PowerFlex 700S High Performance AC Drive - e … Technical...PowerFlex 700S AC Drives Technical Data ... • Communication options include the RS-232 port and the same ... 1-3 4 5-7

PowerFlex™

700S HighPerformanceAC Drive

Technical Data

PowerFlex 700S AC Drives Technical DataThe Allen-Bradley PowerFlex™ 700S AC drive, a version of PowerFlex 700 power platform, offers optimized integration for the most demanding drive control and drive system applications. The PowerFlex 700S with DriveLogix™ combines the powerful performance and flexible control of PowerFlex AC drives with the high-performance Logix™ engine to produce a highly functional, cost-effective drive and control solution.

PowerFlex 700S AC Drive

PowerFlex 700S AC Drivewith DriveLogix

Table of ContentsDescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PagePackaging and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Start-Up & Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Product Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Option Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Power Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Control Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Cable Recommendations — Power . . . . . . . . . . . . . . . . . . . .27

Cable Recommendations — Control . . . . . . . . . . . . . . . . . . .28

Ratings and Protective Devices . . . . . . . . . . . . . . . . . . . . . . .29

Cable Restrictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

2

Packaging and Mounting

• The innovative bookshelf design allows Zero Stacking™ or side-by-side mounting of the drives with no required clearance between them. With no minimum spacing between drives, valuable panel space is conserved and installation cost is reduced.

• The design of the PowerFlex family of drives incorporates proven noise reduction components on both the input and output of the drive. Many of the global EMC standards can be met and many noise related application concerns can be reduced or eliminated using a standard "out-of-the-box" PowerFlex drive with no additional hardware or cost.

By also incorporating higher rated components and significant voltage suppression devices for both phase-to-phase and phase-to-ground protection, power conditioning concerns and the need for additional hardware are significantly reduced.

Noise Reduction Charts

• Pull-apart control terminal blocks for easy wiring and quick disconnect. 11109876543T1 2

• DriveLogix offers embedded Logix control for application programmability and control of auxiliary functions in one package, the PowerFlex 700S with DriveLogix.

• Common programming environment and multiple programming languages supported by all Logix platforms.

• Ladder Diagram, Function Block Diagram, Sequential Function Chart and Structured Text.

• Eight (8) separate tasks including one (1) continuous and seven (7) periodic. Each task can support up to 32 programs and an unlimited number of routines for program organization.

• 256 Kbytes of standard user memory and optional 768 Kbyte configuration.

• Non-volatile storage available with the memory expansion option provides long term memory storage without a battery.

• Local connections for up to eight (8) Flex I/O™ modules.

• Communication options include the RS-232 port and the same optional communication daughter cards used by the FlexLogix™ controller.

• Virtual backplane concept for program portability to other Logix platforms, seamless integration into the NetLinx™ architecture and direct drive communication.

3

Start Up, Programming

• The PowerFlex 700S has optimized global voltage settings for quick configuration anywhere in the world. Multiple reset defaults make setup for your voltage/frequency fast and easy.

• An optional LCD Human Interface Module (HIM) provides programming, start up information, diagnostics and other information in full, easy to understand text. The display is a 7 line by 21 character backlit LCD screen. Four styles are available; full numeric keypad, operating and programming keys only, analog pot and programming only.

DriveTools™ 2000

A powerful new PC based software suite, for programming, configuration and troubleshooting.• DriveExecutive™ - for online/offline configuration and

management of drives and drive peripherals.• DriveObserver™ - for real time trending. • DriveExpert™ - for expert-system based troubleshooting

assistance.

Integrated Software

RSLogix™ 5000

The PowerFlex 700S with DriveLogix utilizes RSLogix 5000, v10.0 or greater, with embedded DriveExecutive Lite for programming, configuration and troubleshooting the drive and embedded Logix controller.• Single programming software package for the entire

family of Logix 5000 products.• Multiple IEC1131-3 programming languages.• Symbolic tag and structure data model.

4

Operation

• Multiple high performance motor control algorithms: Flux Vector Control utilizes patented Force Technology™ for sensor and sensorless induction motor control and Brushless Permanent Magnet motor operation, provide maximum application flexibility.

• An array of feedback options, including two (2) standard incremental encoders and an optional resolver or high resolution encoder optimize the accuracy of speed and position regulators.

• An integrated position loop for applications from simple indexing to electronic line shaft.

• SynchLink™, a high performance, high speed, drive-to-drive link for transmitting synchronized and application data. The SynchLink fiber optic link provides the highest level of multiple drive coordination.

• Optional internal communication adapters provide fast and efficient control and/or data exchange with host controllers over popular interfaces. These interfaces include: DeviceNet™, ControlNet™, Profibus, Interbus, Remote I/O, Serial Communications and other communication networks.

• Standard chopper transistor and separately mounted or drive mounted resistors provide cost effective dynamic braking solutions.

5

Performance

Digital Current Regulator outperforms older style analog regulators in speed, repeatability and drift.

Negative Feed Forward reduces or eliminates overshoot during step speed changes. Helpful in preventing backup during stopping.

Coarse-to-Fine interpolation for external planners, direct positioning for precise control and point-to-point for indexing are all features of the Integral Position Loop. The loop easily handles applications such as simple indexing and electronic line shaft.

Advanced Edge-to-Edge Algorithms and pulse position averaging provides extremely accurate speed measurement and excellent performance at very low speed.

Servo Lock compensates for lost position during step loads to the velocity regulator. Offers optimum performance for draw applications and others.

PI GainBlock

Pro ortional Channel

al

el

Kp

Ki

Negative Feed Forward

Speed Ref

SpeedFeedback

nff=0

V

t

V

tnff=.3

Interpolator

xx

x

Accum

Σ

Accum

ΣAccum

Σ

Accum

ΣDeriv

∆

Deriv

∆

Position offsets

Position Error

K

P Gain

kp

I Gain

kis

Position SpeedSpeed FDBK

Position FDBK

Position CommandPosition Target

Edge to Edge Time

∆Xpulse

∆tedge.edge

V

tW/O Servo Lock

V

t

A1 = A2

Velocity Response to Step Load

W/Servo Lock

6

Performance

High Speed Analog & Digital I/O execute in 0.5 uSec or less to provide fast response and fast capture for registration information and position data. Output relays, optically isolated and differentially isolated I/O are supplied.

A Speed Observer smoothes the feedback signal where a system is using a low line count encoder or resolver, improving performance at very low speeds.

An Enhanced Process Loop executes 6 times faster than previous loops, providing greatly improved dynamic response in tension control applications.

The Control Loops within each drive are Synchronized. In addition, the control loops for all drives on SynchLink are synchronized within uSeconds. This provides exceptional link coordination and tracking for critical applications.

The Enhanced Bus Regulator reacts 4 times faster than previous products, providing quicker stops without over-voltage issues and outstanding performance in other regenerative applications.

SpeedObserverPosition

Feedback

TorqueCommand

Speed Estimate

Load Estimate

155 1

151 12

& 157 31OR

183 00

181

182

184

P Gain

kp

186

+

I Gain

kis

185

187

Limit

188

189

191

192

180

190

LPass

Filter

Limit

0

1

Logic Status(Running)

Logic Command(ProcsTrim En)

Logic Ctrl State(ProcsTrim En)

PI Command(Enable)

PI Reference

PI Feedback

PI Lpass Filt BW

PI Preload

PI Integ Time

PI Prop Gain

PI Integ HLim

PI Integ LLim

PI Integ Output

PI High Limit

PI Lower Limit

PI Output0

to Speed Control- Reference [2G5]

+-

Drive 1(Time keeper)

Followers

Drive 1(Time keeper)

Followers

Before Synchronization Synchronized Operation

Bus Limit

Bus Voltage

Quick SwitchBus Regulator

RegenerateBus Regulator

Ki

7

Product Selector

Positions 1-8 Base Drive Selection

Code Type20D PowerFlex

700S

Code Voltage Ph. DC PrechargeB 240V AC 3 —C 400V AC 3 —D 480V AC 3 —H 540V DC — NJ 650V DC — NP 540V DC — YR 650V DC — Y

Base Drive Option SelectionPosition Position

1-3 4 5-7 8 9 10 11 12 13 14 15 16 17

20D D 2P1 A 0 E Y N A N N N NDrive

VoltageRating

Rating Enclosure HIM Documentation BrakeBrake

ResistorEmission Comm Slot I/O

Additional Feedback

Additional Config

Output Current @ 230V 60Hz InputCode Amps HP2P2 2.2 0.54P2 4.2 1.06P8 6.8 2.09P6 9.6 3.0015 15.3 5.0022 22 7.5028 28 10042 42 15052 52 20

Code EnclosureA IP 20, NEMA Type 1

Output Current @ 480V 60Hz InputCode Amps HP1P1 1.1 0.52P1 2.1 1.03P4 3.4 2.05P0 5 3.08P0 8 5.0011 11 7.5014 14 10022 22 15027 27 20034 34 25040 40 30052 52 40065 65 50077 77 60096 96 75125 125 100156 156 125180 180 150

8

9

Product Selection

208/240V AC, Three-Phase Drives

380-480V AC, Three Phase Drives

➊ Catalog number corresponds to output amps in these columns. Drive must be programmed to lower voltage to obtain higher currents shown at right.➋ Frame 4, 5 and 6 drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at either rating.

DC Input Voltage Classes

DC Input for Frames 1-4 use the same codes as AC Input. Refer to the table below for Frames 5 and 6.

Note: The maximum drive to motor power ratio is 2:1.

