POLYPHENYLENE SULFIDE DIC PPS.pdfDIC. PPS的件號﹝型號﹞和特性型號和機械性、熱性、電氣性性質以及其他性質 DIC. PPS Guide Data Representative grades Mechanical,

POLYPHENYLENE SULFIDE

DIC.PPS Heat Resistant High Performance Engineering Plastics

DIC.PPS 型號和特性ｆor ｒｅｐｒｅｓｅｎｔａｔｉｖｅ grades

聚苯硫醚(PPS)樹脂

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DIC. PPS的件號﹝型號﹞和特性型號和機械性、熱性、電氣性性質以及其他性質

DIC. PPS Guide Data Representative grades

Mechanical, thermal, electrical and other properties

目錄 Contents和安全相關的事項以及一般注意事項 Safety information and important notice

Fig.1: DIC.PPS型號一览表 DIC. PPS Grade MapTable 1: 玻璃纖維强化耐熱類型 (交聯型) GF* reinforced series (Cross linked PPS)Table 2: 玻璃纖維 / 填料强他填充耐熱類型 (交聯型) GF & mineral filled series (Cross linked PPS)Table 3: 玻璃纖維强他性靭型 (直線型) GF reinforced & un-reinforced series (Linear PPS)Table 4: 玻璃纖維 / 填料强化填充韌性類型 (直線型) GF & mineral filled series (Linear PPS)Table 5: 超靭性系列 Super tough PPS seriesTable 6: 合金及變性PPS系列 Alloy and modified PPS seriesTable 7: 低鹵素類型 Low Halogen Type PPS series

Table 8a: 滑動、尋電類型 Self lubricant, electric conductive seriesTable 8b: 滑動、尋電類型&其他 Self lubricant, electric conductive series & others Table 9: 各型號的流動性比較 Moulding flow ability between grades

Table B,C: 單位變換表 Unit conversion tables成形上的注意事項 Precautions for moulding

*: Glass fibre

……………………在使用前請閱讀。

有關安全性的事項為了您能夠安全地使用DIC‧PPS，請閱讀該《DIC‧PPS的型號和特性》中所記載的“成形上的注意事項以及MSDS。

一般注意事項1. 《DIC‧PPS的型號和特性》中所記載的信息﹝簡稱‘該信息’﹞作為選擇DIC‧PPS的參考內容向各需求者們﹝用戶﹞提供。

2. 雖然‘該信息’是基於本公司認為可以信的試驗或者調查基礎上制定的，但本公司不能保証其正確以及完全性。

3. 在參考‘該信息’時，各位需求者需要對打算進行的應用、加工或者使用進行適合性的試驗。‘該信息’並不能免除進行這些試

驗的必要性。

4. 本公司對各位需求者參考‘該信息’或者對‘DIC‧PPS’的應用、加工、使用以及由此所產生的結果，概不負責。

5. 關於‘該信息’的提供，各位需求者的具體應用、加工或者使用上，本公司不能保証沒有侵犯第三者的知識財產權。

6. DIC‧PPS 在CZ-1130，CZL-4033等的型號是填充強化了的代表特定炭素纖維材料，如果要作出口及進口的話，必需要向日本

政府或該地方國政府等的準許。而這是否需要申請及有關如何取得等，請客位用家自行負責。

7. ‘該信息’所包括的各種數據，只要在本文中沒有事先特別說明，都是利用在以下的標準成形條件下製作的試驗片計測出來的。

預備乾燥溫度及時間: 130度 x 4小時炮筒溫度設定: 320度射出填充時間: 1 秒

保持壓力: 60Mpa模具溫度設定: 150度

………………Please read the following before used.

Safety Information:See 'Precaution for moulding' in this brochure and Material Safety Data Sheet for safety precautions during use.

Important Notice to Recipient:1. The information contained in this brochure ('Information') shows typical data of natural resins prepared for the purpose of assisting the

selection of DIC. PPS ('Products').

2. The information is based on tests or research DIC corporation ('DIC') believes to be reliable, but no warranty is given by DIC

concerning the accuracy or completeness thereof.

3. The supply of the information does not release the recipient from the obligation to test the Products as to their suitability for the intended

applications and processes.

4. DIC has no liability for any consequence of the application, processing or use of the information or the Products.

5. Information concerning the application of the Products is not and should not be construed as a warranty as to non-infringement of

intellectual property for a particular application.

6. The export or import and use of the following products may require the approval of the government and/or various regulatory agencies of

Japan or the local government of their country.

#: Specific carbon fibre filled DIC. PPS compounds including CZ-1130 and CZL-4033.

7. The following standard processing conditions are adopted for preparing to the test pieces unless any comments in this brochure.

Pre-drying: 130℃ / 4hrs.Cylinder set temperature: 320 ℃

Injection rate: 1 sec.Holding Pressure: 60 Mpa

Mould set temperature: 150℃

DIC‧PPS的型號和特性 DIC‧PPS Guide data

第十三版 13 rd. Edition

發刊日期中文版: 2010年9月1日 Issued Date Chinese Vision: 1, September, 2010

DIC CORPORATION DIC CORPORATION

Fig. 1 DIC.PPS 型號一览表

DIC.PPS Grade Map

PPS Polymer

交聯型PPS 低毛邊 / low flash (GF30%)标准(GF40%) 标准(GF&Filler)

FZ-1130-D5* FZ-1140*** FZ-3600***

Cross Linked PPS

低毛邊 / low flash 耐湿熱高流動性及高強度低霧氣 / Low Gas

FZ-1140-D5*** FZ-1140-D5*** FZ-3600-D5*** FZ-3600-H5

基本等級高流動性 high flow 高呎吋安定耐湿熱

Basic FZ-1140-B2*** FZ-3600-L4*** FZ-3600-R5

直線型PPS 非強化 / Unfilled (GF30%) 标准(GF40%) 标准(GF&Filler)

