8
* OUTPUT SHEET * CONVEYOR NUMBER TEST CC-3&4 CC-5&6 CC-7 CC-8 CC-9 CC-10 CC-11A CC-11B CC-12A CC-12B CC-13A CC-14 CC-15 AVERAGE CONVEYOR SLOPE deg 11.31 0.87 4.83 2.93 1.22 0.96 1.00 6.73 6.73 8.03 7.33 4.99 4.86 8.99 DESIGN CAPACITY tph 1320.00 1815.00 1815.00 1815.00 1815.00 1815.00 1815.00 1815.00 1815.00 1815.00 880.00 1815.00 880.00 880.00 ALPHA(IF CONV.LENGTH > 80m) - 1.38 1.24 1.65 1.85 1.20 1.17 1.17 1.85 1.85 1.49 1.83 1.49 1.58 N.A. BELT WEIGHT PER METRE (Mb) kg/m 22.00 26.24 26.24 26.24 28.94 29.66 29.66 26.24 26.24 28.22 16.66 26.24 17.02 16.66 BASIC MATL.WEIGHT PER METRE (Mg) kg/m 146.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68 97.79 201.68 97.79 84.30 CALC. REV. CAR. IDLER WT./m (Mc) kg/m 31.67 32.50 32.50 32.50 32.50 32.50 32.50 32.50 32.50 32.50 21.67 32.50 21.67 21.67 REV. RET. IDLER WT./m (Mr) kg/m 8.33 11.67 11.67 11.67 11.67 11.67 11.67 11.67 11.67 11.67 8.00 11.67 8.00 8.00 TROUGH FACTOR (Ci) - 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 ACCELERATION LENGTH (La) m 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.71 VOLUMETRIC CAPACITY (Q) cub.m/s 0.46 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.31 0.63 0.31 0.31 kg 1730.09 2976.51 886.06 577.58 3421.30 4350.61 4206.26 584.14 584.14 1263.60 321.85 1299.56 547.11 133.17 MATL-BELT FRC.ACC.ZONE (Ra) kg 93.44 128.48 128.48 128.48 128.48 128.48 128.48 128.48 128.48 128.48 62.29 128.48 62.29 72.26 MATL-SK.FRC.ACC.ZONE (Rska) kg 39.33 44.98 44.98 44.98 44.98 44.98 44.98 44.98 44.98 44.98 23.79 44.98 23.79 23.79 PULLEY WRAP RESISTANCE (Rw) kg 116.21 130.48 101.94 130.48 182.47 182.47 182.47 101.94 101.94 101.94 101.94 137.61 101.94 101.94 PULLEY BRG. RESISTANCE (Rb) kg 46.20 52.80 39.60 52.80 72.60 72.60 72.60 39.60 39.60 39.60 39.60 52.80 39.60 39.60 kg 657.43 714.36 575.94 490.94 684.26 739.60 715.06 496.52 496.52 619.17 267.14 636.78 317.32 237.59 IDLER TILT RESISTANCE (Ri) kg 221.87 631.22 187.26 122.34 721.01 915.45 885.07 123.04 123.04 264.17 63.08 274.58 107.59 25.03 MATL-SKIRT FRC.RESIST (Rsk) kg 276.66 189.33 189.33 189.33 189.33 189.33 189.33 189.33 189.33 189.33 100.14 189.33 100.14 71.37 kg 498.53 820.55 376.59 311.67 910.33 1104.78 1074.39 312.37 312.37 453.50 163.22 463.91 207.73 96.40 FINAL BELT CLEANER RESIST (Rbc) kg 306.12 661.93 661.93 661.93 661.93 661.93 661.93 661.93 661.93 661.93 441.28 661.93 441.28 441.28 CALC. PLOW RESISTANCE (Rp) kg 214.07 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 