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A P P L I E D I N D U S T R I A L T E C H N O L O G I E S
Stay with Innovative Products and Solutions for the Power Generation Industry
Bearings
Material Handling
Mechanical Power Transmission
Electrical Power Transmission
Specialty Products
Industrial Rubber
Hydraulic Components
Pneumatic Components
power generation
Order at 1-877-279-2799 or online at Applied.com22
Double Roll Sizer
Rejects for CoalConstruction
Hammer Mill
Flue GasDesulfurizationSeparation Washing
Water Treatment Clari�er
Dewatering
Boiler
Fuel Sizing
Beater Wheel Mill
Vertical RollerMill
Cooling Tower
Sludge Pumping
Slag/Ash Cooling
ChemicalIndustry
Crushers
Hammer Mill
Applied Industrial Technologies has the
experience of working with some of the
largest companies in the coal-fired Power
Generation Industry.
Our experience within the industry enables
us to provide insights and solutions
regarding safety, equipment longevity,
energy conservation, improved uptime and
environmental pressures.
Count on Applied® for: Fast Delivery of more than 3 million
world-class products.
Training of your staff in MRO tactics and
efficiencies.
Assistance in standardization of
product purchases.
Guidance in identifying and planning your critical spare strategy.
Knowledge in lowering transaction costs of your facility.
The best geographic coverage to
support the Power Generation Industry.
More than 400 strategically located
service centers.
Network of 7 distribution centers and
40 rubber, mechanical gearing and fluid
power repair shops.
More than 5,000 associates dedicated
to serving the Power Generation Industry
needs.
5 Lovejoy CouplingsEfficient torque transmission•Increased life expectancy•Maintenance free•
The Value Applied® DeliversProduct Solutions for the Power Generation Industry
2 Zircon Industries Liquid Heat® Spray System• Automatedsystemsettospray
coal at specific temperatures• Formsaprotectivenon-freezing
barrier for up to 24 hours• Environmentallysafe
1 Sumitomo Paramax®
9000 Speed ReducerExpansiveframesizeselection•Higherratingswith25degreepressure•angleandwidergeartoothfaceDeliversupto87%increasedthermal•capacity,cooleroperationandgreaterefficiency
3 Timken Bearings • Cylindricalandtaperedrollerbearings
• Applicationanalysis/conditionmonitoring
• Costsavingswithbearingrepairprogram
4 Loctite® Wear ProductsEconomical solution to replacement•Epoxies made for ease of use•Applicationtraining•
Visit Applied.com/powergentolearnaboutotherproductsavailablefromApplied®thatcanmaximizeyourplantproductivityandsavings. 3
Double Roll Sizer
Rejects for CoalConstruction
Hammer Mill
Flue GasDesulfurizationSeparation Washing
Water Treatment Clari�er
Dewatering
Boiler
Fuel Sizing
Beater Wheel Mill
Vertical RollerMill
Cooling Tower
Sludge Pumping
Slag/Ash Cooling
ChemicalIndustry
Crushers
Hammer Mill
6 WEG High Efficiency Motors• Greaterthan40%lesspowerlosswithinmotor
• Framesizesfrom140to440• IP5.5orgreater
7 Sumitomo Cyclo® 6000 Speed Reducer and Gearmotor Highestoverloadcapacity,•exceeding500%Highefficiency,evenathigh•reduction ratiosGreaselubricatedforno•maintenance
2
4
1
5
3
6
7
Visit www.Applied.com/powergen to
learn about other products available from
Applied® that can help maximize your plant
productivity and save you money.
Order at 1-877-279-2799 or online at Applied.com4
Bearings With our vast experience in the Power Generation Industry, Applied® associates are well trained in the application and maintenance troubleshooting of bearing products. Applied® maintains the largest and highest quality inventory of bearing products for use in coal pulverizers, conveyor systems and screw conveyors.