FZ-2100* FZ-2130* FZ-2140*** FZ-6600***

Linear PPS

高流動性高流動性及低毛邊高流動性高強度 / high strength

FZ-2140-B2*** FZ-2140-D9*** FZ-6600-B2*** FZ-6600-R1***

超高靭性 / ultra super tough 高靭性標準 / 高靭性標準 / 高靭性標準 /

超靭性非強化 / unfilled super tough (GF30%) super tough (GF40%) super tough (GF + MD)

Super Tough Z-200-E5 Z-230* Z-240* Z-650*

　　　　　　高靭性及耐熱衝激

　　　　　　tough & high heat shock

Z-650-T6

合金, 變性 PPS/PPE Alloy 低毛邊精密成型 (GF/Filler) /

Alloy & Modified SE-730* SE-760*

Modified PPS 精密成形精密成形

W-30* W- 40* Modified PPS "AMORVON®

"

低鹵素系列低鹵素,无铅锡焊, GF40% 低鹵素,低翘曲, GF+Filler

Halogen-Free FZ-4020-A1 FZ-3805-A1

低磨擦 / low rub, 低磨耗

Pitch CF 低磨耗 / low wear (CF30%)/ low wear (PTFE & CF 30%)

滑動 CZ-1030 CZL-2000*

滑動・導電系列 PTFE & GF30%

Self Lubricant, Electro Conductive FZL-4033* 導電 / conductive 低磨耗 / low wear, 導電

PAN CF 低磨耗 / low wear (CF30%)conductive (PTFE + CF30%)

CZ-1130* CZL-4033

UL認定 / UL Certified to

導電 / conductive < 103

Ohm * UL94

CZE-1200* ** UL94 & 746A

*** UL94, 764A & 746B

高流動、良接着、耐衝撃表面平滑

其他t的型号 High Flowability,Adhesive Strength, 低壓成形 / low pressure moulding surface Flatness for Lamp Reflector

Other Grades FZ-820 EC-40B* FZ-8600

Table 1 玻璃纖維強化耐熱類型 (交聯型) / Glass fibre reinforced series (Cross linked PPS).材料編號 (Grade No.) FZ-1130-D5 FZ-1140 FZ-1140-D5 FZ-1140-B2 FZ-1140-R5 Properties

項目構成和特性 GF 30% GF40% GF 40% GF 40% GF 40% General Information

(Properties) (General Information) 低毛邊 / Low Flash 通用 / GP 低毛邊 / Low Flash 高流動性 / 低湿熱性高靭性 / Tough 高靭性 / Tough High Flow Hydrolytic Stability

物理性質試驗方法 (Test Method) Physical

ASTM 單位 (Unit)

比重 D-792 g / cm3

1.56 1.66 1.66 1.66 1.66 Specific gravity吸水率 23℃/24時間(在水裏) D-570 Wt・% 0.02 0.02 0.02 0.02 0.02 Water absorption, 23℃ / 24h. / in water

成形收縮率 MD / TDa

D-955 % 0.27 / 1.2 0.25 / 1.1 0.25 / 1.1 0.25 / 1.1 0.25 / 1.1 Mould shrinkage, MD/ TDa

機械的性質 ASTM 單位 (Unit) Mechanical

拉伸强度 D-638 Mpa 175 180 190 170 180 Tensile strength

拉伸彈性率 D-638 Mpa 11000 15000 15000 15000 15000 Tensile modulus

拉伸斷裂拉長 D-638 % 1.9 1.7 1.8 1.5 1.8 Tensile elongation at break

布阿松分配比率 ----------- --------------- 0.36 0.36 0.36 0.36 0.36 Poisson's ratio

彎曲強度 D-790 Mpa 240 265 270 260 260 Flexural strength

彎曲彈性率 D-790 Mpa 10000 13500 13500 13500 13500 Flexural modulus

彎曲斷裂拉長 D-790 % 2.5 2.2 2.5 2.0 2.5 Flexural elongation at break擇錘式衝激强度 (附有/無缺口) D-256 J/m 95 / 550 100 / 500 100 / 600 100 / 450 100 / 600 Izod impact strength (notched / un-notched)

壓縮強度 D-695 Mpa 190 200 200 190 200 Compressive strength洛氏硬度, RM D-785 --------------- 121 / 100 121 / 100 121 / 100 121 / 100 121 / 100 Rockwell hardness, R/M

摩擦系數b, 靜摩擦 / 動摩擦 ----------- --------------- 0.35 / 0.35 0.35 / 0.35 0.35 / 0.35 0.35 / 0.35 0.35 / 0.35 Co-eff. Of friction

b, t~0.8mm

熱的性質 ASTM 單位 (Unit) Thermal負載彎曲溫度 (1.82Mpa) D-648 ℃ 265 265 265 265 265 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-648 m/mK 2.3 x 10

-52.2 x 10

-52.2 x 10

-52.2 x 10

-52.2 x 10

-5Co-eff. Of thermal expansion

c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0 v-0

ev-0

ev-0

ev-0

eUL Flammability

d, t~0.8mm

電氣性質 ASTM 單位 (Unit) Electrical絶緣破壞強度 t=1.6mm D-149 kv/mm 16 16 16 16 16 Dielectric strength, t=1.6mm

介電常數 (電容率), 1MHz D-150 ------------- 4 4 4 4 4 Dielectric constant, 1MHz

介質損耗角正切, 1NHz D-150 ------------- 0.002 0.002 0.002 0.002 0.002 Dissipation factor, 1MHz耐統調性 (CTI) D-3638 Volt 170 170 170 170 170 Comparative tracking index (CTI)

