIPA (PLASTICS INDUSTRY PIPE ASSOCIATION of Australia Limited)Have released a number of Polyolefin industry guidelines:
POP001 – Electrofusion Jointing of PE Pipe and Fittings for Pressure Applications http://www.pipa.com.au/sites/default/files/document/attachment/pop001-2014-04-08.pdf
POP002 – Polyethylene (PE) Pipes and Fittings for Compressed Air http://www.pipa.com.au/sites/default/files/document/attachment/2014-08-12-pop002_0.pdf
POP003 – Butt Fusion Jointing of PE Pipes and Fittings – Recommended Parameters http://www.pipa.com.au/sites/default/files/document/attachment/pop003.pdf
POP004 – Polyethylene Pipe and Fittings Compounds http://www.pipa.com.au/sites/default/files/document/attachment/pop004-2014-12-10.pdf
POP004A – Supplementary List – Materials Specific to Electrofusion and Moulded Fittings http://www.pipa.com.au/sites/default/files/document/attachment/pop004a-2014-11-3.pdf
POP005 – Packaging, Handling and Storage of Polyethylene Pipe and Fittings http://www.pipa.com.au/sites/default/files/document/attachment/pop005.pdf
POP006 – Derating Requirements for Polyethylene Fittings http://www.pipa.com.au/sites/default/files/document/attachment/pop006.pdf
POP007 – Metal Backing Flanges for use with Polyethylene (PE) Pipe Flange Adaptors http://www.pipa.com.au/sites/default/files/document/attachment/pop007.pdf
POP009 – Polyethylene Rural and Flood Pipe http://www.pipa.com.au/sites/default/files/document/attachment/pop009.pdf
POP010A – Part 1: Polyethylene Pressure Pipes Design for Dynamic Stress http://www.pipa.com.au/sites/default/files/document/attachment/pop010a.pdf
POP010B – Part 2: Fusion Fittings for use with Polyethylene Pressure Pipes Design for Dynamic Stress http://www.pipa.com.au/documents/part-2-fusion-fittings-use-polyethylene-pressure-pipes-design-dynamic-stresses
POP013 – Temperature Rerating of Polyethylene (PE) Pipes http://www.pipa.com.au/sites/default/files/document/attachment/pop013.pdf
POP014 – Assessment of Polyethylene Welds http://www.pipa.com.au/sites/default/files/document/attachment/pop014_2014-12-22.pdf
POP201 – Resistance of Plastic Pipes and Fittings to Water and Wastewater Chemicals http://www.pipa.com.au/sites/default/files/document/attachment/pop201.pdf
POP202 – PVC and PE Pressure Pipe Installation on Curved Alignments http://www.pipa.com.au/sites/default/files/document/attachment/pop202.pdf
POP203 – Identification of Buried Pipe Systems http://www.pipa.com.au/sites/default/files/document/attachment/pop203.pdf
POP205 – Water Jet Cleaning of plastic Pipes http://www.pipa.com.au/sites/default/files/document/attachment/pop205.pdf
POP207 – Installation of Potable Water mains in Contaminated Grounds http://www.pipa.com.au/sites/default/files/document/attachment/pop207.pdf
TECHNICAL COMMENTARY
TC4130 – AS/NZS 4130 Polyethylene Pipes (PE) for Pressure Applications http://www.pipa.com.au/sites/default/files/document/attachment/tc4130.pdf
TECHNICAL MANUALS
TM001 – PE Pipe System maintenance Guide http://www.pipa.com.au/sites/default/files/document/attachment/tm001.pdf
TECHNICAL NOTES
TN001 – Electrofusion Jointing of Polyethylene (PE) Pipe and Fittings for Pressure Applications http://www.pipa.com.au/sites/default/files/document/attachment/tn001_0.pdf
TN002 – Weathering of PE Pipes http://www.pipa.com.au/sites/default/files/document/attachment/tn002.pdf
TN004 – Polyethylene – The Optimum Gas Material? http://www.pipa.com.au/sites/default/files/document/attachment/tn004.pdf
TN005 – Notes of Field Pressure testing http://www.pipa.com.au/sites/default/files/document/attachment/tn005.pdf
TN007 – PVC and Polyethylene Pipe Systems for Food Transport Applications http://www.pipa.com.au/sites/default/files/document/attachment/tn007.pdf
TN008 – Chlorine Dioxide Disinfectant for Drinking Water – Effect of Pipe and seal Materials http://www.pipa.com.au/sites/default/files/document/attachment/tn008.pdf
TN009 – Field Butt Welding of Rural or thin walled Polyethylene Pipe http://www.pipa.com.au/sites/default/files/document/attachment/tn009.pdf
TN010 – Explanation of Material / SDR Relationship http://www.pipa.com.au/sites/default/files/document/attachment/tp001.pdf
TN011 – Polyethylene Compressed Air Pipe Guidance note http://www.pipa.com.au/sites/default/files/document/attachment/tn011.pdf
TN013 – Life Expectancy for Plastic Pipes http://www.pipa.com.au/sites/default/files/document/attachment/tn013.pdf
TN016 – Non Destructive Examination of PE Welds – Emerging Techniques http://www.pipa.com.au/sites/default/files/document/attachment/tn016_0.pdf
TECHNICAL PAPER
TP002 – Pipeline Replacement using Relining http://www.pipa.com.au/sites/default/files/document/attachment/tp002.pdf
TP003 – Specifying Butt Welding of Polyethylene Pipe Systems http://www.pipa.com.au/sites/default/files/document/attachment/tp003_0.pdf
TP004 – Plastic Pipe in Water and Waste Water Infrastructure http://www.pipa.com.au/sites/default/files/document/attachment/tp004.pdf
OTHER INFORMATION
Polyethylene for Horizontal Directional Drilling Published by the Plastics Pipe Institute http://www.pipa.com.au/sites/default/files/document/attachment/directional_drilling_ppi.pdf
History of Plastic Pipe Systems in Australia http://www.pipa.com.au/sites/default/files/document/attachment/history.pdf
09
www.auspolyspec.com.au
› CONTENTS
›
APS Polyethylene Pipe and Fittings PE100
PE Pipe 13
T TECHNICAL DATA 13
STRAIGHT LENGTHS 14/17
COILED PIPE 18
T OPERATING PRESSURES – PE100 18
T COILED PIPE – RURAL 19
T GAS PIPE SERIES 2 POLY 19
PIPE IDENTIFICATION 19
Moulded F i t t ings 21
STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOT 22
STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOT 23
FULL FACE STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOT 24/25
MAXI STUB FLANGE 26
BACKING RINGS – ANSI B16.5 CLASS #150 27
BACKING RINGS – TABLE ‘D’ AS2129 28
BACKING RINGS – TABLE ‘E’ AS2129 29
BACKING RINGS – TABLE ‘F’ AS2129 30
BACKING RINGS – PN16 AS4087 31
BACKING RINGS – PN21 AS4087 32
BLIND FLANGES 33
SHOULDERED END: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOT 34
90° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 35
45° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 35
90° SHORT RADIUS ELBOW: PE100 SDR17/11 PN10/16 – SHORT SPIGOT 36
90° MULTI-BEND ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 36
EQUAL TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT 37
REDUCING TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT 38/39
JUNCTION: PE100 SDR17/11 PN10/16 – LONG SPIGOT – 100% RATED 40
CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 41
CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOT 42/43
ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOT 44/46
CONTENTS›
APS Polyethylene Pipe and Fittings PE100
ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 47
END CAP: PE100 SDR17/11 & PN10/16 48
END CAP: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 48
THREADED ADAPTORS: PE100 – MALE 49
THREADED ADAPTORS: PE100 – FEMALE 49
THREADED NIPPLES: PE100 – REDUCING 49
THREADED BUSHES: PE100 50
THREADED NIPPLES: PE100 50
THREADED SOCKETS: PE100 51
THREADED CAPS: PE100 51
THREADED PLUGS: PE100 51
Fabr icated F i t t ings 53
22.5° 2-SEGMENT BEND – 1.5D 54
30° 2-SEGMENT BEND – 1.5D 55
45° 3-SEGMENT BEND – 1.5D 56
60° 3-SEGMENT BEND – 1.5D 57
90° 4-SEGMENT BEND – 1.5D 58
180° 7-SEGMENT BEND – 1.5D 59
22.5° 3-SEGMENT BEND – 2D 60
30° 3-SEGMENT BEND – 2D 61
45° 4-SEGMENT BEND – 2D 62
60° 4-SEGMENT BEND – 2D 63
90° 5-SEGMENT BEND – 2D 64
180° 9-SEGMENT BEND – 2D 65
30° SWEEP BEND: PE100 SDR17/11 & PN10/16 66
45° SWEEP BEND: PE100 SDR17/11 & PN10/16 67
60° SWEEP BEND: PE100 SDR17/11 & PN10/16 68
90° SWEEP BEND: PE100 SDR17/11 & PN10/16 69
EXTENDED LEG TEE: PE100 SDR17/11 & PN10/16 70
45° & 60° JUNCTIONS: PE100 SDR17/11 & PN10/16 71
REDUCING / PULLED TEE: PE100 SDR17/11 & PN10/16 72/74
TRUE “WYE” PIECE: PE100 SDR17/11 & PN10/16 75
11
[email protected] | www.auspolyspec.com.au | 07 3889 7511
CROSS JUNCTION: PE100 SDR17/11 & PN10/16 76
TRANSITION PIECE: PE100 77
BUTTERFLY VALVE SPACER: PE100 78-81
Electro-Fusion F i t t ings 83
Weld Schedules & Weld Sheets 85
T BUTT WELD SCHEDULE 86
T ELECTROFUSION WELD SCHEDULE 87
T EXTRUSION WELD SCHEDULE 88
SINGLE WELD SHEET T HIGH FUSION JOINTING PRESSURE (SHP) 90
SINGLE WELD SHEET T LOW FUSION JOINTING PRESSURE (SLP) 91
APS Polyethylene Pipe and Fittings PE100
www.auspolyspec.com.au›
PE PIPE
T TECHNICAL DATA 13
STRAIGHT LENGTHS 14/17
COILED PIPE 18
T OPERATING PRESSURES – PE100 18
T COILED PIPE – RURAL 19
T GAS PIPE SERIES 2 POLY 19
PIPE IDENTIFICATION 19
Australian Poly Specialists (APS) are not a pipe
manufacturer and as such we source our pipe from a
wide range of pipe manufacturers. We will supply the
pipe that suits your needs best in a timely fashion as
we are not tied down to any particular manufacturer’s
product range or availability.
For fabrication purposes we continually stock black
Pe 100 pipe.
If it’s Polyethylene we can fabricate from it.
Some other available pipes are:
Blue stripe – Potable water
Red stripe – Fire
Purple stripe – Recycled water
Yellow stripe – Gas
Cream stripe Hi Viz – Sewer
Thermapipe – White jacket
Tricore – White core and Jacket
Hi Viz – White core grey or black jacket
13
TECHNICAL DATA
Standard AS/NZS 4130
Size Range 16mm OD to 2000mm OD
Material PE100 Polyethylene (Water/Sewer)PE80/100 (Gas)PE80 (Electrical/Communications)
Pressure Range PN4 to PN25 (at 20ºC)
Lengths Coils: 50m, 100m, 200m & 300mPipe: Standard 6m or 12mOther lengths made to order
Refer to Pipe Dimensions section for dimensional data, weights and pressure ratings
[email protected] | www.auspolyspec.com.au | 07 3889 7511 APS Polyethylene Pipe and Fittings PE100
PE PIPE›
15
Every effort has been made to ensure this data is correct however we offer no guarantee and recommend it be used for guidance only. Every effort has been made to ensure this data is correct however we offer no guarantee and recommend it be used for guidance only.
