28
Important: Read this manual and all labels carefully before operating your powder actuated tool. This manual should always accompany the tool and be transferred with it upon change of ownership. Operating Instructions POWDER ACTUATED TOOL MANUFACTURERS´ INSTITUTE INC. G 029 ® A N I N D E P E N D E N T L A B O R A T O R Y T E S T I N G F O R P U B L IC S A F E T Y G 028 ® Power Pro Semi-automatic Model 496 482-1

POWDER ACTUATED TOOL MANUFACTURERS ...dl.owneriq.net/c/cc319db0-4d04-5c54-8d9d-1e6b8f953077.pdf5 105635 G 018 G 018 G 018 G 018 Safety Precautions 4. Never carry or pass a loaded powder

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Page 1: POWDER ACTUATED TOOL MANUFACTURERS ...dl.owneriq.net/c/cc319db0-4d04-5c54-8d9d-1e6b8f953077.pdf5 105635 G 018 G 018 G 018 G 018 Safety Precautions 4. Never carry or pass a loaded powder

Important:Read this manual and all labels carefully beforeoperating your powder actuated tool. This manualshould always accompany the tool and be transferredwith it upon change of ownership.

OperatingInstructions

POWDER ACTUATED TOOLMANUFACTURERS´ INSTITUTE INC.

G 029

®

AN

IN

DEPENDENT LABORATORY

TE

STING

FOR PUBLICSAFE

TY

G 028

®

Power ProSemi-automatic

Model 496

482-1

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2105635

INDEXWarning: Safety Precautions............................................................ 3-11Why A Fastener Holds ........................................................................ 12Selecting Fasteners and Power loads ................................................ 13Operation ............................................................................................ 14Parts List ............................................................................................. 16Cleaning and Maintenance ................................................................. 17Tool Disassembly ................................................................................ 18Tool Assembly..................................................................................... 21Troubleshooting Guide ........................................................................ 24Fasteners ............................................................................................ 25Application Chart ................................................................................. 26Warranty ................................................................................ Back Cover

Power Fastener†

RecommendedApprovedGoggles

Muzzle/Guide

BarrelAssembly

Trigger

Maximum 3"

Spall Shield

REMINGTONPower Pro Semi-automatic Model 496

The Remington Power Pro Model 496 is designed for use withRemington 27 caliber power load strips and Remington power fasten-ers which are no longer than 3". Remington power fasteners aremanufactured from special steel and heat treated to produce a veryhard yet ductile fastener.

10-ShotPower LoadStrip†

†Not supplied with tool

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3105635

G 018

Warning: Safety PrecautionsIMPORTANT: Read these operating instructions carefully and com-pletely before trying to operate or service this tool. Improper use ofthis tool can cause serious injury or death from firing fastener intobody or from flying debris. We expressly disclaim any liability for anyinjury to persons or damage to property which result from your failureto take the precautions contained in this manual.

WARNING: This tool is designed only for use by qualified operators.Qualification is obtained through a thorough understanding of the SafetyWarnings and operating instructions as defined in this operating manual.NOTE: The labor regulations of many states require that the operator of thistool on a job site be thoroughly trained and certified for competence priorto operating this tool. For certification procedures, call: DESA Tool Division,1-800-626-2237 (USA) or 1-905-826-8010 (Canada).

1. Always handle the tool as if it were loaded. Before starting work, check that thetool is unloaded and the muzzle is clear. Never load a tool unless it is going tobe used.

2. Always inspect to make sure the tool is working properly. If the tool does notwork properly, remove from service and tag “DEFECTIVE.” Do not use the toolagain until it has been properly repaired.

3. Operators and bystanders must ALWAYS wear goggles and ear protectionwhich meet or exceed the accepted standards for adequate protection in yourcountry. In the USA, refer to ANSI standards. In Canada, refer to CSA standards.

BEFORE USING

DEFECTIVE

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4105635

482-12

G 018

Safety Precautions

POWDERACTUATEDTOOLSIN USE

WARNING

482-10

!

