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POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

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Page 1: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

POLYMERS AND THEIR

ENVIRONMENTAL DEGRADATION

Prof. Norman Billingham

University of Sussex, Brighton

Page 2: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Polymers

“I am inclined to think that the development of

polymerization is, perhaps, the biggest thing chemistry has

done, where it has had the biggest effect in everyday life.

The world would be a totally different place without artificial

fibres, plastics, elastomers, etc. Even in the field of

electronics, what would you do without insulation? And

there you come back to polymers again.”

Lord Todd, president of the Royal Society, in reply to the question

What do you think has been chemistry's biggest contribution to

science, to society?

Chem. Eng. News 58(40), 29 (1980).

Page 3: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

WORLD PLASTICS PRODUCTION

Year

1950 1960 1970 1980 1990 2000 2010 2020

Ou

tpu

t/M

ton

ne

0

50

100

150

200

250

300

World

EU

Includes thermoplastics, polyurethanes, thermosets, elastomers, adhesives,

coatings and sealants and PP-fibres. Not included PET-, PA- and acrylic fibres.

Source: Plastics Europe Market Research Group (PEMRG)

ca. 4.5% of all oil

Page 4: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

ONE CLASSIFICATION

• Thermoplastics

– Typically linear chains

– Soften on heating and can flow

– Often soluble in appropriate solvents

– Poor durability

• Thermosetting

– Typically cross-linked chains

– Insoluble (but may swell)

– Bakelite, epoxy, rubbers etc.

– Extremely durable

Page 5: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

ANOTHER CLASSIFICATION

• Amorphous:

– polymer chains cannot crystallise

– pack randomly with no long-range order

– Most vinyl polymers and crosslinked polymers

– Glass transition temperature

• Semi-crystalline:

– Chains are regular and intermolecular forces

allow local packing into crystal lattice

– polyamides, polyesters, polyethylene,

stereoregular polyolefins, cellulose

– Glass transition and melting temperatures

Page 6: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Crystallinity in polyethylene

• X-ray diffraction

shows mixture

of crystals and

amorphous

material

Page 7: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Toughness in semi-crystalline polymers

• Crystallites act as “cross-links” and “fillers”

• Increase stiffness and toughness

• Polymer responds to load by chains pulling through crystals

• Critically dependent on “tie molecules”

Page 8: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Synthetic plastics are

environmentally friendly

• Convert low-value oil fractions (otherwise flared) into high value polymers.

In typical applications, e.g. Packaging:

• They reduce energy costs by up to 40%.

• They reduce waste by 75 - 80%.

• They reduce emissions by 70%.

• They reduce water pollution by up to 90%.

Page 9: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

POLYSTYRENE v PAPER CUPS

Page 10: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

POLYMERS FROM NATURE

• Proteins

• Lipids

• Natural rubber

• Polysaccharides

• Starches – derived from corn/potato

• Cellulose – derived from wood pulp

• Chitosan/Chitin – derived from shellfish

residues

Usually chemically

modified

Page 11: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

PLASTICS FROM FOSSIL RESOURCES

Oil/

Gas

Amines, alcohols,

acids etc.

Step reaction polymers

Polyesters, polyamides,

polyurethanes etc

Chain contains hetero-atoms

Olefins and vinyl

compounds

Addition polymers

Polyolefins and vinyl polymers

Full-carbon chain

Page 12: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Polymers from biosynthesis in

organisms

C H

C H3

C H2

C O

O

n

p o ly h y d ro x y b u ty ra te

• Originally from bacteria

• More recently genetically-modified

plants

• 40 year history of survival but has

never thrived

Page 13: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Polymers from bio-derived monomers

Classical polymers from bio-derived monomers

• Polylactide – monomer from corn fermentation

• Good film forming properties

• Very rapid recent growth

• Catalyst developments?

• Corn subsidies and competition from biofuels?

CH

CH3

C O

On

polylactide poly(lactic acid)

Page 14: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Polyethylene sources

Page 15: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Biomass polymers

• High energy inputs – plant growth and polymer

recovery

• High pollution associated with recovery – e.g.

delignification of wood pulp

• Price depends heavily in some cases

(e.g. cornstarch) on farming subsidies

• Competition from bio-fuel use in future?

(e.g. bio-ethanol from cornstarch?)