STRAIGHT LENGTHS – AS/NZS 4130PE80 PN 4 / 41
PE100 PN 4 / SDR 41 PN 6.3 / SDR 26
Series 1 Dimensions Wall Thickness Inside Diameter Wall Thickness Inside Diameter
DN DN Min DN Max Max Ovality Min Max Min Max Min Max Min Max
16 16 16.3 1.2
20 20 20.3 1.2
25 25 25.3 1.2
32 32 32.3 1.3
40 40 40.4 1.4
50 50 50.5 1.4
63 63 63.6 1.5 2.4 2.8 57.4 58.8
75 75 75.7 1.6 2.9 3.3 68.4 69.9
90 90 90.9 1.8 3.5 4.0 82.0 83.9
110 110 111.0 2.2 2.7 3.1 103.8 105.6 4.3 4.9 100.2 102.4
125 125 126.2 2.5 3.1 3.6 117.8 120.0 4.8 5.4 114.2 116.6
140 140 141.3 2.8 3.5 4.0 132.0 134.3 5.4 6.1 127.8 130.5
160 160 161.5 3.2 4.0 4.5 151.0 153.5 6.2 7.0 146.0 149.1
180 180 181.7 3.6 4.4 5.0 170.0 172.9 6.9 7.7 164.6 167.9
200 200 201.8 4.0 4.9 5.5 189.0 192.0 7.7 8.6 182.8 186.4
225 225 227.1 4.5 5.5 6.2 212.6 216.1 8.6 9.6 205.8 209.9
250 250 252.3 5.0 6.2 7.0 236.0 239.9 9.6 10.7 228.6 233.1
280 280 282.6 9.8 6.9 7.7 264.6 268.8 10.7 11.9 256.2 261.2
315 315 317.9 11.1 7.7 8.6 297.8 302.5 12.1 13.5 288.0 293.7
355 355 358.2 12.5 8.7 9.7 335.6 340.8 13.6 15.1 324.8 331.0
400 400 403.6 14.0 9.8 10.9 378.2 384.0 15.3 17.0 366.0 373.0
450 450 454.1 15.6 11.0 12.2 425.6 432.1 17.2 19.1 411.8 419.7
500 500 504.5 17.5 12.3 13.7 472.6 479.9 19.1 21.2 457.6 466.3
560 560 565.0 19.6 13.7 15.2 529.6 537.6 21.4 23.7 512.6 522.2
630 630 635.7 22.1 15.4 17.1 595.8 604.9 24.1 26.7 576.6 587.5
710 710 716.4 24.9 17.4 19.3 671.4 681.6 27.2 30.1 649.8 662.0
800 800 807.2 28.0 19.6 21.7 756.6 768.0 30.6 33.8 732.4 746.0
900 900 908.1 31.5 22.0 24.3 581.4 864.1 34.4 38.0 824.0 839.3
1000 1000 1009.0 35.0 24.5 27.1 945.8 960.0 38.2 42.2 915.6 932.6
1200 1200 1210.0 42.0 29.4 32.5 1135.0 1151.2 45.9 50.6 1098.8 1118.2
1400 1400 1410.0 49.0 34.4 38.0 1324.0 1341.2 53.2 58.7 1282.6 1303.6
1600 1600 1610.0 56.0 39.3 43.3 1513.4 1531.4 61.3 67.6 1464.8 1487.4
1800 1800 1816.2 43.8 48.3 1703.4 1728.6 69.1 76.2 1647.6 1678.0
2000 2000 2018.0 48.8 53.8 1892.4 1920.4 76.9 84.7 1830.6 1864.2
Standard length 12m – other lengths can be made to order. All dimensions are in millimetres unless stated otherwise.
STRAIGHT LENGTHS – AS/NZS 4130PE80 PN 6.3 / SDR 26 PN 8 / SDR 21
PE100 PN 8 / SDR 21 PN 10 / SDR 17
Series 1 Dimensions Wall Thickness Inside Diameter Wall Thickness Inside Diameter
DN DN Min DN Max Max Ovality Min Max Min Max Min Max Min Max
16 16 16.3 1.2
20 20 20.3 1.2
25 25 25.3 1.2 1.6 1.9 21.2 22.1
32 32 32.3 1.3 1.6 1.9 28.2 29.1 1.9 2.2 27.6 28.5
40 40 40.4 1.4 1.9 2.2 35.6 36.6 2.4 2.8 34.4 35.6
50 50 50.5 1.4 2.4 2.8 44.4 45.7 3.0 3.4 43.2 44.5
63 63 63.6 1.5 3.0 3.4 56.2 57.6 3.8 4.3 54.4 56.0
75 75 75.7 1.6 3.6 4.1 66.8 68.5 4.5 5.1 64.8 66.7
90 90 90.9 1.8 4.3 4.9 80.2 82.3 5.4 6.1 77.8 80.1
110 110 111.0 2.2 5.3 6.0 98.0 100.4 6.6 7.4 95.2 97.8
125 125 126.2 2.5 6.0 6.7 111.6 114.2 7.4 8.3 108.4 111.4
140 140 141.3 2.8 6.7 7.5 125.0 127.9 8.3 9.3 121.4 124.7
160 160 161.5 3.2 7.7 8.6 142.8 146.1 9.5 10.6 138.8 142.5
180 180 181.7 3.6 8.6 9.6 160.8 164.5 10.7 11.9 156.2 160.3
200 200 201.8 4.0 9.6 10.7 178.6 182.6 11.9 13.2 173.6 178.0
225 225 227.1 4.5 10.8 12.0 201.0 205.5 13.4 14.9 195.2 200.3
250 250 252.3 5.0 11.9 13.2 223.6 228.5 14.8 16.4 217.2 222.7
280 280 282.6 9.8 13.4 14.9 250.2 255.8 16.6 18.4 243.2 249.4
315 315 317.9 11.1 15.0 16.6 281.8 287.9 18.7 20.7 273.6 280.5
355 355 358.2 12.5 16.9 18.7 317.6 324.4 21.1 23.4 308.2 316.0
400 400 403.6 14.0 19.1 21.2 357.6 365.4 23.7 26.2 347.6 356.2
450 450 454.1 15.6 21.5 23.8 402.4 411.1 26.7 29.5 391.0 400.7
500 500 504.5 17.5 23.9 26.4 447.2 456.7 29.6 32.7 434.6 445.3
560 560 565.0 19.6 26.7 29.5 501.0 511.6 33.2 36.7 486.6 498.6
630 630 635.7 22.1 30.0 33.1 563.8 575.7 37.3 41.2 547.6 561.1
710 710 716.4 24.9 33.9 37.4 635.2 648.6 42.1 46.5 617.0 632.2
800 800 807.2 28.0 38.1 42.1 715.8 731.0 47.4 52.3 695.4 712.4
900 900 908.1 31.5 42.9 47.3 805.4 822.3 53.5 59.0 782.0 801.1
1000 1000 1009.0 35.0 47.7 52.6 894.8 913.6 59.3 65.4 869.2 890.4
1200 1200 1210.0 42.0 57.2 63.1 1073.8 1095.6 67.9 74.8 1050.4 1074.2
1400 1400 1410.0 49.0 66.7 73.5 1253.0 1276.6 82.4 90.8 1218.4 1245.2
1600 1600 1610.0 56.0 76.2 84.0 1432.0 1457.6 94.1 103.7 1392.6 1421.8
1800 1800 1816.2 85.7 94.4 1611.2 1644.8 105.9 116.6 1566.8 1604.4
2000 2000 2018.0 95.2 104.9 1790.2 1827.6 117.6 129.5 1741.0 1782.8
Standard length 12m – other lengths can be made to order. All dimensions are in millimetres unless stated otherwise.
PE PIPE›
17
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
STRAIGHT LENGTHS – AS/NZS 4130PE80 PN 10 / SDR 17 PN 13.6 / SDR 12.5
PE100 PN 13.6 / SDR 12.5 PN 16 / SDR 11
Series 1 Dimensions Wall Thickness Inside Diameter Wall Thickness Inside Diameter
DN DN Min DN Max Max Ovality Min Max Min Max Min Max Min Max
16 16 16.3 1.2 1.6 1.9 12.2 13.1
20 20 20.3 1.2 1.6 1.9 16.2 17.1 1.9 2.2 15.6 16.5
25 25 25.3 1.2 1.9 2.2 20.6 21.5 2.3 2.7 19.6 20.7
32 32 32.3 1.3 2.4 2.8 26.4 27.5 2.9 3.3 25.4 26.5
40 40 40.4 1.4 3.0 3.4 33.2 34.4 3.7 4.2 31.6 33.0
50 50 50.5 1.4 3.7 4.2 41.6 43.1 4.6 5.2 39.6 41.3
63 63 63.6 1.5 4.7 5.3 52.4 54.2 5.8 6.5 50.0 52.0
75 75 75.7 1.6 5.5 6.2 62.6 64.7 6.8 7.6 59.8 62.1
90 90 90.9 1.8 6.6 7.4 75.2 77.7 8.2 9.2 71.6 74.5
110 110 111.0 2.2 8.1 9.1 91.8 94.8 10.0 11.1 87.8 91.0
125 125 126.2 2.5 9.2 10.3 104.4 107.8 11.4 12.7 99.6 103.4
140 140 141.3 2.8 10.3 11.5 117.0 120.7 12.7 14.1 111.8 115.9
160 160 161.5 3.2 11.8 13.1 133.8 137.9 14.6 16.2 127.6 132.3
180 180 181.7 3.6 13.3 14.8 150.4 155.1 16.4 18.2 143.6 148.9
200 200 201.8 4.0 14.7 16.3 167.4 172.4 18.2 20.2 159.6 165.4
225 225 227.1 4.5 16.6 18.4 188.2 193.9 20.5 22.7 179.6 186.1
250 250 252.3 5.0 18.4 20.4 209.2 215.5 22.7 25.1 199.8 206.9
280 280 282.6 9.8 20.6 22.8 234.4 241.4 25.4 28.1 223.8 231.8
315 315 317.9 11.1 23.2 25.7 263.6 271.5 28.6 31.6 251.8 260.7
355 355 358.2 12.5 26.1 28.9 297.2 306.0 32.2 35.6 283.8 293.8
400 400 403.6 14.0 29.4 32.5 335.0 344.8 36.3 40.1 319.8 331.0
450 450 454.1 15.6 33.1 36.6 376.8 387.9 40.9 45.1 359.8 372.3
500 500 504.5 17.5 36.8 40.6 418.8 430.9 45.4 50.1 399.8 413.7
560 560 565.0 19.6 41.2 45.5 469.0 482.6 50.8 56.0 448.0 463.4
630 630 635.7 22.1 46.3 51.1 527.8 543.1 57.2 63.1 503.8 521.3
710 710 716.4 24.9 52.2 57.6 594.8 612.0 64.5 71.1 567.8 587.4
800 800 807.2 28.0 58.8 64.8 670.4 689.6 72.5 80.0 640.0 662.2
900 900 908.1 31.5 66.2 73.0 754.0 775.7 81.7 90.0 720.0 744.7
1000 1000 1009.0 35.0 72.5 79.9 840.2 864.0 90.2 99.4 801.2 828.6
1200 1200 1210.0 42.0 88.2 97.2 1005.6 1033.6 109.1 119.1 960.2 991.8
1400 1400 1410.0 49.0 102.9 113.3 1173.4 1204.2 127.3 140.0 1120.0 1155.4
1600 1600 1610.0 56.0 117.6 129.5 1341.0 1374.8 145.4 160.0 1280.0 1319.2
1800 1800 1816.2 132.3 145.5 1509.0 1551.6 163.6 180.0 1440.0 1489.0
2000 2000 2018.0 147.1 161.7 1676.6 1723.8 181.8 200.0 1600.0 1654.4
Standard length 12m – other lengths can be made to order. All dimensions are in millimetres unless stated otherwise.
Every effort has been made to ensure this data is correct however we offer no guarantee and recommend it be used for guidance only.
