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Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

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Page 1: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

Power Diodes for Cryogenic

Operation

PESC 2003

Acapulco, Mexico, June 2003

Page 2: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

2

R. R. Ward, W. J. Dawson, L. Zhu, R. K. Kirschman

GPD Optoelectronics Corp., Salem, New Hampshire

O. Mueller, M. J. Hennessy, E. K. Mueller

LTE–Low Temperature Electronics, Ballston Lake, New

York

R. L. Patterson, J. E. Dickman

NASA Glenn Research Center, Cleveland, Ohio

A. Hammoud

Dynacs Corp., Cleveland, Ohio

Page 3: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

Motivation

Page 4: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

4

Cryogenic Power Electronics

• Semiconductor devices (diodes and transistors)

• For Power Management and Actuator Control

• For use down to 30 K = –243°C (and lower)

• Supported by NASA Glenn Research Center

Page 5: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

“Very Little of the Solar System

(or the Universe) Is at

Room Temperature.”

Page 6: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

6

Solar System Temperatures

Room TemperatureRoom Temperature

Page 7: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

7

ApplicationsSpace

• Solar-system exploration

– Reasons: Cold environment, reduced power

– For: Outer planets, cold satellites, asteroids,

interstellar

• Scientific spacecraft/observatories

– Reason: Cryogenic sensors and optics

– For: Motors and actuators

Page 8: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

8

ApplicationsDefense, Industry, Commercial

• Medical instruments (MRI)

• Electrical power (superconducting electrical power storage, transmission, distribution)

• Motors/generators (superconducting or cryogenic)

• Magnetic confinement (superconducting or cryogenic)

• High-power amplifiers (cell phone base stations, MRI)

Page 9: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

9

ApplicationsDefense, Industry, Commercial

• Medical instruments (MRI)

• Electrical power (superconducting electrical power storage, transmission, distribution)

• Motors/generators (superconducting or cryogenic)

• Magnetic confinement (superconducting or cryogenic)

• High-power amplifiers (cell phone base stations, MRI)

• Reasons: Improved efficiency and reliability, reduced size and mass; many systems already incorporate cryogenics

Page 10: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

10

ApplicationsSpace

• Solar-system exploration

– Reasons: Cold environment, reduced power

– For: Outer planets, cold satellites, interstellar

• Scientific spacecraft/observatories

– Reason: Cryogenic sensors and optics

– For: Motors and actuators

Page 11: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

11

Spacecraft

COLD/HOT ENVIRONMENT

CONVENTIONAL

ELECTRONICS

HEATING/COOLINGSYSTEM

TEMPERATURECONTROL

THERMAL INSULATION

(HEAT STORAGE)

Page 12: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

12

Spacecraft

COLD/HOT ENVIRONMENT

CONVENTIONAL

ELECTRONICS

HEATING/COOLINGSYSTEM

TEMPERATURECONTROL

1 3

2

4

4

THERMAL INSULATION

(HEAT STORAGE)

Page 13: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

13

Spacecraft

LOW/HIGH TEMP

ELECTRONICS

COLD/HOT ENVIRONMENT

Page 14: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

14

“Cold” Spacecraft

• Eliminate heating, thermal control, isolation

• Reduce power, weight, size, cost, complexity

• Improve overall reliability

• Reduce disruption of environment

• Increase mission duration & capability

Page 15: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

15

ApplicationsSpace

• Solar-system exploration

– Reasons: Cold environment, reduced power

– For: Outer planets, cold satellites, interstellar

• Scientific spacecraft/observatories

– Reason: Cryogenic sensors and optics

– For: Motors and actuators

Page 16: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

Why use Ge?

Page 17: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

17

Why Ge Devices?

• Ea,d (Ge) < Ea,d (Si)

Page 18: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

18

Why Ge Devices?

• Ea,d (Ge) < Ea,d (Si) Ge can operate at lower T

Page 19: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

19

Why Ge Devices?

• Ea,d (Ge) < Ea,d (Si) Lower T for Ge

• Experience with Ge JFETs at cryogenic temperatures

Page 20: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

20

Why Ge Devices?

