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PowerFlexreg 700S and 700H Frames 10hellip12 Rectifier Module Replacement KitInstallation Instructions
What This Kit Includes bull Rectifier module
bull Rectifier DC+ bus bar (2)
bull Bus bar insulator sheet
bull Rectifier insulator sheet
Do not begin the installation before reading Important Parts Information on page 2
ATTENTION To avoid an electric shock hazard ensure that all power to the drive has been removed before performing the following
ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
ATTENTION HOT surfaces can cause severe burns Do not touch the heatsink surface during operation of the drive After disconnecting power allow time for cooling
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into SynchLink fiber-optic ports or SynchLink fiber-optic cable connectors
ATTENTION This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A-B publication 8000-452 ldquoGuarding Against Electrostatic Damagerdquo or any other applicable ESD protection handbook
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Publication PFLEX-IN023A-EN-P
2
Important Parts Information Important Due to a change in the SCR modules used in the rectifier module provided in this kit the rectifier module DC+ bus bars and insulator material provided in this kit must be used Therefore the existing rectifier module DC+ bus bar and insulator material must not be reused when installing this rectifier module kit See details below
Rectifier Modules
Rectifier Module DC+ Bus Bars
Rectifier module with round terminals Rectifier module with rectangular terminals provided in this kit
A
B
A gt B
A
B
A gt B
Frame 10 and 12 rectifier DC+ bus bar Frame 11 rectifier DC+ bus bar
Bus bar for round SCR terminals
Bus bar for rectangular SCR terminals provided in this kit
Bus bar for round SCR terminals
Bus bar for rectangular SCR terminals provided in this kit
Publication PFLEX-IN023A-EN-P
3
Bus Bar and Rectifier Module Insulator Material The insulator sheet that is placed between the main DC- and DC+ bus bars for rectifier modules with round SCR terminals is one piece The insulator material provided with this kit is two pieces one sheet for between the main DC- and DC+ bus bars and one to cover the rectifier module
Tools That You Need bull POZIDRIV screwdriver
bull Hexalobular screwdriver
bull Socket wrenches and extensions
bull Torque wrench
bull Wire cutter
bull PowerFlex 700H and 700S maintenance stand for Rittal TS8 enclosures only (catalog string 20-MAINSTD) (recommended)
bull Lifting equipment capable of securing holding and lifting the 210 kg (463 lb) frame 11 power structure
bull Multi-meter - Digital multi meter capable of ac and dc voltage continuity resistance capacitance measurements and forward diode bias tests
POZIDRIVreg is a registered trademark of Phillips Screw Company
Bus bar insulator material provided in this kit
Rectifier module insulator material provided in this kit
Publication PFLEX-IN023A-EN-P
4
Understanding Torque Figures in Illustrations
Icons and numbers in the assembly illustrations indicate how to tighten hardware after re-assembly
What You Need to Do Step 1 Remove power from the drive
Step 2 Remove the protective covers from the drive
Step 3 Remove the power structure from the enclosure
Step 4 Remove the existing rectifier module
Step 5 Install the new rectifier module
Step 6 Install the power structure in the enclosure
Step 7 Complete the circuit tests
Step 8 Install the protective covers
Step 9 Document the change
ATTENTION A hazard of personal injury andor equipment damage exists if the hardware securing power components in the drive is not installed in the same location from which it was removed according to size and the specified torque is not applied where indicated Take the appropriate steps to ensure that the location and size of hardware has been noted during disassembly and that proper torque is applied as indicated during re-assembly
PZ24 Nbullm(35 lbbullin)
Tool Type and SizePZ = POZIDRIV screwdriver bitT = Hexalobular (TORX) screwdriver bitxx mm = Socket wrenchHEX = Hexagonal screwdriverbit
Tightening Torque
Fastener Type
POZIDRIV Screw
Hexalobular (TORX) Screw
Hexagonal Screw
Hexagonal Bolt
Hexagonal Nut
Publication PFLEX-IN023A-EN-P
5
Step 1 Remove Power from the Drive
1 Turn off and lock out input power Wait five minutes
2 Verify that there is no voltage at the driversquos input power terminals
3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by
bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion
bull causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance
L1 L2 L3
O
I
Publication PFLEX-IN023A-EN-P
6
Step 2 Remove the Protective Covers from the Drive
To remove the protective covers you must first move the control frame and then remove the air flow plate
1 Loosen the T8 hexalobular screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)
2 Swing the control frame out and away from the power structure
Frame 10 drives from early production runs have holes instead of slots for these screws You must completely remove the screws from these drives in order to move the control frame
or
Screws
600 mm wide control frame shown
=
Publication PFLEX-IN023A-EN-P
7
3 Remove the four T8 hexalobular screws that secure the airflow plate to the drive and slide the airflow plate off the enclosure frame
Screws
Frame 10 enclosure shown
Airflow plate
Publication PFLEX-IN023A-EN-P
8
4 Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover and remove the top and bottom protective covers
5 Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive and remove the protective cover
6 On frame 10 and 12 drives only remove the side protective covers
Frame 10 covers shown
PZ230 Nbullm(265 lbbullin)
4
4
4
4
5
5
5
5
6
6
5
Publication PFLEX-IN023A-EN-P
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 KOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
2
Important Parts Information Important Due to a change in the SCR modules used in the rectifier module provided in this kit the rectifier module DC+ bus bars and insulator material provided in this kit must be used Therefore the existing rectifier module DC+ bus bar and insulator material must not be reused when installing this rectifier module kit See details below
Rectifier Modules
Rectifier Module DC+ Bus Bars
Rectifier module with round terminals Rectifier module with rectangular terminals provided in this kit
A
B
A gt B
A
B
A gt B
Frame 10 and 12 rectifier DC+ bus bar Frame 11 rectifier DC+ bus bar
Bus bar for round SCR terminals
Bus bar for rectangular SCR terminals provided in this kit
Bus bar for round SCR terminals
Bus bar for rectangular SCR terminals provided in this kit
Publication PFLEX-IN023A-EN-P
3
Bus Bar and Rectifier Module Insulator Material The insulator sheet that is placed between the main DC- and DC+ bus bars for rectifier modules with round SCR terminals is one piece The insulator material provided with this kit is two pieces one sheet for between the main DC- and DC+ bus bars and one to cover the rectifier module
Tools That You Need bull POZIDRIV screwdriver
bull Hexalobular screwdriver
bull Socket wrenches and extensions
bull Torque wrench
bull Wire cutter
bull PowerFlex 700H and 700S maintenance stand for Rittal TS8 enclosures only (catalog string 20-MAINSTD) (recommended)
bull Lifting equipment capable of securing holding and lifting the 210 kg (463 lb) frame 11 power structure
bull Multi-meter - Digital multi meter capable of ac and dc voltage continuity resistance capacitance measurements and forward diode bias tests
POZIDRIVreg is a registered trademark of Phillips Screw Company
Bus bar insulator material provided in this kit
Rectifier module insulator material provided in this kit
Publication PFLEX-IN023A-EN-P
4
Understanding Torque Figures in Illustrations
Icons and numbers in the assembly illustrations indicate how to tighten hardware after re-assembly
What You Need to Do Step 1 Remove power from the drive
Step 2 Remove the protective covers from the drive
Step 3 Remove the power structure from the enclosure
Step 4 Remove the existing rectifier module
Step 5 Install the new rectifier module
Step 6 Install the power structure in the enclosure
Step 7 Complete the circuit tests
Step 8 Install the protective covers
Step 9 Document the change
ATTENTION A hazard of personal injury andor equipment damage exists if the hardware securing power components in the drive is not installed in the same location from which it was removed according to size and the specified torque is not applied where indicated Take the appropriate steps to ensure that the location and size of hardware has been noted during disassembly and that proper torque is applied as indicated during re-assembly
PZ24 Nbullm(35 lbbullin)
Tool Type and SizePZ = POZIDRIV screwdriver bitT = Hexalobular (TORX) screwdriver bitxx mm = Socket wrenchHEX = Hexagonal screwdriverbit
Tightening Torque
Fastener Type
POZIDRIV Screw
Hexalobular (TORX) Screw
Hexagonal Screw
Hexagonal Bolt
Hexagonal Nut
Publication PFLEX-IN023A-EN-P
5
Step 1 Remove Power from the Drive
1 Turn off and lock out input power Wait five minutes
2 Verify that there is no voltage at the driversquos input power terminals
3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by
bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion
bull causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance
L1 L2 L3
O
I
Publication PFLEX-IN023A-EN-P
6
Step 2 Remove the Protective Covers from the Drive
To remove the protective covers you must first move the control frame and then remove the air flow plate
1 Loosen the T8 hexalobular screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)
2 Swing the control frame out and away from the power structure
Frame 10 drives from early production runs have holes instead of slots for these screws You must completely remove the screws from these drives in order to move the control frame
or
Screws
600 mm wide control frame shown
=
Publication PFLEX-IN023A-EN-P
7
3 Remove the four T8 hexalobular screws that secure the airflow plate to the drive and slide the airflow plate off the enclosure frame
Screws
Frame 10 enclosure shown
Airflow plate
Publication PFLEX-IN023A-EN-P
8
4 Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover and remove the top and bottom protective covers
5 Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive and remove the protective cover
6 On frame 10 and 12 drives only remove the side protective covers
Frame 10 covers shown
PZ230 Nbullm(265 lbbullin)
4
4
4
4
5
5
5
5
6
6
5
Publication PFLEX-IN023A-EN-P
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
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27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
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34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
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38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR ltFEFF004200720075006b00200064006900730073006500200069006e006e007300740069006c006c0069006e00670065006e0065002000740069006c002000e50020006f0070007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740065007200200066006f00720020007500740073006b00720069006600740020006100760020006800f800790020006b00760061006c00690074006500740020007000e500200062006f007200640073006b0072006900760065007200200065006c006c00650072002000700072006f006f006600650072002e0020005000440046002d0064006f006b0075006d0065006e00740065006e00650020006b0061006e002000e50070006e00650073002000690020004100630072006f00620061007400200065006c006c00650072002000410064006f00620065002000520065006100640065007200200035002e003000200065006c006c00650072002000730065006e006500720065002egt PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
3