STRAIGHT LENGTHS – AS/NZS 4130PE80 PN 16 / SDR 11 PN 20 / SDR 9
PE100 PN 20 / SDR 9 PN 25 / SDR 7.4
Series 1 Dimensions Wall Thickness Inside Diameter Wall Thickness Inside Diameter
DN DN Min DN Max Max Ovality Min Max Min Max Min Max Min Max
16 16 16.3 1.2 1.8 2.1 11.8 12.7 2.2 2.6 10.8 11.9
20 20 20.3 1.2 2.3 2.7 14.6 15.7 2.8 3.2 13.6 14.7
25 25 25.3 1.2 2.8 3.2 18.6 19.7 3.5 4.0 17.0 18.3
32 32 32.3 1.3 3.6 4.1 23.8 25.1 4.4 5.0 22.0 23.5
40 40 40.4 1.4 4.5 5.1 29.8 31.4 5.5 6.2 27.6 29.4
50 50 50.5 1.4 5.6 6.3 37.4 39.3 6.9 7.7 34.6 36.7
63 63 63.6 1.5 7.1 8.0 47.0 49.4 8.6 9.6 43.8 46.4
75 75 75.7 1.6 8.4 9.4 56.2 58.9 10.3 11.5 52.0 55.1
90 90 90.9 1.8 10.1 11.3 67.4 70.7 12.3 13.7 62.6 66.3
110 110 111.0 2.2 12.3 13.7 82.6 86.4 15.1 16.8 76.4 80.8
125 125 126.2 2.5 14.0 15.5 94.0 98.2 17.1 19.0 87.0 92.0
140 140 141.3 2.8 15.7 17.4 105.2 109.9 19.2 21.3 97.4 102.9
160 160 161.5 3.2 17.9 19.8 120.4 125.7 21.9 24.2 111.6 117.7
180 180 181.7 3.6 20.1 22.3 135.4 141.5 24.6 27.2 125.6 132.5
200 200 201.8 4.0 22.4 24.8 150.4 157.0 27.3 30.2 139.6 147.2
225 225 227.1 4.5 25.1 27.8 169.4 176.9 30.8 34.0 157.0 165.5
250 250 252.3 5.0 27.9 30.8 188.4 196.5 34.2 37.8 174.4 183.9
280 280 282.6 9.8 31.3 34.6 210.8 220.0 38.3 42.3 195.4 206.0
315 315 317.9 11.1 35.2 38.9 237.2 247.5 43.0 47.4 220.2 231.9
355 355 358.2 12.5 39.6 43.7 267.6 279.0 48.5 53.5 248.0 261.2
400 400 403.6 14.0 44.7 49.3 301.4 314.2 54.6 60.2 279.6 294.4
450 450 454.1 15.6 50.2 55.4 339.2 353.7 61.5 67.8 314.4 331.1
500 500 504.5 17.5 55.8 61.5 377.0 392.9 67.5 74.3 351.4 369.5
560 560 565.0 19.6 62.5 68.9 422.2 438.4 75.6 83.2 393.6 413.8
630 630 635.7 22.1 70.3 77.5 475.0 493.2 85.1 93.6 442.8 465.5
710 710 716.4 24.9 79.3 87.4 535.2 557.8 95.9 105.5 499.0 524.6
800 800 807.2 28.0 89.3 98.4 603.2 628.6 108.1 118.9 562.2 591.0
900 900 908.1 31.5 100 110 680.0 708.1 121.6 133.7 632.6 664.9
1000 1000 1009.0 35.0 111.1 122.2 755.6 786.8 135.1 148.6 702.8 738.8
1200 1200 1210.0 42.0 133.3 146.6 906.8 943.4 162.1 178.3 843.4 885.8
1400 1400 1410.0 49.0 155.5 171.1 1057.8 1099.0 189.1 208.1 983.8 1031.8
1600 1600 1610.0 56.0 177.7 195.5 1209.0 1245.6 216.2 237.8 1124.4 1177.6
1800 1800 1816.2 200.0 220.0 1360.0 1416.2 243.2 267.5 1265.0 1329.8
2000 2000 2018.0 222.2 244.4 1511.2 1573.6 270.2 297.2 1405.6 1477.6
Standard length 12m – other lengths can be made to order. All dimensions are in millimetres unless stated otherwise.
APS Polyethylene Pipe and Fittings PE100
PE PIPE›
OPERATING PRESSURES – PE100Pressure Class: PN 4 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20 PN 25
SDR Ratio: SDR 41 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
Operating Temp (ºC)
Minimum Life (Yrs) Maximum Allowable Operating Pressure (kPa)
20 100 400 640 800 1000 1270 1600 2000 2500
25 100 360 580 730 910 1150 1450 1820 2270
30 100 360 580 730 910 1150 1450 1820 2270
35 50 330 530 670 830 1060 1330 1670 2080
40 50 330 530 670 830 1060 1330 1670 2080
45 35 310 490 620 770 990 1230 1540 1920
50 22 290 460 570 710 910 1140 1430 1790
55 15 290 460 570 710 910 1140 1430 1790
60 7 270 430 530 670 850 1070 1330 1670
80 1 200 320 400 500 630 800 1000 1250
PN: Metre/Head ie. PN4 = 40 metre Head SDR (Standard Dimension Ratio): Diameter / Wall Thickness The derating due to temperature for Themapipe is less as it absorbs less UV Radiation. The temperature of the material being carried by these pipes still derates Thermapipe and all other pipes as stated above. Please contact us for further details.
COILED PIPE – AS/NZS 4130PE100 PN 8 / SDR 21 PN 10 / SDR 17 PN 12.5 / SDR 13.6 PN 16 / SDR 11 LENGTHS
OD
16 - - - Y 300m
20 Y Y Y Y 50/200m
25 Y Y Y Y 50/200m
32 Y Y Y Y 50/200m
40 y Y Y Y 50/150m
50 Y Y Y Y 50/150m
63 Y Y Y Y 50/100m
75 Y Y Y Y 50/100m
90 Y Y Y Y 50/100m
110 Y Y Y Y 50/100m
125 Y Y Y Y 50/100m
Other coil lengths can be made to order. Various striped pipe is commonly available.
[email protected] | www.auspolyspec.com.au | 07 3889 7511
19
Black: Water
Purple Stripe: Recycled Water
Red Stripe: Fire Service
COILED PIPE – RURALPE100 LENGTHS
OD
3/4” 200m
1” 200m
1.1/4” 150m
1.1/2” 150m
2” 100m
Other coil lengths can be made to order.
GAS PIPE SERIES 2 POLYPE80 & PE100 SDR 17 SDR 13.6 SDR 11
COIL 20mm to 140mm
PIPE 20mm to 630mm
Standard length 12m – other lengths can be made to order. Various coil lengths can be made to order.
Orange: Electrical Conduit
Blue Stripe: Potable Water
Cream Stripe: Pressure Sewer
Yellow Stripe: Gas
White: Communications Conduit
Black/White: Thermapipe
PIPE IDENTIFICATION
www.auspolyspec.com.au›
APS Polyethylene Pipe and Fittings PE100
21
MOULDED FITTINGS APS offers an extensive range of moulded PE 100
Polyethylene fittings from 20mm to 1000mm in
SDR11 (PN16) and SDR17 (PN10) with full product
traceability including bar code indication and QR code
retrieval of the MDR.
Fittings are manufactured according to AS/NZS 4129.
STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOT 22
STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOT 23
FULL FACE STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOT 24/25
MAXI STUB FLANGE 26
BACKING RINGS – ANSI B16.5 CLASS #150 27
BACKING RINGS – TABLE ‘D’ AS2129 28
BACKING RINGS – TABLE ‘E’ AS2129 29
BACKING RINGS – TABLE ‘F’ AS2129 30
BACKING RINGS – PN16 AS4087 31
BACKING RINGS – PN21 AS4087 32
BLIND FLANGES 33
SHOULDERED END: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOT 34
90° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 35
45° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 35
90° SHORT RADIUS ELBOW: PE100 SDR17/11 PN10/16 – SHORT SPIGOT 36
90° MULTI-BEND ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT 36
EQUAL TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT 37
REDUCING TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT 38/39
JUNCTION: PE100 SDR17/11 PN10/16 – LONG SPIGOT – 100% RATED 40
CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 41
CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOT 42/43
ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOT 44/46
ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 47
END CAP: PE100 SDR17/11 & PN10/16 48
END CAP: PE100 SDR17/11 & PN10/16 – LONG SPIGOT 48
THREADED ADAPTORS: PE100 – MALE 49
THREADED ADAPTORS: PE100 – FEMALE 49
THREADED NIPPLES: PE100 – REDUCING 49
THREADED BUSHES: PE100 50
THREADED NIPPLES: PE100 50
THREADED SOCKETS: PE100 51
THREADED CAPS: PE100 51
THREADED PLUGS: PE100 51
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
APS Polyethylene Pipe and Fittings PE100
MOULDED FITTINGS›
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
23
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOTOther SDR /PN ratings can be supplied on request
DN D1 D2 T L
63 96 73 13 80
75 109 87 13 80
90 128 103 17 80
110 158 123 18 80
125 158 130 21 80
140 187 149 22 80
160 211 173 25 80
180 211 183 29 80
200 268 230 30 100
225 268 233 29 100
250 327 283 28 100
280 327 289 35 100
315 378 330 33 100
355 432 371 40 90
400 482 425 40 95
450 546 465 45 105
500 603 528 50 105
560 669 613 55 110
630 710 640 55 110
710 800 735 60 120
800 905 838 60 125
900 1005 942 60 125
1000 1100 1045 60 125
1200 1330 1230 80 170
T
DN
D2
D1
L
STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – LONG SPIGOTOther SDR /PN ratings can be supplied on request
DN D1 D2 T L1 L2
20 45 27 7 88 64.0
25 58 33 9 86 64.0
32 68 40 10 89 61.0
40 78 50 11 100 65.0
50 88 61 12 101 69.0
63 102 75 14 122 78.0
75 122 89 16 125 86.0
90 138 105 17 140 101.0
110 158 125 18 159 115.0
125 158 132 25 169 122.0
140 188 155 25 188 128.5
160 212 175 25 200 148.0
180 212 183 30 209 155.0
200 268 232 32 210 140.0
225 268 235 32 210 145.0
250 320 285 35 204 132.0
280 320 291 35 218 145.0
315 370 335 35 238 154.0
355 430 373 40 257 176.0
400 482 427 46 274 185.0
T
DND2D1
L1
L2
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
APS Polyethylene Pipe and Fittings PE100
MOULDED FITTINGS›
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
25
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
FULL FACE STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOTOther SDR /PN ratings can be supplied on request
TABLE D & EDN D T L
20 100 7 83
25 115 9 83
32 120 10 83
40 135 12 79
50 150 12 84
63 165 13 88
75 185 14 94
90 205 17 128
110 215 18 106
125 255 21 152
140 255 22 129
160 280 26 135
180 280 25 184
200 335 34 154
225 335 29 155
250 405 28 200
280 405 35 168
315 455 35 258
355 525 33 173
400 580 32 252
450 640 32 267
500 705 47 211
560 760 47 180
630 825 50 205
710 910 56 185
800 1060 56 185
900 1175 56 185
1000 1255 56 185
1200 1490 TBA TBA
Full face stubs and backing plates are sold as a unit either galvanised or stainless.
FULL FACE STUB FLANGE: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOTOther SDR /PN ratings can be supplied on request
ANSIDN D T L
20 98.6 7 83
25 108.0 9 83
32 117.3 10 83
40 127.0 12 79
50 152.4 12 84
63 177.8 13 88
75 190.5 14 94
90 215.9 17 128
110 228.6 18 106
125 254.0 21 152
140 254.0 22 129
160 279.4 26 135
180 279.4 25 184
200 342.9 34 154
225 343.0 29 155
250 406.4 28 200
280 406.0 35 168
315 482.6 35 258
355 533.4 33 173
400 596.9 32 252
450 635.0 32 267
500 698.5 47 211
560 750.0 47 180
630 812.8 50 205
710 TBA 56 185
800 TBA 56 185
900 TBA 56 185
1000 TBA 56 185
1200 TBA TBA TBA
Full face stubs and backing plates are sold as a unit either galvanised or stainless.
T
DND
L
T
DND
L
MOULDED FITTINGS›
27
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
MAXI STUB FLANGE
FLANGE SIZE MAXI STUB
4" - 100mm 125
6" - 150mm 180
8" - 200mm 250
9" - 225mm 280
10" - 250mm 315
12" - 300mm 355
15" - 375mm 400
18" - 450mm 500
Maxi stubs are sold as a unit galvanised or stainless.