Output Amps Nominal Power Ratings IP20, NEMA Type 1

Frame Size

240V AC Input➊ 208V AC Input Normal Duty Heavy Duty Catalog Number 20D . . .Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. kW HP kW HP

2.2 2.4 3.3 2.5 2.8 3.8 0.37 0.5 – 0.33 B2P2A0EYNANNNN 14.2 4.8 6.4 4.8 5.6 7.0 0.75 1.0 0.37 0.75 B4P2A0EYNANNNN 16.8 9.0 12 7.8 10.4 13.8 1.5 2.0 0.75 1.5 B6P8A0EYNANNNN 19.6 10.6 14.4 11 12.1 17 2.2 3.0 1.5 2.0 B9P6A0EYNANNNN 115.3 16.8 23 17.5 19.3 26.3 4.0 5.0 2.2 3.0 B015A0EYNANNNN 122 24.2 33 25.3 27.8 38 5.5 7.5 4.0 5.0 B022A0EYNANNNN 128 33 44 32.2 38 50.6 7.5 10 5.5 7.5 B028A0EYNANNNN 242 46.2 63 48.3 53.1 72.5 11 15 7.5 10 B042A0EYNANNNN 352 60 80 56 64 86 15 20 11 15 B052A0EYNANNNN 3104 (80) ➋ 115 (120) 175 (160) 120 (92) 132 (138) 175 (175) 30 40 22 30 B104A0ENNANNNN 5130 (104) ➋ 143 (156) 175 (175) 130 (104) 143 (156) 175 (175) 30 50 30 40 B130A0ENNANNNN 5

Output Amps Nominal Power Ratings IP20, NEMA Type 1

Frame Size

480V AC Input➊ 380-400V AC Input Normal Duty Heavy Duty Catalog Number 20D...Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. kW HP kW HP

1.1 1.2 1.6 1.3 1.4 1.9 0.37 0.5 0.25 0.33 D1P1A0EYNANNNN 12.1 2.4 3.2 2.1 2.4 3.2 0.75 1 0.55 0.75 D2P1A0EYNANNNN 13.4 4.5 6 3.5 4.5 6 1.5 2 1.1 1.5 D3P4A0EYNANNNN 15 5.5 7.5 5 5.5 7.5 2.2 3 1.5 2 D5P0A0EYNANNNN 18 8.8 12 8.7 9.9 13.2 4 5 3 3 D8P0A0EYNANNNN 111 12.1 16.5 11.5 13 17.4 5.5 7.5 4 5 D011A0EYNANNNN 114 16.5 22 15.4 17.2 23.1 7.5 10 5.5 7.5 D014A0EYNANNNN 122 24.2 33 22 24.2 33 11 15 7.5 10 D022A0EYNANNNN 127 33 44 30 33 45 15 20 11 15 D027A0EYNANNNN 234 40.5 54 37 45 60 18.5 25 15 20 D034A0EYNANNNN 240 51 68 43 56 74 22 30 18.5 25 D040A0EYNANNNN 352 60 80 56 64 86 30 40 22 30 D052A0EYNANNNN 365 78 104 72 84 112 37 50 30 40 D065A0EYNANNNN 377 (65)➋ 85 (98) 116 (130) 85 (72) 94 (108) 128 (144) 45 60 37 50 D077A0ENNANNNN 496 (77)➋ 106 (116) 144 (154) 105 (85) 116 (128) 158 (170) 55 75 45 60 D096A0ENNANNNN 5125 (96) ➋ 138 (144) 163 (168) 140 (105) 154 (158) 210 (210) 75 100 45 75 D125A0ENNANNNN 5156 (125) 172 (188) 233 (250) 170 (140) 187 (210) 255 (280) 90 125 75 100 D156A0ENNANNNN 6180 (156) 198 (234) 270 (312) 205 (170) 220 (255) 289 (313) 110 150 90 125 D180A0ENNANNNN 6

Drive Input Voltage DC Precharge Frame Catalog Code (Position 4)

540V DC N 5, 6 H540V DC Y 5, 6 P650V DC N 5, 6 J650V DC Y 5, 6 R

Option Selection

Position 9 — Human Interface Modules (HIM)Position 9 of the catalog string specifies the Human Interface Module (HIM). Four LCD styles are available as well as a blank plate. These HIMs can be factory or user installed.

20D D 2P1 A O E Y N A N N N NDrive

VoltageRating



Additional Feedback

Additional Config

Default Value “O” — HIM Not Used (Blank Cover Included)

Choose User Installed Kit— Leave Default Value “O” User Installed Kit

Description

Handheld/Local (Drivemount)

Remote (Panel Mount) IP 66, UL Type 4x12 ➊

Catalog Number Catalog Number

Blank Plate 20-HIM-A0 —LCD Display, Digital Speed 20-HIM-A2 —LCD Display, Full Numeric Keypad 20-HIM-A3 20-HIM-C3 ➋LCD Display, Analog Speed Potentiometer 20-HIM-A4 —LCD Display, Programmer Only 20-HIM-A5 20-HIM-C5 ➋

➊ For indoor use only.

➋ Includes a PowerFlex HIM Interface Cable (20-HIM-H10).

Human Interface Module AccessoriesDescription Catalog Number

Bezel Kit for LCD HIMs, NEMA 1 ➊ 20-HIM-B1PowerFlex HIM Interface Cable, 1 m (39 in.) ➋ 20-HIM-H10Cable Kit (Male-Female) ➌

0.33 Meters (1.1 Feet) 1202-H031 Meter (3.3 Feet) 1202-H103 Meter (9.8 Feet) 1202-H309 Meter (29.5 Feet) 1202-H90

DPI SCANport™ One to Two Port Splitter Cable 1203-SQ3

➊ Includes an interface cable (1202-C30) for connection to drive.

➋ Required only when HIM is used as handheld or remote.

➌ Required in addition to 20-HIM-H10 for distances to a total maximum of 10 Meter (32.8 Feet).

Choose Catalog Code— Factory Installed OptionFactory Installed Options

Catalog Code: 2LCD Digital Speed

Catalog Code: 3LCD Full Numeric

Catalog Code: 4LCD Analog Speed

Catalog Code: 5LCD Programmer Only

Catalog Code: 0No HIM (Blank Cover)

10

Option Selection, Cont’d

Position 10 — Manuals

Position 10 specifies documentation. Printed user manuals are not included with the drive. A CD with complete documentation is included, as well as a Quick Start guide that offers contacts with Technical Support and the appropriate web sites.

Position 11 — Internal Brake IGBTPosition 11 specifies the Internal Dynamic Brake IGBT. It is standard on Frames 1-3 and optional on Frame 4-6 drives.


VoltageRating



Additional Feedback

Additional Config

Default Value “E” — Quick Start Guide and CD

Choose Catalog CodeDescription Catalog Code

No Documentation N


VoltageRating



Additional Feedback

Additional Config

Default Value “Y” — Dynamic Braking Not Used

No User Installed Kit Available — Leave Default Value “Y”

Choose Catalog Code — Factory Installed OptionFactory Installed Option

Drive Input Voltage Brake IGBT Frame Catalog Code

208-480V AC Standard 1-3 YOptional 4-6 Y

4-6 N

11


Position 12 — Internal Dynamic Brake ResistorsPosition 12 specifies the Internal Dynamic Brake resistor. It is available on all Frame 1 & 2 drives. This option provides limited dynamic without increasing the drive “footprint.”

Important: These resistors have a limited duty cycle. Refer to the PowerFlex Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient for your application. An external resistor may be required.

Position 13 — EMC FilterPosition 13 identifies the presence of the internal EMC filter (meets second environment CE standards) and provides the option of noise reducing common mode cores. Cores are standard on all drives below 200 HP.


VoltageRating

Rating Enclosure HIMDocumenta-

tionBrake

Brake Resistor

Emission Comm Slot I/OAdditional Feedback

Additional Config

Default Value “N” — Dynamic Braking Not Used

Choose User Installed Kit — Leave Default Value “N” User Installed Kit

Drive Input Voltage Brake Resistance Frame Catalog Number

208-240V AC 62 Ohm 1 (0.5-5.0 HP) 20DB-DB1-122 Ohm 1 (7.5 HP) 20DB-DB2-122 Ohm 2 20DB-DB1-2

380-480V AC 115 Ohm 1 20BD-DB1-162 Ohm 2 20BD-DB1-2


Drive Input Voltage Frame Brake Resistance Catalog Code

208-240V AC 1 (0.5-5 HP) 62 Ohm Y1 (7.5 HP) 62 Ohm Y2 22 Ohm Y

380-480V AC 1 115 Ohm Y2 62 Ohm Y


VoltageRating



Additional Feedback

Additional Config

Default Value “A” — Standard Filter Used


Drive Input Voltage CE Filter Frame

Catalog Code

208/240V AC Standard 1-6 A

380-480V AC 1-6 A

12


Position 14 — Communication AdapterPosition 14 selects a communications adapter for the drive or the DriveLogix option. Adapters are available for most industrial networks and can be supplied factory installed or as field kits.


VoltageRating



Additional Feedback

Additional Config

Default Value “N” — Communication Adapters Not Used

Choose User Installed Kit — Leave Default Value “N” User Installed Kit

Description Catalog Number

ControlNet Communication Adapter - DPI 20-COMM-CDeviceNet Communication Adapter - DPI 20-COMM-DEtherNet/IP Communication Adapter - DPI 20-COMM-EInterbus Communication Adapter - DPI 20-COMM-IProfibus Communication Adapter - DPI 20-COMM-PRemote I/O Communication Adapter - DPI 20-COMM-RRS-485 DF1 Communication Adapter- DPI 20-COMM-S

DriveLogix Comm Option, ControlNet (Coax) ➊ 1788-CNC

DriveLogix Comm Option, ControlNet Redundant (Coax) ➊ 1788-CNCR

DriveLogix Comm Option, ControlNet (Fiber) ➊ 1788-CNF

DriveLogix Comm Option, ControlNet Redundant (Fiber) ➊ 1788-CNFR

DriveLogix Comm Option, DeviceNet (Open Conn.) ➊ 1788-DNBO

DriveLogix Comm Option, EtherNet/IP (Twisted Pair) ➊ 1788-ENBT


Description Catalog Code

ControlNet Communication Adapter (Coax) - DPI CDeviceNet Communication Adapter- DPI DEtherNet/IP Communication Adapter- DPI ERemote I/O Communication Adapter- DPI RRS-485 DF1 Communication Adapter- DPI S

DriveLogix Comm Option, ControlNet (Coax) ➊ 1

DriveLogix Comm Option, ControlNet Redundant (Coax) ➊ 2

DriveLogix Comm Option, ControlNet (Fiber) ➊ 3

DriveLogix Comm Option, ControlNet Redundant (Fiber) ➊ 4

DriveLogix Comm Option, DeviceNet (Open Conn.)➊ 5

DriveLogix Comm Option, EtherNet/IP (Twisted Pair) ➊ 6

➊ Must have DriveLogix option.