kg 520.18 661.93 661.93 661.93 661.93 661.93 661.93 661.93 661.93 661.93 441.28 661.93 441.28 441.28 SLOPE RESISTANCE (RsL) kg 7920.63 1391.61 2299.18 907.57 4537.86 4537.86 4537.86 2117.67 2117.67 5405.10 1144.09 3489.11 1280.99 547.94 EFFECTIVE TENSION (Te) kg 11326.87 6564.96 4799.70 2949.69 10215.68 11394.78 11195.51 4172.63 4172.63 8403.29 2337.59 6551.29 2794.44 1456.38 Te - WITH TRIPPERS kg 12119.75 6564.96 4799.70 2949.69 10930.78 12192.42 11979.20 4172.63 4172.63 8403.29 2337.59 6551.29 2794.44 1456.38 MAX. EFF. TENSION (Temax) kg 18179.62 7877.95 7199.55 4424.54 13116.94 14630.90 14375.03 6258.95 6258.95 10083.95 3506.38 7861.54 4191.65 2184.56 T2 - MINIMUM FOR DRIVE kg 10448.56 3022.09 2761.85 1697.32 5031.84 5612.62 5514.47 2401.02 2401.02 3868.35 1345.10 3015.80 1607.98 838.03 MIN.TENSION FOR CAR.SAG kg 1686.78 1709.45 1709.45 1709.45 1729.70 1735.10 1735.10 1709.45 1709.45 1724.30 858.31 1709.45 861.01 757.15 MIN.TENSION FOR RET.SAG kg 550.00 492.08 492.08 492.08 542.70 556.20 556.20 492.08 492.08 529.20 312.30 492.08 319.05 312.30 RETURN SIDE BELT RESIST. kg 698.42 1193.39 886.01 888.56 1314.34 1446.11 1426.56 847.65 847.65 940.16 602.14 987.43 637.53 575.07 FINAL Te - EFF.TEN./PERI.FORCE kg 12119.75 6564.96 4799.70 2949.69 10930.78 12192.42 11979.20 4172.63 4172.63 8403.29 2337.59 6551.29 2794.44 1456.38 BELT KW CONSUMED BELT KW kw 297.24 161.01 117.71 72.34 268.08 299.02 293.79 102.33 102.33 206.09 57.33 160.67 68.53 41.43 FINAL kg 10448.56 3022.09 2761.85 1697.32 5031.84 5612.62 5514.47 2401.02 2401.02 3868.35 1345.10 3015.80 1607.98 838.03 TENSIONS kg 22568.31 9587.05 7561.55 4647.01 15962.62 17805.04 17493.66 6573.65 6573.65 12271.64 3682.68 9567.09 4402.41 2294.40 NON REV. kg 10046.98 4034.41 3348.68 2467.77 6030.69 6735.40 6617.69 2973.11 2973.11 4052.10 1752.36 3549.21 2022.60 1304.84 HD.DRIVE kg 10620.26 3690.54 3402.63 2357.21 5697.93 6277.62 6180.33 3040.33 3040.33 4483.72 1770.39 3655.84 2035.81 1193.34 FINAL kg N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. TENSIONS kg N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. REV/TL.DR. kg N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. MAIN RESISTANCE (R) SECONDARY RESISTANCE (Rs) SPL.MAIN RESIST (Rsp1) SPL.SECONDARY RESIST (Rsp2) SELECTED SL. SIDE TEN. (T2) TIGHT SIDE TENSION (T1) TAIL TENSION (Tt) TAKE-UP TENSION (Ttup) SELECTED SL. SIDE TEN. (T2) TIGHT SIDE TENSION (T1) TAIL/TAKE-UP TENSION (Tt)