Bus Bar and Rectifier Module Insulator Material The insulator sheet that is placed between the main DC- and DC+ bus bars for rectifier modules with round SCR terminals is one piece The insulator material provided with this kit is two pieces one sheet for between the main DC- and DC+ bus bars and one to cover the rectifier module
Tools That You Need bull POZIDRIV screwdriver
bull Hexalobular screwdriver
bull Socket wrenches and extensions
bull Torque wrench
bull Wire cutter
bull PowerFlex 700H and 700S maintenance stand for Rittal TS8 enclosures only (catalog string 20-MAINSTD) (recommended)
bull Lifting equipment capable of securing holding and lifting the 210 kg (463 lb) frame 11 power structure
bull Multi-meter - Digital multi meter capable of ac and dc voltage continuity resistance capacitance measurements and forward diode bias tests
POZIDRIVreg is a registered trademark of Phillips Screw Company
Bus bar insulator material provided in this kit
Rectifier module insulator material provided in this kit
Publication PFLEX-IN023A-EN-P
4
Understanding Torque Figures in Illustrations
Icons and numbers in the assembly illustrations indicate how to tighten hardware after re-assembly
What You Need to Do Step 1 Remove power from the drive
Step 2 Remove the protective covers from the drive
Step 3 Remove the power structure from the enclosure
Step 4 Remove the existing rectifier module
Step 5 Install the new rectifier module
Step 6 Install the power structure in the enclosure
Step 7 Complete the circuit tests
Step 8 Install the protective covers
Step 9 Document the change
ATTENTION A hazard of personal injury andor equipment damage exists if the hardware securing power components in the drive is not installed in the same location from which it was removed according to size and the specified torque is not applied where indicated Take the appropriate steps to ensure that the location and size of hardware has been noted during disassembly and that proper torque is applied as indicated during re-assembly
PZ24 Nbullm(35 lbbullin)
Tool Type and SizePZ = POZIDRIV screwdriver bitT = Hexalobular (TORX) screwdriver bitxx mm = Socket wrenchHEX = Hexagonal screwdriverbit
Tightening Torque
Fastener Type
POZIDRIV Screw
Hexalobular (TORX) Screw
Hexagonal Screw
Hexagonal Bolt
Hexagonal Nut
Publication PFLEX-IN023A-EN-P
5
Step 1 Remove Power from the Drive
1 Turn off and lock out input power Wait five minutes
2 Verify that there is no voltage at the driversquos input power terminals
3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by
bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion
bull causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance
L1 L2 L3
O
I
Publication PFLEX-IN023A-EN-P
6
Step 2 Remove the Protective Covers from the Drive
To remove the protective covers you must first move the control frame and then remove the air flow plate
1 Loosen the T8 hexalobular screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)
2 Swing the control frame out and away from the power structure
Frame 10 drives from early production runs have holes instead of slots for these screws You must completely remove the screws from these drives in order to move the control frame
or
Screws
600 mm wide control frame shown
=
Publication PFLEX-IN023A-EN-P
7
3 Remove the four T8 hexalobular screws that secure the airflow plate to the drive and slide the airflow plate off the enclosure frame
Screws
Frame 10 enclosure shown
Airflow plate
Publication PFLEX-IN023A-EN-P
8
4 Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover and remove the top and bottom protective covers
5 Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive and remove the protective cover
6 On frame 10 and 12 drives only remove the side protective covers
Frame 10 covers shown
PZ230 Nbullm(265 lbbullin)
4
4
4
4
5
5
5
5
6
6
5
Publication PFLEX-IN023A-EN-P
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
4
Understanding Torque Figures in Illustrations
Icons and numbers in the assembly illustrations indicate how to tighten hardware after re-assembly
What You Need to Do Step 1 Remove power from the drive
Step 2 Remove the protective covers from the drive
Step 3 Remove the power structure from the enclosure
Step 4 Remove the existing rectifier module
Step 5 Install the new rectifier module
Step 6 Install the power structure in the enclosure
Step 7 Complete the circuit tests
Step 8 Install the protective covers
Step 9 Document the change
ATTENTION A hazard of personal injury andor equipment damage exists if the hardware securing power components in the drive is not installed in the same location from which it was removed according to size and the specified torque is not applied where indicated Take the appropriate steps to ensure that the location and size of hardware has been noted during disassembly and that proper torque is applied as indicated during re-assembly
PZ24 Nbullm(35 lbbullin)
Tool Type and SizePZ = POZIDRIV screwdriver bitT = Hexalobular (TORX) screwdriver bitxx mm = Socket wrenchHEX = Hexagonal screwdriverbit
Tightening Torque
Fastener Type
POZIDRIV Screw
Hexalobular (TORX) Screw
Hexagonal Screw
Hexagonal Bolt
Hexagonal Nut
Publication PFLEX-IN023A-EN-P
5
Step 1 Remove Power from the Drive
1 Turn off and lock out input power Wait five minutes
2 Verify that there is no voltage at the driversquos input power terminals
3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by
bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion
bull causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance
L1 L2 L3
O
I
Publication PFLEX-IN023A-EN-P
6
Step 2 Remove the Protective Covers from the Drive
To remove the protective covers you must first move the control frame and then remove the air flow plate
1 Loosen the T8 hexalobular screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)
2 Swing the control frame out and away from the power structure
Frame 10 drives from early production runs have holes instead of slots for these screws You must completely remove the screws from these drives in order to move the control frame
or
Screws
600 mm wide control frame shown
=
Publication PFLEX-IN023A-EN-P
7
3 Remove the four T8 hexalobular screws that secure the airflow plate to the drive and slide the airflow plate off the enclosure frame
Screws
Frame 10 enclosure shown
Airflow plate
Publication PFLEX-IN023A-EN-P
8
4 Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover and remove the top and bottom protective covers
5 Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive and remove the protective cover
6 On frame 10 and 12 drives only remove the side protective covers
Frame 10 covers shown
PZ230 Nbullm(265 lbbullin)
4
4
4
4
5
5
5
5
6
6
5
Publication PFLEX-IN023A-EN-P
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
5
Step 1 Remove Power from the Drive
1 Turn off and lock out input power Wait five minutes
2 Verify that there is no voltage at the driversquos input power terminals
3 Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged completely before servicing Check the DC bus voltage at the Power Terminal Block by measuring between the +DC and -DC terminals between the +DC terminal and the chassis and between the -DC terminal and the chassis The voltage must be zero for all three measurements
Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by
bull sending an erroneous signal to your systemrsquos field devices causing unintended machine motion
bull causing an explosion in a hazardous environment
Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance
L1 L2 L3
O
I
Publication PFLEX-IN023A-EN-P
6
Step 2 Remove the Protective Covers from the Drive
To remove the protective covers you must first move the control frame and then remove the air flow plate
1 Loosen the T8 hexalobular screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)
2 Swing the control frame out and away from the power structure
Frame 10 drives from early production runs have holes instead of slots for these screws You must completely remove the screws from these drives in order to move the control frame
or
Screws
600 mm wide control frame shown
=
Publication PFLEX-IN023A-EN-P
7
3 Remove the four T8 hexalobular screws that secure the airflow plate to the drive and slide the airflow plate off the enclosure frame
Screws
Frame 10 enclosure shown
Airflow plate
Publication PFLEX-IN023A-EN-P
8
4 Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover and remove the top and bottom protective covers
5 Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive and remove the protective cover
6 On frame 10 and 12 drives only remove the side protective covers
Frame 10 covers shown
PZ230 Nbullm(265 lbbullin)
4
4
4
4
5
5
5
5
6
6
5
Publication PFLEX-IN023A-EN-P
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly 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ESP 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FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
6
Step 2 Remove the Protective Covers from the Drive
To remove the protective covers you must first move the control frame and then remove the air flow plate
1 Loosen the T8 hexalobular screws that hold the control frame to the drive enclosure (remove screws on early frame 10 drives)
2 Swing the control frame out and away from the power structure
Frame 10 drives from early production runs have holes instead of slots for these screws You must completely remove the screws from these drives in order to move the control frame
or
Screws
600 mm wide control frame shown
=
Publication PFLEX-IN023A-EN-P
7
3 Remove the four T8 hexalobular screws that secure the airflow plate to the drive and slide the airflow plate off the enclosure frame
Screws
Frame 10 enclosure shown
Airflow plate
Publication PFLEX-IN023A-EN-P
8
4 Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover and remove the top and bottom protective covers
5 Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive and remove the protective cover
6 On frame 10 and 12 drives only remove the side protective covers
Frame 10 covers shown
PZ230 Nbullm(265 lbbullin)
4
4
4
4
5
5
5
5
6
6
5
Publication PFLEX-IN023A-EN-P
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
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29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
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30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
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31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
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37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
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38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
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39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
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40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
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45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
7
3 Remove the four T8 hexalobular screws that secure the airflow plate to the drive and slide the airflow plate off the enclosure frame
Screws
Frame 10 enclosure shown
Airflow plate
Publication PFLEX-IN023A-EN-P
8
4 Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover and remove the top and bottom protective covers
5 Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive and remove the protective cover
6 On frame 10 and 12 drives only remove the side protective covers
Frame 10 covers shown
PZ230 Nbullm(265 lbbullin)
4
4
4
4
5
5
5
5
6
6
5
Publication PFLEX-IN023A-EN-P
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