Note: All DriveLogix Comm Options require Control Assembly Cover kit on page 15.

13


Position 15 — I/O Option CardPosition 15 is reserved for I/O option cards. Since a complete set of analog and digital I/O is included on the PowerFlex 700S, this position is unused and is always “N.”

Position 16 — Input Cards for Additional Feedback DevicesPosition 16 specifies the input card for the desired additional feedback device. Choose between resolver or high resolution Stegman encoder.

20D D 2P1 A 0 E Y N A N N N NDrive Voltage

Rating Rating Enclosure HIM Documentation Brake Brake Resistor Emission Comm Slot I/O Additional

FeedbackAdditional

Config

20D D 2P1 A 0 E Y N A N N N NDrive Voltage

Rating Rating Enclosure HIM Documentation Brake Brake Resistor Emission Comm Slot I/O Additional

FeedbackAdditional

Config

Default Value “N” — Fixed Value for All Drives

Default Value “N” — Standard Encoder Feedback Used

Choose User Installed Kit — Leave Default Value “N” User Installed KitDescription Catalog NumberResolver 20D-RES-A0High Resolution Stegman 20D-STEG-B0Multi-Device 20D-MDI-C0

Choose Catalog Code — Factory Installed KitFactory Installed KitDescription Catalog CodeResolver, 10-26V, 10kHz, 10-16 bit AHigh Resolution Stegman, Hiperface, 8.5V DC, 20 but, 100k/r BNone N

Acceptable Stegman Encoders Acceptable Resolvers

SINCOS Model No. Cycles/RevBuilt-in Mech Turns Counter Manufacturer Mfg. Model No.

SCS-60 512 N Tamagawa TS-2013N181E32SCS-70 N Tamagawa TS-2087N12E9SCM-60 Y Tamagawa TS-2087N1E9SCM-70 Y Tamagawa TS-2087N2E9

Tamagawa TS-2087N5E9SCS-KIT-101 1024 N Tamagawa TS-2087N11E9SCM-KIT-101 Y Tamagawa TS-2014N182E32— Y Tamagawa TS-2014N182E32SRS-25 Y Clifton Precision No Manu. Information AvailableSRS-50 N Clifton Precision JSMB-21-D-03ASRS-60 N Clifton Precision JSMB-21-Y-02MSRM-25 Y Clifton Precision No Manu. Information AvailableSRM-50 Y Clifton Precision JSMB-21-B-03HSRM-60 Y Clifton Precision JSMB-21-D-03CSCS-660 1024 N Clifton Precision JSSB-21-D-07ASHS-170 ➊ 512 N Harowe Servo Cont. 21BRCT-510-A7B/10

➊ Requires external power supply with sufficient current capability. Not to be used with internal power supply.

Harowe Servo Cont. 21BRCX-510-D7B/10Harowe Servo Cont. 21BRCT-510-A7B/10

14


Position 17 — Additional ConfigurationsPosition 17 is used for any additional options or configurations. The DriveLogix option that integrates the Logix engine directly into the PowerFlex 700S drive is currently available with 256k bytes or 768k bytes of user available memory. To take advantage of non-volatile program storage, utilize the memory expansion option.

Memory CalculationThe following equations provide an estimate of the memory needed for a controller. Each of these numbers includes a rough estimate of the associated user programming.


VoltageRating



Additional Feedback

Additional Config

Controller Tasks * 4000 = bytes (minimum 1 needed)Digital I/O points * 400 = bytes

Analog I/O points * 2600 = bytesCommunication modules * 5000 = bytes

PowerFlex 700S Drive I/O * 2600 = bytesTotal Words bytes

Default Value “N” — No Additional Configurations Included

Choose User Installed Kit — Leave Default Value “N”User Installed Kit

Description Catalog Number

DriveLogix5720 with Base Memory (Requires Control Assembly Cover kit below) 20D-DL-AODriveLogix5720 Memory Expansion 20D-DL-ME1

Control Assembly Cover Kit (Required when ordering Base Memory kit) 20D-CVR-CA1


Description Catalog Code

DriveLogix5720 Controller, 256k bytes of User Available Memory ADriveLogix5720 Controller, 768k bytes of User Available Memory BNone N

15

Accessories

Accessory kits are available to supplement the drive installation or tailor the drive to the particular requirements. These may include installation issues, communications structure or others.

Communication Accessories

SynchLink Accessories

Note: For Flex I/O pricing, please refer to Publication ACIG-PL001.

Note: Please refer to publication number 1756-TD008 for details on SynchLink.

Description Catalog No.

DriveLogix 3 Meter RS-232 Programming Cable ➊ 1756-CP3

DriveLogix Flex I/O Cable 91.44 cm (36 in.) ➊ 4100-CCF3

Smart Self-powered Serial Converter (RS-232) includes 1203-SFC and 1202-C10 Cables

1203-SSS

Serial Null Modem Adapter 1203-SNMControlNet T-Tap/Right Angle 1 Meter Coax Cable Assembly 1786-TPRControlNet Programming Cable 1756-CP

Description Catalog No.

SynchLink Base Block (up to 4 splitter blocks) 1751-SLBA/ASynchLink 4 Port Splitter Block 1751-SL4SP/ASynchLink Bypass Switch Block 1751-SLBP/A2x1 Meter Fiber Linx for Power Monitor/SynchLink 1403-CF0012x3 Meter Fiber Linx for Power Monitor/SynchLink 1403-CF0032x5 Meter Fiber Linx for Power Monitor/SynchLink 1403-CF00510 Meter Fiber Linx for Power Monitor/SynchLink 1403-CF01020 Meter Fiber Linx for Power Monitor/SynchLink 1403-CF02050 Meter Fiber Linx for Power Monitor/SynchLink 1403-CF050100 Meter Fiber Linx for Power Monitor/SynchLink 1403-CF100250 Meter Fiber Linx for Power Monitor/SynchLink 1403-CF250

➊ For use with DriveLogix option only.

16

Accessories, Cont’d

Isolation TransformersFor installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances, isolation transformers are available.

Motor Rating (HP)

240V, 60 Hz, Three-Phase240V Primary & 240V Secondary

460V, 60 Hz, Three-Phase460V Primary & 460V Secondary

IP 32(Nema Type 3R) Catalog Number IP 32(Nema Type 3R) Catalog Number

0.33 1321-3TH005-AA 1321-3TH005-BB0.5 1321-3TH005-AA 1321-3TH005-BB0.75 1321-3TH005-AA 1321-3TH005-BB1 1321-3TH005-AA 1321-3TH005-BB1.5 1321-3TH005-AA 1321-3TH005-BB2 1321-3TH005-AA 1321-3TH005-BB3 1321-3TH005-AA 1321-3TH005-BB5 1321-3TH007-AA 1321-3TH007-BB7.5 1321-3TH011-AA 1321-3TH011-BB10 1321-3TH014-AA 1321-3TH014-BB15 1321-3TH020-AA 1321-3TH020-BB20 1321-3TH027-AA 1321-3TH027-BB25 1321-3TH034-AA 1321-3TH034-BB30 1321-3TH040-AA 1321-3TH040-BB40 1321-3TH051-AA 1321-3TH051-BB50 1321-3TH063-AA 1321-3TH063-BB60 — 1321-3TH075-BB75 — 1321-3TH093-BB100 — 1321-3TH118-BB125 — 1321-3TH145-BB150 — 1321-3TH175-BB

17


Line/Load ReactorsFor impedance matching, protection from AC line disturbances or motor protection, reactors are available for both the input and output sides of the drive.

Input and Output Line Reactors➑ - 240V, 60 Hz, Three-Phase

See page 19 for Notes.