Products BallCylindricalRollerFlangeHangerMountedUnits(pillowblock)SphericalRollerTaperedRoller
Key SuppliersAmericanRollerBearingCooperDodgeFAGLink-BeltSealMasterSKFTimkenTorrington
Power Transmission Applied® continues to be a leader in the Power Generation Industry by distributing the name-brand products that have become synonymous with the industry. Electrical and mechanical power transmission expertise has propelled Applied® to become integral in helping the Power Generation Industry achieve uptime and increased productivity.
maTerial Handling Applied® is equipped to handle all your material handling needs from the highest quality manufacturers of products including conveyor idlers and the most extreme mine duty conveyor pulleys. Let Applied® help keep your product moving.
Electrical Power TransmissionProductsACMotorsDCMotorsPanelCapabilitiesSolid State StartersVariableFrequencyDrives
Key SuppliersBaldor/RelianceEmerson(USElectricMotors)Lenze-ACTechWEG
Mechanical Power TransmissionProductsFlexibleCouplingsFluidCouplingsRollerChainSheavesSpeedReducersSprocketsV-Belts
Key SuppliersAllied-LockeBrowningDodgeEPTFalkKopflexLovejoyMartinSprocket&GearMorseRenoldJeffreyRexnordSumitomoDriveTechnologiesSealMasterUSTVeyanceTechnologiesInc.(Mfg.ofGoodyearEngineeredProducts)
ProductsBackstopsBelt ScalesConveyorPulleysIdlers
Key SuppliersAppliedInnovativeSolutionsDodgeFMCCorporationPrecisionPulley&IdlerRexnord
To access other Power Generation products, visit Applied.com or browse our catalog.
Trusted Brands for the Power Generation Industry
Visit Applied.com/powergentolearnaboutotherproductsavailablefromApplied®thatcanmaximizeyourplantproductivityandsavings. 5
sPecialTyRounding out our product offering, Applied® also offers a strong line of specialty products that are widely used in the Power Generation Industry. From lubricants to maintenance tools, Applied® is InSync® with the demands of the Power Generation Industry.
ProductsAdhesivesLubricantsMaintenance ToolsOil Seals PaintsSafetySealants
Key Suppliers3MAllenArmstrongChicagoPneumaticCraftsmanDeWaltDowCorningGarlockHenkel-LoctiteIngersollRandITW-DevconKeystone LubricantsLubriplateRust-OleumSKFSealingSolutions(formerlyChicagoRawhide)
Zircon Industries
ruBBer ProducTs Applied® is the largest rubber product distributor in the nation. Our service centers are supported by strategically located rubber shop facilities that can slit belt and vulcanize conveyor belt as well as apply modifications to meet customized requirements.
Products*ConveyorBeltConveyorBeltAccessoriesFastenersSkirting
Key SuppliersNelson-WilliamsScandura**VeyanceTechnologiesInc.(Mfg.ofGoodyearEngineeredProducts)**
Hose ProductsApplied®providesthehighestqualityhoseproductsavailable.
ProductsHydraulicHose&FittingsIndustrialHose&Fittings
Key SuppliersAeroquip**BrennanDixonEverflexVeyanceTechnologiesInc.(Mfg.ofGoodyearEngineeredProducts)**
Weatherhead
ProductsAirCompressorsAirDryersCylindersDiaphragmPumpsFiltration/FiltersFRLsHydraulic&PneumaticCylindersHydraulic&PneumaticValvesHydraulic MotorsHydraulicPowerUnitsValves
Key SuppliersASCOChampionChar-LynnDonaldsonEatonHudsonProductsIngersollRand/AROLegrisOne Eye IndustriesParkerPneumaticsSchraderBellowsThermal TransferVickers
Fluid Power Our increasing strength in fluid power makes it the fastest growing segment of our business. Our Applied® fluid power division brings strategically located technical expertise in application engineering and system design to help maximize productivity and efficiency of equipment.
* Special rubber product offering includes conveyor pulley lagging and splice materials for vulcanizing conveyor belt.