耐電弧性 D-495 Sec. 120 125 125 125 125 Arc resistance

體積固有電阻 D-257 Ohm. Cm 1016

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成形條件 ASTM 單位 (Unit) Moulding Conditions

炮管各溫度約 ----------- ℃ 300 - 340 300 - 340 300 - 340 300 - 340 300 - 340 Cylinder temperature

模具溫度 ----------- ℃ 120 - 150 120 - 150 120 - 150 120 - 150 120 - 150 Mould temperaturea: MD; 樹脂流動方向, TD; 流動中直角方向, b: 壓力 P=150KPa, 速度 V=0.3m/s, 對S45C (PPS vs. Steel), c: MD及TD的平均值, d: UL file No. E53829, e: t ≒ 0.4mm

a: MD; Mould direction, TD; Transverse direction, b: P=150KPa, V=0.3m/s, PPS vs. carbon steel, c: Average value of MD & TD, d: UL file No. E53829, e: t ≒ 0.4mm

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Table 2 玻璃纖維 / 填料強化填充耐熱類型 (交聯型) / Glass fibre & mineral filled series (Cross linked PPS).材料編號 (Grade No.) FZ-3600 FZ-3600-D5 FZ-3600-L4 FZ-3600-H5 FZ-3600-R5 Properties

項目構成和特性 GF / Filler GF / Filler GF / Filler GF / Filler GF / Filler General Information

(Properties) (General Information) 通用 / GP 高強度 / High 高呎吋安定 / High 低霧氣 / Low Gas 耐湿熱性Strength Dimensional Stable Hydrolytic Stability


ASTM 單位 (Unit)

比重 D-792 g / cm3











彎曲斷裂拉長 D-790 % 1.3 1.6 1.2 1.5 1.5 Flexural elongation at break擇錘式衝激强度 (附有/無缺口) D-256 J/m 70 / 260 85 / 320 70 / 230 70 / 300 75 / 320 Izod impact strength (notched / un-notched)



b, t~0.8mm

熱的性質 ASTM 單位 (Unit) Thermal負載彎曲溫度 (1.82Mpa) D-648 ℃ 265 265 265 265 265 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-696 m/mK 1.7 x 10

-51.8 x 10

-51.7 x 10

-51.7 x 10

-51.7 x 10


c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0 V-0 V-0 V-0 V-0 UL Flammability

d, t~0.8mm

電氣性質 ASTM 單位 (Unit) Electrical絶緣破壞強度 t=1.6mm D-149 kv/mm 16 16 16 16 16 Dielectric strength, t=1.6mm介電常數 (電容率), 1MHz D-150 ------------- 5 5 5 5 5 Dielectric constant, 1MHz介質損耗角正切, 1NHz D-150 ------------- 0.007 0.006 0.007 0.008 0.008 Dissipation factor, 1MHz耐統調性 (CTI) D-3638 Volt 250 250 250 250 250 Comparative tracking index (CTI)



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模具溫度 ----------- ℃ 120 - 150 120 - 150 120 - 150 120 - 150 120 - 150 Mould temperaturea: MD; 樹脂流動方向, TD; 流動中直角方向, b: 壓力 P=150KPa, 速度 V=0.3m/s, 對S45C (PPS vs. Steel), c: MD及TD的平均值, d: UL file No. E53829, e: t ≒ 0.4mm

a: MD; Mould direction, TD; Transverse direction, b: P=150KPa, V=0.3m/s, PPS vs. carbon steel, c: Average value of MD & TD, d: UL file No. E53829, e: t ≒ 0.4mm

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Table 3 玻璃纖維強化填靭性類型及非強化類型 (直線型) / Glass fibre reinforced and un-reinforced series. (linear PPS).材料編號 (Grade No.) FZ-2100 FZ-2130 FZ-2140 FZ-2140-B2 FZ-2140-D9 Properties

項目構成和特性非強化 GF 30% GF 40% GF 40% GF 40% General Information

(Properties) (General Information) Un-reinforced 通用 / GP 通用 / GP 高流動性高流動性, 低毛邊High Flow High Flow, Low Flash


ASTM 單位 (Unit)

比重 D-792 g / cm3







拉伸斷裂拉長 D-638 % > 15 2.0 1.8 1.8 1.8 Tensile elongation at break




彎曲斷裂拉長 D-790 % > 30 2.7 2.5 2.5 2.5 Flexural elongation at break擇錘式衝激强度 (附有/無缺口) D-256 J/m 40 / 1800 90 / 550 100 / 550 100 / 550 100 / 550 Izod impact strength (notched / un-notched)



b, t~0.8mm

熱的性質 ASTM 單位 (Unit) Thermal

負載彎曲溫度 (1.82Mpa) D-648 ℃ 110 / 200e

265 265 265 265 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-696 m/mK 4.0 x 10

-52.3 x 10

-52.2 x 10

-52.2 x 10

-52.2 x 10


c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0 V-0 V-0 V-0 V-0 UL Flammability

d, t~0.8mm

電氣性質 ASTM 單位 (Unit) Electrical絶緣破壞強度 t=1.6mm D-149 kv/mm 23 16 16 16 16 Dielectric strength, t=1.6mm介電常數 (電容率), 1MHz D-150 ------------- 3.3 4 4 4 4 Dielectric constant, 1MHz介質損耗角正切, 1NHz D-150 ------------- 0.002 0.002 0.002 0.002 0.002 Dissipation factor, 1MHz耐統調性 (CTI) D-3638 Volt 135 170 170 170 170 Comparative tracking index (CTI)



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模具溫度 ----------- ℃ 120 - 150 120 - 150 120 - 150 120 - 150 120 - 150 Mould temperaturea: MD; 樹脂流動方向, TD; 流動中直角方向, b: 壓力 P=150KPa, 速度 V=0.3m/s, 對S45C (PPS vs. Steel), c: MD及TD的平均值, d: UL file No. E53829, e: 纖維應力 0.46MPa.

a: MD; Mould direction, TD; Transverse direction, b: P=150KPa, V=0.3m/s, PPS vs. carbon steel, c: Average value of MD & TD, d: UL file No. E53829, e: Fibre stress 0.46MPa.