4. Always clear the work area on all sides and post appropriate warning signs onjob sites.

G 018

G 018

1. Never place your hand over the muzzle. Accidental discharge can causeserious injury.

HANDLING THE TOOL

2. Never place your finger on the trigger until the tool’s muzzle is against the worksurface.

5. Make sure the work area is clean from loose material and debris.

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5105635

G 018

G 018

G 018

G 018

Safety Precautions

4. Never carry or pass a loaded powder actuated tool. Never point a powderactuated tool at anyone.

3. Store powder actuated tool and power load strips in a locked container. Unloadtool before storing. Keep power loads of different power levels in separatecontainers.

5. If the tool is dropped, inspect for damage and repair it before continuing to work.Never use a damaged tool.

6. Always take precaution to maintain your balance while operating a powderactuated tool.

POWERLOADS

POWELOAD

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6105635

TOO HARD

Pointflattens

482-29TOO BRITTLE

Surfaceshatters

482-30

TOO SOFT

Sinks inwithaveragehammerblow

482-28

?

?

?

G 018G 018

G 018

G 018

Safety Precautions

7. An operator taking medication should take extra precautions while handling thetool. Never drink alcoholic beverages or take medications which impair yourvision, balance or judgement before using a powder actuated tool.

KNOW YOUR FASTENING BASE MATERIAL

??

??

482-26

CENTERPUNCH TEST482-27

1. Always know the thickness and type of base material into which you arefastening. Never guess. Test the base material by using the Center Punch Test.The Center Punch Test is performed by using a hammer to test drive theparticular power fastener to be used into the material. If the point penetrateseasily, the material is too soft. If the point becomes blunt, the material is toohard. If the material fractures, cracks or shatters, the material is too brittle. Testfastenings can be made if the material shows a clear fastener impression andthe fastener point is not blunted. Always start with the lowest power load(Green-Level 3) and proceeding with the order shown in the lower right-handfigure above. Operators and bystanders must always wear goggles and earprotection which meet or exceed the accepted standards for adequate protec-tion in your country. In the USA, refer to ANSI standards. In Canada, refer toCSA standards.

Start

YELLOWPOWER LEVEL 4

GREENPOWER LEVEL 3

REDPOWER LEVEL 5

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TILE BRICK

482-33

CAST IRON GLASS

G 018

G 018

G 018

G 018G 018

Safety Precautions

3. Never make fastenings in spalled or cracked areas.

2. Never attempt to drive power fasteners into very hard or brittle materialsincluding, but not limited to cast iron, glass, tile, stone, brick, or hardened steel.Materials of this type tend to shatter and create hazard from flying particles.

4. Never drive power fasteners into thin or easily penetrated materials unless it isbacked by concrete or steel. When in doubt, such as when base material isconcealed, conduct a Center Punch Test (See page 6). Check continually toavoid fastening into unsuitable material, especially in older buildings.

5. Do not fasten through or within 1/2" of predrilled or pre-punched holes.

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TOO THIN

WELD

482-40

G 018

3/16" MIN

1/2"1"

482-41

Safety Precautions

7. Do not drive power fasteners into steel base material less then 3/16" thick,within 2" of a weld, within 1/2" of the edge or within 1" of another power fastener.

3" 3"

3"

482-39

6. Do not drive power fasteners into concrete less than three times as thick as theintended fastener penetration, within 3" of the edge, within 3" of another powerfastener or within 3" of a failed power fastener.

3"

3X

1X

482-38

8. When fastening into masonry walls, always drive into horizontal mortar joints,never into vertical mortar joints. Be careful. A poorly laid joint may permit toomuch penetration, and/or unsatisfactory holding power.

G 018

OPERATING THE TOOL

1. Always hold tool perpendicular to work surface.

���

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9105635

POWERLOADS

POWERLOADS

GASOLINE

GAS

OLINE

482-50482-49

���

G 018G 018

G 018G 018

G 018

Safety Precautions

2. Should the tool fail to fire, hold the muzzle firmly against the work surface for30 seconds. Release the trigger and remove pressure on the tool whileholding the muzzle against the work surface. Again press the tool firmlyagainst the work surface and pull the trigger. If the tool still fails to fire, holdthe tool firmly against the work surface for another 30 seconds beforeadvancing the power load strip. Use remaining loads in strip. Discard powerload strip into water or oil.

WATER

3. Always use the spall shield when driving directly into concrete or steel. Alwayswear goggles.

4. Never use a powder actuated tool in an explosive or flammable atmosphere orwhen non-sparking tools are required.

POWER LOADS AND FASTENERS

1. Never leave unfired power load strips on floors or work surfaces.

���

�����

���

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10105635

YELLOW?