• Often poor properties – gas and moisture

permeability

Page 16: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Plastics by type, EU 2011

PP 19%

PE-LD 17%

PE-HD 12%

Others 20%

PVC 11%

PS 8%

PU 7%

PET 6.5%

Total 47Mt

Source: Plastics Europe Market Research Group 2012

Total PE + PP

48% = 22.6 Mt

Page 17: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Oil use – Western World

Source: Shell Europe

50% plastics

Domestic 16%

Other 5%

Transport 53%

Petrochemicals 9%

Power 8%

Industry 9%

Page 18: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Plastic by application, EU, 2011

Packaging 39.4%

Others 26.4%

Building 20.5%

Automotive 8.3%

Electrical 5.4%

Source: Plastics Europe Market Research Group 2012

Page 19: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Polymers can be very sensitive to

degradation

Filled HDPE pot after 24 months

indoor exposure (W-facing window)

• Since the properties

derive from the long

molecular chains,

anything which breaks

those chains can have

a very profound effect

on properties

Page 20: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Degradative influences

• Heat

• Oxygen

• Light, especially solar radiation (>300 nm)

• High-energy radiation

• Mechanical stress

• Biological attack - hydrolysis

• Contacting liquids» Removal of additives

» Stress cracking

Page 21: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Sensitivity to degradation• Increased density and crystallinity leads to

surface cracking

• Cleavage of tie molecules stops load transfer

via crystals

• Overall – loss of toughness

Page 22: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

POLYMER BIOASSIMILATION

• Loss of mechanical properties needs very little scission

• Complete conversion to CO2 and H2O is much slower

• Needs hydrophilic surface – allows water to spread

• Needs functional groups susceptible to attack

C

O

N

H

-amino acid

(protein)

OH

C

O

OH

C

O

O

C

O

Oxygen-containing groupsAlcohol, acid, ester etc

Page 23: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

PLASTICS AT THE END OF THEIR LIFE

condensation polymers addition polymers

alcohols amines

acidsketones

esters

(oxidation)(hydrolysis)fast slow

BIODEGRADATION

Fast and easy to

measure

Slow and harder to

measure

Page 24: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Hydro-biodegradation• Hydrolysis of ester groups

• May be natural or enzyme mediated

• Rate controlled by polymer type

• Amide and urethane much slower

• Restricted by hydrophobicity and by T <Tg

• Degradation according to EN13432 – high mineralisation

rates only in industrial composting (T > 50 oC)

• Very few polymers will compost in home composting

conditions

• Common polyesters (PET) and polyamides (Nylons) are

highly resistant to biodegradation

Page 25: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

The oxidation cycle

heatlightmetal ions

Chain scissionand carbonyl products

{Monitored by

Weight change

Carbonyl index

Wettability

Molecular weight

Mechanical properties

Page 26: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Opportunities for stabilisation

Page 27: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Simple phenolic antioxidant - BHT

CH2

HC

CH2

OO

OH

CH3

+

CH2

HC

CH2

OOH

O

CH3

+

• Able to trap peroxy radical

• Producing new radical too stable to reinitiate

Page 28: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Autoaccelerating oxidation in PP

0.00

0.05

0.10

0.15

0.20

0.25

0.30

0.35

Absorb

ance

1600 1700 1800 1900

Wavenumbers (cm-1)

unstabilised PP film oven aged at 130°C for:

250 min 230 min 180 min 150 min 120 min 90 min 30 min 15 min 5 min 0 min

1648 cm-1

1773 cm-1

1752 cm-1 1713 cm-1

• Development of bands in region 1700 – 1750 cm-1

is characteristic of carbonyl-containing products of

oxidation (ketones, acids and esters.

Page 29: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

PE films with (right) and without (left) TDPA® before (top) and after (bottom)

10 months burial in a UK landfill.

Fragmentation in landfill burial

Page 30: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Oxidized PE sinks in water

A: FCB-ZSK15 untreated sample

B: FCBZSK15 sample after 24 days at 70°C (dry)

E Chiellini and A Corti, University of Pisa

Page 31: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Mineralisation of oxidised material in soil

T = 23oC

Jakubowicz et al. Polymer Deg. Stab. 96 (2011) 919

Page 32: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Acceleration by light

0 exp aE

R R IRT

where 0 < < 1

Rate depends linearly on I but exponentially on T.

So the accelerating effect of IR components of radiation may be very

important and T is much more important than I

Page 33: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Water effect on PE photo-oxidation

Natural sunlight exposure of PE film Florida

Andrady AL. Plastics and the Environment. Hoboken: Wiley Interscience,

2003. p. 392; Andrady AL. Microplastics in the marine environment, Mar

Pollut Bull 2011;62(8):1596-1605.

Page 34: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Conclusions

• Polymers generally offer major environmental

benefits as compared to any alternative

• Linear thermoplastic polymers are not

indefinitely stable - learning to stabilise against

degradation by using additives has been a major

achievement

• The first stage of degradation of most polymers

is loss of molecular weight and toughness -

embrittlement

Page 35: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

Conclusions II

• Degradation may occur by hydrolysis but most

commonly is by oxidation

• Both oxidation and hydrolysis ultimately lead to

bio-assimilation but oxidation is usually much

slower, especially in stabilised polymers

• Low temperature is a major problem for both

histolysis and oxidation in sea conditions

Page 36: POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION · POLYMERS AND THEIR ENVIRONMENTAL DEGRADATION Prof. Norman Billingham University of Sussex, Brighton

THANK YOU

for your attention