BACKING RING: ANSI B16.5 CLASS #150Available in Galvanised or Stainless Steel
PIPE OD
FLANGE SIZE
D1 OD
D2 ID
PCD NO. OF HOLES
D3 BOLT SIZE
T MINIMUM
20 1/2" 90 32 60.5 4 16 1/2" 9.7
25 3/4" 98 37 70.0 4 16 1/2" 11.2
32 1" 108 44 79.5 4 16 1/2" 12.7
40 1.1/4" 117 52 89.0 4 16 1/2" 14.2
50 1.1/2" 127 62 98.5 4 16 1/2" 15.7
63 2" 152 78 120.5 4 20 5/8" 19.1
75 2.1/2" 178 92 139.5 4 20 5/8" 22.3
90 3" 191 108 152.0 4 20 5/8" 23.9
110 4" 229 128 190.5 8 20 5/8" 23.9
125 5" 254 140 216.0 8 23 3/4" 23.9
140 5" 254 158 216.0 8 23 3/4" 23.9
160 6" 279 178 241.0 8 23 3/4" 25.4
180 6" 279 195 241.0 8 23 3/4" 25.4
200 8" 343 235 298.5 8 23 3/4" 28.6
225 8" 343 240 298.5 8 23 3/4" 28.6
250 10" 406 300 362.0 12 26 7/8" 30.2
280 10" 406 300 362.0 12 26 7/8" 30.2
315 12" 483 345 432.0 12 26 7/8" 31.8
355 14" 535 376 476.0 12 29 1" 35.0
400 16" 600 430 540.0 16 29 1" 36.6
450 18" 635 480 578.0 16 32 1.1/8" 39.7
500 20" 700 533 635.0 20 32 1.1/8" 42.9
560 22" 750 590 692.0 20 35 1.1/4" 47.7
630 24" 813 660 749.0 20 35 1.1/4" 47.7
ASME B16.47 SERIES A CLASS #150710 28" 925 745 863.8 28 35 1.1/4" 69.9
800 32" 1060 835 977.9 28 41 1.1/2" 79.4
900 36" 1170 935 1085.8 32 41 1.1/2" 88.9
1000 40" 1290 1035 1200.2 36 41 1.1/2" 88.9
1200 48" 1510 1235 1422.4 44 41 1.1/2" 106.4
D2
PCD
D1
D3
T
T
DND
L
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. MOULDED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
BACKING RINGS – TABLE ‘D’ AS2129Available in Galvanised or Stainless Steel
PIPE OD
FLANGE SIZE
D1 OD
D2 ID
PCD NO. OF HOLES
D3 BOLT SIZE
20 15
25 20
32 25
40 32 Table E
50 40
63 50
75 65
90 80
110 100 215 128 178 4 18 M16
125 100 215 140 178 4 18 M16
125 125 255 140 210 8 18 M16
140 125 255 158 210 8 18 M16
160 150 280 178 235 8 18 M16
180 150 280 195 235 8 18 M16
200 200 335 235 292 8 18 M16
225 200 335 240 292 8 18 M16
225 225 370 240 324 8 18 M16
250 250 405 290 356 8 22 M20
280 250 405 300 356 8 22 M20
315 300 455 345 406 12 22 M20
355 350 525 376 470 12 26 M24
400 400 580 430 521 12 26 M24
450 450 640 480 584 12 26 M24
500 500 705 533 641 16 26 M24
560 550 760 590 699 16 30 M27
630 600 825 660 756 16 30 M27
710 700 910 745 845 20 30 M27
800 800 1060 835 984 20 36 M33
900 900 1175 950 1092 24 36 M33
1000 1000 1255 1035 1175 24 36 M33
1200 1200 1490 1240 1410 32 36 M33
BACKING RINGS – TABLE ‘E’ AS2129Available in Galvanised or Stainless Steel
PIPE OD
FLANGE SIZE
D1 OD
D2 ID
PCD NO. OF HOLES
D3 BOLT SIZE
20 15 95 32 67 4 14 M12
25 20 100 37 73 4 14 M12
32 25 115 44 83 4 14 M12
40 32 120 52 87 4 14 M12
50 40 135 62 98 4 14 M12
63 50 150 78 114 4 18 M16
75 65 165 92 127 4 18 M16
90 80 185 108 146 4 18 M16
110 100 215 128 178 8 18 M16
125 100 215 140 178 8 18 M16
125 125 255 140 210 8 18 M16
140 125 255 158 210 8 18 M16
160 150 280 178 235 8 22 M16
180 150 280 195 235 8 22 M16
200 200 335 235 292 8 22 M16
225 200 335 240 292 8 22 M16
250 250 405 290 356 12 22 M20
280 250 405 300 356 12 22 M20
315 300 455 345 406 12 26 M20
355 350 525 376 470 12 26 M24
400 400 580 430 521 12 26 M24
450 450 640 480 584 16 26 M24
500 500 705 533 641 16 26 M24
560 550 760 590 699 16 30 M27
630 600 825 660 756 16 33 M27
710 700 910 745 845 20 33 M27
800 800 1060 835 984 20 36 M33
900 900 1175 950 1092 24 36 M33
1000 1000 1255 1035 1175 24 39 M33
1200 1200 1490 1240 1410 32 39 M33
29
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
D2
PCD
D1
D3
D2
PCD
D1
D3
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. MOULDED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
BACKING RINGS – PN16 AS4087Available in Galvanised or Stainless Steel
PIPE OD
FLANGE SIZE
D1 OD
D2 ID
PCD NO. OF HOLES
HOLE SIZE
BOLT SIZE
63 50 150 78 114 4 18 16
75 65 165 92 127 4 18 16
90 80 185 108 146 4 18 16
110 100 215 128 178 4 18 16
125 100 215 135 178 4 18 16
160 150 280 178 235 8 18 16
180 150 280 235 8 18 16
200 200 335 235 292 8 18 16
225 200 335 238 292 8 18 16
250 250 405 288 356 8 22 20
280 250 406 294 356 8 22 20
315 300 455 338 406 12 22 20
355 350 525 376 470 12 26 24
400 400 580 430 584 12 26 24
450 450 640 470 584 12 26 24
500 500 705 533 641 16 26 24
630 600 825 645 756 16 30 27
710 700 910 740 845 20 30 27
800 800 1060 843 984 20 36 33
900 900 1175 947 1092 24 36 33
1000 1000 1255 1050 1175 24 36 33
1200 1200 1490 1250 1410 32 36 33
31
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
BACKING RINGS – TABLE ‘F’ AS2129Available in Galvanised or Stainless Steel
PIPE OD
D1 OD
D2 ID
PCD NO. OF HOLES
HOLE SIZE
BOLT SIZE
20 100 28 73 4 14 12
25 120 34 87 4 18 16
32 135 42 98 4 18 16
40 140 51 105 4 18 16
50 165 78 127 4 18 16
65 185 92 146 8 18 16
80 205 108 165 8 18 16
90 215 128 178 8 18 16
100 230 135 191 8 18 16
125 280 158 235 8 22 20
150 305 188 260 12 22 20
200 370 238 324 12 22 20
250 430 294 281 12 26 24
315 490 338 438 16 26 24
350 550 376 495 16 30 27
400 610 430 552 20 30 27
450 675 470 610 20 33 30
500 735 533 673 24 33 30
560 785 618 724 24 33 30
630 850 645 781 24 36 33
710 935 740 857 24 36 33
750 1015 740 940 28 36 33
800 1060 843 984 28 36 33
850 1090 895 1016 32 36 33
900 1185 947 1105 36 39 36
1000 1275 1050 1194 36 39 36
D2
PCD
D1
D3
D2
PCD
D1
D3
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. MOULDED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
33
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
BACKING RINGS – PN21 AS4087Available in Galvanised or Stainless Steel
PIPE OD
FLANGE SIZE
D1 OD
D2 ID
PCD NO. OF HOLES
D3 BOLT SIZE
63 50 165 78 127 4 18 16
75 65 185 92 146 8 18 16
90 80 205 108 165 8 18 16
110 100 230 128 191 8 18 16
125 100 215 135 191 8 18 16
160 150 305 178 260 12 22 20
200 200 370 135 324 12 22 20
225 200 405 238 356 12 26 24
250 250 430 288 381 12 26 24
280 250 406 294 381 12 26 24
315 300 490 338 438 16 26 24
355 350 550 376 495 16 30 27
400 400 610 430 552 20 30 27
450 450 675 470 610 20 33 30
500 500 735 533 673 24 33 30
630 600 850 645 781 24 36 33
710 700 935 740 857 24 36 33
800 800 1060 843 984 28 36 33
900 900 1185 947 1105 32 39 36
1000 1000 1275 1050 1194 36 39 36
BLIND FLANGES Available in Galvanised or Stainless Steel and Polyethylene
Drilled Blind Flanges can also be made from pe sheet.Drilling to be specified.
TORQUE SETTINGS FOR BACKUP PLATESWe are unable to provide torque settings for bolting up backing plates as there are almost an infinite number of variables that would need to be taken into consideration.
Torque settings should be calculated for each line and in some cases mutiple settings per line.
PCD
D1
D2
T
D2
PCD
D1
D3
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. MOULDED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
35
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
SHOULDERED END: PE100 SDR17/11 PN10/16 BUTT WELD – SHORT SPIGOTOther SDR /PN ratings can be supplied on request
DN COUPLING DN1 L
50 2.3/8” 67 60
63 2.3/8” 67 80
75 3.1/2” 97 75
90 3.1/2” 97 75
110 4.1/2” 122 75
125 5.1/2” 149 75
125 6.1/2” 178 75
140 5.1/2” 149 75
140 6.1/2” 178 75
160 6.1/2” 178 75
180 8.5/8” 235 75
200 8.5/8” 235 75
225 8.5/8” 235 75
250 10.3/4” 287 75
280 12.3/4” 338 75
315 12.3/4” 338 75
355 14” 370 80
400 16” 420 100
450 18” 470 100
500 20” 521 100
560 22” 573 100
630 26” 673 100
710 28” 724 100
VICTAULIC COUPLINGSAvaiable In the sizes stated above to suit the various sizes.