GREEN?

RED?

POWDERLOADSONLY

482-57

Safety Precautions

12

345

6 789

1011

12

1

22

LE

KCI

NB

RA

SS

482-54

CALIBER NOTE:Failure to start withthe lowest powerlevel can result inoverdrive conditionand will result indamage to tool (See page 13).

2. Remington power load strips are available in three power levels – green (level3), yellow (level 4) and red (level 5). Green is lowest power level, red is highestpower level. Always start with the lowest power level (green-level 3) andincrease until a proper fastening is made (See page 13 Selecting PowerFasteners and Power Loads). IMPORTANT: Purple (level 6) power loadstrips will not function in model 496 tool.

27Start

YELLOWPOWER LEVEL 4

GREENPOWER LEVEL 3

REDPOWER LEVEL 5

G 018

G 018G 018

3. Never use power loads in firearms.

5. A color blind person must take extra precautions to prevent the chance ofmixing the power load strips of various levels.

4. Never carry fasteners or other hard objects in the same pocket or container withpower load strips.

POWERLOADSTRIPSONLY

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482-59

G 018

Safety Precautions

6. Power fasteners are a permanently installed fixture. An act of demolition isrequired for their removal. Appropriate safety precautions must be taken.

9. If work is interrupted for any reason, remove the power load strip beforeremoving the power fastener.

8. Never pry a power load out of the strip. Prying can discharge the load causingserious injury (See Troubleshooting Guide, page 24). Never attempt to reloadused strips.

G 018

7. Never use common nails or other materials as fasteners. Remington PowerFasteners are manufactured from special steel and heat treated to produce avery hard yet ductile fastener.

Plastic Flute

Shank

Head

482-60

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Why A Power Fastener Holds

WHY A POWER FASTENER HOLDSIN CONCRETEThe compression bond of the concrete to the powerfastener accounts for the majority of the holding power.The fastener displaces the concrete which tries to returnto its original form causing a squeezing effect.

Maximum holding power is achieved when the depth ofpenetration produces a bond on the power fastener equalto the strength of the concrete. As a general rule, pene-tration should be approximately 1" to 1 1/4" into the baseconcrete. Make sure the concrete is at least three timesas thick as the intended fastener penetration. Never havethe power fastener point protrude through the concrete.

NOTE: Concrete needs to cure for 28 days beforemaximum fastening holding power will be achieved.

WHY A POWER FASTENER HOLDS IN STEELHolding power in steel depends on the elasticity of thesteel. The steel pushes back on the shank of the powerfastener.

Drop a marble into water; the water parts, the marblecontinues down, the water closes back. This is similar tothe reaction when a power fastener penetrates steel.

In steel, the point of the power fastener must penetratecompletely through for highest holding power. If thefastener does not penetrate, the spring action of the steelpushes back on the point and tends to force the fastenerout.

Recommended applications are between 3/16-3/8"steel.

NOTE: When fastening in steel be sure the point goesthrough the steel.

482-64

482-65

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482-67

OVERDRIVE

G 018

Selecting Power Fastenersand Power loads

FASTENING INTO CONCRETEThe proper power fastener length can be determined byadding the thickness of the material to be fastened and theamount of fastener that will actually penetrate the con-crete. The concrete must be three times as thick as theintended fastener penetration. In most cases, penetrationshould be approximately 1" to 1 1/4" into the base concretematerial.

FASTENING INTO STEELThe proper fastener length can be determined by addingthe thickness of the material to be fastened and thethickness of the steel. The point of the power fastenermust go completely through the steel.

POWER LOADSAlways start with the lowest power level (green-level 3). Ifthe first test fastener does not penetrate to the desireddepth, move to the next highest power level (yellow-level4). Increase until a proper fastening is made.IMPORTANT: Damage to the tool will result if the aboveinstructions are not followed (see illustrations to right andlower right).

OVERDRIVEN POWER FASTENERSAND PISTONAn overdriven power fastener results when too strong ofa power load is used causing the piston to extend past themuzzle. Move to the next lightest power load. Repeatedoverdrive will damage your tool. By avoiding overdrive,you can extend the life of your tool considerably and avoidcostly repairs.

