Power Plant (Iae) _ the Flying Engineer

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    01/05/2016 POWER PLANT (IAE) | The Flying Engineer  

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    The Flying Engineer  ~ Technically and OperationallyCommercial Aviation

    POWER PLANT (IAE)If there is any conflicting information, your FCOM shall be the overriding reference.

    Q1. What are the various sections of an engine?

    A1. The following are the various sections of an engine:-

    (a) Air Inlet

    (b) Compressor

    (c) Combustion Chamber

    (d) Turbine

    (e) Exhaust

    Q2. What do you mean by N1?

    A2. N1 is the low pressure compressor/turbine and fan rotational speed expressed in percentage.

    Q3. What do you mean by N2?

    A3. N2 is the high pressure compressor and turbine rotational speed expressed in percentage.

    Q4. What do you mean by EPR?

    A4. EPR is short for Engine Pressure Ratio. The EPR instrument provides a readout of the ratio ofthe turbine discharge total pressure to the compressor inlet total pressure.

    Q5. What do you mean by EGT?

    A5. EGT is short for Exhaust Gas Temperature. This is the temperature of the gases escaping at theexhaust of an engine, the temperature ahe outlet from the turbine is usually measured bysuitablypositioned thermocouples.

    Q6. What is the meaning of hot start?

    A6. A Hot Start is one of the starting malfunctions in a Jet Engine. During starting if the

    temperatures inside the combustion section get hot enough to cause internal damage to the engine,a Hot Start is said to have occurred.

    Q7. What is the meaning of hung start?

     

    3

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    A7. A Hung Start is one of the starting malfunctions in a Jet Engine. During start, if the EGT becomes higher than what would be expected for the RPM at which the engine has stabilized, whichitself is lower than the self-sustaining speed, a Hung Start is said to have occurred.

    Q8. What do you mean by no light up of an engine?

    A8. Light up in an engine is indicated by the increase in EGT, thus, if there is no rise in EGT, it

    indicates a no light up.

    Q9. What is FADEC? What is its other name?

    A9. FADEC is short for Full Authority Digital Engine Control. FADEC, also called the ElectronicEngineControl (EEC), is a digital control system that performscomplete engine management.

    Q10. How many channels does the FADEC computer have?

    A10. Two.

    Q11. What are the functions of the FADEC?

    A11. The following are the functions of FADEC:-

    (a) Control of Gas Generator

    (b) Protection against engine exceeding limits

    (c) Power management

    (d) Automatic engine starting sequence

    (e) Manual engine starting sequence

    (f) Thrust reverser control

    (g) Fuel recirculation control

    (h) Transmission of engine parameters and engine monitoring information to cockpit indicators

    (i) Detection, recording and isolation of failures

    (j) FADEC cooling

    (k) Protection against fan fluer

    Q12. How is the FADEC powered?

    A12. The FADEC system is self-powered above 10 % N2.In case of a FADEC self-power loss, theaircra electrical network automatically supplies the FADEC.

    Q13. What happens during Auto-Start on ground?

    a) When you select the ENG MODE selector to IGN/START,

     

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     b) When you select the ENG MASTER switch to ON.

    A13. The following happens during Auto start on ground:

    (a) ENG MODE selector to IGN/START :

    -START IDENTIFICATION: ECAM displays ENG page

    -PACK valve closes

      (b) ENG MASTER ON:

      -LP fuel valve opens

      -START valve opens

      -Aer automatic dry crank sequence

      *Ignition starts

      *HP fuel valve opens

      -When N2 > 43 %

      *START valve closes

      *Ignition stops

      *Pack Valve reopens

    Q14. What are the conditions when ECAM of ENG “START FAULT” can come for anengine during auto-start?

    A14. The following are the conditions:

    (a) ENG IGNITION FAULT: the engine does not start within 20 seconds that follow the ignitionstart

    (b) NO N1 Rotation

    (c) STALL

    (d) EGT Over limit

    (e) Hung Start

    Q15. What happens during AUTO Start on ground, if FADEC detects a hot start, hung startor no light up?

    A15. The FADEC will immediately shut off fuel and turn off ignition. Aer any start aempt that isnot successful, a dry crank automatically occurs. At the end of the dry crank sequence, the startvalve is closed.

     

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    Q16. During engine start, if the amber FAULT light illuminates on the ENG MASTERpanel. What could have gone wrong? What does this light indicate?