DN1
L
DN
ND
90° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT
DN L1 L2
20 70 60
25 75 48
32 72 47
40 69 44
50 110 78
63 132 63
75 132 76
90 139 78
110 167 98
125 180 104
140 205 120
160 238 140
180 220 105
200 250 128
225 269 225
250 300 145
280 340 165
315 364 172
45° ELBOW: PE100 SDR17/11 PN10/16 – LONG SPIGOT
DN L1 L2
20 44.0 39.0
25 48.0 42.0
32 57.0 49.0
40 63.0 53.0
50 70.0 57.0
63 80.0 65.5
75 90.0 70.0
90 104.0 82.0
110 108.0 82.0
125 132.5 99.5
140 135.0 100.0
160 156.5 116.5
180 176.5 131.5
200 167.0 122.0
225 182.5 125.5
250 217.0 158.0
280 238.0 168.0
315 248.0 176.0
DN
L2L1
45º
DN
L2
90º
L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
APS Polyethylene Pipe and Fittings PE100
MOULDED FITTINGS›
37
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
90° SHORT RADIUS BEND: PE100 SDR17/11 PN10/16 – SHORT SPIGOTCan be fabricated to any angle
DN L1 L2 R
63 77 8 69
75 85 10 75
90 100 10 90
110 120 10 110
125 140 15 125
140 155 15 140
160 175 15 160
180 195 15 180
200 215 15 200
225 245 20 225
250 275 25 250
280 310 30 280
315 350 35 315
355 340 40 300
400 350 50 300
450 450 50 400
500 450 50 400
90° MULTI-BEND: PE100 SDR17/11 PN10/16 – LONG SPIGOTCan be fabricated to any angle
DN L1 L2 R
32 79 48 32
40 92 52 40
50 107 59 50
63 131 69 63
75 153 76 75
90 176 83 90
110 193 84 110
125 216 92 125
140 237 96 140
160 262 103 160
180 294 115 180
200 317 122 200
225 351 131 225
250 382 133 250
280 432 153 280
315 471 154 315
DN
90°
L1
L2
R
DN
90°
L1
L2
R
EQUAL TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT
DN1 DN2 L1 L2 L3
20 20 107 54.5 34.5
25 25 117 59.0 39.0
32 32 144 71.0 44.0
40 40 165 84.0 50.0
50 50 189 95.0 56.0
63 63 226 114.0 64.0
75 75 260 128.0 70.0
90 90 286 143.0 79.0
110 110 317 158.0 85.0
125 125 356 177.0 91.0
140 140 380 190.0 96.5
160 160 405 202.5 99.0
180 180 521 260.0 136.0
200 200 490 245.0 112.0
225 225 548 271.0 124.0
250 250 622 310.0 147.0
280 280 694 347.0 158.0
315 315 752 375.0 168.0
355 355 874 437.0 188.0
400 400 940 470.0 198.0
450 450 954 198.0 477.0
500 500 1050 218.0 525.0
L3
L2
L1
DN1
DN2
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
APS Polyethylene Pipe and Fittings PE100
MOULDED FITTINGS›
39
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
REDUCING TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT
DN DN L1 L2 L3 L4
63 50 216 102.5 60.0 56.0
75 32 258 106.0 70.0 46.0
75 50 257 110.0 70.0 56.0
75 63 252 117.0 70.0 63.0
90 63 266 136.0 79.0 64.0
90 75 272 138.0 73.0 68.0
110 63 305 155.0 85.0 65.0
110 75 305 149.0 83.0 68.0
110 90 310 155.0 84.0 79.0
125 75 350 170.0 110.0 75.0
125 90 332 168.0 109.0 89.0
125 110 340 167.0 90.0 83.0
160 63 340 172.0 99.5 66.0
160 75 344 179.0 101.0 76.0
160 90 343 177.0 101.0 80.0
160 110 392 196.0 98.0 84.5
180 90 420 200.0 136.0 97.0
180 110 455 220.0 145.0 101.0
180 160 412 204.0 105.0 94.0
200 63 553 226.0 134.0 82.0
200 90 550 229.0 134.5 96.0
200 110 550 242.0 134.0 103.0
DN2
L1
DN1
L4
L3
L2
DN2
L1
DN1
L4
L3
L2
REDUCING TEE: PE100 SDR17/11 PN10/16 – LONG SPIGOT
DN DN L1 L2 L3 L4
200 125 550 245.0 134.0 110.0
200 160 550 270.0 134.0 114.0
225 75 440 226.0 120.0 75.0
225 90 442 224.0 120.0 79.0
225 110 439 226.0 120.0 85.0
225 160 486 246.0 120.0 98.0
225 180 546 274.0 132.0 135.0
250 50 630 230.0 148.0 71.0
250 75 630 245.0 148.0 86.0
250 110 630 245.0 148.0 86.0
250 160 625 270.0 148.0 100.0
250 180 625 268.0 148.0 110.0
250 200 625 294.0 148.0 116.0
315 90 545 290.0 170.0 90.0
315 110 546 290.0 170.0 100.0
315 125 575 302.0 170.0 102.5
315 160 575 310.0 170.0 120.0
315 180 640 308.0 170.0 108.0
315 200 640 326.0 170.0 126.0
315 225 638 335.0 170.0 145.0
315 250 670 333.0 170.0 150.0
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
APS Polyethylene Pipe and Fittings PE100
MOULDED FITTINGS›
41
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
JUNCTION: PE100 SDR17/11 PN10/16 – LONG SPIGOTCan be fabricated to any angle
DN L1 L2 L3
40 185 45 120
50 223 55 145
63 260 70 180
75 304 77 180
90 364 80 240
110 395 85 270
125 455 92 318
160 530 107 364
180 575 116 384
200 625 122 409
225 705 135 485
L1
L3
L2
DN
L3
CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOTOther SDR /PN ratings can be supplied on request
DN1 DN2 L1 L2 L3
25 20 87 41.0 41.0
32 20 95 44.0 41.0
32 25 95 44.0 41.0
40 20 102 49.0 41.0
40 25 102 49.0 41.0
40 32 101 49.0 44.0
50 25 118 55.0 43.0
50 32 118 58.0 45.0
50 40 126 56.0 49.0
63 32 135 63.0 48.0
63 40 129 63.0 49.0
63 50 148 63.0 58.0
75 50 148 70.0 57.0
75 63 148 70.0 63.0
90 63 172 79.0 63.0
90 75 163 79.0 70.0
110 40 180 82.0 50.0
110 63 178 82.0 63.0
110 90 177 82.0 79.0
125 63 195 87.0 63.0
125 90 200 87.5 79.0
125 110 200 87.5 82.0
140 125 211 94.5 88.5
160 90 217 100.5 79.0
160 110 225 98.0 85.5
160 125 231 98.0 89.5
160 140 229 98.0 92.0
180 125 270 129.5 94.5
180 160 276 129.5 105.5
200 160 252 112.0 98.5
225 160 270 125.5 99.5
250 160 314 153.5 111.5
250 200 314 153.5 123.5
250 225 315 153.0 131.5
280 250 355 163.5 153.5
315 200 375 177.5 131.5
315 225 375 170.5 131.5
315 250 375 173.5 153.5
L2
L3
DN2
L1
DN1
MOULDED FITTINGS›
43
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOTConcentric for butt welding.
DN1 DN2 L DN1 DN2 L
32 20 50 125 90 110
32 25 50 125 110 102
40 25 50 140 90 110
40 32 50 140 110 110
50 25 50 140 125 110
50 32 50 160 110 128
50 40 50 160 125 122
63 32 60 160 140 120
63 40 60 180 125 143
63 50 60 180 140 130
75 40 70 180 160 130
75 50 70 200 140 120
75 63 85 200 160 120
90 50 75 200 180 120
90 63 75 225 160 115
90 75 75 225 180 115
110 63 105 225 200 115
110 75 95 250 180 115
110 90 100 250 200 115
125 75 100 250 225 115
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
DN2
L
DN1
CONCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOTConcentric for butt welding.
DN1 DN2 L DN1 DN2 L
280 200 115 500 355 165
280 225 115 500 400 165
280 250 115 500 450 165
315 225 120 560 400 175
315 250 120 560 450 175
315 280 120 560 500 175
355 225 135 630 400 185
355 250 135 630 450 185
355 280 135 630 500 185
355 315 135 630 560 185
400 250 145 710 500 200
400 280 145 710 560 200
400 315 145 710 630 200
400 355 145 800 630 215
450 280 155 800 710 215
450 315 155 900 800 230
450 355 155 1000 900 230
450 400 155 1200 1000 230
500 315 165
DN2
L
DN1
MOULDED FITTINGS›
45
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOTOther SDR /PN ratings can be supplied on request. Butt welding – can be modified for electrofusion.
DN1 DN2 L DN1 DN2 L
50 25 100 160 110 110
50 32 100 160 125 110
50 40 100 160 140 110
63 32 100 180 50 110
63 40 100 180 63 110
63 50 100 180 75 110
75 40 100 180 90 110
75 50 100 180 110 110
75 63 100 180 125 110
90 40 100 180 140 110
90 50 100 180 160 110
90 63 100 200 50 115
90 75 100 200 63 115
110 50 100 200 75 115
110 63 100 200 90 115
110 75 100 200 110 115
110 90 100 200 125 115
125 50 100 200 140 115
125 63 100 200 160 115
125 75 100 225 90 115
125 90 100 225 110 115
125 110 100 225 125 115
140 50 100 225 140 115
140 63 100 225 160 115
140 75 100 225 180 115
140 90 100 225 200 115
140 110 100 250 90 115
140 125 100 250 110 115
160 50 110 250 125 120
160 63 110 250 140 120
160 75 110 250 160 120
160 90 110 250 180 120
ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOTOther SDR /PN ratings can be supplied on request. Butt welding – can be modified for electrofusion.
DN1 DN2 L DN1 DN2 L
250 200 120 400 110 130
250 225 120 400 125 130
280 90 120 400 140 130
280 110 120 400 160 130
280 125 120 400 180 130
280 140 120 400 200 130
280 160 120 400 225 130
280 180 120 400 250 130
280 200 120 400 280 130
280 225 120 400 315 130
280 250 120 400 355 130
315 90 120 450 160 135
315 110 120 450 180 135
315 125 120 450 200 135
315 140 120 450 225 135
315 160 120 450 250 135
315 180 120 450 280 135
315 200 120 450 315 135
315 225 120 450 355 135
315 250 120 500 200 145
315 280 120 500 225 145
355 90 125 500 250 145
355 110 125 500 280 145
355 125 125 500 315 145
355 140 125 500 355 145
355 160 125 500 400 145
355 180 125 500 450 145
355 200 125 560 250 145
355 225 125 560 280 145
355 250 125 560 315 145
355 280 125 560 355 145
400 90 130 560 400 145
DN2
L
DN1
DN2
L
DN1
MOULDED FITTINGS›
47
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – SHORT SPIGOTOther SDR /PN ratings can be supplied on request. Butt welding – can be modified for electrofusion.
DN1 DN2 L DN1 DN2 L
560 450 145 800 450 145
560 500 145 800 500 145
630 250 145 800 560 145
630 280 145 800 630 145
630 315 145 800 710 145
630 355 145 1000 500 145
630 400 145 1000 560 145
630 450 145 1000 630 145
630 500 145 1000 710 145
630 560 145 1000 800 145
710 355 145 1000 900 145
710 400 145 1200 630 150
710 450 145 1200 710 150
710 500 145 1200 800 150
710 560 145 1200 900 150
710 630 145 1200 1000 150
800 400 145
DN2
L
DN1
ECCENTRIC REDUCER: PE100 SDR17/11 & PN10/16 – LONG SPIGOTOther SDR /PN ratings can be supplied on request. Butt welding – can be modified for electrofusion.
DN1 DN2 L1 L2 L3
25 20 103 51.0 38
32 25 114 56.0 40
40 25 126 60.0 40
40 32 125 59.0 44
50 32 156 71.0 45
50 40 157 71.0 49
63 32 177 75.0 45
63 40 177 76.0 49
63 50 177 76.0 56
75 50 195 82.0 57
75 63 197 83.0 63
90 63 213 92.0 64
90 75 214 93.0 69
110 63 244 99.0 63
110 90 244 98.0 79
125 63 268 105.0 63
125 90 265 106.5 79
125 110 260 103.0 87
140 125 283 109.5 95
160 90 309 117.5 79
160 110 305 115.5 87
160 125 309 116.5 91
160 140 308 116.5 98
180 90 348 128.5 79
180 125 345 130.0 93
180 160 345 130.0 104
200 160 373 138.5 104
200 180 373 143.5 111
225 160 405 154.5 100
225 180 403 154.5 110
225 200 403 155.5 126
250 200 440 180.0 120
250 225 440 179.0 125
DN2
L1
DN1
L3
L2
MOULDED FITTINGS›
49
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
END CAP: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request. Butt welding.
DN DN
20 250
25 280
32 315
40 355
50 400
63 450
75 500
90 560
110 630
125 710
140 800
160 900
180 1000
200 1200
225
DN
END CAP: PE100 SDR17/11 & PN10/16 – LONG SPIGOTOther SDR /PN ratings can be supplied on request. Butt welding – can be modified for electrofusion.
DN L
20 46.5
25 48.0
32 54.0
40 63.0
50 71.0
63 80.5
75 91.0
90 107.0
110 133.0
125 132.0
140 144.0
160 167.5
180 160.0
200 181.5
225 202.5
250 225.0
280 248.0
315 269.0
DN
L
THREADED ADAPTORS: PE100 – MALEButt welding or electrofusion.
DN BSP
25 3/4”
32 1”
40 1”
40 1.1/4”
40 1.1/2”
50 1.1/2”
63 2”
63 2.1/2”
75 2.1/2”
90 3”
110 4”
THREADED ADAPTORS: PE100 – FEMALEButt welding or electrofusion.