Standard Drive Catalog Number

HP Rating

3% Impedance 5% Impedance

IP 00 (Open Style) IP 11 (Nema Type 1) IP 00 (Open Style) IP 11 (NemA Type 1)

Normal Duty

Heavy Duty Catalog Number Catalog Number Catalog Number Catalog Number

20BB2P2➌ 0.5 0.33 1321-3R2-D 1321-3RA2-D 1321-3R2-A 1321-3RA2-A20BB2P2➍ 0.5 0.33 1321-3R2-D 1321-3RA2-D 1321-3R2-A 1321-3RA2-A20BB4P2➌ 1 0.75 1321-3R4-A 1321-3RA4-A 1321-3R4-B 1321-3RA4-B20BB4P2➍ 1 0.75 1321-3R4-A 1321-3RA4-A 1321-3R4-B 1321-3RA4-B20BB6P8➌ 2 1.5 1321-3R8-A 1321-3RA8-A 1321-3R8-B 1321-3RA8-B20BB6P8➍ 2 1.5 1321-3R8-A 1321-3RA8-A 1321-3R8-B 1321-3RA8-B20BB9P6➋ 3 2 1321-3R8-A 1321-3RA8-A 1321-3R8-B 1321-3RA8-B20BB9P6➊ 3 2 1321-3R12-A 1321-3RA12-A 1321-3R12-B 1321-3RA12-B20BB015➋ 5 3 1321-3R12-A 1321-3RA12-A 1321-3R12-B 1321-3RA12-B20BB015➊ 5 3 1321-3R18-A 1321-3RA18-A 1321-3R18-B 1321-3RA18-B20BB022➋ 7.5 5 1321-3R18-A 1321-3RA18-A 1321-3R18-B 1321-3RA18-B20BB022➊ 7.5 5 1321-3R25-A 1321-3RA25-A 1321-3R25-B 1321-3RA25-B20BB028➋ 10 7.5 1321-3R25-A 1321-3RA25-A 1321-3R25-B 1321-3RA25-B20BB028➊ 10 7.5 1321-3R35-A 1321-3RA35-A 1321-3R35-B 1321-3RA35-B20BB042➋ 15 10 1321-3R35-A 1321-3RA35-A 1321-3R35-B 1321-3RA35-B20BB042➊ 15 10 1321-3R45-A 1321-3RA45-A 1321-3R45-B 1321-3RA45-B20BB052➋ 20 15 1321-3R45-A 1321-3RA45-A 1321-3R45-B 1321-3RA45-B20BB052➊ 20 15 1321-3R55-A 1321-3RA55-A 1321-3R55-B 1321-3RA55-B20BB104➋ 40 30 1321-3R80-A 1321-3RA80-A 1321-3R80-B 1321-3RA80-B20BB104➊ 40 30 1321-3R100-A 1321-3RA100-A 1321-3R100-B 1321-3RA100-B20BB130➋ 50 40 1321-3R100-A 1321-3RA100-A 1321-3R100-B 1321-3RA100-B20BB130➊ 50 40 1321-3R130-A 1321-3RA130-A 1321-3R130-B 1321-3RA130-B

18


Input and Output Line Reactors ➑ - 480V, 60 Hz, Three-Phase

➊ Normal Duty Input/Output and Heavy Duty Output.

➋ Heavy Duty Input.

➌ Normal Duty/Heavy Duty Input.

➍ Normal Duty/Heavy Duty Output.

➎ Normal Duty Input.

➏ Heavy Duty Input/Output.

➐ Normal Duty Input/Output.

➑ Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

Standard Drive Catalog Number

HP Rating

3% Impedance 5% Impedance

IP 00 (Open Style) IP 11 (Nema Type 1) IP 00 (Open Style) IP 11 (NemA Type 1)

Normal Duty

Heavy Duty Catalog Number Catalog Number Catalog Number Catalog Number

20DD1P1➌ 0.5 0.33 1321-3R1-C 1321-3RA1-C 1321-3R1-B 1321-3RA1-B20DD1P1➍ 0.5 0.33 1321-3R2-B 1321-3RA2-B 1321-3R2-C 1321-3RA2-C20DD2P1 1 0.75 1321-3R2-A 1321-3RA2-A 1321-3R2-B 1321-3RA2-B20DD3P4➊ 2 1.5 1321-3R4-B 1321-3RA4-B 1321-3R4-C 1321-3RA4-C20DD3P4➋ 2 1.5 1321-3R4-C 1321-3RA4-C 1321-3R4-D 1321-3RA4-D20DD5P0➌ 3 2 1321-3R4-B 1321-3RA4-B 1321-3R4-C 1321-3RA4-C20DD5P0➍ 3 2 1321-3R8-C 1321-3RA8-C 1321-3R8-D 1321-3RA8-D20DD8P0➊ 5 3 1321-3R8-B 1321-3RA8-B 1321-3R8-C 1321-3RA8-C20DD8P0➋ 5 3 1321-3R4-B 1321-3RA4-B 1321-3R4-C 1321-3RA4-C20DD011➊ 7.5 5 1321-3R12-B 1321-3RA12-B 1321-3R12-C 1321-3RA12-C20DD011➋ 7.5 5 1321-3R8-B 1321-3RA8-B 1321-3R8-C 1321-3RA8-C20DD014➊ 10 7.5 1321-3R18-B 1321-3RA18-B 1321-3R18-C 1321-3RA18-C20DD014➋ 10 7.5 1321-3R12-B 1321-3RA12-B 1321-3R12-C 1321-3RA12-C20DD022➊ 15 10 1321-3R25-B 1321-3RA25-B 1321-3R25-C 1321-3RA25-C20DD022➋ 15 10 1321-3R18-B 1321-3RA18-B 1321-3R18-C 1321-3RA18-C20DD027➊ 20 15 1321-3R35-B 1321-3RA35-B 1321-3R35-C 1321-3RA35-C20DD027➋ 20 15 1321-3R25-B 1321-3RA25-B 1321-3R25-C 1321-3RA25-C20DD034 25 20 1321-3R35-B 1321-3RA35-B 1321-3R35-C 1321-3RA35-C20DD040➋ 30 25 1321-3R35-B 1321-3RA35-B 1321-3R35-C 1321-3RA35-C20DD040➍➎ 30 25 1321-3R45-B 1321-3RA45-B 1321-3R45-C 1321-3RA45-C20DD052➋ 40 30 1321-3R45-B 1321-3RA45-B 1321-3R45-C 1321-3RA45-C20DD052➍➎ 40 30 1321-3R55-B 1321-3RA55-B 1321-3R55-C 1321-3RA55-C20DD065➋ 50 40 1321-3R55-B 1321-3RA55-B 1321-3R55-C 1321-3RA55-C20DD065➊ 50 40 1321-3R80-B 1321-3RA80-B 1321-3R80-C 1321-3RA55-C20DD096➏ 75 60 1321-3R80-B 1321-3RA80-B 1321-3R80-C 1321-3RA80-C20DD096➐ 75 60 1321-3R100-B 1321-3RA100-B 1321-3R100-C 1321-3RA100-C20DD125➏ 100 75 1321-3R100-B 1321-3RA100-B 1321-3R100-C 1321-3RA100-C20DD130➐ 100 75 1321-3R130-B 1321-3RA130-B 1321-3R130-C 1321-3RA130-C20BD156 125 — 1321-3R160-B 1321-3RA160-B 1321-3R160-C 1321-3RA160-C 20BD156 — 100 1321-3R130-B 1321-3RA130-B 1321-3R130-C 1321-3RA130-C20BD180 150 — 1321-3R200-B 1321-3RA200-B 1321-3R200-C 1321-3RA200-C20BD180 — 125 1321-3R160-C 1321-3RA160-C 1321-3R160-C 1321-3RA160-C

19


Reflected Wave Reduction

Reflected Wave Reduction Device with Common Mode Choke

Reflected Wave Reduction Device

Terminator

➊ Correct terminator selection is dependent on motor characteristics, cable type and cable length. Refer to publication 1204-1.0 for application details before ordering.

Drive Application Software

SupportPlusFor consultation on high performance drive applications, we offer our SupportPlus program. Rockwell Automation engineers will work with you to layout the appropriate architecture, configure drives, recommend programming techniques and provide application assistance on the most effective ways to implement your control solution. For more information, please call 262.512.8176 or refer to our web site: www.ab.com/support/abdrives

Description Used withCatalog Number(Loose Kit)

380-600V AC, 17.5AIP20 (NEMA Type1)

3.7-7.5 KW (5-10HP) 1204-RWC-17-A

Description Used withCatalog Number(Loose Kit)

380-575V AC, 9AIP 20 (NEMA Type1)

0.37-3.7 kW (0.5-5HP)380-460V & 500-600V A Frame Devices

1204-RWR2-09-B

Description ➊ Used withCatalog Number(Loose Kit)

IP65 (NEMA Type4x)Connection Cable Included

0.37-1.5 kW (0.5-2HP) 460V Drives0.75-597 kW (1-800 HP) 575V Drives

1204-TFA1

1.5-597 kW (2-800 HP) 460V Drives0.75-597 kW (1-800 HP) 575 Drives

1204-TFB2

Drive Application Software brings together an outstanding range of application experience and performance drive products to provide the user with pre-engineered & cost effective drive application solutions. For more information, refer to our web site: www.ab.com/drives/drvappsw

20

Installation Considerations

By providing built in input MOVs (line to line and line to ground) for robust transient protection, ground fault and short circuit protection, electronic motor overload, built in noise filtering, patented reflected wave reduction software and others, the PowerFlex 700S design addresses many of the concerns in a typical installation. Below is a list of other considerations that a user may need to address.

Peak Voltage Protection for Motors with Lower Insulation Systems

While the PowerFlex 700S contains the very best in reflected wave reduction techniques, some motors may have insulation systems with values well below the NEMA standards. While these motors may perform to expectations, they must be protected from the reflected wave transients that all PWM drives produce. Refer to Page 27 for cable length recommendations and Page 20 for reflected wave reduction options.

Proper Grounding and Related Noise

The starting point for any solid drive installation is proper grounding techniques. Most commonly observed noise problems can be easily eliminated with quality installation practices. Refer to publication DRIVES-IN001, "Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives” for complete information.

The block diagram below also provides direction on other installation issues and concerns.

Branch Circuit Protective Devices - Page 29

Input Power Conditioning - Page 17-19

EMC Filters - Page 12

LCD Human Interface Module - Page 10

Reflected Wave Reduction - Page 20

Cable Requirements - Page 27

Class 10 Electronic Motor Overload Protection- Integral to the PowerFlex 700S

Motor Recommendations - See Publication MOTORS-CA001

DC Input AC Input

Input Fuses - Page 33

Input Cable Length*

Not Used

Same as AC

Same as AC

* Input Cable Length is limited. See Publication 20D-UM001 for further details.

21

Power Terminal Blocks

BR1 B

SHLD SHLD

V/T2 W/T3 PE R/L1 S/L2 T/L3

AUX IN+ AUX OUT–

OptionalCommunications

Module

75C Cu Wire6 AWG [10MM2] Max.