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Table 4 玻璃纖維 / 填料強化填充靭性類型 (直線型) / Glass fibre & mineral filled. (linear PPS).材料編號 (Grade No.) FZ-6600 FZ-6600-B2 FZ-6600-R1 Properties

項目構成和特性 GF / Filler GF / Filler GF / Filler General Information

(Properties) (General Information) 通用 / GP 高流動性 / 高強度 /

High Flow High Strength


ASTM 單位 (Unit)

比重 D-792 g / cm3

1.96 1.89 1.96 Specific gravity

吸水率 23℃/24時間(在水裏) D-570 Wt・% 0.02 0.02 0.02 Water absorption, 23℃ / 24h. / in water


D-955 % 0.25 / 1.0 0.25 / 1.0 0.25 / 1.0 Mould shrinkage, MD/ TDa


拉伸强度 D-638 Mpa 135 140 180 Tensile strength

拉伸彈性率 D-638 Mpa 18500 18000 19000 Tensile modulus

拉伸斷裂拉長 D-638 % 0.9 1.0 1.2 Tensile elongation at break

布阿松分配比率 ----------- --------------- 0.34 0.34 0.34 Poisson's ratio

彎曲強度 D-790 Mpa 210 230 250 Flexural strength

彎曲彈性率 D-790 Mpa 17500 17000 18000 Flexural modulus

彎曲斷裂拉長 D-790 % 1.6 1.7 1.8 Flexural elongation at break

擇錘式衝激强度 (附有/無缺口) D-256 J/m 80 / 340 80 / 350 80 / 450 Izod impact strength (notched / un-notched)

壓縮強度 D-695 Mpa 150 170 170 Compressive strength

洛氏硬度, RM D-785 --------------- 121 / 100 121 / 100 121 / 100 Rockwell hardness, R/M

摩擦系數b, 靜摩擦 / 動摩擦 ----------- --------------- 0.35 / 0.35 0.35 / 0.35 0.35 / 0.35 Co-eff. Of friction

b, t~0.8mm


負載彎曲溫度 (1.82Mpa) D-648 ℃ 265 265 265 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-696 m/mK 1.7 x 10

-51.8 x 10

-51.7 x 10


c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0 V-0 V-0 UL Flammability

d, t~0.8mm

電氣性質 ASTM 單位 (Unit) Electrical

絶緣破壞強度 t=1.6mm D-149 kv/mm 16 16 16 Dielectric strength, t=1.6mm

介電常數 (電容率), 1MHz D-150 ------------- 5 5 5 Dielectric constant, 1MHz

介質損耗角正切, 1NHz D-150 ------------- 0.006 0.006 0.006 Dissipation factor, 1MHz

耐統調性 (CTI) D-3638 Volt 250 250 250 Comparative tracking index (CTI)

耐電弧性 D-495 Sec. 180 180 180 Arc resistance


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炮管各溫度約 ----------- ℃ 300 - 340 300 - 340 300 - 340 Cylinder temperature

模具溫度 ----------- ℃ 120 - 150 120 - 150 120 - 150 Mould temperature

a: MD; 樹脂流動方向, TD; 流動中直角方向, b: 壓力 P=150KPa, 速度 V=0.3m/s, 對S45C (PPS vs. Steel), c: MD及TD的平均值, d: UL file No. E53829.

a: MD; Mould direction, TD; Transverse direction, b: P=150KPa, V=0.3m/s, PPS vs. carbon steel, c: Average value of MD & TD, d: UL file No. E53829.

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Table 5 超靭性系列 / Super tough PPS series.材料編號 (Grade No.) Z-200-E5 Z-230 Z-240 Z-650 Z-650-T6 Properties

項目構成和特性非強化 GF 30% GF 40% GF / Filler GF / Filler General Information

(Properties) (General Information) / Un-reinforced 通用 / GP 通用 / GP 超靭性 / Super 提升高靭性 /

Tough Toughness Improved


ASTM 單位 (Unit)

比重 D-792 g / cm3

1.32 1.53 1.60 1.72 1.72 Specific gravity

吸水率 23℃/24時間(在水裏) D-570 Wt・% 0.03 0.02 0.02 0.02 0.02 Water absorption, 23℃ / 24h. / in water






拉伸斷裂拉長 D-638 % 50 2.4 2.3 2.0 2.0 Tensile elongation at break




彎曲斷裂拉長 D-790 % > 50 3.2 3.0 2.2 2.2 Flexural elongation at break

擇錘式衝激强度 (附有/無缺口) D-256 J/m 80 / 2000 140 / 750 130 / 750 100 / 620 100 / 650 Izod impact strength (notched / un-notched)

壓縮強度 D-695 Mpa 120 150 180 170 170 Compressive strength

洛氏硬度, RM D-785 --------------- 118 / ----- 118 / ---- 118 / ---- 118 / ---- 118 / ---- Rockwell hardness, R/M