DN BSP
20 1/2”
25 3/4”
32 1”
40 1.1/4”
50 1.1/2”
63 2”
75 2.1/2”
90 3”
110 4”
THREADED NIPPLES: PE100 – REDUCING
BSP
3/4” x 1/2”
1” x 3/4”
2” x 1.1/2”
OD BSP
OD BSP
BSP
MOULDED FITTINGS›
51
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
THREADED BUSHES: PE100
BSP
3/4” x 1/2” 2” x 1”
1” x 1/2” 2” x 1.1/4”
1” x 3/4” 2” x 1.1/2”
1.1/4” x 1/2” 2.1/2” x 2”
1.1/4” x 3/4” 3” x 1”
1.1/4” x 1” 3” x 1.1/4”
1.1/2” x 1/2” 3” x 1.1/2”
1.1/2” x 3/4” 3” x 2”
1.1/2” x 1” 3” x 2.1/2”
1.1/2” x 1.1/4” 4” x 2”
2” x 1/2” 4” x 3”
2” x 3/4”
THREADED NIPPLES: PE100
BSP
1/2”
3/4”
1”
1 1/4”
1 1/2”
2”
BSP
BSP
THREADED SOCKETS: PE100
BSP
1/2”
3/4”
1”
1.1/4”
1.1/2”
2”
THREADED CAPS: PE100
BSP
1/2”
3/4”
1”
1.1/4”
1.1/2”
2”
THREADED PLUGS: PE100
BSP
1/2”
3/4”
1”
1.1/4”
1.1/2”
2”
BSP
BSP
BSP
APS Polyethylene Pipe and Fittings PE100
www.auspolyspec.com.au›
Mitre and Segmented bends commonly have a radius
of 1.5 D but can be produced at any radius over 1.5
D at any degree between 1’ and 180’.
Typically to enable a 1.5 D radius Bends 1’ to 30’
are mitre bends ( 2 segments) Bends 31 to 60’ are
segmented bends (3 segments ) Bends 61’ to 90’
are segmented bends (4 segments) 180’ Bends are
segmented Bends (7 segments).
Smaller radii are possible using fewer segments ie 3
segment 90’.
We have listed dimensions for 2 D bends as an
alternative to sweep bends and these could be made
with at least one extra segment if required.
53
FABRICATED FITTINGS 22.5° 2-SEGMENT BEND – 1.5D 54
30° 2-SEGMENT BEND – 1.5D 55
45° 3-SEGMENT BEND – 1.5D 56
60° 3-SEGMENT BEND – 1.5D 57
90° 4-SEGMENT BEND – 1.5D 58
180° 7-SEGMENT BEND – 1.5D 59
22.5° 3-SEGMENT BEND – 2D 60
30° 3-SEGMENT BEND – 2D 61
45° 4-SEGMENT BEND – 2D 62
60° 4-SEGMENT BEND – 2D 63
90° 5-SEGMENT BEND – 2D 64
180° 9-SEGMENT BEND – 2D 65
30° SWEEP BEND: PE100 SDR17/11 & PN10/16 66
45° SWEEP BEND: PE100 SDR17/11 & PN10/16 67
60° SWEEP BEND: PE100 SDR17/11 & PN10/16 68
90° SWEEP BEND: PE100 SDR17/11 & PN10/16 69
EXTENDED LEG TEE: PE100 SDR17/11 & PN10/16 70
45° & 60° JUNCTIONS: PE100 SDR17/11 & PN10/16 71
REDUCING / PULLED TEE: PE100 SDR17/11 & PN10/16 72/74
TRUE “WYE” PIECE: PE100 SDR17/11 & PN10/16 75
CROSS JUNCTION: PE100 SDR17/11 & PN10/16 76
TRANSITION PIECE: PE100 77
BUTTERFLY VALVE SPACER: PE100 78/81
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
22.5° 2-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 135.0 90 170 143
110 165.0 110 182 150
125 187.5 125 192 155
140 210.0 140 201 160
160 240.0 160 214 167
180 270.0 180 226 173
200 300.0 200 239 180
225 337.5 225 254 188
250 375.0 250 271 197
280 420.0 280 289 207
315 472.5 315 311 218
355 532.5 355 337 232
400 600.0 400 365 247
450 675.0 450 396 263
500 750.0 500 427 280
560 840.0 560 465 300
630 945.0 630 509 323
710 1065.0 710 559 350
800 1200.0 800 616 380
900 1350.0 900 678 413
1000 1500.0 1000 742 447
1200 1800.0 1200 866 513
APS Polyethylene Pipe and Fittings PE100
FABRICATED FITTINGS 1.5 D›
DN
D
22.5°
R
L3L1
Segmented bends can be made to any degree.
55
Segmented bends can be made to any degree.
30° 2-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 135.0 90 178 143
110 165.0 110 193 150
125 187.5 125 204 155
140 210.0 140 215 160
160 240.0 160 230 167
180 270.0 180 244 173
200 300.0 200 259 180
225 337.5 225 276 188
250 375.0 250 295 197
280 420.0 280 317 207
315 472.5 315 342 218
355 532.5 355 371 232
400 600.0 400 404 247
450 675.0 450 440 263
500 750.0 500 476 280
560 840.0 560 520 300
630 945.0 630 570 323
710 1065.0 710 629 350
800 1200.0 800 694 380
900 1350.0 900 766 413
1000 1500.0 1000 840 447
1200 1800.0 1200 984 513
DN
D
30°
R
L3L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
45° 3-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 135.0 90 199 143
110 165.0 110 217 150
125 187.5 125 232 155
140 210.0 140 245 160
160 240.0 160 265 167
180 270.0 180 283 173
200 300.0 200 303 180
225 337.5 225 326 188
250 375.0 250 350 197
280 420.0 280 378 207
315 472.5 315 412 218
355 532.5 355 450 232
400 600.0 400 493 247
450 675.0 450 539 263
500 750.0 500 587 280
560 840.0 560 644 300
630 945.0 630 710 323
710 1065.0 710 785 350
800 1200.0 800 870 380
900 1350.0 900 65 413
1000 1500.0 1000 1060 447
1200 1800.0 1200 1249 513
APS Polyethylene Pipe and Fittings PE100
FABRICATED FITTINGS 1.5 D›
DN
D
45°
R
L3L1
Segmented bends can be made to any degree.
57
Segmented bends can be made to any degree.
60° 3-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D LE1 LE3
90 135.0 90 218 143
110 165.0 110 243 150
125 187.5 125 261 155
140 210.0 140 279 160
160 240.0 160 303 167
180 270.0 180 325 173
200 300.0 200 350 180
225 337.5 225 378 188
250 375.0 250 408 197
280 420.0 280 444 207
315 472.5 315 484 218
355 532.5 355 532 232
400 600.0 400 585 247
450 675.0 450 643 263
500 750.0 500 703 280
560 840.0 560 774 300
630 945.0 630 856 323
710 1065.0 710 951 350
800 1200.0 800 1056 380
900 1350.0 900 1174 413
1000 1500.0 1000 1293 447
1200 1800.0 1200 1528 513
60°
DN
D
R
L3L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
90° 4-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 135.0 90 275 143
110 165.0 110 310 150
125 187.5 125 338 155
140 210.0 140 365 160
160 240.0 160 402 167
180 270.0 180 437 173
200 300.0 200 473 180
225 337.5 225 518 188
250 375.0 250 563 197
280 420.0 280 618 207
315 472.5 315 680 218
355 532.5 355 752 232
400 600.0 400 833 247
450 675.0 450 922 263
500 750.0 500 1013 280
560 840.0 560 1121 300
630 945.0 630 1246 323
710 1065.0 710 1391 350
800 1200.0 800 1552 380
900 1350.0 900 1732 413
1000 1500.0 1000 1912 447
1200 1800.0 1200 2270 513
FABRICATED FITTINGS 1.5 D›
APS Polyethylene Pipe and Fittings PE100
90°
DN
D
R L1
L3
Segmented bends can be made to any degree.
59
Segmented bends can be made to any degree.
180° 7-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3 L4
90 135.0 90 275 143 270
110 165.0 110 310 150 330
125 187.5 125 338 155 375
140 210.0 140 365 160 420
160 240.0 160 402 167 480
180 270.0 180 437 173 540
200 300.0 200 473 180 600
225 337.5 225 518 188 675
250 375.0 250 563 197 750
280 420.0 280 618 207 840
315 472.5 315 680 218 945
355 532.5 355 752 232 1065
400 600.0 400 833 247 1200
450 675.0 450 922 263 1350
500 750.0 500 1013 280 1500
560 840.0 560 1121 300 1680
630 945.0 630 1246 323 1890
710 1065.0 710 1391 350 2130
800 1200.0 800 1552 380 2400
900 1350.0 900 1732 413 2700
1000 1500.0 1000 1912 447 3000
1200 1800.0 1200 2270 513 3600
180°
DN
D
R
L3
L1
L4
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
APS Polyethylene Pipe and Fittings PE100
FABRICATED FITTINGS 2 D›
22.5° 3-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 180 90 178 143
110 220 110 193 150
125 250 125 204 155
140 280 140 215 160
160 320 160 230 167
180 360 180 244 173
200 400 200 259 180
225 450 225 276 188
250 500 250 295 197
280 560 280 317 207
315 630 315 342 218
355 710 355 371 232
400 800 400 404 247
450 900 450 440 263
500 1000 500 476 280
560 1120 560 520 300
630 1260 630 570 323
710 1420 710 629 350
800 1600 800 694 380
900 1800 900 766 413
1000 2000 1000 840 447
1200 2400 1200 984 513
DN
D
22.5°R
L3L1
Segmented bends can be made to any degree.
61
Segmented bends can be made to any degree.
30° 3-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 180 90 190 143
110 220 110 208 150
125 250 125 220 155
140 280 140 233 160
160 320 160 251 167
180 360 180 267 173
200 400 200 285 180
225 450 225 306 188
250 500 250 328 197
280 560 280 354 207
315 630 315 383 218
355 710 355 418 232
400 800 400 456 247
450 900 450 499 263
500 1000 500 542 280
560 1120 560 593 300
630 1260 630 653 323
710 1420 710 722 350
800 1600 800 799 380
900 1800 900 884 413
1000 2000 1000 971 447
1200 2400 1200 1141 513
DN
D
30°
R
L3L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
APS Polyethylene Pipe and Fittings PE100
FABRICATED FITTINGS 2 D›
45° 4-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 180 90 216 143
110 220 110 240 150
125 250 125 257 155
140 280 140 274 160
160 320 160 298 167
180 360 180 320 173
200 400 200 344 180
225 450 225 372 188
250 500 250 401 197
280 560 280 436 207
315 630 315 476 218
355 710 355 522 232
400 800 400 574 247
450 900 450 631 263
500 1000 500 687 280
560 1120 560 758 300
630 1260 630 838 323
710 1420 710 931 350
800 1600 800 1034 380
900 1800 900 1149 413
1000 2000 1000 1265 447
1200 2400 1200 1494 513
Segmented bends can be made to any degree.
63
Segmented bends can be made to any degree.
60° 4-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 180 90 244 143
110 220 110 274 150
125 250 125 296 155
140 280 140 318 160
160 320 160 348 167
180 360 180 376 173
200 400 200 406 180
225 450 225 442 188
250 500 250 479 197
280 560 280 523 207
315 630 315 574 218
355 710 355 633 232
400 800 400 698 247
450 900 450 771 263
500 1000 500 845 280
560 1120 560 931 300
630 1260 630 1034 323
710 1420 710 1151 350
800 1600 800 1283 380
900 1800 900 1428 413
1000 2000 1000 1575 447
1200 2400 1200 1867 513
60°
DN
D
R
L3L1
DN
D
45°
R
L3L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. FABRICATED FITTINGS 2 D›
APS Polyethylene Pipe and Fittings PE100
90° 5-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3
90 180 90 229 143
110 220 110 258 150
125 250 125 286 155
140 280 140 321 160
160 320 160 366 167
180 360 180 401 173
200 400 200 437 180
225 450 225 484 188
250 500 250 528 197
280 560 280 575 207
315 630 315 632 218
355 710 355 690 232
400 800 400 760 247
450 900 450 839 263
500 1000 500 933 280
560 1120 560 1036 300
630 1260 630 1151 323
710 1420 710 1267 350
800 1600 800 1406 380
900 1800 900 1620 413
1000 2000 1000 1753 447
1200 2400 1200 1957 513
90°
DN
D
RL1
L3
Segmented bends can be made to any degree.
65
Segmented bends can be made to any degree.
180° 9-SEGMENT BENDSDR /PN ratings to be specified.