    A16. The amber FAULT light comes on, and a caution appears on ECAM, if there is:

    (a) An automatic start abort

    (b) A start valve fault

    (c) A disagreement between the HP fuel valve position and its commandedposition.

    Q17. What is the meaning of “AUTO CRANK IN PROGRESS” message appearing on E/WDduring auto start?

    A17. Aer any start aempt that is not successful, a dry crank automatically occurs. This auto drycrank sequence is initiated by the FADEC and is what the E/WD message means.

    Q18. What happens aer Dry Crank sequence during Auto start?

    A18. At the end of the dry crank sequence, the start valve is closed.

    Q19. Will FADEC always perform second start if first aempt is aborted by it?

    A19. No.

    Q20. During Auto-Start usually one igniter is on. Do you remember any situation duringauto start when both igniters come on? What is that?

    A20. If the automatic start fails, the FADEC energizes both igniters at the same time duringthesecond aempt at an engine start.

    Q21. What happens when N2 > 43% during AUTO start of the engine?

    A21. The following happens:

    àWhen N2 > 43 %

      *START valve closes

      *Ignition stops

      *Pack Valve reopens

    Q22. What happens when N2 >50% during AUTO Start?

    A22. Above 50% N2, the FADEC would not run an abort sequence if a start aborts on the ground.

    Q23. What is the role of FADEC during auto-start of an engine?

    A23. This sequence is under the full authority of the FADEC, which controls:

    - The start valve

     

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    - The igniters

    - The fuel HP valves

    The FADEC:

    - detects a hot start, a hung start, a stall, or no light up

    - announces FAULT and identifies the fault in an ECAM message

    - Runs an abort sequence if a start aborts on the ground when N2 < 50 %

    • closes the HP valve

    • closes the start valve

    • turns off ignition

    • cranks the engine crank aer the start abort in order to clear out fuel vapors

    - ensures an automatic dry crank sequence of 30 s at maximum motoring speed.

    Q24. When can you say that engine start sequence is over?

    A24. When the following parameters are reached:

    – N1 about 21.4 %

    – N2 about 57.8 %

    – EPR about 1.01

    – EGT about 414 deg Celsius

    – FF about 350 kg/h

    è AVAIL indication is displayed

    è Grey background on N2 indication disappears.

    The engine start sequence is supposed to be over.

    Q25. What does the FADEC control during Manual engine start?

    A25. The FADEC has limited authority over manual starting controlling:

    - The opening of the start valve when the ENG MODE selector is set to IGN/START and the MAN

    START pushbuon switch is pressed.

    - The position of the HP fuel valve and the operation of both igniters, when the master switch isturned ON

     

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    - The closing of the start valve at approximately 43 % N2, and, on the ground, the cuing offofIgnition.

    The FADEC makes a passive survey of the engine during the starting sequence (up to 50 % N2).

    Q26. During a manual start, how is the start valve opened?

    A26. During a manual start, the start valve is opened by switching on the ENG MAN START P/b toon.

    Q27. What takes place when you push the MAN START buon during manual start ofengine?

    A27. The Start Valve opens.

    Q28. What happens when you select Master Switch to ON, in Manual Start?

    A28. The following happens:

    – Both igniters come on.

    – LP and HP fuel valves come on.

    – When N2 > 43%, start valve closes and if on ground, ignition stops.

    Q29. Does the FADEC provide EGT limit protection constantly?

    A29. No.

    Q30. How do you carry out dry cranking cycle, if required manually?

    A30. The flight crew can manually select cranking by seing the ENG MODE selector to CRANKand theMAN START pushbuon switch to ON (MASTER switch OFF).

    Q31. During a manual start, are the automatic start interruption and auto-crank functionsavailable?

    A31. No.

    Q32. During a manual start of the #1 engine, does the ENG MAN START pushbuon haveto be depressed to close the start valve?

    A32. No.

    Q33. Due to a tailwind of greater than 10 knots the crew should select the Manual EngineStart procedure. Give examples of other conditions that may require a Manual EngineStart.

    A33. Manual starting is recommended in the following cases:

    ->Aer aborting a start, because of:

      -Engine stall, Engine EGT over limit, LO START AIR PRESS, or No N1 rotation, or Hung start.

     

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    ->When expecting a start abort, because of:

      -Degraded bleed performance due to hot conditions or at a high altitude airfield.

      -An engine with a reduced EGT margin, in hot conditions or at a high altitude airfield

      -Marginal performance of the external pneumatic power group.