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Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false 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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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ESP 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FRA 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ITA ltFEFF005500740069006c0069007a007a006100720065002000710075006500730074006500200069006d0070006f007300740061007a0069006f006e00690020007000650072002000630072006500610072006500200064006f00630075006d0065006e00740069002000410064006f006200650020005000440046002000700065007200200075006e00610020007300740061006d007000610020006400690020007100750061006c0069007400e00020007300750020007300740061006d00700061006e0074006900200065002000700072006f006f0066006500720020006400650073006b0074006f0070002e0020004900200064006f00630075006d0065006e007400690020005000440046002000630072006500610074006900200070006f00730073006f006e006f0020006500730073006500720065002000610070006500720074006900200063006f006e0020004100630072006f00620061007400200065002000410064006f00620065002000520065006100640065007200200035002e003000200065002000760065007200730069006f006e006900200073007500630063006500730073006900760065002egt JPN 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
8
4 Remove the four M5 POZIDRIV screws that secure the top and bottom protective covers to the main front protective cover and remove the top and bottom protective covers
5 Remove the four M5 POZIDRIV screws that secure the main front protective cover to the drive and remove the protective cover
6 On frame 10 and 12 drives only remove the side protective covers
Frame 10 covers shown
PZ230 Nbullm(265 lbbullin)
4
4
4
4
5
5
5
5
6
6
5
Publication PFLEX-IN023A-EN-P
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly 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 ESP 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FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
9
Step 3 Remove the Power Structure from the Enclosure
In order to remove the power structure from the enclosure you must first remove the power and ground wiring
For terminal locations refer to Figure 1 below for frame 10 and 12 drives and Figure 2 on page 10 for frame 11 drives
1 Remove the insulator material from between the input terminals
2 Remove the input wiring from the following terminals
ndash Frames 10 and 12 - L1 L2 L3 and DC- DC+ (if present) on the power structure
ndash Frame 11 - 1L1 1L2 1L3 and 2L1 2L2 2L3 (except 690V AC input 460A and 502A drives 1L1 1L2 1L3 only) and DC- DC+ (if present) on the power structure
3 Remove the motor wiring from terminals UT1 VT2 WT3 on the power structure
4 Remove the ground connection from the power structure
Figure 1 Frame 10 and 12 Drives
Motor Connection Terminals
AC Input Power Connection Terminals
Ground Connection
DC Input Power Connection Terminals
Frame 10 power structure shown
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA ltFEFF005500740069006c006900730065007a00200063006500730020006f007000740069006f006e00730020006100660069006e00200064006500200063007200e900650072002000640065007300200064006f00630075006d0065006e00740073002000410064006f00620065002000500044004600200070006f007500720020006400650073002000e90070007200650075007600650073002000650074002000640065007300200069006d007000720065007300730069006f006e00730020006400650020006800610075007400650020007100750061006c0069007400e90020007300750072002000640065007300200069006d007000720069006d0061006e0074006500730020006400650020006200750072006500610075002e0020004c0065007300200064006f00630075006d0065006e00740073002000500044004600200063007200e900e90073002000700065007500760065006e0074002000ea0074007200650020006f007500760065007200740073002000640061006e00730020004100630072006f006200610074002c002000610069006e00730069002000710075002700410064006f00620065002000520065006100640065007200200035002e0030002000650074002000760065007200730069006f006e007300200075006c007400e90072006900650075007200650073002egt ITA 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 JPN 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 KOR 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 PTB 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 SUO ltFEFF004b00e40079007400e40020006e00e40069007400e4002000610073006500740075006b007300690061002c0020006b0075006e0020006c0075006f0074002000410064006f0062006500200050004400460020002d0064006f006b0075006d0065006e007400740065006a00610020006c0061006100640075006b006100730074006100200074007900f6007000f60079007400e400740075006c006f0073007400750073007400610020006a00610020007600650064006f007300740075007300740061002000760061007200740065006e002e00200020004c0075006f0064007500740020005000440046002d0064006f006b0075006d0065006e00740069007400200076006f0069006400610061006e0020006100760061007400610020004100630072006f0062006100740069006c006c00610020006a0061002000410064006f00620065002000520065006100640065007200200035002e0030003a006c006c00610020006a006100200075007500640065006d006d0069006c006c0061002egt SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
10
Figure 2 Frame 11 Drives
H LH LH L
Motor Connection Terminals
AC Input Power Connection Terminals
DC Input Power Connection Terminals
Ground Connection
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
19 mm40 Nbullm(354 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Remove Insulator Material from between Terminals
Publication PFLEX-IN023A-EN-P
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false 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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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ESP 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FRA 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ITA 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 JPN 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ltFEFF004b00e40079007400e40020006e00e40069007400e4002000610073006500740075006b007300690061002c0020006b0075006e0020006c0075006f0074002000410064006f0062006500200050004400460020002d0064006f006b0075006d0065006e007400740065006a00610020006c0061006100640075006b006100730074006100200074007900f6007000f60079007400e400740075006c006f0073007400750073007400610020006a00610020007600650064006f007300740075007300740061002000760061007200740065006e002e00200020004c0075006f0064007500740020005000440046002d0064006f006b0075006d0065006e00740069007400200076006f0069006400610061006e0020006100760061007400610020004100630072006f0062006100740069006c006c00610020006a0061002000410064006f00620065002000520065006100640065007200200035002e0030003a006c006c00610020006a006100200075007500640065006d006d0069006c006c0061002egt SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
11
5 Remove the bolts that secure the power structure to the drive enclosure (see Figure 3 below for frame 10 and 12 and Figure 4 on page 12 for frame 11)
6 Follow the instructions in the PowerFlex 700S and 700H High Power Maintenance Stand Installation Instructions publication PFLEX-IN014 to assemble the maintenance stand
Note The maintenance stand is designed for removing power structures from drives supplied in Rittal TS8 enclosures only An alternate means of removal is necessary for other types of enclosures
7 Remove the power structure by sliding it onto the rails of the maintenance stand
Important Do not pull on any of the cables terminals or circuit board mounts when removing the power structure from the enclosure
Figure 3 Frame 10 and 12 Drives
Remove bolts
Frame 10 power structure shown
Remove bolts
Publication PFLEX-IN023A-EN-P
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
12
Figure 4 Frame 11 Drives
Step 4 Remove the Existing Rectifier Module(s)
The steps for removing the rectifier module(s) from a frame 10 and 12 size drive are different than a frame 11 size drive Refer to Remove the Rectifier Module(s) from a Frame 10 or 12 Drive on page 13 or Remove the Rectifier Module from a Frame 11 Drive on page 22
H LH LH L
Remove bolts
Remove bolts
Publication PFLEX-IN023A-EN-P
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN 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ltFEFF004200720075006b00200064006900730073006500200069006e006e007300740069006c006c0069006e00670065006e0065002000740069006c002000e50020006f0070007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740065007200200066006f00720020007500740073006b00720069006600740020006100760020006800f800790020006b00760061006c00690074006500740020007000e500200062006f007200640073006b0072006900760065007200200065006c006c00650072002000700072006f006f006600650072002e0020005000440046002d0064006f006b0075006d0065006e00740065006e00650020006b0061006e002000e50070006e00650073002000690020004100630072006f00620061007400200065006c006c00650072002000410064006f00620065002000520065006100640065007200200035002e003000200065006c006c00650072002000730065006e006500720065002egt PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
13
Remove the Rectifier Module(s) from a Frame 10 or 12 Drive
The rectifier module(s) on frame 10 and 12 drives are contained in the right side of the power structure(s)
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured with cable ties in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
Rectifier module(s) located on right side of power structure(s)
Frame 10
Frame 12
Publication PFLEX-IN023A-EN-P
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA ltFEFF005500740069006c0069007a007a006100720065002000710075006500730074006500200069006d0070006f007300740061007a0069006f006e00690020007000650072002000630072006500610072006500200064006f00630075006d0065006e00740069002000410064006f006200650020005000440046002000700065007200200075006e00610020007300740061006d007000610020006400690020007100750061006c0069007400e00020007300750020007300740061006d00700061006e0074006900200065002000700072006f006f0066006500720020006400650073006b0074006f0070002e0020004900200064006f00630075006d0065006e007400690020005000440046002000630072006500610074006900200070006f00730073006f006e006f0020006500730073006500720065002000610070006500720074006900200063006f006e0020004100630072006f00620061007400200065002000410064006f00620065002000520065006100640065007200200035002e003000200065002000760065007200730069006f006e006900200073007500630063006500730073006900760065002egt JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
14
1 Remove the two M4x8 hexalobular screws that secure the control power supply wires to the DC- and DC+ bus bars above the Gate Driver board and remove the wires
2 Loosen but do not remove the eight M10 hex nuts that secure the DC- and DC+ connective bus bars to the drive
3 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the board (see Figure 5 on page 15) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 6 on page 15)
DC-
DC+ T2010 Nbullm(88 lbbullin)
17 mm40 Nbullm(354 lbbullin)
Loosen but do not remove hex nuts
Rectifier board
Remove screws
Publication PFLEX-IN023A-EN-P
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA ltFEFF005500740069006c0069007a007a006100720065002000710075006500730074006500200069006d0070006f007300740061007a0069006f006e00690020007000650072002000630072006500610072006500200064006f00630075006d0065006e00740069002000410064006f006200650020005000440046002000700065007200200075006e00610020007300740061006d007000610020006400690020007100750061006c0069007400e00020007300750020007300740061006d00700061006e0074006900200065002000700072006f006f0066006500720020006400650073006b0074006f0070002e0020004900200064006f00630075006d0065006e007400690020005000440046002000630072006500610074006900200070006f00730073006f006e006f0020006500730073006500720065002000610070006500720074006900200063006f006e0020004100630072006f00620061007400200065002000410064006f00620065002000520065006100640065007200200035002e003000200065002000760065007200730069006f006e006900200073007500630063006500730073006900760065002egt JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR ltFEFF004200720075006b00200064006900730073006500200069006e006e007300740069006c006c0069006e00670065006e0065002000740069006c002000e50020006f0070007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740065007200200066006f00720020007500740073006b00720069006600740020006100760020006800f800790020006b00760061006c00690074006500740020007000e500200062006f007200640073006b0072006900760065007200200065006c006c00650072002000700072006f006f006600650072002e0020005000440046002d0064006f006b0075006d0065006e00740065006e00650020006b0061006e002000e50070006e00650073002000690020004100630072006f00620061007400200065006c006c00650072002000410064006f00620065002000520065006100640065007200200035002e003000200065006c006c00650072002000730065006e006500720065002egt PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