Power Cal. Tsl 3.0 Mtpa

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Page 1: Power Cal. Tsl 3.0 Mtpa

* OUTPUT SHEET *CONVEYOR NUMBER TEST CC-3&4 CC-5&6 CC-7 CC-8 CC-9 CC-10 CC-11A CC-11B CC-12A CC-12B CC-13A CC-14 CC-15 CC-16

AVERAGE CONVEYOR SLOPE deg 11.31 0.87 4.83 2.93 1.22 0.96 1.00 6.73 6.73 8.03 7.33 4.99 4.86 8.99 12.68

DESIGN CAPACITY tph 1320.00 1815.00 1815.00 1815.00 1815.00 1815.00 1815.00 1815.00 1815.00 1815.00 880.00 1815.00 880.00 880.00 880.00

ALPHA(IF CONV.LENGTH > 80m) - 1.38 1.24 1.65 1.85 1.20 1.17 1.17 1.85 1.85 1.49 1.83 1.49 1.58 N.A. N.A.

BELT WEIGHT PER METRE (Mb) kg/m 22.00 26.24 26.24 26.24 28.94 29.66 29.66 26.24 26.24 28.22 16.66 26.24 17.02 16.66 16.66

BASIC MATL.WEIGHT PER METRE (Mg) kg/m 146.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68 97.79 201.68 97.79 84.30 84.30

CALC. REV. CAR. IDLER WT./m (Mc) kg/m 31.67 32.50 32.50 32.50 32.50 32.50 32.50 32.50 32.50 32.50 21.67 32.50 21.67 21.67 21.67

REV. RET. IDLER WT./m (Mr) kg/m 8.33 11.67 11.67 11.67 11.67 11.67 11.67 11.67 11.67 11.67 8.00 11.67 8.00 8.00 8.00

TROUGH FACTOR (Ci) - 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50

ACCELERATION LENGTH (La) m 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.53 0.71 0.71

VOLUMETRIC CAPACITY (Q) cub.m/s 0.46 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.31 0.63 0.31 0.31 0.31

kg 1730.09 2976.51 886.06 577.58 3421.30 4350.61 4206.26 584.14 584.14 1263.60 321.85 1299.56 547.11 133.17 233.29

MATL-BELT FRC.ACC.ZONE (Ra) kg 93.44 128.48 128.48 128.48 128.48 128.48 128.48 128.48 128.48 128.48 62.29 128.48 62.29 72.26 72.26

MATL-SK.FRC.ACC.ZONE (Rska) kg 39.33 44.98 44.98 44.98 44.98 44.98 44.98 44.98 44.98 44.98 23.79 44.98 23.79 23.79 23.79

PULLEY WRAP RESISTANCE (Rw) kg 116.21 130.48 101.94 130.48 182.47 182.47 182.47 101.94 101.94 101.94 101.94 137.61 101.94 101.94 101.94

PULLEY BRG. RESISTANCE (Rb) kg 46.20 52.80 39.60 52.80 72.60 72.60 72.60 39.60 39.60 39.60 39.60 52.80 39.60 39.60 39.60

kg 657.43 714.36 575.94 490.94 684.26 739.60 715.06 496.52 496.52 619.17 267.14 636.78 317.32 237.59 237.59

IDLER TILT RESISTANCE (Ri) kg 221.87 631.22 187.26 122.34 721.01 915.45 885.07 123.04 123.04 264.17 63.08 274.58 107.59 25.03 43.31

MATL-SKIRT FRC.RESIST (Rsk) kg 276.66 189.33 189.33 189.33 189.33 189.33 189.33 189.33 189.33 189.33 100.14 189.33 100.14 71.37 71.37

kg 498.53 820.55 376.59 311.67 910.33 1104.78 1074.39 312.37 312.37 453.50 163.22 463.91 207.73 96.40 114.68

FINAL BELT CLEANER RESIST (Rbc) kg 306.12 661.93 661.93 661.93 661.93 661.93 661.93 661.93 661.93 661.93 441.28 661.93 441.28 441.28 441.28

CALC. PLOW RESISTANCE (Rp) kg 214.07 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

kg 520.18 661.93 661.93 661.93 661.93 661.93 661.93 661.93 661.93 661.93 441.28 661.93 441.28 441.28 441.28

SLOPE RESISTANCE (RsL) kg 7920.63 1391.61 2299.18 907.57 4537.86 4537.86 4537.86 2117.67 2117.67 5405.10 1144.09 3489.11 1280.99 547.94 1365.63

EFFECTIVE TENSION (Te) kg 11326.87 6564.96 4799.70 2949.69 10215.68 11394.78 11195.51 4172.63 4172.63 8403.29 2337.59 6551.29 2794.44 1456.38 2392.46

Te - WITH TRIPPERS kg 12119.75 6564.96 4799.70 2949.69 10930.78 12192.42 11979.20 4172.63 4172.63 8403.29 2337.59 6551.29 2794.44 1456.38 2392.46