** Available at select locations.
Order at 1-877-279-2799 or online at Applied.com6
At Applied Industrial Technologies, we work hard to support our customers, to bring them value they can’t get anywhere else, and to do our best to make them a success. And, we thoroughly document the value we bring. Through the Applied® DVA® process, our customers have realized more than $2 billion in documented value added savings. DVA is a proprietary software package our associates use to track and report value-added services on a monthly, quarterly, semi-annual or annual basis. Knowing and understanding this data enables our representatives to help you think strategically when it comes to fixing a problem.
We have identified eight major cost-saving categories for documentation:
Increased productivity/uptime1. Reduction of maintenance costs2. Inventory optimization/ 3.
managementTechnical support/training4. Energy savings5. Value added services 6.
and quality processes Transaction cost savings7.
Price savings8.
with Documented Value Added®
Applying DVA to Reduce Maintenance CostsSituation: At the recommendation of another supplier, a Western area power generation facility was carefully considering the replacement of its coal conveyor system at a cost of approximately $117,500. Before proceeding, the customer sought alternative solutions and contacted Applied®.
Solution: Applied® performed an ultrasound test on the conveyor belt, revealing that the belt was in good condition. The belt’s sides were showing some wear due to a misaligned centering roller on the conveyor. The centering roller was adjusted to avoid further belt wear.
Savings: By conducting the belt inspection at a cost of $1,024, the company realized $116,476 in repair expense savings.
Visit Applied.com/powergentolearnaboutotherproductsavailablefromApplied®thatcanmaximizeyourplantproductivityandsavings. 7
Count on the Applied® MaintenancePRO® Training program for practical, hands-on courses on maintenance, troubleshooting, component application and failure analysis. Public courses are held throughout the U.S., or you may schedule a course at your job site. Courses may be customized for your unique training needs.
MaintenancePRO offers:
•Productinformationaboutthecomponentsinuseatyourfacility•World-classtechnicaldocumentationandreferencematerials•Highlyqualifiedinstructorswhoareexpertsintheirfields•Pre-andpost-courseassessmentstoevaluatethelearning
gain of the class •Nomanufacturerbias•Certificateofcompletionandachievement•CoursesavailableinSpanish
Courses include:
Arc Flash Electrical Safe Work Practices (ESWP)•Basic Electricity for Mechanics•Basic or Advanced Industrial Hydraulics•Basic or Advanced Industrial Pneumatics•Bearing Maintenance & Fundamentals•Electrical Print Reading•Fall Protection•Fluid Power Fundamentals•HVAC Air Conditioning & • Refrigeration FundamentalsHydraulic Troubleshooting•Lockout Tagout•Lubrication Technology•Motors & Drives Fundamentals•Power Transmission Technology•Pumps & Seals•Rigging•Root Cause Failure Analysis (RCFA)•Technical Troubleshooting•
Fortune magazine reports that in Fortune 500 companies, one minute of downtime costs approximately $23,000. Better trained employees solve problems faster, adding directly to your bottom line. With our skilled workforce aging and about to retire, how will you train your maintenance professionals?
Smarter Maintenance Professionals Deliver More Uptime
For a schedule of public courses, visit www.Applied.com/maintenancepro or call 1-866-664-5733.
Contact Your Local Applied® Service Center
1-877-279-2799
©2009AppliedIndustrialTechnologies,Inc.AllRightsReserved.CC-1108-15-4972
WARNING: Injury,death,propertydamage,
and/or equipment failure may result from
the misuse or misapplication of the products
featuredinthispublication.Theinformationin
thispublicationisprovided“ASIS,”WITHOUT
ANy WARRANTy OF THE INFORMATION’S
ACCURACyORTHEPRODUCTS’SUITABILITy
FORANyPARTICULARUSE.
Authorized Distributor:
CorporateHeadquarters
1AppliedPlaza
Cleveland,Ohio44115
TollFreePhone:1-877-279-2799
applied.com
Applied® distribution centers
Applied® service centers
Wherever your operation, Applied® is nearby and ready to handle your plant’s needs.Parts, services and information are neverfarawaywithourNorthAmericannetwork of strategically located service centers, distribution centers and specialty repair shops.
While we may be national, our thinking is local.
Applied®, working to keep you InSync®.