12 IN. LBS.1.4 N-M } TORQUE

WIRESTRIP

CO

NTR

OL

POW

ER

BR1

BR2

DC+

DC–

PE

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

Use 75C Wire Only

#10-#14 AWG

Torque to 7 in-lbs

! DANGER


Module

L2L1T3T2T1 L3INPUTOUTPUT

USE 75 CCOPPER WIRE

ONLYTORQUE52 IN-LB(6 N-M)

BR2

PS

+P

S–

BR1 DC+ DC–USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10AWG

5.3 IN-LB(0.6 N-M)

WIR

E S

TR

IP

Frame 1 Frame 2

➊

➋ ➊ ➋

BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3


Module

PE B

PE A



WIRESTRIP

CO

NTR

OL

POW

ER

AUX IN+ –

SHLD

SHLD

PE


BR1 BR2


WIRE RANGE: 14-1/0 AWG (2.5-35 MM2)TORQUE: 32 IN-LB (3.6 N-M)STRIP LENGTH: 0.67 IN (17 MM)USE 75 C CU WIRE ONLY

POWER TERMINAL RATINGS

WIRE RANGE: 6-1/0 AWG (16-35 MM2)TORQUE: 44 IN-LB (5 N-M)STRIP LENGTH: 0.83 IN (21 MM)

GROUND TERMINAL RATINGS (PE)

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM2)TORQUE: 5.3 IN-LB (0.6 N-M)STRIP LENGTH: 0.35 IN (9 MM)

17

21

INPUT ACOUTPUT


Module

9

480 Volt Tap600 Volt Tap690 Volt Tap

400 Volt Tap

Thre

e-Ph

ase

Sing

le-Ph

ase

Spare

Spare

Line Type

(defau

lt)

➌

➌

Frames 3 & 4

Frame 5

➊

➋

➌

➌

➋

Fan Voltage 1

Phase Selection Jumper

PE/

➊

➋

➌

➊

Frame 6

➍

Fan VA Rating - Common Bus Only

Frame Fan Voltage (120V or 240V)

5 100 VA6 138 VA

➍

1 Frame 5 & 6 utilize a transformer to match the input line voltage to the internal fan voltage. If your line voltage is different then the voltage class specified on the drive nameplate, it may be necessary to change the transformer taps. The taps are shown in the inserts of frames 5 & 6. Common Bus drives require user supplied 120V or 240V to power the cooling fans. Power source is connected between “0V AC” and the terminal corresponding to your source voltage (see common bus terminal blocks, page 24).

22

Power Terminal Blocks, Cont’d

Power Terminal Block Specifications

No. Name Frame DescriptionWire Size Range (1)

(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

TorqueMaximum Minimum Maximum Recommended

➊ Power Terminal Block1 All power terminals 4.0 mm2

(10 AWG)0.5 mm2

(22 AWG)1.7 N-m(15 lb.-in.)

0.8 N-m(7 lb.-in.)

2 All power terminals 10.0 mm2

(6 AWG)0.8 mm2

(18 AWG)1.7 N-m(15 lb.-in.)

1.4 N-m(12 lb.-in.)

3All power terminals 25.0 mm2

(3 AWG)2.5 mm2

(14 AWG)3.6 N-m(32 lb.-in.)

1.8 N-m(16 lb.-in.)

All power terminals 10.0 mm2

(6 AWG)0.8 mm2

(18 AWG)1.7 N-m(15 lb.-in.)

1.4 N-m(12 lb.-in.)


(1/0 AWG)10 mm2

(8 AWG)4.0 N-m(24 lb.-in.)

4.0 N-m(24 lb.-in.)

5 (75 HP)(2)

(2) Not all terminals present on all drives.

R, S, T, BR1, 2, DC+, DC-, U, V and W

35.0 mm2

(1/0 AWG)2.5 mm2

(14 AWG)3.6 N-m(32 lb.-in.)

3.6 N-m(32 lb.-in.)

PE 35.0 mm2

(1/0 AWG)16.0 mm2

(6 AWG)5 N-m(44 lb.-in.)

5 N-m(44 lb.-in.)

5(100 HP) (2)

R, S, T, DC+, DC-, U, V and W 70.0 mm2

(3/0 AWG)16.0 mm2

(4 AWG)15 N-m(133 lb.-in.)

15 N-m(133 lb.-in.)

BR1, 2, terminals 35.0 mm2

(1/0 AWG)2.5 mm2

(14 AWG)3.6 N-m(32 lb.-in.)

3.6 N-m(32 lb.-in.)

PE 35.0 mm2

(1/0 AWG)16.0 mm2

(6 AWG)5 N-m(44 lb.-in.)

5 N-m(44 lb.-in.)


(250 MCM)2.5 mm2

(14 AWG)6 N-m(52 lb.-in.)

6 N-m(52 lb.-in.)

➋ SHLD Terminal 1-6 Terminating point for wiring shields — — 1.6 N-m(14 lb.-in.)

1.6 N-m(14 lb.-in.)

➌ AUX Terminal Block1-4

Auxiliary Control Voltage (3)

PS+, PS-

(3) External control power:UL Installation - 300V DC, ±10%, Non UL Installation - 270-600V DC, ±10%.Frame 1-6, 100 W

1.3 mm2

(16 AWG)0.2 mm2

(24 AWG)— —

5-6 4.0 mm2

(10 AWG)0.5 mm2

(22 AWG)0.6 N-m(5.3 lb.-in.)

0.6 N-m(5.3 lb.-in.)

➍ Fan Terminal Block(Common Bus Only) 5-6 User Supplied Fan Voltage

0V AC, 120V AC, 240V AC4.0 mm2

(10 AWG)0.5 mm2

(22 AWG)0.6 N-m(5.3 lb.-in.)

0.6 N-m(5.3 lb.-in.)

BR1

BR2

DC+

DC–

PE

U (T1)

V (T2)

W (T3)

R (L1)

S (L2)

T (L3)T

(L3)S

(L2)R

(L1)W

(T3)V

(T2)U

(T1)DC–DC+BR2BR1

Frame 1

Frame 2

Frames 3 & 4

T(L3)

S(L2)

R(L1)

W(T3)

V(T2)

U(T1)

PEDC–DC+BR2BR1

23

Power Terminal Blocks, Cont’d

Terminal Description Notes

BR1 DC Brake (+) Dynamic Brake Resistor Connection (+)BR2 DC Brake (–) Dynamic Brake Resistor Connection (–)DC+ DC Bus (+) DC Input Power or Dynamic Brake ChopperDC– DC Bus (–) DC Input Power or Dynamic Brake ChopperPE PE Ground Not present on 3 Frame drives

Motor Ground Not present on 3 Frame drives

PS+ Aux + ➊

PS- Aux - ➊

U U (T1) To motorV V (T2) To motorW W (T3) To motorR R (L1) AC Line Input PowerS S (L2) AC Line Input PowerT T (L3) AC Line Input Power

➊ External control power:UL Installation - 300V DC, ±10%, Non UL Installation - 270-600V DC, ±10%.1-3 Frame - 40 W, 165 mA, 5 Frame - 80 W, 90 mA

T/L3S/L2R/L1PEPEW/T3V/T2U/T1DC–DC+BR1/ DC+BR2PS–

PS+

T/L3S/L2R/L1

PEPEW/T3V/T2U/T1DC–DC+BR1/

DC+BR2PS–

PS+

USE 75 CCOPPER WIRE

ONLY

TORQUE52 IN-LB(6 N-M)

UT1

DC–DC+BR1BR2

VT2

WT3

RL1

SL2

INPUTOUTPUT

TL3

PE PE

USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10AWG

5.3 IN-LB(0.6 N-M)W

IRE

ST

RIP P

S+

PS

–

Common Mode Capacitor& MOV Jumpers

Input Filter Capacitor

DC–DC+BR1BR2USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

22-10AWG

5.3 IN-LB(0.6 N-M)W

IRE

ST

RIP P

S+

PS

–

Shaded terminals (BR1 & BR2) will only be present on drives ordered with the Brake Option.

Frame 6 - 150 HP Normal Duty480V AC Input



Frame 6 -150 HP Normal Duty650V DC Input

0V AC240V AC

240VAC

120VAC

0VAC PEPE

W/T3V/T2U/T1DC–DC+BR1/DC+BR2

PS–

PS+

240VAC

120VAC

0VACPE PEW/T3V/T2U/T1DC–DC+

BR1/DC+BR2PS–

PS+

Frame 5 - 75 HP Normal Duty650V DC Input

Frame 5 - 100 HP Normal Duty650V DC Input

12V AC

24

Control Terminals

TB1 - Row T (Top) Terminal

TB1 - Row B (Bottom) Terminal

Terminal Signal Description Rel

ated

Para

met

er

T11 Power Supply 24V DC Return (-) Power and common for precharge and enable inputs.➊ Inputs may sink or source. ➋Rating: 100 mA maximum.

T10 Power Supply 24V DC(+)T9 Logic CommonT8 Digital Input #1

Default = Precharge

For common DC bus drives. Must be high, for drive to complete the precharge cycle. Load: 20 mA at 24V DC.

824, 826, 827, 828, 829, 838,

T7 Enable Input Must be high for drive to run.Load: 20 mA at 24V DC.

824, 825

T6 Digital Output #1 24V DC open collector (sinking logic) output. Rating: 25 mA maximum.

824, 843, 844

T5 Digital Output #2 24V DC open collector (sinking logic) output. Rating: 25 mA maximum.

824, 845, 846

T4 Digital Output Return Return for Digital outputs 1 and 2.T3 Thermistor Input Used only in FOC2 mode with approved motor

for temperature adaptation.485

T2 Thermistor Input ReturnT1 Thermistor Shield

➊ The drive’s 24V DC power supply supports only on-board digital inputs. Do not use to power circuits outside of the drive.

➋ Refer to wiring examples of sinking and sourcing output.