DN RADIUS BODY D L1 L3 L4
90 180 90 334 180 360
110 220 110 384 220 440
125 250 125 420 250 500
140 280 140 458 280 560
160 320 160 508 320 640
180 360 180 555 360 720
200 400 200 605 400 800
225 450 225 667 450 900
250 500 250 729 500 1000
280 560 280 803 560 1120
315 630 315 888 630 1260
355 710 355 987 710 1420
400 800 400 1097 800 1600
450 900 450 1220 900 1800
500 1000 500 1344 1000 2000
560 1120 560 1490 1120 2240
630 1260 630 1663 1260 2520
710 1420 710 1861 1420 2840
800 1600 800 2082 1600 3200
900 1800 900 2326 1800 3800
1000 2000 1000 2574 2000 4000
1200 2400 1200 3065 2400 4800
180°
DN
D
L1
L4
R
L3
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. FABRICATED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
30° SWEEP BEND: PE100 SDR17/11 & PN10/16 SDR /PN ratings to be specified. Butt welding – can be modified for electrofusion.
DN R L1 L2
20 100 130 100
25 100 130 100
32 128 134 100
40 160 140 100
50 175 146 100
63 225 160 100
75 305 230 150
90 305 230 150
110 380 280 180
125 380 280 180
140 460 320 200
160 460 320 200
180 518 360 225
200 535 320 250
225 535 400 250
250 615 460 300
280 615 510 350
315 715 605 400
355 780 710 500
400 1070 830 550
450 1100 840 550
500 1250 1030 700
560 1282 1040 700
630 1315 1050 700
710 1562 1310 900
800 1760 1360 900
1000 2100 1550 1000
R
30°
L2L1
DN
Sweep bends can be made to any angle.
45° SWEEP BEND: PE100 SDR17/11 & PN10/16 SDR /PN ratings to be specified. Butt welding – can be modified for electrofusion.
DN R L1 L2
20 100 140 100
25 100 140 100
32 128 150 100
40 160 165 100
50 175 170 100
63 225 190 100
75 305 270 150
90 305 270 150
110 380 340 180
125 380 340 180
140 460 390 200
160 460 390 200
180 518 440 225
200 535 470 250
225 535 470 250
250 615 550 300
280 615 605 350
315 715 695 400
355 780 820 500
400 1070 990 550
450 1100 1005 550
500 1250 1215 700
560 1282 1230 700
630 1315 1245 700
710 1562 1550 900
800 1760 1630 900
1000 2100 1870 1000
DN
R
45°
L1
L2
67
Sweep bends can be made to any angle.
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
60° SWEEP BEND: PE100 SDR17/11 & PN10/16 SDR /PN ratings to be specified. Butt welding – can be modified for electrofusion.
DN R L1 L2
20 100 155 100
25 100 155 100
32 128 170 100
40 160 190 100
50 175 200 100
63 225 230 100
75 305 320 150
90 305 320 150
110 380 400 180
125 380 400 180
140 460 465 200
160 460 465 200
180 518 523 225
200 535 560 250
225 535 655 250
250 615 705 300
280 615 810 350
315 715 950 400
355 780 1160 500
400 1070 1185 550
450 1100 1420 550
500 1250 1440 700
560 1282 1460 700
630 1315 1460 700
710 1562 1800 900
800 1760 1920 900
1000 2100 2210 1000
FABRICATED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
60°
DN
R
L1
L2
Sweep bends can be made to any angle.
69
90° SWEEP BEND: PE100 SDR17/11 & PN10/16 SDR /PN ratings to be specified. Butt welding – can be modified for electrofusion.
DN R L1 L2
20 100 200 100
25 100 200 100
32 128 228 100
40 160 260 100
50 175 275 100
63 225 325 100
75 305 455 150
90 305 455 150
110 380 560 180
125 380 560 180
140 460 660 200
160 460 660 200
180 518 743 225
200 535 785 250
225 535 785 250
250 615 915 300
280 615 965 350
315 715 1115 400
355 780 1280 500
400 1070 1620 550
450 1100 1650 550
500 1250 1950 700
560 1282 1982 700
630 1315 2015 700
710 1562 2462 900
800 1760 2660 900
1000 2100 3100 1000
DN
90°
L1
L2
R
Sweep bends can be made to any angle.
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. FABRICATED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
EXTENDED LEG TEE: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request.
DN L1 L2
90 400 400
110 500 500
125 500 500
140 500 500
160 600 600
180 650 650
200 650 650
225 650 650
250 700 700
280 700 700
315 800 800
355 800 800
400 1000 1000
450 1100 1100
500 1200 1200
560 1200 1200
630 1200 1200
710 1500 1500
800 1600 1600
900 1600 1600
1000 1800 1800
1200 1900 1900
L2
L1
DN
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
71
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
45° & 60° JUNCTIONS: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request. Butt welding.
DN L1 L2 L3
90 750 450 300
110 750 450 300
125 750 450 300
140 800 500 300
160 850 500 350
180 950 600 350
200 950 600 350
225 1050 650 400
250 1150 700 450
280 1250 750 500
315 1400 800 600
355 1500 900 600
400 1600 950 650
450 1850 1200 650
500 2100 1400 700
560 2200 1400 800
630 2300 1500 800
710 2600 1700 900
800 2800 1800 1000
900 3100 2000 1100
1000 3400 2200 1200
Junctions between 90mm and 630mm can be set at any degree between 45° and 89°.
Junctions between 710mm and 1000mm can be set at any degree between 45° and 60°.
All Junctions are gusseted.
L1
L2
L3
DN
L2
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. FABRICATED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
REDUCING / PULLED TEE: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request.
DN1 DN2 L1 L2
200 90 600 550
200 110 600 550
225 90 600 550
225 110 600 550
250 90 600 650
250 110 600 650
250 160 600 650
280 90 600 650
280 110 600 650
280 160 600 650
280 200 600 650
315 90 600 700
315 110 600 700
315 160 650 700
315 200 650 700
355 90 650 700
355 110 650 700
355 160 650 700
355 200 700 700
355 225 700 700
355 250 700 700
400 90 800 750
400 110 800 750
400 160 800 750
400 200 900 750
400 225 900 750
400 250 900 750
400 280 900 750
450 90 900 750
450 110 900 750
450 160 900 750
450 200 1000 750
450 225 1000 750
450 250 1000 800
450 280 1000 800
450 315 1000 800
500 160 1000 800
500 200 1000 800
These dimension are only indicative. Please order dimensions that suit your design.
73
L2
L1
DN1
DN2
These dimension are only indicative. Please order dimensions that suit your design.
REDUCING / PULLED TEE: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request.
DN1 DN2 L1 L2
500 225 1000 800
500 250 1000 900
500 280 1000 900
500 315 1000 900
500 355 1000 900
560 200 1000 900
560 225 1000 900
560 250 1000 900
560 280 1000 1200
560 315 1000 1200
560 355 1000 1200
630 200 1000 1200
630 225 1000 1200
630 250 1000 1200
630 280 1000 1200
630 315 1100 1200
630 355 1100 1200
630 400 1200 1200
630 450 1200 1200
710 200 1100 1200
710 225 1100 1200
710 250 1100 1200
710 280 1200 1200
710 315 1200 1200
710 355 1200 1200
710 400 1300 1500
710 450 1300 1500
710 500 1300 1500
800 200 1100 1200
800 225 1100 1200
800 250 1200 1200
800 280 1200 1200
800 315 1200 1200
800 355 1300 1200
800 400 1300 1600
800 450 1400 1600
800 500 1400 1600
800 560 1500 1600
L2
L1
DN1
DN2
FABRICATED FITTINGS›
75
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
These dimension are only indicative. Please order dimensions that suit your design. These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
REDUCING / PULLED TEE: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request.
DN1 DN2 L1 L2
800 630 1500 1600
1000 200 1400 1200
1000 225 1400 1200
100 250 1400 1200
1000 280 1400 1200
1000 315 1500 1200
1000 355 1500 1200
1000 400 1500 1700
1000 450 1600 1700
1000 500 1600 1700
1000 560 1700 1700
1000 630 1700 1700
1200 250 1500 1300
1200 280 1500 1300
1200 315 1600 1300
1200 355 1600 1300
1200 400 1700 1800
1200 450 1700 1800
1200 500 1800 1800
1200 560 1800 1800
1200 630 1800 1800
L2
L1
DN1
DN2
TRUE “WYE” PIECE: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request. Butt welding.
DN L1 L2
90 450 636
110 450 636
125 450 636
140 500 706
160 500 706
180 600 848
200 600 848
225 650 920
250 700 990
280 750 1060
315 800 1131
355 900 1272
400 950 1343
450 1200 1697
500 1400 1997
560 1400 1997
630 1500 2121
710 1500 2121
800 1500 2121
900 1500 2121
1000 1700 2404
“WYE” pieces between 90mm and 630mm can be set at any angle between 45° and 89°.
“WYE” pieces between 710mm and 1000mm can be set at any angle between 45° and 60°.
All “WYE” pieces are gusseted.
DN
L2
L1
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. FABRICATED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
77
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
CROSS JUNCTION: PE100 SDR17/11 & PN10/16Other SDR /PN ratings can be supplied on request. Butt welding.
DN L1 L2
90 400 400
110 500 500
125 500 500
140 500 500
160 600 600
180 650 650
200 650 650
225 650 650
250 700 700
280 700 700
315 800 800
355 800 800
400 1000 1000
450 1100 1100
500 1200 1200
560 1200 1200
630 1200 1200
710 1500 1500
800 1600 1600
900 1600 1600
1000 1800 1800
DN
L1
L2
TRANSITION PIECE: PE100Transition pieces can only be used for joining one SDR to the next SDR up or down.
PIPE DN
TRANSITION SDR
SDR WALL THICKNESS
A
WALL THICKNESS
B
RADIUS L1 (MINIMUM)
L2
90 11 13.6 6.62 8.18 0.99 50 102
110 11 13.6 8.09 10 1.21 50 102
125 11 13.6 9.19 11.36 1.38 50 102
140 11 13.6 10.29 12.73 1.54 50 102
160 11 13.6 11.76 14.55 1.76 50 103
180 11 13.6 13.24 16.36 1.99 50 103
200 11 13.6 14.71 18.18 2.21 50 104
225 11 13.6 16.54 20.45 2.48 50 104
250 11 13.6 18.38 22.73 2.76 50 104
280 11 13.6 20.59 25.45 3.09 50 105
315 11 13.6 23.16 28.64 3.47 50 105
355 11 13.6 26.1 32.27 3.92 50 106
400 11 13.6 29.41 36.36 4.41 50 107
450 11 13.6 33.09 40.91 4.96 50 107
500 11 13.6 36.76 45.45 5.51 50 108
560 11 13.6 41.18 50.91 6.18 50 110
630 11 13.6 46.32 57.27 6.95 75 161
710 11 13.6 52.21 64.55 7.83 75 162
800 11 13.6 58.82 72.73 8.82 75 164
900 11 13.6 66.18 81.81 9.93 75 165
1000 11 13.6 SDR 90.91 11.03 75 168
1200 11 13.6 88.24 109.09 13.24 75 171
L1
DN
L2
[email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings. FABRICATED FITTINGS›
APS Polyethylene Pipe and Fittings PE100
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
79
BUTTERFLY VALVE SPACER: PE100Other SDR /PN ratings can be supplied on request.
BUTTERFLY VALVE - NB
PIPEOD
SDR 9 SDR 11
A B C D dº A B C D dº
100 110 84 160 14 100 30 89 160 14 99 20
125 125 96 192 25 115 30 102 192 25 125 25
140 140 106 192 25 129 25 114 192 25 132 20
160 160 123 213 25 152 30 130 213 25 153 25
200 200 154 270 40 210 35 163 270 40 209 30
225 225 173 270 40 210 25 183 270 25 206 25
250 250 192 322 60 261 30 203 322 60 259 25
280 280 215 334 40 261 30 228 334 30 263 30
315 315 242 380 60 326 35 256 380 60 325 30
355 355 273 444 100 366 25 289 444 60 358 30
400 400 308 495 100 401 25 325 495 100 418 25
450 450 346 545 100 461 30 366 545 100 459 25
500 500 385 602 100 500 30 407 602 100 500 25
630 630 - - - - - 513 708 55 553 20
710 710 - - - - - 625 812 100 718 25
800 800 - - - - - 704 948 100 819 30
1000 1000 - - - - - 904 1156 140 1066 30
1200 - - - - - 1100 1350 150 1209 20
BUTTERFLY VALVE SPACER: PE100Other SDR /PN ratings can be supplied on request.