MAX. EFF. TENSION (Temax) kg 18179.62 7877.95 7199.55 4424.54 13116.94 14630.90 14375.03 6258.95 6258.95 10083.95 3506.38 7861.54 4191.65 2184.56 3588.70

T2 - MINIMUM FOR DRIVE kg 10448.56 3022.09 2761.85 1697.32 5031.84 5612.62 5514.47 2401.02 2401.02 3868.35 1345.10 3015.80 1607.98 838.03 1376.67

MIN.TENSION FOR CAR.SAG kg 1686.78 1709.45 1709.45 1709.45 1729.70 1735.10 1735.10 1709.45 1709.45 1724.30 858.31 1709.45 861.01 757.15 757.15

MIN.TENSION FOR RET.SAG kg 550.00 492.08 492.08 492.08 542.70 556.20 556.20 492.08 492.08 529.20 312.30 492.08 319.05 312.30 312.30

RETURN SIDE BELT RESIST. kg 698.42 1193.39 886.01 888.56 1314.34 1446.11 1426.56 847.65 847.65 940.16 602.14 987.43 637.53 575.07 591.83

FINAL Te - EFF.TEN./PERI.FORCE kg 12119.75 6564.96 4799.70 2949.69 10930.78 12192.42 11979.20 4172.63 4172.63 8403.29 2337.59 6551.29 2794.44 1456.38 2392.46

BELT KW CONSUMED BELT KW kw 297.24 161.01 117.71 72.34 268.08 299.02 293.79 102.33 102.33 206.09 57.33 160.67 68.53 41.43 68.06

FINAL kg 10448.56 3022.09 2761.85 1697.32 5031.84 5612.62 5514.47 2401.02 2401.02 3868.35 1345.10 3015.80 1607.98 838.03 1376.67

TENSIONS kg 22568.31 9587.05 7561.55 4647.01 15962.62 17805.04 17493.66 6573.65 6573.65 12271.64 3682.68 9567.09 4402.41 2294.40 3769.14

NON REV. kg 10046.98 4034.41 3348.68 2467.77 6030.69 6735.40 6617.69 2973.11 2973.11 4052.10 1752.36 3549.21 2022.60 1304.84 1698.68

HD.DRIVE kg 10620.26 3690.54 3402.63 2357.21 5697.93 6277.62 6180.33 3040.33 3040.33 4483.72 1770.39 3655.84 2035.81 1193.34 1587.19

FINAL kg N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.

TENSIONS kg N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.

REV/TL.DR. kg N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.

MAIN RESISTANCE (R)

SECONDARY RESISTANCE (Rs)

SPL.MAIN RESIST (Rsp1)

SPL.SECONDARY RESIST (Rsp2)

SELECTED SL. SIDE TEN. (T2)

TIGHT SIDE TENSION (T1)

TAIL TENSION (Tt)

TAKE-UP TENSION (Ttup)

SELECTED SL. SIDE TEN. (T2)

TIGHT SIDE TENSION (T1)

TAIL/TAKE-UP TENSION (Tt)

Page 2: Power Cal. Tsl 3.0 Mtpa

CC-16A CRC-1,2&3 CL-25A

0.00 0.00 0.00

880.00 1815.00 990.00

N.A. N.A. N.A.

16.66 32.16 16.66

84.30 280.12 94.84

21.67 49.17 21.67

8.00 19.00 8.00

0.50 0.50 0.50

0.71 0.28 0.71

0.14 0.18 0.07

230.05 90.77 28.82

72.26 92.51 81.29

10.57 10.41 6.34

101.94 55.56 55.56

39.60 19.80 19.80

224.37 178.27 162.99

43.78 19.07 5.65

31.72 89.36 19.02

75.49 108.43 24.67

441.28 735.47 441.28

0.00 0.00 0.00

441.28 735.47 441.28

0.00 0.00 0.00

971.20 1112.95 657.76

971.20 1112.95 657.76

1942.40 2225.90 1315.52

745.13 1111.37 504.65

757.15 2342.06 836.18

312.30 603.00 312.30

591.29 792.04 491.10

971.20 1112.95 657.76

27.63 19.65 18.71

745.13 N.A. 504.65

1716.33 N.A. 1162.41

1336.42 N.A. 995.75

1186.42 N.A. 945.93

N.A. 2342.06 N.A.