NOTE: Never fire the tool without a power fastener. Thiscan damage the tool and/or cause possible injury to theoperator.

482-85

Wood or Non-Metals To Concrete

Piston ExtendedOut of Muzzle

482-79

Wood or Non-Metals To Steel

482-66

RIGHT

Flush With Surface

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Operation

1. Grasp barrel assembly and slide forward rapidly until it stops. Push barrelassembly back into tool to the closed position. This sets piston into firingposition.

4. Place the muzzle of tool perpendicular to work surface without tilting the tool.Push tool against work surface until sliding action of barrel stops.

���

���

3. Select the proper power level of power load strips. Always insert power loadstrips through bottom of handle. Push power load strip in until even with bottomof handle.

NOTE:Failure to start withthe lowest powerlevel can result inoverdrive conditionand will result indamage to tool (See page 13).

482-70 482-71

2. Insert power fastener into muzzle of tool, head end first. Push the fastener untilpoint is even with end of tool.

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Operation

5. Squeeze trigger to set power fastener. Be sure to keep pressure on tool duringthis operation.

7. Should the tool fail to fire, hold the muzzle firmly against the work surface for30 seconds. Release the trigger and remove pressure on the tool whileholding the muzzle against the work surface. Again press the tool firmlyagainst the work surface and pull the trigger. If the tool still fails to fire, holdthe tool firmly against the work surface for another 30 seconds beforeadvancing the power load strip. Use remaining loads in strip. Discard powerload strip into water or oil.

WATER

���

�����

���

6. Grasp muzzle cap and slide barrel forward rapidly until it stops. Push barrelassembly back into tool to the closed position. This advances the power loadstrip and resets the piston for the next fastening.WARNING: Do not depress barrel assembly past the closed positionwhen loading new power fastener. Live power load is in firing position.

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Parts List 496Key PartNo. No. Description Qty.

1 502001 Housing 12 502100 Outer Liner Assembly 13 501104 Push Pin 14 301013 Ball Setter 25 501106 Spring Ball Set 16 501107 Key Stop 17 301014 Annular Spring 18 502200 Barrel 19 502202 Piston Assembly (Includes Ring) 110 501212 Ring 111 502215 3" Muzzle Cap 112 TA4086 Plastic Buffer (5 pack)13 501300 Firing Pin Assembly

(Includes Pin, Spring, Nut, Washer) 114 501317 Firing Pin Guide 115 301047 Spring 116 501319 Sear 117 501320 Spring 118 501321 Safety Spring 119 501422 Rear Pad 120 501423 Bolt 221 301531 Advance Spring 122 301533 Trigger 123 501526 Trigger Pin 124 502600 Rocker Arm Assembly (Includes Rocker Arm,

Rocker Arm Pin and Rocker Arm Holder) 125 501733 Rocker Arm Spring 126 501700 Handle Pad Assembly 127 501500 Advance Assembly (Holder, Bar, Tube) 1

Optional Accessory101320-02 Spall Shield 1056486 Brush 1

IMPORTANT: Do not use key numbers when ordering service parts. Alwaysorder components by part number and description. Include model number andserial number of tool.

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Cleaning and MaintenanceClean tool after each days use. Disassemble and clean the barrel assembly with thewire brush provided with tool. Notice: Do not attempt to clean power load stripchannel with wire brush.

Apply good quality penetrating lubricant spray (such as WD-40) sparingly and wipedry.

1

3

24

56

7

4 8

9

10

11

12

13

14

1516

17

18

19

20

21

22

23

24

25

27

26

Parts List 496

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Tool Disassembly

Figure 2 - Removing Stop

Stop

A. REMOVING BARREL ASSEMBLY1. Using screwdriver, lift end of annular spring and rotate spring until stop is

uncovered (see Figure 1). Annular Spring

WARNING: Always unload a powder actuated tool before disassembling,replacing barrel, cleaning, or assembling.

Stop

3. Pull barrel assembly out of housing.4. Unscrew muzzle cap.5. Pull buffer out of muzzle cap (see Figure 3).

Figure 3 - Separating Barrel Assembly from Housing

Stop

Muzzle Cap

Buffer

Barrel

Piston

Figure 1 - Rotating Annular Spring to Uncover Stop

2. Push stop towards rear of tool and remove (see Figure 2).

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6. Remove piston assembly from barrel (see Figure 4).