15
Figure 5 Series A Rectifier Circuit Board
Figure 6 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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 ESP 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 FRA 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ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
16
4 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
5 Remove the eight hexalobular screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
6 Lift the insulator material and remove the M10x20 bolts and washers that secure the AC input cables and SCR terminal bus bars to the rectifier modulersquos SCR terminals and remove the AC input cables and terminal bus bars
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
Remove bolts
17 mm14 Nbullm(124 lbbullin)
AC input cables
Terminal bus bars
Publication PFLEX-IN023A-EN-P
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
17
7 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars and power cable to the SCRs on the rectifier module and remove the bus bars and power cable
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts
17 mm14 Nbullm(124 lbbullin)
Remove bolts
Do Not reuse existing DC+ bus bar
Top of Power Structure
Power cable
Publication PFLEX-IN023A-EN-P
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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 ESP 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 FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
18
8 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
9 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR 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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
19
10 Remove the bus bars and insulator sheets from the drive The steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 20
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar T3040 Nbullm(354 lbbullin)
DC- Bus Bar T3050 Nbullm(442 lbbullin)
DC+ Bus Bar T3050 Nbullm(442 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA ltFEFF005500740069006c0069007a007a006100720065002000710075006500730074006500200069006d0070006f007300740061007a0069006f006e00690020007000650072002000630072006500610072006500200064006f00630075006d0065006e00740069002000410064006f006200650020005000440046002000700065007200200075006e00610020007300740061006d007000610020006400690020007100750061006c0069007400e00020007300750020007300740061006d00700061006e0074006900200065002000700072006f006f0066006500720020006400650073006b0074006f0070002e0020004900200064006f00630075006d0065006e007400690020005000440046002000630072006500610074006900200070006f00730073006f006e006f0020006500730073006500720065002000610070006500720074006900200063006f006e0020004100630072006f00620061007400200065002000410064006f00620065002000520065006100640065007200200035002e003000200065002000760065007200730069006f006e006900200073007500630063006500730073006900760065002egt JPN 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
20
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Do Not reuse this insulator sheet Replace with new insulator sheet
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
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45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
21
11 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
12 Continue with Step 5 Install the New Rectifier Module on page 43
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
22
Remove the Rectifier Module from a Frame 11 Drive
The rectifier module(s) on frame 11 drives are contained in the V and W phase power structure(s) 690V AC input 460A and 502A frame 11 drives only have one rectifier module contained in the V phase power structure
Note Cut any cable ties securing control and power cables as necessary in order to complete the following procedures When re-assembling the drive components all control and power cables must be secured in the same manner as they were prior to removal
Important Mark all connections and wires before removal to avoid incorrect wiring during reassembly
H LH LH L
Rectifier modules located on sides of power structures
U Phase
V Phase
W Phase
Publication PFLEX-IN023A-EN-P
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
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29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
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30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
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31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
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33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
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34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
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37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
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38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
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39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
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40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
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41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
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45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU ltFEFF00560065007200770065006e00640065006e0020005300690065002000640069006500730065002000450069006e007300740065006c006c0075006e00670065006e0020007a0075006d002000450072007300740065006c006c0065006e00200076006f006e002000410064006f006200650020005000440046002d0044006f006b0075006d0065006e00740065006e002c00200076006f006e002000640065006e0065006e002000530069006500200068006f00630068007700650072007400690067006500200044007200750063006b006500200061007500660020004400650073006b0074006f0070002d0044007200750063006b00650072006e00200075006e0064002000500072006f006f0066002d00470065007200e400740065006e002000650072007a0065007500670065006e0020006d00f60063006800740065006e002e002000450072007300740065006c006c007400650020005000440046002d0044006f006b0075006d0065006e007400650020006b00f6006e006e0065006e0020006d006900740020004100630072006f00620061007400200075006e0064002000410064006f00620065002000520065006100640065007200200035002e00300020006f0064006500720020006800f600680065007200200067006500f600660066006e00650074002000770065007200640065006e002egt ESP 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 FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
23
1 Remove the four M4x8 POZIDRIV screws that secure the ASIC board cover to the assembly and lift the cover off the assembly - you must unplug the cable for the ASIC board assembly fan from connector X1 on the ASIC board in order to remove the cover
ATTENTION The sheet metal cover and mounting screws on the ASIC Board located on the power structure are energized at (-) DC bus potential high voltage Risk of electrical shock injury or death exists if someone comes into contact with the assembly
Remove screws
Upper-left corner of drive
PZ215 Nbullm(133 lbbullin)
ASIC assembly
Publication PFLEX-IN023A-EN-P
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
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30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
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38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
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39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
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45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU ltFEFF00560065007200770065006e00640065006e0020005300690065002000640069006500730065002000450069006e007300740065006c006c0075006e00670065006e0020007a0075006d002000450072007300740065006c006c0065006e00200076006f006e002000410064006f006200650020005000440046002d0044006f006b0075006d0065006e00740065006e002c00200076006f006e002000640065006e0065006e002000530069006500200068006f00630068007700650072007400690067006500200044007200750063006b006500200061007500660020004400650073006b0074006f0070002d0044007200750063006b00650072006e00200075006e0064002000500072006f006f0066002d00470065007200e400740065006e002000650072007a0065007500670065006e0020006d00f60063006800740065006e002e002000450072007300740065006c006c007400650020005000440046002d0044006f006b0075006d0065006e007400650020006b00f6006e006e0065006e0020006d006900740020004100630072006f00620061007400200075006e0064002000410064006f00620065002000520065006100640065007200200035002e00300020006f0064006500720020006800f600680065007200200067006500f600660066006e00650074002000770065007200640065006e002egt ESP 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 FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
24
2 Carefully disconnect the fiber-optic cables from sockets H1hellipH13 of the ASIC board and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
3 Disconnect the cables from connectors X2 X3 X4 X5 X6 X10 and X11 (and X9 and X15 if present) on the front of the ASIC board and set them aside
4 Remove the five POZIDRIV screws that secure the ASIC assembly to the drive and remove the assembly
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
H11 H12 H13H8 H9 H10
X9 X15
X3 X4 X5
X2
H4 H5 H6H1 H2 H3 H7
X11
X1
X6
X10
Fiber Optics
Fiber Optics
PZ230 Nbullm(265 lbbullin)
Publication PFLEX-IN023A-EN-P
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU ltFEFF00560065007200770065006e00640065006e0020005300690065002000640069006500730065002000450069006e007300740065006c006c0075006e00670065006e0020007a0075006d002000450072007300740065006c006c0065006e00200076006f006e002000410064006f006200650020005000440046002d0044006f006b0075006d0065006e00740065006e002c00200076006f006e002000640065006e0065006e002000530069006500200068006f00630068007700650072007400690067006500200044007200750063006b006500200061007500660020004400650073006b0074006f0070002d0044007200750063006b00650072006e00200075006e0064002000500072006f006f0066002d00470065007200e400740065006e002000650072007a0065007500670065006e0020006d00f60063006800740065006e002e002000450072007300740065006c006c007400650020005000440046002d0044006f006b0075006d0065006e007400650020006b00f6006e006e0065006e0020006d006900740020004100630072006f00620061007400200075006e0064002000410064006f00620065002000520065006100640065007200200035002e00300020006f0064006500720020006800f600680065007200200067006500f600660066006e00650074002000770065007200640065006e002egt ESP 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 FRA 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 ITA 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 JPN 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
25
5 Carefully disconnect the fiber-optic cables from sockets H15 and H16 on each of the three gate driver boards and carefully set them aside (see illustration below)
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
6 Remove the cables from connectors X6 and the DC+DC- terminals from the connector at the bottom of the three gate driver boards
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
X6
H16H15
+ -
Fiber Optics
Gate driver board locations
Remove wires from terminals + ndash
Publication PFLEX-IN023A-EN-P
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