摩擦系數b, 靜摩擦 / 動摩擦 ----------- --------------- ------------- ------------- ------------- ------------- ------------- Co-eff. Of friction

b, t~0.8mm


負載彎曲溫度 (1.82Mpa) D-648 ℃ 105 / 160e

255 260 255 255 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-696 m/mK 4.5 x 10

-52.6 x 10

-52.3 x 10

-52.0 x 10

-52.0 x 10


c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0

fV-0 V-0

fV-0 V-0 UL Flammability

d, t~0.8mm


絶緣破壞強度 t=1.6mm D-149 kv/mm 16 16 16 16 16 Dielectric strength, t=1.6mm

介電常數 (電容率), 1MHz D-150 ------------- 3.4 5 5 5 5 Dielectric constant, 1MHz

介質損耗角正切, 1NHz D-150 ------------- 0.002 0.005 0.005 0.005 0.005 Dissipation factor, 1MHz

耐統調性 (CTI) D-3638 Volt ------------- ------------- ------------- ------------ ------------- Comparative tracking index (CTI)

耐電弧性 D-495 Sec. ------------- ------------- ------------- ------------ ------------- Arc resistance


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模具溫度 ----------- ℃ 120 - 150 120 - 150 120 - 150 120 - 150 120 - 150 Mould temperature

a: MD; 樹脂流動方向, TD; 流動中直角方向, b: 壓力 P=150KPa, 速度 V=0.3m/s, 對S45C (PPS vs. Steel), c: MD及TD的平均值, d: UL file No. E53829, e: 纖維應力 0.46MPa., f: 我司數據a: MD; Mould direction, TD; Transverse direction, b: P=150KPa, V=0.3m/s, PPS vs. carbon steel, c: Average value of MD & TD, d: UL file No. E53829, e: Fibre stress 0.46MPa., f: Own data.

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Table 6 合金及變性PPS系列 / Alloy and modified PPS series.材料編號 (Grade No.) SE-730 SE-760 W-30 WL-30 Properties

項目構成和特性 GF 30% GF / Filler GF 30% GF & PTFE General Information

(Properties) (General Information) PPS / PPE PPS / PPE 變性 / Modified 變性 / Modified

alloy alloy "AMORVON" 滑動 / Lubricant

"AMORVON"


ASTM 單位 (Unit)

比重 D-792 g / cm3

1.48 1.82 1.57 1.68 Specific gravity

吸水率 23℃/24時間(在水裏) D-570 Wt・% 0.04 0.02 0.06 0.05 Water absorption, 23℃ / 24h. / in water


D-955 % 0.30 / 1.0 0.25 / 0.9 0.25 / 1.0 0.25 / 1.0 Mould shrinkage, MD/ TDa


拉伸强度 D-638 Mpa 150 125 160 150 Tensile strength

拉伸彈性率 D-638 Mpa 11000 17000 11000 10000 Tensile modulus

拉伸斷裂拉長 D-638 % 2.2 0.8 1.7 1.6 Tensile elongation at break

布阿松分配比率 ----------- --------------- 0.36 0.35 0.37 0.36 Poisson's ratio

彎曲強度 D-790 Mpa 220 200 220 200 Flexural strength

彎曲彈性率 D-790 Mpa 10000 16000 10000 9000 Flexural modulus

彎曲斷裂拉長 D-790 % 2.7 1.4 2.2 2.0 Flexural elongation at break

擇錘式衝激强度 (附有/無缺口) D-256 J/m 100 / 650 75 / 210 65 / 480 60 / 350 Izod impact strength (notched / un-notched)

壓縮強度 D-695 Mpa 170 150 180 170 Compressive strength

洛氏硬度, RM D-785 --------------- 121 / 100 121 / 100 121 / 100 118 / 98 Rockwell hardness, R/M

摩擦系數b, 靜摩擦 / 動摩擦 ----------- --------------- 0.36 / 0.35 0.36 / 0.35 0.35 / 0.35 0.23 / 0.22 Co-eff. Of friction

b, t~0.8mm


負載彎曲溫度 (1.82Mpa) D-648 ℃ 255 265 230 230 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-696 m/mK 2.4 x 10

-51.8 x 10

-52.3 x 10

-52.3 x 10


c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0 V-0 V-0 V-0 UL Flammability

d, t~0.8mm


絶緣破壞強度 t=1.6mm D-149 kv/mm 16 16 16 16 Dielectric strength, t=1.6mm

介電常數 (電容率), 1MHz D-150 ------------- 3 5 4 4 Dielectric constant, 1MHz

介質損耗角正切, 1NHz D-150 ------------- 0.002 0.007 0.002 0.002 Dissipation factor, 1MHz

耐統調性 (CTI) D-3638 Volt ------------- ------------- ------------- ------------- Comparative tracking index (CTI)

耐電弧性 D-495 Sec. 120 160 120 120 Arc resistance


1016

1016

1016



炮管各溫度約 ----------- ℃ 300 - 340 300 - 340 300 - 340 290 - 320 Cylinder temperature

模具溫度 ----------- ℃ 120 - 150 120 - 150 120 - 150 120 - 150 Mould temperature

a: MD; 樹脂流動方向, TD; 流動中直角方向, b: 壓力 P=150KPa, 速度 V=0.3m/s, 對S45C (PPS vs. Steel), c: MD及TD的平均值, d: UL file No. E53829, e: 我司數據, f: 纖維應力 0.46MPa

a: MD; Mould direction, TD; Transverse direction, b: P=150KPa, V=0.3m/s, PPS vs. carbon steel, c: Average value of MD & TD, d: UL file No. E53829, e: Own data, f: Fibre stress 0.46MPa.