Terminal Signal Description Rela

ted

Para

met

er

B11 Analog Input #1 (-) +/-10.0V DC or +/-1.0V DC bipolar, differen-tial input ➊ , 13 bit + sign, 20k Ohm input impedance

800, 801, 802, 803, 804, 805B10 Analog Input #1 (+)

B9 Analog Input Shield Optional connection point for analog input shield. ➋

B8 Analog Input #2 (-) +/-10.0V DC or +/-1.0V DC bipolar, differen-tial input ➊ , 13 bit + sign, 20k Ohm input impedance

806, 807, 808, 809, 810, 811B7 Analog Input #2 (+)

B6 Analog Output #1 (+) +/-10.0VDC bipolar, differential output, 11 bit + sign, 2k Ohm minimum load

812, 814, 815, 816, 817, 818B5 Analog Output #1 Return (-)

B4 Analog Output Shield Optional connection point for analog output shield. ➋

B3 Analog Output #2 (+) +/-10.0V DC bipolar, differential output, 11 bit + sign, 2k Ohm minimum load

813, 819, 820, 821, 822, 823B2 Analog Output #2 Return (-)

B1 Analog Output Shield Optional connection point for analog shields.

➊ Refer to Analog Input Settings in the PowerFlex 700S User Manual for necessary DIP switch settings.

➋ Analog shields should connect to common at the signal switch, if possible. Shields for signals from ungrounded devices, such as analog tachometers, should connect to an analog shield terminal point at the drive.

1110

98

76

54

3T1

211

109

87

65

43

B12

25

Control Terminals Cont’d

TB2 - Row T (Top) Terminals

Terminal Signal Description Rela

ted

Para

met

er

T13 Encoder Signal A Primary encoder interface. 5 or 12V DC switch selectable.➊ Nominal current draw per channel @ 12V DC 45 mA, @5VDC 32 mA

222, 230, 231, 232, 233, 234, 235, 236, 237, 238

T12 Encoder Signal Not AT11 Encoder Signal BT10 Encoder Signal Not BT9 Encoder Signal ZT8 Encoder Signal Not ZT7 Shield Connection point for encoder shield. T6 Digital Input #2 High speed 12-24V DC sinking digital input. 829, 830, 831, 832,

833, 839T5 Digital Input #2 ReturnT4 Digital Input #3 High speed 12-24V DC sinking digital input. 824, 834, 835, 836,

837, 840T3 Digital Input #3 ReturnT2 Power Supply +12V DC (A) (+) 12V DC power supply for primary encoder interface and high

speed inputs. Rating 300 mA. ➋T1 Power Supply +12V DC Return (A) (-)

➊ Refer to Encoder Input Settings in the PowerFlex 700S User Manual for necessary DIP switch settings.

➋ This power supply supports only the primary encoder interface and digital inputs. Do not use it to power circuits outside of the drive.

TB2 - Row B (Bottom) Terminals

Terminal Signal Description Rel

ated

Para

met

erB13 Encoder Signal A Secondary encoder interface. 5 or 12V dc switch

selectable. ➊ Nominal current draw per channel @ 12V dc 45 mA, @5V DC 32 mA

222, 240, 241, 242, 243, 244, 245, 246, 247, 248

B12 Encoder Signal Not AB11 Encoder Signal BB10 Encoder Signal Not BB9 Encoder Signal ZB8 Encoder Signal Not ZB7 Shield Connection point for encoder shield. B6 UnusedB5 Relay Output Relay contact output.

Rating: 5A @ 24V DC Resistive, 2A 24VDC Inductive824, 841, 842

B4 Relay Output ReturnB3 UnusedB2 Power Supply +12V dc (B) (+) 12V DC power supply for secondary encoder interface.

Rating 300 mA. ➋B1 Power Supply +12V dc Return (B) (-)

➊ Refer to Encoder Input Settings in the PowerFlex 700S User Manual for necessary DIP switch settings.

➋ This power supply supports only the primary encoder interface and digital inputs. Do not use it to power circuits outside of the drive.

T1 2 3 4 5 6 7 8 9 10 11 12 13

B1 2 3 4 5 6 7 8 9 10 11 12 13

26

Cable Recommendations — Power

UnshieldedTHHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum installation thickness of 15 mm and should not have large variations in insulation concentricity.

Shielded/Armored CableShielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/networking are also good candidates for shielded cable.

Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and Grounding Guidelines for PWM AD Drives,” publication DRIVES-IN001.

Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (“xx” determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these types may limit the allowable cable length, particularly some of the newer cables, which twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead strength limits supplied is not known.

Location Rating/Type Description

Standard (Option 1)

600V, 90°C (194°F)XHHW2/RHW-2Anixter B209500-B209507, Belden 29501-29507, or equivalent

Four tinned copper conductors with XLPE insulation.Copper braid/aluminum foil combination shield and tinned copper drain wire.PVC jacket.

Standard (Option 2)

Tray rated 600V, 90° C (194° F) RHH/RHW-2Anixter OLF-7xxxxx or equivalent

Three tinned copper conductors with XLPE insulation.5 mil single helical copper tape (25% overlap min.) with three bare cop-per grounds in contact with shield.PVC jacket.

Class I & II;Division I & II

Tray rated 600V, 90° C (194° F) RHH/RHW-2Anixter 7V-7xxxx-3G or equivalent

Three bare copper conductors with XLPE insulation and impervious cor-rugated continuously welded aluminum armor.Black sunlight resistant PVC jacket overall.Three copper grounds on #10 AWG and smaller.

27

Cable Recommendations - Control

Signal Type Wire Type(s) Description

Standard Analog I/O Belden 8760/9640 (or equiv.) 750 mm2 (18 AWG), twisted pair, 100% shield with drain

Belden 8770 (or equiv.) 0.750 mm2 (18 AWG), 3 cond., shielded for remote pot only

Encoder Pulse I/O Less than or equal to 30 m (98ft.)Belden 9730 (or equiv.)

0.196 mm2 (24 AWG), individually shielded

Greater than 30 m (98ft.)Belden 9773 (or equiv.)

0.750 mm2 (18 AWG), twisted pair, shielded

Stegman Encoder Stegman 6-411682-xx cables with C12 FUR connections

Resolver Paige 412081 (or equiv.)Twist, capacitance, inductance and resistance specifications equal toor greater than cable specified

0.750 =mm2 (18 AWG), twisted pair, 300V, 80o C (176o F) minimum

SynchLink Versalink V-SystemLucent TechnologiesSpecialty Fibers Technology Division1403-CF BLK

200/230 micronHCS (Hard Clad Silica)650 nm (Red)Data Rate 5 Mbps

EMC Compliance Refer to EMC Instructions on page 12 for details

28

Ratings and Protection Devices20

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Rating and Protection Devices, Cont’d40

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515

0 –

– –

–N

A20

DD

156

6–

100

131

109

125

188

250

175

250

175

500

375

250

– –

– –

NA

125

–14

712

215

617

223

420

035

020

060

045

025

0 –

– –

–N

A20

DD

180

6–

125

147

122

156

234

312

200

350

200

600

450

250

– –

– –

NA

150

–16

914

118

019

827

022

540

022

560

050

025

0 –

– –

–N

A

31


0 Vo

lt AC

Inpu

t Rec

omm

ende

d Pr

otec

tion

Devi

ces

(See

Not

es b

elow

)

Note

s:(1

)M

inim

um p

rote

ctio

n de

vice

size

is th

e lo

wes

t rat

ed d

evic

e th

at s

uppl

ies

max

imum

pro

tect

ion

with

out n

uisa

nce

tripp

ing.

(2)

Max

imum

pro

tect

ion

devi

ce s

ize

is th

e hi

ghes

t rat

ed d

evic

e th

at s

uppl

ies

drive

pro

tect

ion.

For

US

NEC

, min

imum

siz

e is

125

% o

f mot

or F

LA. R

atin

gs s

how

n ar

e m

axim

um.

(3)

Circ

uit B

reak

er -

inve

rse

time

brea

ker.

For U

S N

EC, m

inim

um s

ize is

125

% o

f mot

or F

LA. R

atin

gs s

how

n ar

e m

axim

um.

(4)

Mot

or C

ircui

t Pro

tect

or -

inst

anta

neou

s tri

p ci

rcui

t bre

aker

. For

US

NEC

min

imum

size

is 1

25%

of m

otor

FLA

. Rat

ings

sho

wn

are

max

imum

.(5

)Bu

lletin

140

M w

ith a

djus

tabl

e cu

rrent

rang

e sh

ould

hav

e th

e cu

rrent

trip

set

to th

e m

inim

um ra

nge

that

the

devi

ce w

ill no

t trip

.(6

)M

anua

l Sel

f-Pro

tect

ed (T

ype

E) C

ombi

natio

n M

otor

Con

trolle

r, U

L lis

ted

for 2

08 W

ye o

r Del

ta, 2

40 W

ye o

r Del

ta, 4

80Y/

277

or 6

00Y/

347

. Not

UL

liste

d fo

r use

on

480V

or 6

00V

Del

ta/D

elta

sy

stem

s.(7

)Th

e AI

C ra

tings

of t

he B

ulle

tin 1

40M

Mot

or P

rote

ctor

may

var

y. Se

e pu

blic

atio

n 14

0M-S

G00

1B-E

N-P

.(8

)20

DC

085

curre

nt ra

ting

is li

mite

d to

45

° C s

urro

undi

ng a

ir.(9

)20

DC

205

curre

nt ra

ting

is li

mite

d to

40

° C s

urro

undi

ng a

ir.

Driv

eCa

talo

gNu

mbe

rFrameH

PR

atin

gIn

put

Ratin

gsO

utpu

t Am

ps

Dual

Elem

ent T

ime

Dela

y Fu

seN

on-T

ime

Dela

y Fu

seC

ircui

t B

reak

er (3

)M

otor

Circ

uit

Prot

ecto

r (4

)14

0M M

otor

Sta

rter

with

Adj

usta

ble

Curr

ent R

ange

(5) (

6)Po

wer

D

issi

patio

nN

DH

DAm

pskV

AC

ont.