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45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN ltFEFF004200720075006700200069006e0064007300740069006c006c0069006e006700650072006e0065002000740069006c0020006100740020006f007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e007400650072002000740069006c0020006b00760061006c00690074006500740073007500640073006b007200690076006e0069006e006700200065006c006c006500720020006b006f007200720065006b007400750072006c00e60073006e0069006e0067002e0020004400650020006f007000720065007400740065006400650020005000440046002d0064006f006b0075006d0065006e0074006500720020006b0061006e002000e50062006e00650073002000690020004100630072006f00620061007400200065006c006c006500720020004100630072006f006200610074002000520065006100640065007200200035002e00300020006f00670020006e0079006500720065002egt DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR 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 PTB ltFEFF005500740069006c0069007a006500200065007300730061007300200063006f006e00660069006700750072006100e700f50065007300200064006500200066006f0072006d00610020006100200063007200690061007200200064006f00630075006d0065006e0074006f0073002000410064006f0062006500200050004400460020007000610072006100200069006d0070007200650073007300f5006500730020006400650020007100750061006c0069006400610064006500200065006d00200069006d00700072006500730073006f0072006100730020006400650073006b0074006f00700020006500200064006900730070006f00730069007400690076006f0073002000640065002000700072006f00760061002e0020004f007300200064006f00630075006d0065006e0074006f00730020005000440046002000630072006900610064006f007300200070006f00640065006d0020007300650072002000610062006500720074006f007300200063006f006d0020006f0020004100630072006f006200610074002000650020006f002000410064006f00620065002000520065006100640065007200200035002e0030002000650020007600650072007300f50065007300200070006f00730074006500720069006f007200650073002egt SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
26
7 Remove the two screws that secure the wires for the ASIC board power supply to the DC+ and DC- bus bars and disconnect the cables for the fan power and control from the connectors as indicated below The fan power wires connect to the base of the fuse holder on the V phase module
8 Remove the air flow sheet from below the gate driver boards
DC-
DC+
Rectifier signal connectors
Fan signal connectors
Fan power connections on fuse holder
ASIC board power connections
Fan signal connector
Remove air flow sheet
Remove screws
PZ250 Nbullm(442 lbbullin)
Publication PFLEX-IN023A-EN-P
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
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39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
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45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP 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 FRA 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 ITA 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 JPN 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
27
9 For PowerFlex 700H drives continue with step 12 on page 28For PowerFlex 700S drives only carefully disconnect the fiber-optic cables from sockets J4 and J5 on the voltage feedback board and carefully set them aside
Important Minimum inside bend radius for fiber-optic cable is 254 mm (10 in) Any bends with a shorter inside radius can permanently damage the fiber-optic cable Signal attenuation increases with decreased inside bend radii
10 Disconnect the DC bus connection cable from connector J2 and the motor feedback connection cable from connector J3 on the voltage feedback board
11 Disconnect the cable from connector J8 on the voltage feedback board
ATTENTION Hazard of permanent eye damage exists when using optical transmission equipment This product emits intense light and invisible radiation Do not look into fiber-optic ports or fiber-optic cable connectors
J4 J5
J8
J2 J3
Voltage feedback board location
Publication PFLEX-IN023A-EN-P
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
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44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
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45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
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47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
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49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA ltFEFF005500740069006c0069007a007a006100720065002000710075006500730074006500200069006d0070006f007300740061007a0069006f006e00690020007000650072002000630072006500610072006500200064006f00630075006d0065006e00740069002000410064006f006200650020005000440046002000700065007200200075006e00610020007300740061006d007000610020006400690020007100750061006c0069007400e00020007300750020007300740061006d00700061006e0074006900200065002000700072006f006f0066006500720020006400650073006b0074006f0070002e0020004900200064006f00630075006d0065006e007400690020005000440046002000630072006500610074006900200070006f00730073006f006e006f0020006500730073006500720065002000610070006500720074006900200063006f006e0020004100630072006f00620061007400200065002000410064006f00620065002000520065006100640065007200200035002e003000200065002000760065007200730069006f006e006900200073007500630063006500730073006900760065002egt JPN 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
28
12 The V and W phase modules must be removed from the power structure in order to remove the rectifier modules Therefore you must lift the power structure off the maintenance stand and place it rear side of the unit down on a clean suitable work surface Follow the steps below to lift and move the power structure
a Fasten the lifting hardware to the holes in the flanges on the top of the power structure symmetrically in at least two holes The maximum angle between the cables must be no more than 45 degrees
b Lift the power structure off of the maintenance stand and place it rear side down on the work surface
Maximum angle 45 degrees
210 kg (463 lb)
Note Power structure shown with protective covers Complete the previous steps to remove the covers and disconnect control wiring before lifting and moving the power structure
Publication PFLEX-IN023A-EN-P
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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ESP 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FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
29
13 For drives with DC bus supply terminals remove the six M10 nuts and washers that secure the bus bars that connect the DCndash and DC+ terminals to the horizontal bus bars and remove the bus bars
17 mm40 Nbullm(354 lbbullin)
Remove nuts
17 mm40 Nbullm(354 lbbullin)
Remove nuts
DC- DC+
Remove bus bars
Note Power cables not shown for clarity only
Publication PFLEX-IN023A-EN-P
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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 ESP 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 FRA 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 KOR 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 PTB ltFEFF005500740069006c0069007a006500200065007300730061007300200063006f006e00660069006700750072006100e700f50065007300200064006500200066006f0072006d00610020006100200063007200690061007200200064006f00630075006d0065006e0074006f0073002000410064006f0062006500200050004400460020007000610072006100200069006d0070007200650073007300f5006500730020006400650020007100750061006c0069006400610064006500200065006d00200069006d00700072006500730073006f0072006100730020006400650073006b0074006f00700020006500200064006900730070006f00730069007400690076006f0073002000640065002000700072006f00760061002e0020004f007300200064006f00630075006d0065006e0074006f00730020005000440046002000630072006900610064006f007300200070006f00640065006d0020007300650072002000610062006500720074006f007300200063006f006d0020006f0020004100630072006f006200610074002000650020006f002000410064006f00620065002000520065006100640065007200200035002e0030002000650020007600650072007300f50065007300200070006f00730074006500720069006f007200650073002egt SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
30
14 Remove the four M10 bolts and washers that secure the power cables to the rectifier circuit output terminals
15 Remove the four M10 nuts and washers that secure the other end of the power cables to the DCndash and DC+ collector bus bars and remove the cables
Remove nuts from bus bars
17 mm20 Nbullm(177 lbbullin)
Remove bolts from output terminals
17 mm20 Nbullm(177 lbbullin)
Power cables
Publication PFLEX-IN023A-EN-P
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
31
16 Remove the four remaining nuts and washers that secure the DCndash and DC+ collector bus bars to the drive and remove the bus bars and insulator material between them
Important The insulator material must be installed between the bus bars during installation
Remove nuts
17 mm20 Nbullm(177 lbbullin)
DC- and DC+ bus bars
Publication PFLEX-IN023A-EN-P
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR 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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
32
17 Remove the six M10 nuts and washers that secure the AC supply cables to the AC input terminals and remove the cables Note Frame 11 690V AC input 460A and 502A drives only have one set of AC input terminals and therefore one set of AC supply cables
Remove nuts
17 mm40 Nbullm(354 lbbullin)
AC supply cables
Publication PFLEX-IN023A-EN-P
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
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42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
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43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
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46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 PTB 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 SUO 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 SVE ltFEFF0041006e007600e4006e00640020006400650020006800e4007200200069006e0073007400e4006c006c006e0069006e006700610072006e00610020006f006d002000640075002000760069006c006c00200073006b006100700061002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740020006600f600720020006b00760061006c00690074006500740073007500740073006b0072006900660074006500720020007000e5002000760061006e006c00690067006100200073006b0072006900760061007200650020006f006300680020006600f600720020006b006f007200720065006b007400750072002e002000200053006b006100700061006400650020005000440046002d0064006f006b0075006d0065006e00740020006b0061006e002000f600700070006e00610073002000690020004100630072006f0062006100740020006f00630068002000410064006f00620065002000520065006100640065007200200035002e00300020006f00630068002000730065006e006100720065002egt ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
33
18 Remove the eight POZIDRIV screws that secure the terminal assembly to the drive and remove the assembly
Remove screws
Remove screwsRemove screws
PZ240 Nbullm(354 lbbullin)
Terminal assembly
Publication PFLEX-IN023A-EN-P
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
34
19 Remove the four M10 hexagonal screws that secure each of the V and W phase modules to the drive frame
Remove screws
Remove screwsHEX820 Nbullm(177 lbbullin)
HEX820 Nbullm(177 lbbullin)
Rectifier circuit board(on side of phase module)
Publication PFLEX-IN023A-EN-P
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
35
20 Remove the six M5 and six M6 POZIDRIV screws that secure the upper sheet metal plate of the power structure frame to the lower frame and remove the upper metal plate
21 Carefully remove the phase module from the top of the drive frame