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Table 7 低鹵素 PPS 系列 / Low Halogen type PPS Series材料編號 (Grade No.) FZ-4020-A1 FZ-3805-A1 Properties

項目構成和特性 GF 40% GF & 其他Other General Information

(Properties) (General Information) 低鹵素,无铅锡焊低鹵素,低翘曲Cl;<900ppm Cl;<900ppm

Lead Free soldering Low Warpage


ASTM 單位 (Unit)

比重 D-792 g / cm3

1.63 1.93 Specific gravity

吸水率 23℃/24時間(在水裏) D-570 Wt・% 0.08 0.02 Water absorption, 23℃ / 24h. / in water


D-955 % 0.28 / 1.2 0.25 / 0.77 Mould shrinkage, MD/ TDa


拉伸强度 D-638 Mpa 190 125 Tensile strength

拉伸彈性率 D-638 Mpa 15000 19000 Tensile modulus

拉伸斷裂拉長 D-638 % 1.8 1.2 Tensile elongation at break

布阿松分配比率 ----------- --------------- 0.36 0.34 Poisson's ratio

彎曲強度 D-790 Mpa 270 200 Flexural strength

彎曲彈性率 D-790 Mpa 14000 18000 Flexural modulus

彎曲斷裂拉長 D-790 % 2.4 1.4 Flexural elongation at break

擇錘式衝激强度 (附有/無缺口) D-256 J/m 100 / 650 70/ 240 Izod impact strength (notched / un-notched)

壓縮強度 D-695 Mpa 200 160 Compressive strength

洛氏硬度, RM D-785 --------------- 122 / 100 121 / 100 Rockwell hardness, R/M

摩擦系數b, 靜摩擦 / 動摩擦 ----------- --------------- 0.35 / 0.35 0.35 / 0.35 Co-eff. Of friction

b, t~0.8mm


負載彎曲溫度 (1.82Mpa) D-648 ℃ 270 265 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-696 m/mK 2.2 x 10

-51.8 x 10


c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0 V-0 UL Flammability

d, t~0.8mm


絶緣破壞強度 t=1.6mm D-149 kv/mm 16 16 Dielectric strength, t=1.6mm

介電常數 (電容率), 1MHz D-150 ------------- 4 4 Dielectric constant, 1MHz

介質損耗角正切, 1NHz D-150 ------------- 0.006 0.005 Dissipation factor, 1MHz

耐統調性 (CTI) D-3638 Volt ------------- ------------- Comparative tracking index (CTI)

耐電弧性 D-495 Sec. ------------- ------------- Arc resistance


1016



炮管各溫度約 ----------- ℃ 290 - 320 290 - 320 Cylinder temperature

模具溫度 ----------- ℃ 120 - 150 120 - 150 Mould temperature

a: MD; 樹脂流動方向, TD; 流動中直角方向, b: 壓力 P=150KPa, 速度 V=0.3m/s, 對S45C (PPS vs. Steel), c: MD及TD的平均值, d: UL file No. E53829

a: MD; Mould direction, TD; Transverse direction, b: P=150KPa, V=0.3m/s, PPS vs. carbon steel, c: Average value of MD & TD, d: UL file No. E53829

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Table 8a 滑動導電類型 / Self lubricant and electric conductive series and others.材料編號 (Grade No.) FZL-4033 CZ-1030 CZL-2000 CZ-1130 CZL-4033 Properties

項目構成和特性 GF / PTFE 30% Pitch CF 30% Pitch CF 50% PAN CF 30% PAN CF / PTFE General Information

(Properties) (General Information) 滑動滑動滑動高剛性, 滑動 / 滑動, 高強度 /

/ Lubricant / Lubricant / Lubricant High Modulus Lubricant, High

Lubricant Strength


ASTM 單位 (Unit)

比重 D-792 g / cm3

1.68 1.43 1.52 1.45 1.53 Specific gravity

吸水率 23℃/24時間(在水裏) D-570 Wt・% 0.02 0.08 0.07 0.02 0.02 Water absorption, 23℃ / 24h. / in water


D-955 % 0.25 / 1.2 0.25 / 1.1 0.25 0.1 / 0.1 0.1 / 0.1 Mould shrinkage, MD/ TDa








彎曲斷裂拉長 D-790 % 2.1 1.2 1.2 1.6 1.6 Flexural elongation at break

擇錘式衝激强度 (附有/無缺口) D-256 J/m 75 / 400 45 / 220 45 / 200 65 / 370 55 / 320 Izod impact strength (notched / un-notched)

壓縮強度 D-695 Mpa 180 130 120 240 200 Compressive strength

洛氏硬度, RM D-785 --------------- 118 / 98 120 / 100 118 / 98 121 / 100 118 / 98 Rockwell hardness, R/M


b, t~0.8mm


負載彎曲溫度 (1.82Mpa) D-648 ℃ 265 265 265 265 265 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-696 m/mK 2.3 x 10

-52.0 x 10

-52.1 x 10

-51.4 x 10

-51.4 x 10


c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0 V-0

eV-0

eV-0 V-0 UL Flammability

d, t~0.8mm


絶緣破壞強度 t=1.6mm D-149 kv/mm 16 ------------- ------------- ------------- ------------- Dielectric strength, t=1.6mm

介電常數 (電容率), 1MHz D-150 ------------- 4 ------------- ------------- ------------- ------------- Dielectric constant, 1MHz

介質損耗角正切, 1NHz D-150 ------------- 0.002 ------------- ------------- ------------- ------------- Dissipation factor, 1MHz

耐統調性 (CTI) D-3638 Volt ------------- ------------- ------------- ------------- ------------- Comparative tracking index (CTI)

耐電弧性 D-495 Sec. ------------- ------------- ------------- ------------- ------------- Arc resistance