    Q34. During an engine start sequence, the gray background on N2 disappears at about 57%.What does this indicate?

    A34. This indicates that the start sequence has been completed.

    Q35. FADEC takes care of start abort or recycle of engine starting but only on ground andthat too in Auto-Start.

    True / False?

    A35. True.

    Q36. What is the Manual Engine Start procedure?

    A36. Manual Engine start sequence:

    ENG Mode selector to IGN/STARTENG MAN START p/b ONAt Max Motoring (min. 20% N2) select ENG Master switch ON

    Fuel and ignition will begin when ENG Master selected ON

    At 50% start valve closes, ignition off

    At idle, about 58%, ENG MAN START p/b OFFENG mode selector to NORM

    Q37. What is the limitation of engaging start valve/motor vis-à-vis N2?

    A37. Starter limit:

    o Three consecutive cycles: 2 cycles of 2 min each, followed by a third cycle of 1 min.

    o Time between start aempts is 15 sec,

    o Cooling period aer three aempts or 4 minutes of continuous cranking: 30 min

    No starter engagement with N2 > 10% on ground and 18% in flight.

    NOTE! Reader’s comment:

    “A37) Limitation given in A37 are for CFM.

    or IAE:

     

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    3 consecutive cycles : 2 cycles of 2 min each, followed by a 3rd cycle of 1 min .

    ause between start aempts : 15 s.

    Cooling period, following 3 start aempts or 4 min of continuous cranking : 30 min.

    o running engagement of the starter, when N2 is above 10 % on ground, and 18 % in flight.”

    Q38. What is an indication that the start sequence is complete?

    A38. The following are the indications:

    – N1 about 21.4 %

    – N2 about 57.8 %

    – EPR about 1.01

    – EGT about 414 deg Celsius

    – FF about 350 kg/h

    à AVAIL indication is displayed

    à Grey background on N2 indication disappears.

    Q39. If a thrust lever is set between two detents, what is the rating limit?

    A39. When a thrust lever is set between two positions, the FADEC selects the rating limitcorresponding to the highest mode.

    Q40. When is Continuous ignition provided automatically?

    A40. Continuous ignition is provided automatically when:

    à EAI selected on

    à TOGA/FLEX Thrust selected

    à EIU data failed

    à Approach idle selected

    à In-Flight unscheduled sub-idle or surge

    à Master lever cycled from ON to OFF then back to ON.

    Q41. On ground, aer engine start, how would the PF select continuous ignition on theengine?

    A41. On the ground aer the engine is started, because ignition cuts off automatically, the flightcrewmust switch the ENG MODE selector to NORM then back to IGN/START to turn oncontinuousignition.

     

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    Q42. What is keep-out zone?

    A42. The range of N1 60-74 % is the Keep-out zone. When on ground at low speed (less than orequal to M 0.1), the Electronic Engine Computer(EEC) protects against fan fluer. In so doing, theEEC prevents the engine from being stabilized in this zone.

    Q43. What is RATED N1 Mode?

    A43. If no EPR is available (either sensed or computed) the affected FADEC will automaticallyrevert toN1mode.An automatic reversion to rated N1 mode occurs in the event of loss of sensedEPR. This occurswhen P2 (engine inlet total pressure) and/or P5 (LP turbine exit total pressure)engine parameters are not available.

    Q44. What are the indications if an engine goes to Rated N1 Mode?

    A44. In the Rated N1 Mode, EPR indications are lost. N1 Mode indication is displayed in Blue onE/WD. The N1 rating limit, corresponding to the thrust lever position, and the N1 thrust limit

    modearedisplayed in blue.

    Q45. What is UN-RATED N1 Mode?

    A45. . If no EPR is available (either sensed or computed) the affected FADEC will automaticallyrevert to N1 mode.An automatic reversion to unrated N1 mode occurs in the event of loss ofcomputed EPR due tothe loss of T2 (engine inlet total air temperature) or ambient pressure (ambientpressure enginesensor) engine parameters.

    Q46. What are the indications if an engine goes to Un-Rated N1 Mode?

    A46. In the Un-Rated N1 Mode, the N1 rating limit, N1 TLA and maximum N1 indications onECAM E/WD are lost.

    Q47. How is Unrated N1 mode identified to the crew on ECAM?

    A47. In the Un-Rated N1 Mode, the N1 rating limit, N1 TLA and maximum N1 indications onECAM E/WD are lost

    Q48. What is LVR ASYM?