BUTTERFLY VALVE - NB
PIPEOD
SDR 13.6 SDR 17
A B C D dº A B C D dº
100 110 - - - - - - - - - -
125 125 106 192 25 129 25 110 192 25 128 20
140 140 119 192 25 132 15 - - - - -
160 160 136 213 25 154 20 141 213 25 159 20
200 200 170 270 40 207 25 176 270 25 205 30
225 225 191 270 25 209 20 - - - - -
250 250 212 322 30 254 35 220 322 30 255 30
280 280 238 334 30 266 25 246 334 30 268 20
315 315 268 380 40 314 30 277 380 30 312 30
355 355 302 444 60 358 25 312 444 40 358 30
400 400 340 495 60 409 30 352 495 40 398 30
450 450 382 545 60 451 30 396 545 60 465 30
500 500 425 602 50 483 30 440 602 50 487 25
630 630 535 708 55 586 25 - - - - -
710 710 603 812 100 743 35 625 812 100 718 25
800 800 680 940 140 842 30 704 940 100 819 30
1000 1000 - - - - - 880 1136 140 1042 30
1200 - - - - - - - - - -
A
B
d°
C
D
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
FABRICATED FITTINGS›
81
APS Polyethylene Pipe and Fittings PE100 [email protected] | www.auspolyspec.com.au | 07 3889 7511
The welding process will alter the given dimensions of pipe and fittings.
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
BUTTERFLY VALVE SPACER: PE100Other SDR /PN ratings can be supplied on request.
BUTTERFLY VALVE - NB
PIPEOD
SDR 21 SDR 26
A B C D dº A B C D dº
100 110 - - - - - - - - - -
125 125 112 192 25 130 20 - - - - -
140 140 - - - - - - - - - -
160 160 - - - - - - - - - -
200 200 180 270 25 203 25 185 270 25 208 25
225 225 - - - - - - - - - -
250 250 225 322 25 253 25 231 322 30 259 25
280 280 - - - - - - - - - -
315 315 283 380 25 311 25 291 380 30 313 20
355 355 319 444 25 357 25 328 444 40 365 25
400 400 360 495 25 397 25 370 495 40 407 25
450 450 405 545 30 451 30 416 545 40 453 25
500 500 450 602 20 486 20 462 602 50 498 20
630 630 - - - - - - - - - -
710 710 639 812 35 723 35 656 812 60 725 30
800 800 720 940 30 835 30 739 940 100 832 25
1000 1000 904 1156 30 1066 30 924 1136 100 1039 30
1200 - - - - - - - - - -
BUTTERFLY VALVE SPACER: PE100Other SDR /PN ratings can be supplied on request.
BUTTERFLY VALVE - NB
PIPEOD
SDR 33
A B C D dº
100 110 - - - - -
125 125 - - - - -
140 140 - - - - -
160 160 - - - - -
200 200 188 270 25 206 20
225 225 - - - - -
250 250 235 322 30 263 25
280 280 - - - - -
315 315 - - - - -
355 355 334 444 40 363 20
400 400 376 495 40 405 20
450 450 423 545 40 452 20
500 500 - - - - -
630 630 - - - - -
710 710 667 812 60 711 20
800 800 752 940 60 821 30
1000 1000 940 1136 100 1033 25
1200 - - - - -
A
B
d°
C
D
These tables should be used as a guide only as fittings are sourced from a wide range of manufacturers resulting in varied dimensions.
APS Polyethylene Pipe and Fittings PE100
www.auspolyspec.com.au›
83
ELECTROFUSION FITTINGS
APS offers a comprehensive polyethylene pipe joining
system for sizes 16 to 800 mm. Mechanical and
electrofusion (heat welded) fittings and equipment
systems are available and in conjunction with
polyethylene pipe are used for fluids transmission in:
Water supply
Drainage
Rural and irrigation water systems
Mining
Communications
Chemical and natural gas industries.
Our systems also provide connections to other pipes:
Steel, copper, ductile iron, PVC, cross-linked polyethylene,
polybutylene and polypropylene.
A comprehensive listing of our stocked fittings, can be
viewed in our standalone Electrofusion Fittings &
Tools catalogue.
› ELECTROFUSION FITTINGS & TOOLS Australian Standard
2016 Revision 1
APS Polyethylene Pipe and Fittings PE100
www.auspolyspec.com.au›
85
WELD SCHEDULES & WELD SHEETS
T BUTT WELD SCHEDULE 86
T ELECTROFUSION WELD SCHEDULE 87
T EXTRUSION WELD SCHEDULE 88
SINGLE WELD SHEET T HIGH FUSION JOINTING PRESSURE (SHP) 90
SINGLE WELD SHEET T LOW FUSION JOINTING PRESSURE (SLP) 91
APS provides as part of our quality system, full
batch reports with traceability for all of our Mill-Pro
polyethylene products via our unique QR code
system.
WELD SCHEDULES›
APS Polyethylene Pipe and Fittings PE100
Isometric / Draw
ing #Line / Branch #
Butt Weld Schedule
Operator Details
Welder ID
Date
Project Nam
e
Time
Iso Weld No.
Weld N
o.
Description (Pipe, Tee) Manufacturer, Batch Date UPSTREAM
Description (Pipe, Tee) Manufacturer, Batch Date DOWNSTREAM
Pipe OD
Pipe SDR
Pipe Swab (Y/N)
Pipe Alignment Acceptable (Y/N)
Pipe Ends Square (Y/N)
Drag (Kpa)
Bead / Weld Pressure (Kpa) (=Fusion + Drag)
Soak Time (mins)
Cool Time (mins)
Bead Dimensions (C/DNC)
Visual Accept (Y / N)
Weld Procedure N
umber
Heater Plate Temperature
Heater Plate Clean (Y/N)
Weather
Weld / Pipe Details
Pre-Weld Check
Weld Param
etersInspect
Nam
eW
eld Machine ID
Machine Serial #
Customer N
ame
Order N
umber
Works O
rder #Project N
ame
This WELD SCHEDULE sheet is downloadable from our website – minus the APS logo and can be freely used without restriction.
87
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Isometric / Draw
ing #Electrofusion W
eld Schedule
Operator Details
Welder ID
Project Nam
e
Fitting Type(C coupler / S saddle)
Iso Weld No.
Weld N
o.Description (Pipe, Tee) Manufacturer, Batch Date UPSTREAMOD / SDR
Fitting # (Coupler / Saddle)
Pipe/Fitting Scraped (Y / N)
Peeled area wiped with alcholic tissue (Y / N)
Alcohol Completely Evaporated (Y / N)
Pipe/Fitt Secured / Aligned prior to Welding (Y/N)
Ambient Temperature(⁰C)
Weld Time
Cool Time
Visual Inspection (C / DNC)
Description (Pipe, Tee) Manufacturer, Batch Date DOWNSTREAMOD / SDR
Line / Branch #
Date
If Saddle Used w
as Core drilled and removed
Weather
YES / NO
Customer N
ame
Project Nam
eO
rder Num
berW
orks Order #
Nam
eElectrofusion M
achine IDM
achine Serial #
This WELD SCHEDULE sheet is downloadable from our website – minus the APS logo and can be freely used without restriction.
WELD SCHEDULES›
APS Polyethylene Pipe and Fittings PE100
Extrusion Weld Schedule
Operator Details
Welder ID
Date
Project Nam
eW
orks Order #
Weld #
(Pipe No. / Branch N
o.)
Date andTim
e ofW
eldW
eld Description (1)
ExtruderN
ozzleTem
p.(⁰C)
Machine
#Filler RodSerial #
Other
Consumables
(eg wipes)
C or DNC (2)
Comm
ents(incl. w
eather, pipe & fittings free from
damage etc.)
(Mark W
eld on Plan (3))
Notes:
(1) - Adequate to describe weld to a person w
ho did not witness the task
(2) - Weld Com
pliesC = W
elder has reviewed w
eld process and confirms com
pliance with procedure, or
DNC = W
eld does not comply w
ith procedure (Extrusion Welds require surface be adequately cleaned, prepared, dried, pre-heated and sufficient w
eld applied)(3) - W
eld must be m
arked on weld plan
Isometric / Draw
ing #Line / Branch #
Customer N
ame
Project Nam
eO
rder Num
ber
Nam
eW
elding Machine N
umbers
_____________________ [1], _____________________ [2], _____________________ [3]
This WELD SCHEDULE sheet is downloadable from our website – minus the APS logo and can be freely used without restriction.
89
[email protected] | www.auspolyspec.com.au | 07 3889 7511
WELD SHEETS›
APS Polyethylene Pipe and Fittings PE100
Single Pressure - High fusion jointing Pressure (SHP) ISO 21307
Operator DetailsWelder ID Date
Project NameWorks Order #
Pipe / Material DetailsType
PE100
Machine DetailsSerial Number Cylinder Area mm2 Ambient Temp °C
Pressure Parameters Result UnitP1 (Bead-up)&P3 (Weld/Cool) + Bar + Drag
P2 (Heat Soak) Bar
Time / Visual Parameters Unit
T1 (Bead Up) Visual
T2 (Heat Soak) Seconds
T3 (Changeover) Seconds(Max)
T4 (Pressure up) Seconds
T5 (In machine) Minutes
Bead (minimum) mm
Product Manufacturer Batch #
Pipe / Fitting
Pipe / Fitting
Notes:
To convert Bar to Kpa: Bar X 100 = Kpa (1 Bar = 100 Kpa)
Time IN
Time OUT
(0.5 x en) + 3
(0.1 x en) + 8
(as part of T3 - refer PIPA 003) 0
0.43 x en
ResultThe time taken to generate a continuous bead around the
circumference of the ends of the pipe and fittings
(11 ± 1) x en = range between 10 x en to 12 x en
Manufacturer and Model Heater Plate Temp °C
215 - 230
((Dn - en) x en x 3.142 x 0.52 ÷ Ram) x 10
Drag Only
Dn (OD) SDR en (wall thickness)
Customer Name Project Name Order Number
Isometric / Drawing #
Weld NumberName
This WELD SCHEDULE sheet is downloadable from our website – minus the APS logo and can be freely used without restriction.
91
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Single Pressure - Low fusion jointing Pressure (SLP) ISO 21307
Operator DetailsWelder ID Date
Project NameWorks Order #
Pipe / Material DetailsType
PE100
Machine DetailsSerial Number Cylinder Area mm2 Ambient Temp °C
Pressure Parameters Result UnitP1 (Bead-up)&P3 (Weld/Cool) + Bar + Drag
P2 (Heat Soak) Bar
Time / Visual Parameters Unit
T1 (Bead Up) Visual
T2 (Heat Soak) Seconds
T3 (Changeover) Seconds(Max)
T4 (Pressure up) Seconds
T5 (In machine) ± Minutes
Bead (minimum) mm
Bead (maximum) mm
Product Manufacturer Batch #
Pipe / Fitting
Pipe / Fitting
Notes:
To convert Bar to Kpa: Bar X 100 = Kpa (1 Bar = 100 Kpa)
Time OUT
(0.5 x en) + 3
(0.75 x en) + 5
Time IN
(0.1 x en) + 4
(0.4 x en) + 2
(en + 3) - (plus 1 minute for every degree over 25°C)or (minus 1 minute for every degree below 25°C)
ResultThe time taken to generate a continuous bead around the
circumference of the ends of the pipe and fittings
(11 ± 1) x en = range between 10 x en to 12 x en
Manufacturer and Model Heater Plate Temp °C
215 - 230
((Dn - en) x en x 3.142 x 0.17 ÷ Ram) x 10
Drag Only
Dn (OD) SDR en (wall thickness)
Customer Name Project Name Order Number
Isometric / Drawing #
Weld NumberName
This WELD SCHEDULE sheet is downloadable from our website – minus the APS logo and can be freely used without restriction.
www.auspolyspec.com.au
2017 Revision 1
phone +61 7 3889 7511 fax +61 7 3889 6922
office & warehouse 31-33 Strathwyn Street, Brendale, Queensland, Australia 4500
post office box 5391, Brendale, Queensland, Australia 4500