B. REMOVING REAR PAD AND HANDLE PAD ASSEMBLY1. Loosen screws on back of handle pad assembly and rear pad with 3mm Allen

wrench.2. Remove assembly handle pad and rear pad. Do not remove the screw from the

assembly handle pad (see Figure 5).

3mm Allen Wrench

Figure 5 - Removing Handle Pad Assembly and Rear Pad

Screws

Figure 4 - Removing Piston Assembly from Barrel

Rear Pad

Continued

PistonAssembly

Handle Pad Assembly

Figure 6 - Removing Rocker ArmAssembly from Housing

Figure 7 - Removing Rocker ArmSpring from Handle Pad

Rocker ArmSpring

AssemblyHandle Pad

Rocker ArmAssembly

Barrel

C. REMOVING ROCKER ARM ASSEMBLY1. Rocker arm assembly is located in housing. Pull rocker arm assembly out of

housing (see Figure 6).2. Pull rocker arm spring away from handle pad assembly to remove (see Figure 7).

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20105635

D. REMOVING FIRING PIN1. Remove two springs from outer liner assembly (see Figure 8).2. Push in sear and pull out firing pin guide (see Figure 8). Line up sear with end of

slot. Remove spring and sear. Remove firing pin assembly. Remove push pin(see Figure 9).

Figure 8 - Removing Springs andPushing in Sear to Remove Firing

Pin Guide

Figure 9 - Removing Sear, Spring,Firing Pin Assembly, and Push Pin

Figure 11 - Removing Outer Liner Assembly from Housing

BallBearing

F. REMOVING OUTER LINER ASSEMBLY FROM HOUSING1. Grasp outer liner assembly and remove from housing.2. Remove spring and ball bearing located at rear of liner.

Trigger Pin

Figure 10 - Removing Trigger Pin and Trigger Assembly

E. REMOVING TRIGGER ASSEMBLY1. Remove trigger pin from housing with hammer and punch (see Figure 10).2. Remove trigger assembly from rear of housing.

Outer Liner Assembly

Tool Body

Housing

Springs

Firing PinGuide

Sear OuterLinerAssembly

Trigger Assembly

Spring

Sear

Spring

Push Pin

Firing Pin Assembly

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Tool AssemblyWARNING: Always unload a powder actuated tool before disassembling,replacing barrel, cleaning, or assembling.

A. INSERTING OUTER LINER ASSEMBLY INTO HOUSING1. Place ball bearing and spring in end of outer liner assembly (see Figure 11, page

20).2. Slide outer liner assembly into tool body.

B. ATTACHING TRIGGER ASSEMBLY TO HOUSING1. Insert trigger assembly into tool body at rear of housing (see Figure 10, page 20).2. Secure trigger pin by inserting trigger pin through housing and trigger assembly

(see Figure 10, page 20) .

C. ATTACHING FIRING PIN ASSEMBLY1. Insert push pin into hole in housing next to outer liner assembly (see Figure 12).2. Insert firing pin assembly in outer liner assembly.3. Insert spring and sear through slot on outer liner assembly and into slot in firing

pin assembly (see Figure 12).4. Slide firing pin guide on outer liner assembly (see Figure 13).5. Slide springs on outer liner assembly (see Figure 13).

D. REPLACING ROCKER ARM ASSEMBLY1. Insert rocker arm spring in recess on assembly handle pad (see Figure 14).2. Put rocker arm assembly inside of the housing. Line up screw hole in housing with

hole in rocker arm assembly (see Figure 15).

Figure 15 - Replacing Rocker ArmAssembly into Housing

Rocker ArmSpring

Figure 14 - Replacing Rocker ArmSpring into Handle Pad

AssemblyHandle Pad

Continued

Rocker ArmAssembly

Figure 13 - Inserting Firing PinGuide and Springs

Springs

Firing PinGuide

Outer LinerAssembly

Figure 12 - Inserting Firing PinAssembly, Spring, Sear, and Push Pin

Sear

SearSpring

Firing Pin Assembly

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F. ASSEMBLING BARREL ASSEMBLY1. Insert piston assembly into barrel (see Figure 17).

Piston

Barrel

Figure 17 - Inserting Piston in Barrel

2. Insert buffer in muzzle cap.3. Screw muzzle cap to barrel assembly.4. Insert barrel into outer liner assembly (see Figure 18).