    A48. When one thrust lever is in the CL detent and the other one out of detent, the “LVRASYM”amber message comes up on the FMA until both levers are set in the CL detent (only with both engines operative).

    Q49. What is LVR CLB? LVR MCT?

    A49. LVR CLB: Flashes white (3rd line on the FMA) if the thrust levers are not in CL position whilethe aircra is above the altitude of thrust reduction with both engines running.

      LVR MCT: Flashes white (3rd line on the FMA) if the thrust levers are not in MCT positionaer an engine failure (with speed above green dot).

    Q50. What do you mean by Modulated Idle?

     

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    A50. Modulated idle

    - Is regulated according to:

    • Bleed system demand

    • Ambient conditions

    - Is selected:

    • In flight, when the flaps are retracted (FLAPS lever at zero position)

    • On ground, provided reverse is not selected.

    Q51. What do you mean by Approach Idle?

    A51. Approach idle

    - Is regulated according to aircra altitude, regardless of bleed system demand.

    - Is selected in flight, when the flaps are extended (FLAPS lever not at zero position)

    - Allows the engine to accelerate rapidly from idle to go-around thrust.

    Q52. How the thrust is controlled

    a) When A/THR active?

     b) When A/THR is just armed and not active?

    A52. Thrust control:

    (a) When A/THR active: In the auto thrust mode (A/THR function active), the FMGC computesthe thrust, which is limited tothe value corresponding to the thrust lever position (unless the alpha-floor mode is activated).

    (a) When A/THR is just armed and not active: In these conditions, each engine is controlled by theposition of its thrust lever. The pilot controls thrust by moving the thrust lever between IDLE and

    TOGA positions. Each positionof the thrust lever within these limits corresponds to an EPR.

    Q53. Is there a mechanical connection between the thrust levers and the engines?

    A53. No.

    Q54. Which igniters are working when performing a manual start of an engine?

    A54. Both.

    Q55. Before starting the engine, THRUST LEVERs have to be at IDLE.

    If THR LEVERS are not at idle, what will happen?

     

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    A55. Engines will start, regardless of the thrust lever position; thrust will rapidly increase to thecorresponding thrust lever position, causing a hazardous situation, if thrust levers are not at IDLE.Moreover, an ENG START FAULT ECAM warning will be triggered.

    Q56. If no FLEX TEMP is set, then only TO/GA power can be selected?

    A56. Yes.

    Q57. If the thrust levers are set in the idle detent, is Alpha floor protection still available?

    A57. Yes.

    Q58. When will N1 indication pulse red?

    A58. It pulses red, when N1 is above 100 %.

    Q59. You are just about to take off. You have not inserted a FLEX temperature. Can youstill takeoff? How?

    A59. Yes, by selecting TO/GA power.

    Q60. What happens if you hold the instinctive disconnect push buons for more thanfieen seconds on THR LEVERS?

    A60. If the flight crew pushes and holds one instinctive disconnect p/b for more than15 s, theA/THR system is disconnected for the remainder of the flight. All A/THRfunctions includingALPHA FLOOR are lost, and they can be recovered only at thenext FMGC power-up (on ground).

    Q61. What is the minimum oil quantity for dispatch?

    A61. 11 qt + estimated consumption (average estimated consumption approx. 0.3 qt/h).

    Q62. What is the oil pressure limitation on an engine?

    A62. The minimum oil pressure limit is 60 psi. The digital oil pressure indication pulses, if the oilpressure exceeds 390 PSI (increasing), or 386 PSI(decreasing).

    Q63. What are the oil temp limitations?

    A63. Oil temp. Limitations:

    (a) Min. prior to exceeding idle : -10 degree Celsius

    (b) Min. prior to T/O : 50 degree Celsius

    (c) Max continuous temp : 155 degree Celsius

    (d) Max transient temp : 165 degree Celsius

    (e) Min starting temp : -40 degree Celsius

    Q64. What are the EGT limitations of an engine?

     

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    said:

    A64. EGT Limitations:

    è TOGA : 635 degree Celsius

    è MCT : 610 degree Celsius

    è Starting : 635 degree Celsius

    ootnote: Tremendous efforts have gone into making this page. People involved with Project AirbusTech (PAT) have spent countless sleepless nights to make this page possible for you. The least you can dois to support us by giving us our due credit.

    o part of this page may be copied, or distributed, or used for any commercial purposes. For any uses, please CONTACT THE FLYING ENGINEER.