N.A. 3455.01 N.A.

N.A. 3443.76 N.A.

Page 3: Power Cal. Tsl 3.0 Mtpa

MOTOR & GEARBOX SELECTION

CONVEYOR NUMBER TEST CC-3&4 CC-5&6 CC-7 CC-8 CC-9 CC-10 CC-11A CC-11B CC-12AGENERAL SELECTED BELT SPEED (NOMINAL) m/s 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5DATA CONSUMED BELT KW kw 297.24 161.01 117.71 72.34 268.08 299.02 293.79 102.33 102.33 206.09

DRIVE PULLEY DIAMETER mm 630 400 400 400 500 630 630 400 400 500LIFT OF CONVEYOR m 50 6.9 11.4 4.5 10.9 10.9 10.9 10.5 10.5 26.8MATL.WEIGHT PER METRE (Mg) kg/m 146.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68 201.68

MOTOR AMBIENT TEMP. deg cel 48 50 50 50 50 50 50 50 50 50DATA MOTOR RPM rpm 1480 1500 1500 1500 1500 1500 1500 1500 1500 1500

MOTOR DESIGN FACTOR - 1 1 1 1 1 1 1 1 1 1GEARBOX G.B. TYPE(HELICAL/BEVEL HELICAL) - H H H H H H H H H HDATA MECHANICAL SERVICE FACTOR - 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

SERVICE FACTOR ON MOTOR KW - 1.1 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25EFFICIENCY OF FLUID COUPLING % 97 97 97 97 97 97 97 97 97 97G.BOX RATIO. (CALCULATED) - 19.53 12.57 12.57 12.57 15.71 19.79 19.79 12.57 12.57 15.71

GEARBOX G.BOX RATIO. (SELECTED) - 16 12.5 12.5 12.5 16 20 20 12.5 12.5 16TYPE TYPE OF G.BOX (TYPE,STAGE) - H2 H2 H2 H2 H2 H2 H2 H2 H2 H2

EFFICIENCY OF G.BOX. % 98 98 98 98 98 98 98 98 98 98KW AT G.BOX INPUT SHAFT kw 303.30 164.29 120.11 73.82 273.55 305.12 299.79 104.42 104.42 210.30FLUID CPLG. REQD. (Y, N) - Y DELAYED FILL TRACTION TRACTION ELAYED FILL ELAYED FILL ELAYED FILL TRACTION TRACTIONELAY ED FILL

MOTOR DEMAND KW AT MOTOR SHAFT kw 312.68 169.37 123.83 76.10 282.01 314.56 309.06 107.65 107.65 216.80SELECTION KW FOR MOTOR SELECTION(D.kwx1.1) kw 343.95 186.31 136.21 83.71 310.21 346.01 339.96 118.42 118.42 238.48

MOTOR KW (FROM CATLG.) kw 315 200 160 90 315 360 340 132 132 250DUAL DRIVE (Y / N) N N N N N N N N N NG.BOX RATING REQD.(ON DUTY) kw 445.86 241.51 176.57 108.51 402.12 448.53 440.68 153.50 153.50 309.14G.BOX RATING REQD.(ON MOTOR) kw 346.50 250.00 200.00 112.50 393.75 450.00 425.00 165.00 165.00 312.50G.BOX RATING FOR SELECTION kw 445.86 250.00 200.00 112.50 402.12 450.00 440.68 165.00 165.00 312.50APPORX. SIZE OF GEARBOX (CATLG.) - SZN160 H2-280 H2-250 H2-200 H2-355 H2-400 H2-400 H2-225 H2-225 H2-315

GEARBOX KW RATING (FROM CATLG.)(PN) kw 47 367 264 123 487 501 501 171 171 395SELECTION THERMAL RATING WITHOUT FAN (PG1) kw 1.65 156 120 77 250 324 324 97 97 196