• Ea,d (Ge) < Ea,d (Si) Lower T for Ge

• Experience with Ge JFETs at cryogenic temperatures

• Ge has advantages over other semiconductor materials

Higher mobility than Si (especially at low temp)

– Lower p- n junction forward voltage than Si or III-Vs

Page 21: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

21

Mobility Comparison

Data from Madelung, 1991, pp. 18,34.

0

1 104

2 104

3 104

4 104

5 104

80 K 300 K

n-Sip-SiFn-Gep-Ge

np

p

p

p nn

n

Si

Si

Ge

Ge

Page 22: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

22

Why Ge Devices?

• Ea,d (Ge) < Ea,d (Si) Lower T for Ge

• Experience with Ge JFETs at cryogenic temperatures

• Ge has advantages over other semiconductor materials

– Higher mobility than Si (especially at low temp)

Lower p- n junction forward voltage than Si or III-Vs

Page 23: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

23

P-N Junction (Diode) Forward Voltage

0

0.5

1

1.5

0.2 A1 A

2 A4 A

0 40 80 120 160 200 240 280 320

Vf vs T Temperature (K)

Ge

Si

Page 24: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

24

Why Ge Devices ? (cont’d)

• Applications require operation to 30 - 40 K range

• Ge devices of all types can operate to low cryogenic temperatures (~ 20 K or lower) Diodes can operate to deep cryogenic temperatures

– JFETs can operate to deep cryogenic temperatures (down to few K)

– Bipolar transistors can operate to deep cryogenic temperatures

Page 25: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

25

Commercial 15-A Ge Diode

0 0.2 0.4 0.6 0.8 1

R7u 4/100/80

R10d 4/100/80

N5u

N6d

M2u

M5d

VH-VL up

VH-VL down

K7d

K10u

VH-VL up

VH-VL down

H13u

H14d0

1

2

3

4

Voltage (V)

77 KRT

40 K 20 K

4 K

Page 26: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

26

Commercial 15-A Ge Diode

-0.02

-0.01

0

Irev 2(A) downIrev3 (A) upIrev3 (A) upIrev5 (A) downIrev3 (A) downIrev4 (A) upIrev4 (A) downIrev5 (A) upIrev2 (A) upIrev3 (A) down

-100 -80 -60 -40 -20 0

Voltage (V)

4 K

40 K

20 K

77 K

300 K

Page 27: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

27

Commercial 60-A Ge Diode

0 0.2 0.4 0.6 0.8 1

R2uR3dN10uN11dM12uM13dK18uK19dH21uH21uH22dH23u

0

1

2

3

4

Voltage (V)

77 KRT

40 K

20 K 4 K

Page 28: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

28

Commercial 60-A Ge Diode

-0.02

-0.01

0

Rrev4u (A)Rrev5d (A)Rrev6u (A)Rrev7d (A)Nrev8u (A)Nrev9d (A)Mrev14u (A) Mrev15d (A)Krev16u (A)Krev17d (A)Hrev24u (A)Hrev25d (A)

-100 -80 -60 -40 -20 0

Voltage (V)

4 K

40 K

20 K

77 K

300 K

Page 29: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

29

Why Ge Devices? (cont’d)

• Applications require operation to 30 - 40 K range

• Ge devices of all types can operate to low cryogenic temperatures (~ 20 K or lower)– Diodes can operate to deep cryogenic temperatures

JFETs can operate to deep cryogenic temperatures (down to few K)

– Bipolar transistors can operate to deep cryogenic temperatures

Page 30: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

30

Field-Effect Transistor Comparison

0

0.5

1

1.5

2

2.5

3

3.5

0 50 100 150 200 250 300

Temperature, T (K)

Si JFET (U310)

Ge JFET

Si JFET (2N4416)

I (300)dss

dss

I (T)

GaAs MESFET (3SK121)

Page 31: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

31

Ge JFET at 20 K (–253ºC)

Page 32: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

32

Ge MISFET at 4 K (–273ºC)

Page 33: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

33

Why Ge Devices? (cont’d)

• Applications require operation to 30 - 40 K range

• Ge devices of all types can operate to low cryogenic temperatures (~ 20 K or lower)– Diodes can operate to deep cryogenic temperatures