    Thank you for supporting us, and thank you for giving us our due credit.

    thoughts on “POWER PLANT (IAE)”

    1. Gamble Tenpenny

     January 24, 2014 at 2:11 pm

    Q36) Procedure given in A36 is for CFM and not IAE.

    In case of IAE, When N2 reaches the maximum motoring speed (minimum 15 %) and 30 sec(V2500 A5) / 50 sec (V2500) aer selection of the MAN START pushbuon : Master Sw ON.

    At 43% N2 – start valve closes, ignition off

    Q37) Limitation given in A37 are for CFM.

    For IAE

    3 consecutive cycles : 2 cycles of 2 min each, followed by a 3rd cycle of 1 min .

     

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    said:

    said:

    said:

    said:

    said:

    said:

    Pause between start aempts : 15 s.

    Cooling period, following 3 start aempts or 4 min of continuous cranking : 30 min .

    No running engagement of the starter, when N2 is above 10 % on ground, and 18 % in flight.

    REPLY

    theflyingengineer

     January 25, 2014 at 8:12 am

    Gamble, we thank you for bringing to our notice the corrections. Corrections suggested byyou have been effected. We encourage more such corrections to help refine this Q-bank

    REPLY

    2. Ashish

     January 24, 2014 at 3:31 pm

    Good compilation !!

    REPLY

    3. Juha

     June 4, 2014 at 11:19 am

    When does EEC changes channel?

    REPLY

    SANDEEP

    October 9, 2015 at 6:23 pm

    CHANNEL CHANGE IS DECIDED WITHIN TH EEC.THE MOST HEALTHY WILL BE

    IN COMMAND

    REPLY

    4. mohammed sherif

    August 21, 2014 at 9:14 pm

    FADEC self sustained at N2 12% NOT 10%

    REPLY

    5. Franz Sturmeir

    December 6, 2014 at 9:39 am

     

    http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://theflyingengineer.com/projects/airbus-tech/power-plant-iae/?replytocom=17708#respondhttp://theflyingengineer.com/projects/airbus-tech/power-plant-iae/?replytocom=33385#respondhttp://theflyingengineer.com/projects/airbus-tech/power-plant-iae/?replytocom=15019#respondhttp://theflyingengineer.com/projects/airbus-tech/power-plant-iae/?replytocom=10245#respondhttp://theflyingengineer.com/projects/airbus-tech/power-plant-iae/?replytocom=10263#respondhttp://theflyingengineer.wordpress.com/http://theflyingengineer.com/projects/airbus-tech/power-plant-iae/?replytocom=10243#respond

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    said:

    said:

    said:

    said:

    said:

    Please explain the weight penalty in Go-Around in N1 Mode..thank you

    REPLY

    6. Kevin

    December 17, 2014 at 7:19 am

    When ignition continuous start is engaged automatically (as by EAI) is there some indication tothe crew and if so where would this appear?

    REPLY

    SANDEEP

    October 9, 2015 at 6:25 pm

    ON EWD PAGE IGNITION IGN A+B

    REPLY

    7. sami haider

    December 27, 2014 at 11:55 am

    normal shutdown procedure

    REPLY

    8. Anish mehta

    August 14, 2015 at 8:39 am

    Could you explain what does the Start Valve really do?Like in case of Lo Start Air Pressure fault how will a manual start really help?

    REPLY

    SANDEEP

    October 10, 2015 at 12:25 am

    START VALVE OPENS THE PNEUMATIC SUPPLY TO STARTER,WITH THISPNEUMATIC SUPPLY STARTER DRIVES THE HP TURBINE(WHICH IN TURN TURNSHP ROTOR i.e N2.IN CASE OF LO START AIR PRESSURE FAULT WE NEED TO CHECK AIRPRESSURE/PNEUMATIC SUPPLY COMING FROM APU OR OTHER ENG ,IF NOTSUFFICIENT NEED TO CONNECT GROUND CART FOR AIR SUPPLY.

    IF ITS STARTER VALVE FAULT : STARTER VALVE CAN BE OPENED MANUALLY ONENG WHILE SELECTING MASTER SWITCH ON AND AFTER N2 43% STARTER VALVESHOULD BE CLOSED MANUALLY .

    REPLY

     

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    said:9. Ali

    April 14, 2016 at 11:13 am

    Excellent site

    REPLY

    Blog at WordPress.com. The Chateau Theme.

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