Muzzle Cap

Buffer

Barrel

Piston

Figure 18 - Inserting Barrel Assembly into Outer Liner Assembly

Outer Liner Assembly

E. ATTACHING REAR PAD AND HANDLE PAD ASSEMBLY1. Replace the handle pad assembly. Tighten screw with 3mm Allen wrench.2. Replace the rear pad with two screws provided. The screws will also secure the

outer liner replaced in step A. Inserting Outer Liner Assembly into Housing (seeFigure 16).

Figure 16 - Replacing Handle Pad Assembly and Rear Pad

Handle Pad AssemblyOuter LinerAssembly

3mm Allen Wrench

ScrewsRear Pad

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5. Insert stop into slot on outer liner assembly (see Figure 19).

Stop

Figure 19 - Replacing Stop

Outer Liner Assembly

6. Push stop towards front of tool (see Figure 20).

Stop

Figure 20 - Pushing Stop towards Front of Tool

Annular Spring

Stop

Figure 21 - Rotating Annular Spring to Secure Stop

7. Rotate annular spring until stop is covered (see Figure 21).

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Troubleshooting Guide

Piston hangs outof muzzle.

Overdrivenfastener.

Piston jammed.

Power load strip willnot advance.

Reduction or lossof power.

Tool does notcompletely depress.

Tool does not fire.

Opening and clos-ing of barrel orpushing down ontool, etc. is notsmooth but isrough or binds.

PROBLEM

Tool overdriven.

Piston not properlyassembled in relation tostop.

Broken piston or piston ring.

Excessive power.

Overdriving of fastener (seeabove).

Advance bar or springdamaged

Tool dirty.

Piston not returning to fullrear position.

Worn piston ring or brokenpiston.

Misassembled or damagedsear, firing pin parts, orguide.

Failure of tool to depresscompletely.

Piston not fully reset.

Dirt buildup on sear notallowing proper penetrationof firing pin or worn firingpin.

Lack of proper cleaning.

POSSIBLE CAUSE

Tap piston on hard surfaceuntil piston is pushed backinto the guide. (See Over-driven Fastener below)

Remove barrel assembly(see pages 18-20). Replaceall damaged or missing parts.

Replace piston or piston ringor take tool to your distributor.

Change either to next lowerpower load or next longerlength fastener.

Remove barrel assembly(see pages 18-20). Replaceother parts if damaged.

Replace advance bar orsprings.

Clean tool. Notice: Do notattempt to clean power loadstrip channel with wire brush.You may damage tool.

Barrel must be opened to thefull extended position toproperly position piston.

Replace piston and/or pistonring or take tool to your dis-tributor.

Remove firing pin guide andcheck all parts for correct fitassembly.

See data listed under Tooldoes not completely de-press, above.

Fully reset piston. See step 1under Operation, page 14.

Check firing pin mark onpower load. Clean firing pinguide, sear and firing pin. Re-place worn or damagedparts. Notice: Do not attemptto clean power load stripchannel with wire brush. Youmay damage tool.

Inspect and clean completetool. Replace worn or dam-aged parts. Notice: Do notattempt to clean power loadstrip channel with wire brush.You may damage tool.

REMEDY

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Parts CentralsContact authorized dealers of this product. If they can’t supply original replace-ment part(s), either contact your nearest Parts Central (see below) or call DESAInternational’s Parts Department at 1-800-972-7879for information.

When calling DESA International, have ready

• model number of your tool • replacement part number

BALTIMORE ELECTRIC1348 Dixwell AvenueHamden, CT 06514-03221-800-397-7553203-248-7553Parts Department

*ALL TOOL & FASTENER7830 N.W. 72nd AvenueMiami, FL 33166305-888-6909Parts Department

*PRECISION TOOL431 Commerce Park DriveSuite 106Marietta, GA 30060-2746770-421-0688Bob Young

*PORTABLE HEATERPARTS342 No. County Road 400 E.Valparaiso, IN 46383-9704219-462-74411-800-362-6951

*F B D1349 Adams StreetBowling Green, KY

42103-3414270-846-11991-800-654-8534

ROBI TOOL SALES160 BroadwaySomerville, MA 02145-0002617-776-1234

FOUR FLAGS POWERPRODUCTS1115 Stateline RoadNiles, MI 49120-4728616-684-2697Parts Department1-800-268-4983