22 For drives with a series ldquoArdquo rectifier circuit board (catalog number 20-VB00459 for 400480V AC input drives 20-VB00460 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 and X13 on the rectifier board (see Figure 7 on page 36) For drives with a series ldquoBrdquo rectifier circuit board (catalog number 20-VB00461 for 400480V AC input drives 20-VB00462 for 600690V AC input drives) disconnect the wires from connectors X10 X11 X12 X13 X21 and X31 X22 and X32 and X23 and X33 on the rectifier board (see Figure 8 on page 36)
Remove M5 screws
Remove M5 screws
Remove M6 screws
Remove M6 screws
PZ250 Nbullm(443 lbbullin)
PZ350 Nbullm(443 lbbullin)
Publication PFLEX-IN023A-EN-P
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
36
Figure 7 Series A Rectifier Circuit Board
Figure 8 Series B Rectifier Circuit Board
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8X101X50
J3J7
J11T2015 Nbullm(133 lbbullin)
X13X6X10X11X12X9 X100
X3 X2 X1
X4
X41
X8
X101X50X33 X23 X32 X22 X31 X21
T2015 Nbullm(133 lbbullin)
Publication PFLEX-IN023A-EN-P
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR 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 PTB ltFEFF005500740069006c0069007a006500200065007300730061007300200063006f006e00660069006700750072006100e700f50065007300200064006500200066006f0072006d00610020006100200063007200690061007200200064006f00630075006d0065006e0074006f0073002000410064006f0062006500200050004400460020007000610072006100200069006d0070007200650073007300f5006500730020006400650020007100750061006c0069006400610064006500200065006d00200069006d00700072006500730073006f0072006100730020006400650073006b0074006f00700020006500200064006900730070006f00730069007400690076006f0073002000640065002000700072006f00760061002e0020004f007300200064006f00630075006d0065006e0074006f00730020005000440046002000630072006900610064006f007300200070006f00640065006d0020007300650072002000610062006500720074006f007300200063006f006d0020006f0020004100630072006f006200610074002000650020006f002000410064006f00620065002000520065006100640065007200200035002e0030002000650020007600650072007300f50065007300200070006f00730074006500720069006f007200650073002egt SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
37
23 If the common mode jumper is in the lowered position (as show below) remove the M4x8 hexalobular screw that secures the jumper to the bracket connected to the rectifier board
Important Note the position of the jumper before removal and ensure that it is placed in the same position when the rectifier board is installed
24 Remove the eight screws that secure the rectifier board to the drive (do not remove the screw at X41) and remove the board from the rectifier module Two M4x12 screws at X8 and X9 The remaining screws are M4x8
25 Remove the three M5 nuts and three M4x8 hexalobular screws that secure the snubber capacitors to the DC+ bus bar and SCR terminal bus bars and remove the capacitors
Rectifier circuit board
Do not remove screw at X41 on rectifier circuit board
Remove screw
T2015 Nbullm(133 lbbullin)
Top of Power Structure
Common mode jumper
T2015 Nbullm(133 lbbullin)
Remove nuts
8 mm15 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
38
26 Remove the M10 bolts and washers that secure the AC input supply cables and SCR terminal bus bars to the rectifier module and remove the cables and bus bars from the rectifier module
27 Remove the six M10x20 bolts and washers that secure the DC- and DC+ rectifier bus bars to the rectifier module and remove the bus bars
Important Do Not reuse the existing DC+ rectifier bus bar
Remove bolts 17 mm12 Nbullm(106 lbbullin)
AC supply cables
Terminal bus bars
Remove bolts
17 mm12 Nbullm(106 lbbullin)
Do Not reuse existing DC+ bus bar
Publication PFLEX-IN023A-EN-P
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR ltFEFF004200720075006b00200064006900730073006500200069006e006e007300740069006c006c0069006e00670065006e0065002000740069006c002000e50020006f0070007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740065007200200066006f00720020007500740073006b00720069006600740020006100760020006800f800790020006b00760061006c00690074006500740020007000e500200062006f007200640073006b0072006900760065007200200065006c006c00650072002000700072006f006f006600650072002e0020005000440046002d0064006f006b0075006d0065006e00740065006e00650020006b0061006e002000e50070006e00650073002000690020004100630072006f00620061007400200065006c006c00650072002000410064006f00620065002000520065006100640065007200200035002e003000200065006c006c00650072002000730065006e006500720065002egt PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
39
28 For 400480V AC input drives remove the three hexalobular screws that secure the balancing resistor wires to the main bus bars For 600690V AC input drives remove the four hexalobular screws that secure the balancing resistor wires to the main bus bars
Important Note the color (if unique) and location of each resistor connector wire Mark all connections and wires before removal to avoid incorrect wiring during reassembly
29 Remove the six M6x20 hexalobular screws that secure the snubber capacitor assembly to the power module and bus bars
Remove M4x8 screws
Remove M4x8 screw
600690V AC Input Drives
Remove M6x20 screw
Balancing resistors
Balancing resistors
T2015 Nbullm(133 lbbullin)
T3040 Nbullm(354 lbbullin)
400480V AC Input Drives
T2015 Nbullm(133 lbbullin)
Remove M4x8 screws
T2015 Nbullm(133 lbbullin)
Remove screws
T3050 Nbullm(442 lbbullin)
Snubber capacitor assembly
Publication PFLEX-IN023A-EN-P
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 ESP ltFEFF005500740069006c0069006300650020006500730074006100200063006f006e0066006900670075007200610063006900f3006e0020007000610072006100200063007200650061007200200064006f00630075006d0065006e0074006f0073002000640065002000410064006f0062006500200050004400460020007000610072006100200063006f006e00730065006700750069007200200069006d0070007200650073006900f3006e002000640065002000630061006c006900640061006400200065006e00200069006d0070007200650073006f0072006100730020006400650020006500730063007200690074006f00720069006f00200079002000680065007200720061006d00690065006e00740061007300200064006500200063006f00720072006500630063006900f3006e002e002000530065002000700075006500640065006e00200061006200720069007200200064006f00630075006d0065006e0074006f00730020005000440046002000630072006500610064006f007300200063006f006e0020004100630072006f006200610074002c002000410064006f00620065002000520065006100640065007200200035002e003000200079002000760065007200730069006f006e0065007300200070006f00730074006500720069006f007200650073002egt FRA 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 ITA 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 JPN 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
40
30 Remove the bus bars and insulator sheets - the steps to remove the bus bars from a 400480V AC input drive are different than the steps to remove the bus bars from a 600690V AC input drive Refer to Remove the Bus Bars from a 400480V AC Input Drive below or Remove the Bus Bars from a 600690V AC Input Drive on page 41
Remove the Bus Bars from a 400480V AC Input Drive
ndash Remove the six M6x20 POZIDRIV screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the three M6x20 POZIDRIV screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
Outer Bus Bar PZ350 Nbullm(442 lbbullin)
DC- Bus Bar PZ350 Nbullm(442 lbbullin)
DC+ Bus Bar PZ350 Nbullm(442 lbbullin)
Bus bar insulator sheetsCapacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
Publication PFLEX-IN023A-EN-P
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
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Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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ESP 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FRA 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
41
Remove the Bus Bars from a 600690V AC Input Drive
ndash Remove the four M6x25 hexalobular screws that secure the outer bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the four M6x20 hexalobular screws that secure the next bus bar to the drive and remove the bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x20 hexalobular screws that secure the main DC- bus bar to the drive and remove the main DC- bus bar and the loose bus bar insulator sheet
ndash Remove the two M6x16 hexalobular screws that secure the main DC+ bus bar to the drive and remove the main DC+ bus bar and the loose capacitor insulator sheet
T3040 Nbullm(354 lbbullin)
Bus bar insulator sheets
Capacitor insulator sheet
Do Not reuse this insulator sheet Replace with new insulator sheet
T3040 Nbullm(354 lbbullin)
Outer Bus Bar
DC- Bus Bar
DC+ Bus Bar
Publication PFLEX-IN023A-EN-P
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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FRA 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ltFEFF004200720075006b00200064006900730073006500200069006e006e007300740069006c006c0069006e00670065006e0065002000740069006c002000e50020006f0070007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740065007200200066006f00720020007500740073006b00720069006600740020006100760020006800f800790020006b00760061006c00690074006500740020007000e500200062006f007200640073006b0072006900760065007200200065006c006c00650072002000700072006f006f006600650072002e0020005000440046002d0064006f006b0075006d0065006e00740065006e00650020006b0061006e002000e50070006e00650073002000690020004100630072006f00620061007400200065006c006c00650072002000410064006f00620065002000520065006100640065007200200035002e003000200065006c006c00650072002000730065006e006500720065002egt PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
42
31 Remove the eight M4x8 POZIDRIV screws that secure the rectifier module to the drive frame and remove the module
32 Continue with Step 5 Install the New Rectifier Module below
PZ215 Nbullm(133 lbbullin)
Remove screws
Publication PFLEX-IN023A-EN-P
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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ESP 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
43
Step 5 Install the New Rectifier Module
Install the new rectifier module in the reverse order of removalRefer to Step 4 Remove the Existing Rectifier Module(s) on page 12
Important You must only install the rectifier DC+ bus bar provided with this kit See illustration below
Important You must only install the new insulator sheet provided with the kit over the rectifier module
ATTENTION A hazard of personal injury andor equipment damage exists if the rectifier DC+ bus bar for round SCR terminals is installed on the rectifier module provided with this kit Do Not reuse the rectifier DC+ bus bar that was used on the round SCR terminals and install the rectifier DC+ bus bar provided with this kit only
Bus bar may touch SCR terminal if installed
Bus bar provided in this kit does not touch SCR terminal
DC+ bus bar for round SCR terminals (Do Not reuse this bus bar)
DC+ bus bar for rectangular SCR terminals provided in this kit(install this bus bar only)
Align holes in new insulator sheet over rectifier AC input terminal tabs
New insulator sheet
Publication PFLEX-IN023A-EN-P