– JFETs can operate to deep cryogenic temperatures (down to few K)

Bipolar transistors can operate to deep cryogenic temperatures (down to ~20 K or lower)

Page 34: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

34

Ge Bipolar Junction Transistor

Zero: upper right Horiz: 0.5 V/div Vert: 1 mA/divIB: 0.02 mA/step at RT, 0.1 mA/step at 4 K

300 K 4 K

Page 35: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

35

Ge Bipolar Junction Transistor

-100

-80

-60

-40

-20

0-2-1.5-1-0.50

IB = -0.5 mA

2N964-3-1229A,B,C

Collector-emitter voltage, V (V)CE

IB = -2.5 mA

IB = 0

20 K

Page 36: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

36

Bipolar Junction Transistor Comparison

1

10

100

1000

01020304050

Temperature -1 (1000/K)

SiGe

20 30 50 80 300120

Temperature (K)

Page 37: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

Results for New Ge Diodes

Page 38: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

38

New Planar Ge Cryo Power Diodes

N -

N+ implant

P+ implant Metal

Metal

Guard ring

Page 39: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

39

New Ge Cryo Power Diodes - Forward

0 0.2 0.4 0.6 0.8 10

2

4

6

8

10

12

Forward Voltage (V)

77 K300 K

Page 40: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

40

New Ge Cryo Power Diodes - Forward

0 0.2 0.4 0.6 0.8 10

1

2

3

4

Forward Voltage (V)

120 K

300 K

40 K

20 K

4 K80 K

Page 41: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

41

Ge Power Diodes - Forward Voltage

0

0.5

1

1.5

0.2 A

0.2 A Si

Vf 0.2 A

Vf 0.2 A

Vf (0.2 A)

Vf (0.2 A)

0 40 80 120 160 200 240 280 320

Temperature (K)

Commercial Ge power diodes

Si power diodes

Ge cryo power diodes (2 thick, 2 thin)

If = 0.2 A

Page 42: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

42

Ge Power Diodes - Forward Voltage

0

0.5

1

1.5

2

0 40 80 120 160 200 240 280 320

Temperature (K)

Commercial Ge power diodes

Si power diodes

Ge cryo power diodes (thick)

If = 4 A

Ge cryo power diodes (thick)

Ge cryo power diodes (thin)

Page 43: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

43

Ge Power Diodes - Reverse Breakdown

0

100

200

300

400

500

600

0 50 100 150 200 250 300

Temperature (K)

18-1-B2b

18-1-D1d

12-1-Aa

Commercial Ge power diodes

Page 44: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

44

Ge Power Diodes - Reverse Recovery

-12

-8

-4

0

4

8

12

0 200 400 600 800 1000 1200

Time (ns)

77 K

300 K

18-1-AaJune 2003

Page 45: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

45

Ge Power Diodes - Reverse Recovery

-12

-8

-4

0

4

8

12

0 200 400 600 800 1000 1200

Time (ns)

77 K

300 K

18-1-B1cJune 2003

Page 46: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

46

Ge Power Diodes - Reverse Recovery

0

1

2

3

4

0 2 4 6 8 10 12

Forward Diode Current (A)

77 K

300 K

Page 47: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

47

Ge Power Diodes - Reverse Recovery

-12

-8

-4

0

4

8

12

0 200 400 600 800 1000 1200

Time (ns)

77 K

300 K

30-1-C1bJune 2003

Page 48: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

48

Ge Power Diodes - Reverse Recovery

-12

-8

-4

0

4

8

12

0 200 400 600 800 1000 1200

Time (ns)

77 K

300 K

30-2-AaJune 2003

Page 49: Power Diodes for Cryogenic Operation PESC 2003 Acapulco, Mexico, June 2003

49

Summary

• Cryogenic power electronics is needed

for spacecraft going to cold environments

and for space observatories

• Temperatures may be as low as ~30 - 40 K

• We have characterized Ge devices – diodes,

JFETs, and bipolars – at cryogenic temperatures

• Ge devices can operate to deep cryogenic

temperatures – to 20 K and as low as 4 K

• We are developing Ge diodes specifically for

cryogenic applications