MASTER PARTS DIST.1184 Wilson Ave. NWGrand Rapids, MI

49544-3458US 1-800-446-1446616-791-0505Mike Fowler

MANZO ASSOCIATES1645 Bustleton PikeFeasterville, PA 19053-7305215-364-0480Parts Department

21st CENTURY2950 Fretz Valley RoadPerkasie, PA 18944-4034215-795-04001-800-325-4828Parts Department

BLUEBONNET TOOL10490 Shady TrailSuite 104Dallas, TX 75354-1145214-358-2363Ken Perry

482-80

Wood or Non-Metals To Concrete

482-79

Wood or Non-Metals To Steel

Fasten wood or nonmetals to concrete or steel.SP FASTENERS

Fasteners

*Certified For Service

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Application Chart

2 1/2"2 1/2"2"

1 1/2"1 1/2"1 1/2"

1"1"1"

to this

ConcreteCement BlockSteel (3/16" to 3/8" Thick)

ConcreteCement BlockSteel (3/16" to 3/8" Thick)

ConcreteCement BlockSteel (3/16" to 3/8" Thick)

YellowGreenYellow/Red

power loadcolor

power fastenerlength

Power load and power fastener application information.

YellowYellowYellow/Red

YellowYellowYellow/Red

For fastening this

Two by Fours

Furring Strips

ElectricalJunction Boxes

Conduit Clips

Shelf Brackets

ConcreteCement BlockSteel (3/16" to 3/8" Thick)

1 1/4"1 1/4"1 1/4"

YellowYellowYellow/Red

1/4" Plywood orPegboard

1"1"1"

ConcreteCement BlockSteel (3/16" to 3/8" Thick)

YellowGreenYellow/Red

ConcreteCement Block

1"1"

YellowGreen

Power load listings are recommendations only. If you are in doubt, try a testfastening using the next lightest power load.

Load Color CodeLevel Load Case

Number Strength Body Head

3 medium brass Green

4 heavy brass Yellow

5 extra heavy brass Red

27 CALIBERstrip loads forpowderactuated tools

IMPORTANT• Recommended for use with Remington power load strips and power fasteners.• If power fastener goes below the top surface of the board, use penetrating control

disc (* see illustration below).• Always wear approved eye and ear protection.

* Use power fastener with penetration control disc, part number 015549.

482-90

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Maintenance LogDate Maintenance Performed

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Limited Warranty Agreement

DESA International warrants the Remington Power Pro Model 496 against defectsin materials and workmanship for a period of one (1) year from the date of purchase.

If within one (1) year from the purchase date this Powder Actuated Tool fails due toa defect in material or workmanship, DESA will send replacement part(s) or replacethe tool at DESA’s option. To obtain service under this warranty, contact DESA at thenumber/address listed below. You must have the Serial Number, Model Number,date of purchase, and indicate the type of problem being experienced. DESA willsend replacement part(s) or replace the tool at DESA’s option. However, thiswarranty does not cover failures caused by misusing or abusing the product (forproper use of this product, read and understand the operating instructions in thisowner’s manual). Repairs made because of misuse, abuse, negligence, or accidentwill be charged for at regular repair prices.

This expressed and limited warranty is the only warranty on this product, and to thefull extent permitted by law. There are no other warranties, expressed or implied,including warranties of merchantability and/or fitness for a particular purpose whichextend beyond the terms of this expressed and limited warranty.

To the full extent permitted by law, the liability of DESA for personal injury, propertydamage, or any other damage whatsoever, including consequential and incidentaldamages, arising from the sale or use of this product shall not exceed the purchaseprice of this product.

This warranty gives you specific legal rights, and you may also have other rightswhich vary from state to state.

For information about this warranty write:

105635-01REV. B03/01

2701 Industrial DriveP.O. Box 90004Bowling Green, KY 42102-9004

For Technical Assistance or Repair on YourRemington Powder Actuated Tool, Call

Technical Services Department1-800-858-8501, ext. 7660

You can also visit DESA International’s TechnicalService web site at www.desatech.com.

For Certification Procedures,Call 1-800-858-8501, ext. 7690

U.S.A. ONLY

Printed in Taiwan