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN ltFEFF004200720075006700200069006e0064007300740069006c006c0069006e006700650072006e0065002000740069006c0020006100740020006f007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e007400650072002000740069006c0020006b00760061006c00690074006500740073007500640073006b007200690076006e0069006e006700200065006c006c006500720020006b006f007200720065006b007400750072006c00e60073006e0069006e0067002e0020004400650020006f007000720065007400740065006400650020005000440046002d0064006f006b0075006d0065006e0074006500720020006b0061006e002000e50062006e00650073002000690020004100630072006f00620061007400200065006c006c006500720020004100630072006f006200610074002000520065006100640065007200200035002e00300020006f00670020006e0079006500720065002egt DEU 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 ESP ltFEFF005500740069006c0069006300650020006500730074006100200063006f006e0066006900670075007200610063006900f3006e0020007000610072006100200063007200650061007200200064006f00630075006d0065006e0074006f0073002000640065002000410064006f0062006500200050004400460020007000610072006100200063006f006e00730065006700750069007200200069006d0070007200650073006900f3006e002000640065002000630061006c006900640061006400200065006e00200069006d0070007200650073006f0072006100730020006400650020006500730063007200690074006f00720069006f00200079002000680065007200720061006d00690065006e00740061007300200064006500200063006f00720072006500630063006900f3006e002e002000530065002000700075006500640065006e00200061006200720069007200200064006f00630075006d0065006e0074006f00730020005000440046002000630072006500610064006f007300200063006f006e0020004100630072006f006200610074002c002000410064006f00620065002000520065006100640065007200200035002e003000200079002000760065007200730069006f006e0065007300200070006f00730074006500720069006f007200650073002egt FRA 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 ITA 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 JPN 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 KOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
44
Step 6 Install the Power Structure in the Enclosure
Install the power structure in the drive enclosure in the reverse order of removalRefer to Step 3 Remove the Power Structure from the Enclosure on page 9
Step 7 Complete the Circuit Tests
Forward and Reverse Biased Diode Tests for Major Power Components
A forward biased diode test checks the semiconductor junctions between the terminals and measures the voltage drop across those junctions To pass each test the meter must display a voltage near 05V If the test finds a short the meter will display ldquo000rdquo If the test finds an open circuit or reversed polarity the meter will display ldquo0Lrdquo (zero load)
A reverse biased diode test should find an open circuit and the meter should display ldquo0Lrdquo (zero load)
There is a series A and series B rectifier circuit board for each voltage class The tests you can perform and the results of those tests vary depending on which series of board is in your drive Verify the board catalog number before completing the appropriate tests below
1 Verify that no power is applied to the drive
2 Disconnect all motor leads from the drive
3 Complete the forward and reverse biased diode tests on the rectifier modules (if present) as indicated in Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives on page 45 or Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives on page 47
~0L
+
-
~05V
+
-Forward biased test on PN-junction
Reverse biased test on PN-junction
Voltage ClassRectifier Circuit Board Catalog NumberSeries A Series B
400480V AC 20-VB00459 20-VB00461600690V AC 20-VB00460 20-VB00462
Publication PFLEX-IN023A-EN-P
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
45
Measurement Points for Forward and Reverse Diode Tests Frame 10 and 12 Drives
Series A Rectifier Circuit Board - Rectifier Module Tests
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
DANGER DANGERDC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
Cat No
1234567890-
FIELD INSTALLED OPTIONSFIELD INSTALLED OPTIONS
DC- DC+ DC- DC+
1L11L2
1L3
2L12L2
2L3
1UT1
1VT2
1WT3 2UT1
2VT2
2WT3
Power Structure 1 Power Structure 2
Table A Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-1L2 DC-1L3 DC-
Publication PFLEX-IN023A-EN-P
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
46
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Table B Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Table C Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading- +DC+ 1L1
Meter should beep once and value should gradually rise to about 10 V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
DC+ 1L2DC+ 1L31L1 DC-
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module and the Output Power modules
1L2 DC-1L3 DC-
Table D Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -1L1 DC-
Meter should display ldquo0Lrdquo (zero load)
1L2 DC-1L3 DC-DC+ 1L1DC+ 1L2DC+ 1L3
Publication PFLEX-IN023A-EN-P
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false 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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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ESP 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FRA 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ITA 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 JPN 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
47
Measurement Points for Forward and Reverse Diode Tests Frame 11 Drives
Figure 9 Measurement Points for Forward and Reverse Diode Tests
Series A Rectifier Circuit Board - Rectifier Module Tests
Table E Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 05V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 05V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1DC- L2DC- L3
2L12L2
2L31L11L2
1L3
UT1 VT2 WT3
DC-DC+
Note 600V ac input 460A and 502A frame 11 drives only have one rectifier module
Publication PFLEX-IN023A-EN-P
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
48
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Series B Rectifier Circuit Board - Rectifier Module Tests
Important If the drive fails any of these measurements verify that all connections have been properly made for the appropriate rectifier module
Step 8 Install the Protective Covers
Install the protective covers on the drive in reverse order of removalRefer to Step 2 Remove the Protective Covers from the Drive on page 6
Table F Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Table G Forward Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC+
The value should gradually rise to about 10V(1)
(1) The actual voltage reading may vary depending upon your equipment If your readings are not near 10V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
L2 DC+L3 DC+DC- L1
The value should gradually rise to about 035V(2)
(2) The actual voltage reading may vary depending upon your equipment If your readings are not near 035V verify that the actual voltage measured is consistent for the Rectifier module(s) and the Output Power modules
DC- L2DC- L3
Table H Reverse Biased Diode Tests on Rectifier Module(s)Meter Leads
Nominal meter reading+ -L1 DC-
The meter should display ldquo0Lrdquo (zero load)
L2 DC-L3 DC-DC+ L1DC+ L2DC+ L3
Publication PFLEX-IN023A-EN-P
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 KOR 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 PTB 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
49
Step 9 Documenting the Change
Record the rectifier module installation on the Field Installed Option label
Related Documentation Allen-Bradley publications are available on the internet at wwwrockwellautomationcomliterature
For Read this document Publication NoProgramming and troubleshooting information on PowerFlex 700H drives
PowerFlex 700H Programming Manual 20C-PM001
Programming and troubleshooting information on PowerFlex 700S Phase II drives
PowerFlex 700S with Phase II Control User Manual 20D-UM006
Information on installing Frame 9-14 PowerFlex 700H and 700S drives
Installation Instructions - PowerFlex 700H and 700S Frame 9-14 Drives PFLEX-IN006
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 10 drives
PowerFlex 700H and 700S Frame 10 Hardware Service Manual PFLEX-TG002
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 11 drives
PowerFlex 700H and 700S Frame 11 Hardware Service Manual PFLEX-TG003
Information on troubleshooting and repairing PowerFlex 700H and 700S frame 12 drives
PowerFlex 700H and 700S Frame 12 Hardware Service Manual PFLEX-TG004
Publication PFLEX-IN023A-EN-P
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB ltFEFF005500740069006c0069007a006500200065007300730061007300200063006f006e00660069006700750072006100e700f50065007300200064006500200066006f0072006d00610020006100200063007200690061007200200064006f00630075006d0065006e0074006f0073002000410064006f0062006500200050004400460020007000610072006100200069006d0070007200650073007300f5006500730020006400650020007100750061006c0069006400610064006500200065006d00200069006d00700072006500730073006f0072006100730020006400650073006b0074006f00700020006500200064006900730070006f00730069007400690076006f0073002000640065002000700072006f00760061002e0020004f007300200064006f00630075006d0065006e0074006f00730020005000440046002000630072006900610064006f007300200070006f00640065006d0020007300650072002000610062006500720074006f007300200063006f006d0020006f0020004100630072006f006200610074002000650020006f002000410064006f00620065002000520065006100640065007200200035002e0030002000650020007600650072007300f50065007300200070006f00730074006500720069006f007200650073002egt SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
wwwrockwellautomationcom
Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel (1) 4143822000 Fax (1) 4143824444
EuropeMiddle EastAfrica Rockwell Automation VorstlaanBoulevard du Souverain 36 1170 Brussels Belgium Tel (32) 2 663 0600 Fax (32) 2 663 0640
Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel (852) 2887 4788 Fax (852) 2508 1846
Power Control and Information Solutions Headquarters
Publication PFLEX-IN023A-EN-P ndash March 2010Copyright copy 2010 Rockwell Automation Inc All rights reserved Printed in USA
US Allen-Bradley Drives Technical Support - Tel (1) 2625128176 Fax (1) 2625122222 Email supportdrivesrarockwellcom Online wwwabcomsupportabdrives
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DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT 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 ESP 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 FRA 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 KOR 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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FRA 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 KOR 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UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice
JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan | |||||||||||||
Publication Type and Print Category | |||||||||||||
Publication Type | Off Set Print Category Spec (See table below) | JIT Spec (See table below) | Description | Order Min | Order Max | Life Cycle Usage Release Option | |||||||
AD | NA - Puttman | NA | Advertisement Reprint Colour | NA | NA | Presale Internal | |||||||
AP | A3 | D2 | Application Solution or Customer Success Story | 5 | 100 | Presale External | |||||||
AR | NA | NA | ArticleEditorialByline | NA | NA | Presale Internal | |||||||
(press releases should not be checked into DocMan or printed) | |||||||||||||
AT | B3 B4 | D5 | Application techniques | 5 | 100 | Presale External | |||||||
BR | A2 Primary A1 | NA | Brochures | 5 | 100 | Presale External | |||||||
CA | C2 Primary C1 | NA | Catalogue | 1 | 50 | Presale External | |||||||
CG | NA | NA | Catalogue Guide | 1 | 50 | Presale External | |||||||
CL | NA | NA | Collection | 5 | 50 | Presale External | |||||||
CO | A5 A6 A9 | D5 | Company Confidential Information | NA | NA | NA Confidential | |||||||
CP | E-only | E-only D5 | Competitive Information | 5 | 50 | NA Confidential | |||||||
DC | E-only | E-only | Discount Schedules | NA | NA | Presale Internal | |||||||
DI | A1 A3 | NA | Direct Mail | 5 | 100 | Presale Internal | |||||||
DM | NA | NA | Product Demo | 5 | 50 | Presale Internal | |||||||
DS | B3 | D5 | Dimensions Sheet | 1 | 5 | Post External | |||||||
DU | B3 | D5 | Document Update | 1 | 5 | Post External | |||||||
GR | B2 | D6 | Getting Results | 1 | 5 | Post External | |||||||
IN | B3 Primary B2 | D5 D6 | Installation instructions | 1 | 5 | Post External | |||||||
LM | NA | NA | Launch Materials | 5 | 50 | Presale Internal | |||||||
PC | B3 | D5 | Packaging Contents | ||||||||||
PL | E-only primary B3 | E-only | Price List | 5 | 50 | Presale Internal | |||||||
PM | B2 | D6 | Programming Manual | 1 | 5 | Post External | |||||||
PP | A3 | D1 | Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type | 5 | 100 | Presale External | |||||||