1 M

in.

3 Se

c.M

in. (

1)M

ax. (

2)M

in. (

1)M

ax. (

2)Am

psAm

psAv

aila

ble

Cat

alog

Num

bers

(7)

Wat

ts

600

Volt

AC In

put

20D

E011

110

7.5

9.9

10.2

1113

.518

1525

1540

4015

––

––

NA

20D

E017

115

1015

.416

.017

18.7

25.5

2040

2060

6020

––

––

NA

20D

E022

220

1520

.221

.022

25.5

3430

5030

8080

30–

––

–N

A20

DE0

272

2520

24.8

25.7

2733

4435

6035

100

100

50–

––

–N

A20

DE0

323

3025

29.4

30.5

3240

.554

4070

4012

512

550

––

––

NA

20D

E041

340

3037

.639

.141

4864

5090

5015

015

050

––

––

NA

20D

E052

350

4047

.749

.652

61.5

8260

110

6020

020

010

0–

––

–N

A20

DE0

624

6050

62–

––

–N

A20

DE0

775

7560

77–

––

–N

A

32

Rating and Protection Devices, Cont’d

540 Volt DC Input Recommended Protection Devices

650 Volt DC Input Recommended Protection Devices

Drive Catalog Number FramekW Rating DC Input Ratings Output Amps

FuseBussmann Style Fuse or EquivalentND HD Amps kW Cont. 1 Min. 3 Sec.

540 Volt DC Input20DC1P3 1 0.37 0.25 1.3 0.7 1.3 1.4 1.9 3 BUSSMANN_JKS-320DC2P1 1 0.75 0.55 2.1 1.1 2.1 2.4 3.2 6 BUSSMANN_JKS-620DC3P5 1 1.5 0.75 3.7 2.0 3.5 4.5 6.0 8 BUSSMANN_JKS-820DC5P0 1 2.2 1.5 5.3 2.9 5.0 5.5 7.5 10 BUSSMANN_JKS-1020DC8P7 1 4 3.0 9.3 5.0 8.7 9.9 13.2 20 BUSSMANN_JKS-2020DC011 1 5.5 4 12.6 6.8 11.5 13 17.4 25 BUSSMANN_JKS-2520DC015 1 7.5 5.5 16.8 9.1 15.4 17.2 23.1 30 BUSSMANN_JKS-3020DC022 1 11 7.5 24 13 22 24.2 33 45 BUSSMANN_JKS-4520DC030 2 15 11 33.2 17.9 30 33 45 60 BUSSMANN_JKS-6020DC037 2 18.5 15 40.9 22.1 37 45 60 80 BUSSMANN_JKS-8020DC043 3 22 18.5 47.5 25.7 43 56 74 90 BUSSMANN_JKS-9020DC056 3 30 22 61.9 33.4 56 64 86 110 BUSSMANN_JKS-11020DC072 3 37 30 80.5 43.5 72 84 112 150 BUSSMANN_JKS-15020DC085 4 – 37 80.5 43.5 72 108 144 150 BUSSMANN_JKS-150

45 – 95.1 51.3 85 94 128 200 BUSSMANN_JKS-20020DH105 (1)

(1) Also applies to “P” voltage class.

5 – 45 95.1 51.3 85 128 170 200 BUSSMANN_JKS-20055 – 117.4 63.4 105 116 158 200 BUSSMANN_JKS-200

20DH125 (1) 5 – 45 91.9 63.7 96 144 168 150 Not Avilable at Time of Printing55 – 139.8 75.5 125 138 163 225 BUSSMANN_JKS-225

20DH140 (1) 6 – 55 117.4 63.4 105 158 210 200 BUSSMANN_JKS-20075 – 158.4 85.6 140 154 210 300 BUSSMANN_JKS-300

20DH170 (1) 6 – 75 158.4 85.6 140 210 280 300 BUSSMANN_JKS-30090 – 192.4 103.9 170 187 255 350 BUSSMANN_JKS-350

20DH205 (1) 6 – 90 192.4 103.9 170 255 313 350 BUSSMANN_JKS-350110 – 232 125.3 205 220 289 400 BUSSMANN_JKS-400

Drive Catalog Number Frame

HP Rating DC Input Ratings Output AmpsFuse

Bussmann Style Fuse or EquivalentND HD Amps kW Cont. 1 Min. 3 Sec.

650 Volt DC Input20DD1P1 1 0.5 0.33 1.0 0.6 1.1 1.2 1.6 6 BUSSMANN_JKS-620DD2P1 1 1 0.75 1.9 1.2 2.1 2.4 3.2 6 BUSSMANN_JKS-620DD3P4 1 2 1.5 3.0 2.0 3.4 4.5 6.0 6 BUSSMANN_JKS-620DD5P0 1 3 2 4.5 2.9 5.0 5.5 7.5 10 BUSSMANN_JKS-1020DD8P0 1 5 3 8.1 5.2 8.0 8.8 12 15 BUSSMANN_JKS-1520DD011 1 7.5 5 11.1 7.2 11 12.1 16.5 20 BUSSMANN_JKS-2020DD014 1 10 7.5 14.7 9.5 14 16.5 22 30 BUSSMANN_JKS-3020DD022 1 15 10 23.3 15.1 22 24.2 33 45 BUSSMANN_JKS-4520DD027 2 20 15 28.9 18.8 27 33 44 60 BUSSMANN_JKS-6020DD034 2 25 20 36.4 23.6 34 40.5 54 70 BUSSMANN_JKS-7020DD040 3 30 25 42.9 27.8 40 51 68 80 BUSSMANN_JKS-8020DD052 3 40 30 55.7 36.1 52 60 80 100 BUSSMANN_JKS-10020DD065 3 50 40 69.7 45.4 65 78 104 150 BUSSMANN_JKS-15020DJ077(1)

(1) Also applied to “R” voltage class code.

4 – 50 67.9 45.4 65 98 130 150 BUSSMANN_JKS-15060 – 84.5 54.7 77 85 116 150 BUSSMANN_JKS-150

20DJ096 (1) 5 – 60 84.5 54.7 77 116 154 150 BUSSMANN_JKS-15075 – 105.3 68.3 96 106 144 200 BUSSMANN_JKS-200




33

Cable Restrictions

➊ Assumes 4 kHz carrier frequency, NEMA MG1 motor and no external devices. Consult factory for longer distances.

➋ Not available at time of printing.

Catalog No.Drive ND HP @ 480V AC

Maximum Motor Lead Length - Unshielded Cable m (ft.)➊

Maximum Motor Lead Length-Shielded Cable m (ft.)➊

20DD1P1A0EYNANNNN 0.5 98 (320) 67 (220)20DD2P1A0EYNANNNN 1 98 (320) 67 (220)20DD3P4A0EYNANNNN 2 128 (420) 98 (320)20DD5P0A0EYNANNNN 3 128 (420) 98 (320)20DD8P0A0EYNANNNN 5 158 (520) 128 (420)20DD011A0EYNANNNN 7.5 158 (520) 128 (420)20DD014A0EYNANNNN 10 158 (520) 128 (420)20DD022A0EYNANNNN 15 189 (620) 128 (420)20DD027A0EYNANNNN 20 189 (620) 158 (520)20DD034A0EYNANNNN 25 189 (620) 189 (620)20DD040A0EYNANNNN 30 189 (620) 189 (620)20DD052A0EYNANNNN 40 189 (620) 189 (620)20DD065A0EYNANNNN 50 189 (620) 189 (620)20DD077A0EYNANNNN 60 189 (620) 189 (620)20DD096A0EYNBNNNN 75 189 (620) 189 (620)20DD125A0EYNBNNNN 100 189 (620) 189 (620)

34

Mounting

Frame208/240V AC Input 400V AC Input 480V AC Input 600V AC InputND HP HD HP ND kW HD kW ND HP HD HP ND HP HD HP

1

2 1.5 7.5 5.5 10 7.5 10 7.53 2 11 7.5 15 10 15 105 3 – – – – – –7.5 5 – – – – – –

210 7.5 15 11 20 15 20 15– – 18.5 15 25 20 25 20

3

15 10 22 18.5 30 25 30 2520 15 30 22 40 30 40 30– – 37 30 50 40 50 40

425 20 45 37 60 50 60 5030 25 – – – – – –

540 30 55 45 75 60 75 6050 40 – – 100 75 – –

6

60 50 75 55 125 100 – –75 60 90 75 150 125 – –– – 110 90 – – – –

101.6mm(4.0 in.)

101.6mm(4.0 in.)

101.6mm(4.0 in.)

101.6mm(4.0 in.)

50.8mm (2.0 in)

50.8mm (2.0 in)

Mounting Clearances

With Adhesive Label(see below)

With Adhesive Label(see below)

Refer to the PowerFlex Reference Manual, Vol. 2 for detailed

dimension information

35

Approximate Dimensions

PowerFlex 700S Frame 1-3 Dimensions (Frame 1 shown)

➊ Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option and 20-COMM-C ControlNet adapter.

Frame A B C D E Approx. Weight ➊ kg (lbs.)

1 200.0 (7.87) 389.0 (15.31) 202.8 (7.98) 175.0 (6.89) 375.0 (14.76) 11.3 (14.92)

2 285.0 (11.22) 389.0 (15.31) 202.8 (7.98) 250.0 (9.84) 375.0 (14.76) 18.4 (40.57)

3 285.0 (11.22) 564.0 (22.2) 202.8 (7.98) 250.0 (9.84) 550 (21.65) 26.6 (58.65)

C

A

D12.5 (0.49)

7.0 (0.28) typ

B E

7.0 (0.28) typ7.0 (0.28)D

Dimensions are in millimeters and (inches).