107-8

107-8

102-3

102-3



炮管各溫度約 ----------- ℃ 290-320 300-340 290-320 300-340 290-320 Cylinder temperature

模具溫度 ----------- ℃ 120-150 120-150 120-150 120-150 120-150 Mould temperature



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Table 8b 滑動導電類型 (續) / Self lubricant and electric conductive series and others (Continued).材料編號 (Grade No.) CZE-1200 FZ-820 FZ-8600 EC-40B Properties

項目構成和特性 CF & Other GF & Other GF & Other GF General Information

(Properties) (General Information) 導電 / GF&其他, 高接著表面平滑 / 低壓成形

Conductive , 高靭性, 高流動 / Surface FlatnessLow Pressure Molding

Other GF, high

tough & adhesive

bonding & flow


ASTM 單位 (Unit)

比重 D-792 g / cm3

1.90 1.42 1.90 1.5 Specific gravity

吸水率 23℃/24時間(在水裏) D-570 Wt・% 0.03 0.02 0.02 0.03 Water absorption, 23℃ / 24h. / in water


D-955 % 0.20 / 0.90 0.32 / 1.2 0.40 / 1.00 0.23 / 1.1 Mould shrinkage, MD/ TDa


拉伸强度 D-638 Mpa 100 135 100 110 Tensile strength

拉伸彈性率 D-638 Mpa 20000 7500 12500 9000 Tensile modulus

拉伸斷裂拉長 D-638 % 0.6 2.1 1.1 1.2 Tensile elongation at break

布阿松分配比率 ----------- --------------- 0.34 0.37 0.33 0.37 Poisson's ratio

彎曲強度 D-790 Mpa 150 180 140 135 Flexural strength

彎曲彈性率 D-790 Mpa 19000 6600 12000 8000 Flexural modulus

彎曲斷裂拉長 D-790 % 0.8 3.4 1.1 1.7 Flexural elongation at break

擇錘式衝激强度 (附有/無缺口) D-256 J/m 60 / 200 100 / 650 50 / 240 75 / 220 Izod impact strength (notched / un-notched)

壓縮強度 D-695 Mpa 120 170 150 130 Compressive strength

洛氏硬度, RM D-785 --------------- 121 / 100 118 / 84 120 / 100 121/ 100 Rockwell hardness, R/M

摩擦系數b, 靜摩擦 / 動摩擦 ----------- --------------- 0.32 / 0.32 0.35 / 0.35 0.35 / 0.35 0.35 / 0.35 Co-eff. Of friction

b, t~0.8mm


負載彎曲溫度 (1.82Mpa) D-648 ℃ 265 230 260 260 Distortion temp. of under load, 1.82MPa

線熱膨脹系數c, -30°-90/℃ D-696 m/mK 2.0 x 10

-53.5 x 10

-51.8 x 10

-52.3 x 10


c, -30 to 90℃

UL燃線性d，t≒0.8mm UL-94 ------------- V-0 ------------- V-0

eV-0 UL Flammability

d, t~0.8mm


絶緣破壞強度 t=1.6mm D-149 kv/mm ------------- 24 16 16 Dielectric strength, t=1.6mm

介電常數 (電容率), 1MHz D-150 ------------- ------------- 4 5 4 Dielectric constant, 1MHz

介質損耗角正切, 1NHz D-150 ------------- ------------- 0.002 0.006 0.005 Dissipation factor, 1MHz

耐統調性 (CTI) D-3638 Volt ------------- 180 190 - Comparative tracking index (CTI)

耐電弧性 D-495 Sec. ------------- 120 160 - Arc resistance

體積固有電阻 D-257 Ohm. Cm 102-3

1016

1016

1016



炮管各溫度約 ----------- ℃ 300-340 290 - 320 300 - 340 290-320 Cylinder temperature

模具溫度 ----------- ℃ 120-150 120-150 120-150 120-150 Mould temperature



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Table 9 各型號的流動性比較 / Moulding flow ability between grades.

下列是通過螺旋形流動模具而相對地比較流動長的數據。The following flow data were relatively compared between DIC.PPS grades by spiral flow mould.

型號 / Grade 螺旋形流動長度 / Spiral flow length 型號 / Grade 螺旋形流動長度 / Spiral flow length

FZ-1130-D5 ★★★★★★★★★★★ Z-200-E5 ★★★★★★★★★★★

FZ-1140 ★★★★★★★★★★ Z-230 ★★★★★★★★★★

FZ-1140-D5 ★★★★★★★★★ Z-240 ★★★★★★★★★

FZ-1140-B2 ★★★★★★★★★★★★★★ Z-650 ★★★★★★★★★

FZ-1140-R5 ★★★★★★★★★ Z-650-T6 ★★★★★★★

FZ-3600 ★★★★★★★★ FZL-4033 ★★★★★★★★★★

FZ-3600-D5 ★★★★★★★★★ CZ-1030 ★★★★★★★★

FZ-3600-L4 ★★★★★★★ CZL-2000 ★★★★★★★★

FZ-3600-H5 ★★★★★★★ CZ-1130 ★★★★★★★★★★★★

FZ-3600-R5 ★★★★★★★ CZL-4033 ★★★★★★★★★★

FZ-2100 ★★★★★★★★ CZE-1200 ★★★★★★★

FZ-2130 ★★★★★★★★★★★★ FZ-820 ★★★★★★★★★★★★★★

FZ-2140 ★★★★★★★★★ FZ-8600 ★★★★★★

FZ-2140-B2 ★★★★★★★★★★★★ SE-730 ★★★★★★★★★★

FZ-2140-D9 ★★★★★★★★★★★ SE-760 ★★★★★★★

FZ-6600 ★★★★★★★ W-30 ★★★★★★★

FZ-6600-B2 ★★★★★★★★★ WL-30 ★★★★★★★★★

FZ-6600-R1 ★★★★★★★ FZ-4020-A1 ★★★★★★★★★

FZ-3805-A1 ★★★★★★★

Table B 單位變換表

Unit conversion table from SI to gravimetric units.