QR | B2 primary B3 B5 | D5 D6 | Quick Reference | 1 | 5 | Post External | |||||||
QS | B2 primary B3 B5 | D5 D6 | Quick Start | 1 | 5 | Post External | |||||||
RM | B2 | D5 D6 | Reference Manual | 1 | 5 | Post External | |||||||
RN | B3 | D5 | Release Notes | 1 | 5 | Post External | |||||||
SG | B1 Primary B4 | D5 D6 | Selection Guide Colour | 5 | 50 | Presale External | |||||||
SG | B2 | D5 D6 | Selection Guide BW | 5 | 50 | Presale External | |||||||
SP | A1 A2 A3 A4 | NA | Sales Promotion NOTE Service profiles are to be assigned the PP pub type | 5 | 100 | Presale Internal | |||||||
SR | B2 B3 | D5 D6 | Specification Rating Sheet | 5 | 100 | Presale External | |||||||
TD | B2 Primary B3 B4 B5 | D5 D6 | Technical Data | 5 | 50 | Presale External | |||||||
TG | B2 B3 | D6 | Troubleshooting Guide | 1 | 5 | Post External | |||||||
UM | B2 Primary B4 | D6 | User Manual BW | 1 | 5 | Post External | |||||||
WD | B3 | D5 | Wiring Diagrams Dwgs | 1 | 5 | Post Internal | |||||||
WP | B3 Primary B5 | D5 | White Paper | 5 | 50 | Presale External | |||||||
Minimum order quantities on all JIT items are based on the publication length | |||||||||||||
Publication length | Minimum Order Quantity | ||||||||||||
77 or more pages | 1 (no shrink wrap required) | ||||||||||||
33 to 76 pages | 25 | ||||||||||||
3 to 32 pages | 50 | ||||||||||||
1 or 2 pages | 100 | ||||||||||||
Pre-sale Marketing | All paper in this category is White Brightness 90 or better Opacity 90 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
A1 | 4 color | 170 gsm 2pp | 100 gloss cover 100 gloss text | ||||||||||
A2 | 4 color | 170 gsm folded 4pp | 100 gloss cover 80 gloss text | ||||||||||
A3 | 4 color | Cover 170 gsm with Body 120 gsm gt 4pp | 80 gloss cover 80 gloss text | ||||||||||
A4 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 gloss text | ||||||||||
A5 | 2 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A6 | 1 color | 170gsm Silk ndash 120gsm Silk | 80 gloss cover 80 matt sheet text | ||||||||||
A7 | 4 color cover2 color textSelection Guide | Category being deleted | 10 Point Cover C2S50 matte sheet text | ||||||||||
A8 | 4 color cover | Category being deleted | 50 matte sheet text self cover | ||||||||||
2 color text | |||||||||||||
Selection Guide | |||||||||||||
A9 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Selection Guide | |||||||||||||
Gray shading indicates Obsolete Print Catagories | |||||||||||||
Post Sale Technical Communication | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
B1 | 4 color cover | 270gsm Gloss 100gsm bond | 10 Point Cover C2S | ||||||||||
2 color text | 50 matte sheet text | ||||||||||||
B2 | 1 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B3 | 1 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
B4 | 2 color | 160gsm Colortech amp 100gsm Bond | 90 Cover50 matte sheet text | ||||||||||
B5 | 2 color | 100gsm bond | 50 matte sheet text self cover | ||||||||||
Catalogs | |||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
C1 | 4 color cover | 270gsm Gloss 90gsm silk | 10 Point Cover C2S | ||||||||||
4 color text | 45 Coated Sheet | ||||||||||||
C2 | 4 color cover | 270gsm Gloss 80gsm silk | 10 Point Cover C2S | ||||||||||
2 color text | 32-33 Coated Sheet | ||||||||||||
JIT POD | All paper in this category is White Brightness 82 or better Opacity 88 or better | ||||||||||||
Category | Color Options | AP EMEA Paper Requirements | Canada LA US Paper Requirements | ||||||||||
D1 | 4 color | 170gsm white silk | 80 gloss cover coated 2 sides | ||||||||||
D2 | 4 color | 120gsm white silk | 80 gloss text coated 2 sides self cover | ||||||||||
D3 | 4 color | Cover 170gsm with Body 120gsm | 80 gloss cover 80 gloss text coated 2 sides | ||||||||||
D4 | 1 color | 160gsm tab | 90 index | ||||||||||
D5 | 1 color | 80gsm bond | 20 bond self cover | ||||||||||
D6 | 1 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D7 | 2 color | 160gsm tab | 90 index | ||||||||||
D8 | 2 color | 80gsm bond | 20 bond self cover | ||||||||||
D9 | 2 color | Cover 160gsm tab with Body 80gsm bond | 90 index 20 bond | ||||||||||
D10 | Combination 4 color cover with 2 color body | Cover 160gsm with Body 80gsm | 90 index 20 bond | ||||||||||
Gray shading indicates Obsolete Print Catagories |
ltlt ASCII85EncodePages false AllowTransparency false AutoPositionEPSFiles true AutoRotatePages All Binding Left CalGrayProfile (Dot Gain 20) CalRGBProfile (sRGB IEC61966-21) CalCMYKProfile (US Web Coated 050SWOP051 v2) sRGBProfile (sRGB IEC61966-21) CannotEmbedFontPolicy Error CompatibilityLevel 14 CompressObjects Tags CompressPages true ConvertImagesToIndexed true PassThroughJPEGImages true CreateJDFFile false CreateJobTicket false DefaultRenderingIntent Default DetectBlends true DetectCurves 00000 ColorConversionStrategy LeaveColorUnchanged DoThumbnails false EmbedAllFonts true EmbedOpenType false ParseICCProfilesInComments true EmbedJobOptions true DSCReportingLevel 0 EmitDSCWarnings false EndPage -1 ImageMemory 1048576 LockDistillerParams true MaxSubsetPct 1 Optimize true OPM 1 ParseDSCComments false ParseDSCCommentsForDocInfo true PreserveCopyPage true PreserveDICMYKValues true PreserveEPSInfo true PreserveFlatness true PreserveHalftoneInfo false PreserveOPIComments false PreserveOverprintSettings true StartPage 1 SubsetFonts false TransferFunctionInfo Apply UCRandBGInfo Remove UsePrologue false ColorSettingsFile () AlwaysEmbed [ true ] NeverEmbed [ true ] AntiAliasColorImages false CropColorImages true ColorImageMinResolution 300 ColorImageMinResolutionPolicy OK DownsampleColorImages true ColorImageDownsampleType Average ColorImageResolution 300 ColorImageDepth 8 ColorImageMinDownsampleDepth 1 ColorImageDownsampleThreshold 200000 EncodeColorImages true ColorImageFilter FlateEncode AutoFilterColorImages false ColorImageAutoFilterStrategy JPEG ColorACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt ColorImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000ColorACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000ColorImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasGrayImages false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR ltFEFF004200720075006b00200064006900730073006500200069006e006e007300740069006c006c0069006e00670065006e0065002000740069006c002000e50020006f0070007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e00740065007200200066006f00720020007500740073006b00720069006600740020006100760020006800f800790020006b00760061006c00690074006500740020007000e500200062006f007200640073006b0072006900760065007200200065006c006c00650072002000700072006f006f006600650072002e0020005000440046002d0064006f006b0075006d0065006e00740065006e00650020006b0061006e002000e50070006e00650073002000690020004100630072006f00620061007400200065006c006c00650072002000410064006f00620065002000520065006100640065007200200035002e003000200065006c006c00650072002000730065006e006500720065002egt PTB ltFEFF005500740069006c0069007a006500200065007300730061007300200063006f006e00660069006700750072006100e700f50065007300200064006500200066006f0072006d00610020006100200063007200690061007200200064006f00630075006d0065006e0074006f0073002000410064006f0062006500200050004400460020007000610072006100200069006d0070007200650073007300f5006500730020006400650020007100750061006c0069006400610064006500200065006d00200069006d00700072006500730073006f0072006100730020006400650073006b0074006f00700020006500200064006900730070006f00730069007400690076006f0073002000640065002000700072006f00760061002e0020004f007300200064006f00630075006d0065006e0074006f00730020005000440046002000630072006900610064006f007300200070006f00640065006d0020007300650072002000610062006500720074006f007300200063006f006d0020006f0020004100630072006f006200610074002000650020006f002000410064006f00620065002000520065006100640065007200200035002e0030002000650020007600650072007300f50065007300200070006f00730074006500720069006f007200650073002egt SUO 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JIT Printing Specifications | RA-QR005F-EN-P - 8072009 | ||||||||||||||||||||||||||||||||
Printing Specification | YOUR DATA HERE | Instructions | NO | ||||||||||||||||||||||||||||||
(required) Category | D5 | Select Print Category ABC or D from category list on Introduction_Catagory Types tab | 11rdquo x 17rdquo | LOOSE -Loose Leaf | YES | Pre-sale Marketing | TOP | ||||||||||||||||||||||||||
(required) Finished Trim Size Width | 85rdquo x 11rdquo | 85rdquo x 11rdquo | PERFECT - Perfect Bound | A1 | LEFT | ||||||||||||||||||||||||||||
(required) Publication Number | PFLEX-IN023A-EN-P | Sample 2030-SP001B-EN-P | 3rdquo x 5rdquo | SADDLE - Saddle Stitch | A2 | RIGHT | CORNER | ||||||||||||||||||||||||||
Use Legacy Number | NO | YES or NO | 18rdquo x 24rdquo Poster | PLASTCOIL - Plastic Coil (Coil Bound) | A4 | BOTTOM | SIDE | ||||||||||||||||||||||||||
Legacy Number if applicable | Sample Legacy Number 0160-533 | 24rdquo x 36rdquo Poster | STAPLED1 -1 position | A3 | |||||||||||||||||||||||||||||
Publication Title | PowerFlex 700S and 700H Frames 10hellip12 Rectifier Module Replacement Kit | Sample ElectroGuard Selling Brief | 36rdquo x 24rdquo Poster | STAPLED1B - bottom 1 position | A5 | ||||||||||||||||||||||||||||
(required) Business Group | Marketing Commercial | As entered in DocMan | 4rdquo x 6rdquo | STAPLED2 - 2 positions | A6 | ||||||||||||||||||||||||||||
(required) Cost Center | 19010 | As entered in DocMan - enter number only no description Example - 19021 | CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 | 475rdquo x 7rdquo (slightly smaller half-size) | THERMAL - Thermal bound (Tape bound) | A7 | |||||||||||||||||||||||||||
BindingStitching | STAPLED2 - 2 positions | Review key on right | Saddle-Stitch Items All page quantities must be divisible by 480 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)Coil Bound Items580 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise)Double Wire Bound Items80 pgs max on 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise) | 475rdquo x 775rdquo | THERMALO - Thermal Bound (Tape bound - offline) | A8 | |||||||||||||||||||||||||||
(required) Page Count of Publication | 50 | Total page count including cover | 55rdquo x 85rdquo (half-size) | Wire O - Double Wire Bound (offline) | A9 | ||||||||||||||||||||||||||||
Paper Stock Color | White is assumed For color options contact your vendor | 6rdquo x 4rdquo | Post Sale Technical Communication | ||||||||||||||||||||||||||||||
Number of Tabs Needed | 5 tab in stock at RR Donnelley | 7385rdquo x 9rdquo (RSI Std) | B1 | ||||||||||||||||||||||||||||||
Stitching Location | SIDE | Blank Corner or Side | 825rdquo x 10875rdquo | B2 | |||||||||||||||||||||||||||||
Drill Hole YESNO | NO | All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border | 825rdquo x 11rdquo (RA product profile std) | B3 | None | ||||||||||||||||||||||||||||
Glue Location on Pad | Glue location on pads | 8375rdquo x 10875 | B4 | Half | |||||||||||||||||||||||||||||
Number of Pages per Pad | Average sheets of paper 25 50 75100 Max | 9rdquo x 12rdquo (Folder) | B5 | C | |||||||||||||||||||||||||||||
Ink Color | One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip | A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) | Catalogs | DbleParll | |||||||||||||||||||||||||||||
Used in Manufacturing | NO | A5 (583rdquo x 826rdquo) (148 x 210 mm) | C1 | Offset Z | |||||||||||||||||||||||||||||
Fold | None | Sample | |||||||||||||||||||||||||||||||
Comments | C2 | Short | |||||||||||||||||||||||||||||||
Part Number | JIT POD | V | |||||||||||||||||||||||||||||||
D1 | Z | ||||||||||||||||||||||||||||||||
D2 | Microfold | ||||||||||||||||||||||||||||||||
D3 | |||||||||||||||||||||||||||||||||
D4 | |||||||||||||||||||||||||||||||||
D5 | |||||||||||||||||||||||||||||||||
D6 | |||||||||||||||||||||||||||||||||
D7 | |||||||||||||||||||||||||||||||||
D8 | |||||||||||||||||||||||||||||||||
D9 |