AMBIENT TEMP.FACTOR (ft) - 6.32 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.63EFFECTIVE THERMAL RATING (PG1xft) kw 1.20 98.28 75.60 48.51 157.50 204.12 204.12 61.11 61.11 123.48THERMAL CHECK ON MOTOR,FAN REQD.? kw 588.53 Y Y Y Y Y Y Y Y YTHERMAL RATING WITH FAN (PG2) kw 30 280 217 143 555 782 782 180 180 365AMBIENT TEMP.FACTOR (ft) - Y 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7EFFECTIVE THERMAL RATING (PG2xft) kw 82 196 151.9 100.1 388.5 547.4 547.4 126 126 255.5THERMAL CHECK ON MOTOR,COIL REQD? - Y N N N N N N N N NCALCULATED BELT SPEED. m/sec 2.96 2.51 2.51 2.51 2.45 2.47 2.47 2.51 2.51 2.45NO. OF SETS REQUIRED - 1 2 2 1 1 1 1 1 1 1MOTOR RPM. rpm 1480 1500 1500 1500 1500 1500 1500 1500 1500 1500

FINAL MOTOR KW. kw 315 200 160 90 315 360 340 132 132 250OUTPUT MINIMUM MOTOR STARTING KW. kw 445.61 304.64 191.31 129.96 510.14 575.24 564.23 163.40 163.40 301.12

GEAR BOX RATIO. - 16 12.5 12.5 12.5 16 20 20 12.5 12.5 16

D84
FlenderGB
Page 4: Power Cal. Tsl 3.0 Mtpa

GEAR BOX SIZE. - SZN160 H2-280 H2-250 H2-200 H2-355 H2-400 H2-400 H2-225 H2-225 H2-315HOLD BACK REQUIRED? (Y / N) - Y Y Y Y Y Y Y Y Y YTYPE OF COOLING REQUIRED. - TWO FANS STD FAN STD FAN STD FAN STD FAN STD FAN STD FAN STD FAN STD FAN STD FAN

DRIVE EFFICIENCY 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95

HS & LS COUPLING SELECTION

CONVEYOR NUMBER TEST CC-3&4 CC-5&6 CC-7 CC-8 CC-9 CC-10 CC-11A CC-11B CC-12ABELT KW CONSUMED. kw 297.24 161.01 117.71 72.34 268.08 299.02 293.79 102.33 102.33 206.09FLUID CPLG. REQD. (Y,N) - Y DELAYED FILL TRACTION TRACTION ELAYED FILL ELAYED FILL ELAYED FILL TRACTION TRACTIONELAY ED FILL

DATA FOR SERVICE FACTOR(FOR H.S. COUPLING) - N.A 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

HS & LS SERVICE FACTOR(FOR L.S. COUPLING) - 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5COUPLING MOTOR KW. kw 315 200 160 90 315 360 340 132 132 250SELECTION MOTOR RPM. rpm 1480 1500 1500 1500 1500 1500 1500 1500 1500 1500

MOTOR FRAME SIZE - 355LK 250M 250M 250M 250M 250M ND315M ND315M 250MGEAR BOX SIZE. - SZN160 H2-280 H2-250 H2-200 H2-355 H2-400 H2-400 H2-225 H2-225 H2-315GEAR BOX RATIO. - 16 12.5 12.5 12.5 16 20 20 12.5 12.5 16HP PER 100 RPM hp N.A N.A N.A N.A N.A N.A N.A N.A N.A N.ACOUPL.SIZE FOR KW CAPACITY - RF-06 HFD-9B T12-08B T12-08 HFD-10 HFD-10 HFD-10 T12-08 T12-08 HFD-9BCOUPL.SIZE FOR BORE & SHAFT - RF-06 HFD-9B T12-08B T12-08 HFD-10 HFD-10 HFD-10 T12-08 T12-08 HFD-9B

H.S. MOTOR SHAFT DIA. mm 55 100 75 65 65 65 80 80 65COUPLING G.BOX INPUT SHAFT DIA. mm 32 65 55 38 85 48 48 45 45 48SELECTION MAX. BORE OF COUPLING I/O SIDE mm 76 110/110 110/90 110/90 75/75 75/75 75/75 110/90 110/90 75/75