型號 SI 單位變換系數重力單位Items SI Unit Conversion factor Gravimetric Unit

負載、力Load, Force

應力、強度、壓力、彈性率Stress, Strength, Pressure & Modulus

沖撞強度Impact strength

扭矩Torque

熔融 (溶解) 黏度Melt viscosity

熱量Heat capacity

熱傳導率Thermal conductivity

線熱膨張係數Co-efficient of thermal expansion

比熱Specific heat

溫度 K ― 273.15

Temperature ℃ X 1

比容積Specific volume

Table C 輔助單位

Metric PrefixesNumerical Values Term Symbol

10 deka da

102

hecto h

103

kilo k, K

105

mega M

109

giga G

10-1

deci d

10-2

centi c

10-3

mill m

10-6

micro μ

10-9

nano n

kJ X 0.2389 = kcal

W / m.k X 0.8600 = kcal / m.h. ℃

m / mK X 1 = cm / cm ℃

kJ / kg. K X 0.2389 = cal / kg ℃

m3 / kg X 10-3 = cm3 / g

= ℃

N X 0.10197 = kgf

MPa X 10.197 = kgf / cm2

J / m X 0.10197 = kgf.cm / cm

Nm X 0.001 = kgf.cm

Pa.s X 10 = Poise

成形上的注意事項

在進行DIC・PPS的成形作業時，為了保証安全請遵守下面的項目。下面是使用該材料時目前本公司所能知曉范圍內的

信息。但是對這些信息的正確性和完全性，並沒有從所有的方面進行確認，所以事先說明。而且，與安全有關的更

加詳細的信息請參照MSDS (產品安全數據表)。

1. 預先乾燥

如果切片的乾燥溫度過高時或者超過必要時間進行長時間乾燥會出現色調的變化或者流動性的變化，所以請

加以注意。

2. 炮管溫度的設定

適合的炮管溫度設定一般在300至340℃，加熱請不要超過350℃。而且，不同型號的適合炮管溫度會不同，所以

必須要進行確認。特別是與PTFE (氟素樹脂) 相配的型號要在290至320℃的范圍內，請不要超過330℃。

3. 炮管內的逗留時間

一般而言，以300℃時在六十分鐘內、320℃時在三十分鐘以內為標準。但是，因型號、成形條件或者成形機器種

類等各種條件的不同會有差異。

4. 發生成形故障時

在發生樹脂的分解或者類似事態時，請降低炮管的溫度，排出炮管內殘留的樹脂。

5. 中止成形

如果中止成形時請在排出炮管內殘留樹脂之後，關掉加熱器電源。

6. 請不要混入本公司推薦以外的著色劑、添加劑等。

7. 作業時的確保安全事項

7-1. 推薦局部排氣或者整體換氣。特別是配合了氟素樹脂 (PTFE等) 等級的時候，可能會產生氟酸系列等有毒氣

體，所以請注意換氣。

7-2. 建議要佩戴保護眼鏡，必要的話還要戴上保護手套，穿著長袖上衣。

7-3. 請不要靠近噴嘴。

7-4. 為了防止燙傷，請不要直接用手觸摸熔融樹脂。

8. 廢棄 ( 報廢 )

廢棄材料、轉子、流道 (樹脂料頭) 等的報廢請遵照 "廢棄物的處理以及清潔的相關法律"，委托指定的廢棄物處

理公司或者地方自治體進行處理。

Precautions for moulding

Be aware of the following and the Material Safety Data Sheet. And to the best of our knowledge, the information contained herein

is accurate. However, the manufacturers do not assume any liability whatsoever for the accuracy or completeness of the information

contained herein.

1. Pre-drying of pellets

Excess of drying temperature and/or time would be caused a colour change or change of flow ability.

2. Suitable cylinder temperature

Range of the most suitable cylinder temperature is 300 to 340℃ and do not heat over 350℃. However, most suitable

temperature range of the grades which are filled PTFE* should be 290 to 320℃ and do no heat over 330℃.

3. Residence time in cylinder

The followings give a standard, and may vary on grades of DIC. PPS and different conditions.

300℃ : less than 60 min.

320℃ : less than 30 min.

4. Degradation or decomposition of resin

In case of degradation or decomposition of resin or any fear of decomposition, reduce the cylinder temperature and purge the

resin out.

5. Shutting down

When shutting down the operation, purge resin out completely and the heater off.

6. Don't mix colour ants, additives or other resins with DIC. PPS except materials which DIC recommends.

7. For safety during operation

7-1. Ventilation system is recommended and especially is necessary for PTFE filled grades.

7-2. Wear protective goggles and gloves.

7-3. Keep operator away from nozzle section.

7-4. Do not touch molten resin without gloves.

8. Disposal method

Dispose or incinerate under safe conditions of in accordance with local regulations.

Documents

POLYPHENYLENE SULFIDE DIC PPS.pdfDIC. PPS的件號﹝型號﹞和特性 型號和機械性、熱性、電氣性性質以及其他性質 DIC. PPS Guide Data Representative grades Mechanical,

POLYPHENYLENE SULFIDE DIC PPS.pdfDIC. PPS的件號﹝型號﹞和特性型號和機械性、熱性、電氣性性質以及其他性質 DIC. PPS Guide Data Representative grades Mechanical,