LENGTH OF MOTOR SHAFT mm 190 210 140 140 140 140 140 170 170 140G.BOX INPUT SHAFT LENGTH. mm 60 140 110 80 170 80 80 110 110 80HUB LENGTH OF COUPLING, I/O SIDE mm 61 125/125 140/125 140/110 110/95 110/95 110/95 140/110 140/110 110/95MOTOR SHAFT EXTENSION REQD? - 0 0 0 0 0 0 0 0 0 0G.BOX INPUT SHAFT EXT.REQD? - 10 15 15 15 15 15 15 15 15 15

RATING OF SELECTED COUPL. kg.m 3.10 5.09 60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00L.S. DRIVE PULLEY RPM - 92.5 120.0 120.0 120.0 93.8 75.0 75.0 120.0 120.0 93.8COUPLING HP AT 100 RPM hp/rpm 646.1 269.8 197.2 121.2 575.0 801.7 787.6 171.5 171.5 442.0MAKE: COUPL.SIZE FOR HP CAPACITY - 109 RG06 RG06 RG05 RG08 RG10 RG10 RG05 RG05 RG07HI-CLIFF COUPL.SIZE FOR BORE & SHAFT - 105 RG06 RG06 RG05 RG06 RG06 RG06 RG05 RG05 RG06TYPE- G.BOX OUTPUT SHAFT DIA. mm 75 125 110 90 160 100 100 100 100 100GEARED PULLEY SHAFT DIA. mm 100 115 115 115 115 115 115 115 115 115

PILOT BORE OF COUPLING mm 60 45 45 40 45 45 45 40 40 45MAX. BORE OF COUPLING mm 110 125 125 110 125 125 125 110 110 125G.BOX OUTPUT SHFT LENGTH mm 120 210 210 170 300 180 180 210 210 180PULLEY SHAFT EXT. LENGTH mm 180 300 300 300 300 300 300 300 300 300MAX.LENGTH FOR COUPL. REPLACEMENT mm 138 160 160 160 160 160 160 160 160 160PULLEY SHAFT EXTENSION REQD? - 0 0 0 0 0 0 0 0 0 0G.BOX OUTPUT SHAFT EXT.REQD? - 20 0 0 0 0 0 0 0 0 0RATING OF SELECTED COUPL. hp/100rpm 784.0 279.0 279.0 182.0 279.0 279.0 279.0 182.0 182.0 279.0HS COUPLING TYPE - FLUID DELAYED FILL TRACTION TRACTION ELAYED FILL ELAYED FILL ELAYED FILL TRACTION TRACTIONELAY ED FILL

E114
AA: ABB HT MOTORS
B120
pc64: GREAVES MOTOR
Page 5: Power Cal. Tsl 3.0 Mtpa

FINAL HS COUPLING SIZE - RF-06 HFD-9B T12-08B T12-08 HFD-10 HFD-10 HFD-10 T12-08 T12-08 HFD-9BOUTPUT LS COUPLING TYPE - GEAR GEAR GEAR GEAR GEAR GEAR GEAR GEAR GEAR GEAR

LS COUPLING SIZE - 109 RG06 RG06 RG05 RG08 RG10 RG10 RG05 RG05 RG07

Page 6: Power Cal. Tsl 3.0 Mtpa

CC-12B CC-13A CC-14 CC-15 CC-16 CC-16A CRC-1,2&3 CL-25A2.5 2.5 2.5 2.9 2.9 2.9 1.8 2.9

57.33 160.67 68.53 41.43 68.06 27.63 19.65 18.71

400 400 630 400 400 400 500 40011.7 17.3 13.1 6.5 16.2 0 0 097.79 201.68 97.79 84.30 84.30 84.30 280.12 94.84

50 50 50 50 50 50 50 501500 1500 1500 1500 1500 1500 1500 1500

1 1 1 1 1 1 1 1H H H H H H H H

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.51.25 1.25 1.25 1.25 1.25 1.25 1.25 1.2597 97 97 97 97 97 97 97

12.57 12.57 19.79 10.83 10.83 10.83 21.82 10.8312.5 12.5 20 9 9 9 22.4 9H2 H2 H2 H2 H2 H2 H2 H298 98 98 98 98 98 98 98

58.50 163.95 69.93 42.28 69.45 28.19 20.05 19.09TRACTIONDELAYED FILL TRACTION TRACTION TRACTION 55 140 55

60.31 169.02 72.10 43.59 71.60 29.07 20.67 19.6866.34 185.92 79.30 47.94 78.76 31.97 22.74 21.65

75 200 90 55 90 37 30 22N N N N N N N N

85.99 241.01 102.80 62.15 102.09 41.44 29.48 28.0793.75 250.00 112.50 68.75 112.50 46.25 37.50 27.5093.75 250.00 112.50 68.75 112.50 46.25 37.50 28.07H2-200 H2-280 H2-250 H2-160 H2-180 H2-140 H2-180 H2-140

123 367 126 91.4 119 62.2 48.7 62.277 156 120 35.8 45.7 28.8 43.6 28.8

0.63 0.63 0.63 0.63 0.63 0.63 0.63 0.6348.51 98.28 75.60 22.55 28.79 18.14 27.47 18.14

Y Y N Y Y Y N Y143 280 217 95.7 127 76.5 119 76.50.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

100.1 196 151.9 66.99 88.9 53.55 83.3 53.55N N N N N N N N

2.51 2.51 2.47 3.49 3.49 3.49 1.75 3.491 1 1 1 1 1 3 1

1500 1500 1500 1500 1500 1500 1500 150075 200 90 55 90 37 30 22

92.58 252.52 112.79 71.59 104.37 58.13 41.35 39.3712.5 12.5 20 9 9 9 22.4 9

Page 7: Power Cal. Tsl 3.0 Mtpa

H2-200 H2-280 H2-250 H2-160 H2-180 H2-140 H2-180 H2-140Y Y Y Y Y N N N

STD FAN STD FAN NO FAN STD FAN STD FAN STD FAN NO FAN STD FAN

0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95

CC-12B CC-13A CC-14 CC-15 CC-16 CC-16A CRC-1,2&3 CL-25A57.33 160.67 68.53 41.43 68.06 27.63 19.65 18.71

TRACTIONDELAYED FILL TRACTION TRACTION TRACTION 55 140 551.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.575 200 90 55 90 37 30 22

1500 1500 1500 1500 1500 1500 1500 1500ND280S 250M ND280M ND250M ND280M ND225S ND200L ND180LH2-200 H2-280 H2-250 H2-160 H2-180 H2-140 H2-180 H2-14012.5 12.5 20 9 9 9 22.4 9 N.A N.A N.A N.A N.A 865.8 742.3 586.4

T12-07 HFD-9 T12-08 T12-06 T12-08 RG10 RG09 RG08T12-07 HFD-9 T12-08 T12-06 T12-08 RG10 RG09 RG08

75 65 75 65 75 60 55 4838 48 55 35 38 32 38 32

75/75 75/75 110/90 75/75 110/90 N/A N/A N/A140 140 140 140 140 140 110 11080 80 110 80 80 80 80 80

110/95 110/95 140/110 110/95 140/110 182/182 166/166 156/1560 0 0 0 0 0 0 015 15 15 15 15 15 15 15

60.00 60.00 60.00 60.00 60.00 60.00 60.00 60.00120.0 120.0 75.0 166.7 166.7 166.7 67.0 166.796.1 269.2 183.7 50.0 82.1 33.3 59.0 22.6RG04 RG06 RG04 RG03 RG04 RG02 RG03 RG02RG04 RG06 RG05 RG03 RG04 RG03 RG04 RG0390 100 110 75 85 70 85 70115 115 115 115 115 115 115 11535 45 40 30 35 30 35 3090 125 110 75 90 75 90 75170 180 210 140 170 140 170 140300 300 300 300 300 300 300 300160 160 160 160 160 160 160 1600 0 0 0 0 0 0 00 0 0 20 0 20 0 20

120.0 279.0 182.0 63.0 120.0 63.0 120.0 63.0TRACTIONDELAYED FILL TRACTION TRACTION TRACTION 55 140 55

Page 8: Power Cal. Tsl 3.0 Mtpa

T12-07 HFD-9 T12-08 T12-06 T12-08 RG10 RG09 RG08GEAR GEAR GEAR GEAR GEAR GEAR GEAR GEARRG04 RG06 RG05 RG03 RG04 RG03 RG04 RG03