36

Approximate Dimensions, Cont’d

PowerFlex 700S Frame 1-3, Bottom Views

187.9(7.40)

190.4(7.50)

136.1(5.36)

25.5(1.00)

108.0 (4.25)

140.9 (5.55)

135.0 (5.31)

161.0 (6.34)

173.5 (6.83)152.5 (6.00)

132.5 (5.22)72.5 (2.85)

28.7 (1.13) Dia.3 Places

137.7 (5.42)171.0 (6.73)

201.4 (7.93)242.4 (9.54)

104.3 (4.11)65.0 (2.56)

122.2 (4.81)

153.7(6.05)

160.3(6.31)

114.9(4.52)

187.6(7.39)

22.4 (0.88) Dia.2 Places

Frame 2, Bottom View DimensionsFrame 1, Bottom View Dimensions

167.9(6.61)

130.5(5.14)

252 (9.92)

202.2 (7.96)

87.7 (3.45)

170.3 (6.70)

159.7 (6.29)

162.9(6.41)

187.3(7.37)

94.0 (3.70)

131.0 (5.16)

28.7 (1.13) Dia.2 Places 46.7 (1.84) Dia.

2 Places

34.9 (1.37) Dia.2 Places

167.9(6.61)

170.3 (6.70)

159.7 (6.29)

153.9(6.06) 130.5

(5.14)

87.7 (3.45)

94.0 (37.0)

131.0 (5.16)

162.0 (6.38)

202.2 (7.96)

252.0 (9.92)

162.9(6.41)

187.3(7.37)

37.3 (1.47) Dia.2 places28.7 (1.13) Dia.

2 places

22.2 (0.87) Dia.

Frame 3, Bottom View DimensionsAll Drives except 50 HP, 480V

Frame 3, Bottom View Dimensions50 HP, 480V Normal Duty Drive

Dimensions are in millimeters and (inches)

37


PowerFlex 700S Frame 4 Dimensions

C

E

8.0(0.31)

B

8.0 (0.31)3 Places

AD 13.0 (0.55)

Lifting Holes4 Places

369.5 (14.53)

348.9 (13.76)

7.5 (0.30)7.0 (0.27) 2 Places

15.1 (0.59)

54.1 (2.13) Dia.2 Places

47.0 (1.85) Dia.2 Places28.7 (1.13) Dia.

2 Places

26.8 (1.06)

36.8 (1.45)

51.5 (2.03)

141.9(5.59)

105.1(4.14)

157.9(6.21)

177.9(7.00)

189.7(7.47)

22.2 (0.87) Dia.

63.8 (2.51)

112.8 (4.44)

180.8 (7.12)

65.3 (2.57)

76.0 (2.99)

65.0 (2.56)


➊ Weights include HIM and Standard I/O.

Frame A (Max.) B C (Max.) D E

Approx. Weight ➊ kg (lbs.)

Drive Drive & Packaging

4 220.8 (8.69) 758.8 (29.9) 201.8 (7.94) 192.0 (7.56) 741.7 (29.2) 28.4 (62.5) 29.03 (63.9)

38



96.0(3.77)

159.0(6.26)

184.0 (7.24)

229.5 (9.04)

62.7 (2.47) Dia.2 Places

22.2 (0.87) Dia.2 Places

34.9 (1.37) Dia.2 Places

110.0 (4.33)150.0 (5.91)

215.0 (8.46)280.0 (11.02)

320.0 (12.60)

93.0 (3.66)65.0 (2.56)

241.9 (9.52)

220.0 (8.66)

158.2 (6.23)169.0 (6.65)

369.0 (14.53)

349.5 (13.76)

7.5 (0.30)

369.4 (14.54)

225.0 (8.86)

6.50 (0.26)

70.1 (2.76)

6.50 (0.26)

41.9 (1.65)

7.5 (0.30)

625.0 (24.61)

644.5 (25.37)OverallHeight75 HP

Frame 5

689.6 (27.15)OverallHeight100HP

Frame 5

6.50 (0.26)

Conduit BoxNOT PresentOn 75 HP Frame 5

308.9 (12.16)

271.1 (10.57)

109 (4.29)131.4 (5.17)

193 (7.60)297.3 (11.70)

93.0 (3.66)65.0 (2.56)

96.0(3.78)

153.7(6.05)

184.3 (7.26)

188.5(7.42)

223.5 (8.80)

241.9(9.52)

62.7 (2.47) Dia.2 Places22.2 (0.87) Dia.

2 Places

34.9 (1.37) Dia.

Removable Junction Box96.9 (3.81)107.6 (4.24)



Frame A B C D E Approx Weight ➊ kg (lbs.)5 308.9(12.16) 644.5(25.37) 275.4(10.84) 225.0(8.86) 625.0(24.61) 37.19 (82)

39



116.6(4.59)

148.5(5.85)

222.3(8.75)

242.0(9.53)

275.5(10.85)

219.0(8.62)

185.4(7.30)

151.8(5.98)

Removable Junction Box

22.2 (0.87) Dia.4 Places62.7 (2.47) Dia.

3 Places

34.9 (1.37) Dia.

114.4 (4.5)

67.3 (2.65)

112.9 (4.44)

123.5 (4.86)

119.4 (4.7)

136.4 (5.37)

197.4 (7.77)

297.4 (11.7)

347.4 (13.7)

397.4 (15.6)

B

126.3(4.97)

8.5 (0.33)

E

Lifting Holes - 4 Places12.7 (0.50) Dia.

D C

A360.6 (14.20) Detail

18.0 (0.71)

8.5 (0.33)

369.0 (14.53)

349.5 (13.76)

8.0 (0.31)

6.50 (0.26)2 Places

466.7 (18.38)

11.5 (0.45)15.5 (0.61)

Dimensions are in millimeters and (inches).


Fram

e

A (Max.) B C (Max.) D E

Approx. Weight ➊ kg (lbs.)

Drive Drive and Packaging6 403.90 (15.90) 850.00 (33.46) 275.50 (10.85) 300.00 (11.81) 825.00 (32.48) 11.3 (24.92) 92.85 (202.50)

40

Specifications

Category SpecificationProtection 200-208V

Drive240VDrive

380/400VDrive

480VDrive

600VDrive

690VDrive

AC Input Overvoltage Trip: 247VAC 285VAC 475VAC 570VAC 690VACBus Overvoltage Trip: 350VDC 405VDC 675VDC 810VDC 1013VDCBus Undervoltage Trip: AdjustableNominal Bus Voltage: 281VDC 324VDC 540VDC 648VDC 810VDCHeat Sink Thermistor: Monitored by microprocessor overtemp tripDrive Overcurrent TripSoftware Current Limit:Hardware Current Limit:Instantaneous Current Limit:

Calculated value, 105% of motor rated to 200% of drive rated105% of 3 sec. rating (158%-210%)143% of 3 sec rating (215%-287%)

Line Transients: Up to 6000 volts peak per IEEE C62.41-1991Control Logic Noise Immunity: Showering arc transients up to 1500V peakPower Ride-Thru: 15 milliseconds at full loadLogic Control Ride-Thru 0.25 sec., drive not runningGround Fault Trip: Phase-to-ground on drive outputShort Circuit Trip: Phase-to-phase on drive output

AgencyCertification

The drive is designed to meet the following specifications:NFPA 70 – US National Electric CodeNEMA ICS 3.1 – Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.NEMA 250 – Enclosures for Electrical EquipmentIEC 146 – International Electrical Code.

UL and cUL Listed to UL508C and CAN/CSA-C2.2 No. 14-M91

Marked for all applicable European DirectivesEMC Directive (89/336/EEC)Emissions

EN 61800-3 Adjustable Speed electrical power drive systems Part 3Immunity

EN 61800-3 Second Environment, Restricted DistributionLow Voltage Directive (73/23/EEC)

EN 50178 Electronic Equipment for use in Power InstallationsEnvironment Altitude: 1000 m (3300 ft.) max. without derating

Surrounding Air Temperature without Derating:Open Type: 0 to 50° C (32 to 122° F)IP20: 0 to 50° C (32 to 122° F)NEMA Type 1: 0 to 40° C (32 to 104 ° F)IP56, NEMA Type 4X: 0 to 40 ° C (32 to 104 ° F)Storage Temperature (all const.): -40 to 70° C (-40 to 158° F)Relative Humidity: 5 to 95% non-condensingShock: 15G peak for 11 ms duration (+/- 1.0 ms)Vibration: 0.152 mm (0.006 in.) displacement, 1G peak

UL USC

41

Electrical AC InputVoltage Tolerance: Voltage Class

Nominal Line Voltage

Typical Motor Voltage

Operating Range Full Power Range ✳

200 200 200 180-264 200-264208 208 208-264240 230 230-264

400 380 380 342-528 380-528480 460 460-528

600 600 575 432-660 575-660✳ Rated current is available across the entire range. The drives output is rated HP from nominal motor voltage to nominal drive voltage +10%. Below nominal motor voltage input (230, 460 and 575V), the drives output HP will be derated linearly with the input voltage. For example, a 5 HP, 480V drive operated at 342V will produce linearly increasing HP up to 3.7 HP @ 44.6 Hz (342/460*60). This point becomes effective above 44.6 Hz. If the load demands more power, current will increase and/or speed will decrease.

Frequency Tolerance: 47-63 HzInput Phases: Three-phase input provides full rating for all drives. Single-phase operation provides 50% of

rated current.DC Input

Voltage Tolerance +/- 10% of Nominal Bus Voltage (above)Displacement Power Factor: 0.98 across speed rangeEfficiency: 97.5% at rated amps, nominal line volts.Max. Short Circuit Current Rating:

Using Recommended Fuse or Circuit

Breaker Type

Maximum short circuit current rating to match specified fuse/circuit breaker capability.≤ 200,000 Amps

Maximum Drive to Motor Power Ratio The drive to motor rating cannot exceed a 2:1 ratioControl Method

Induction Motor:Brushless Motor:

Ratings apply to all drives (refer to the Derating Guidelines). The drive can be supplied as 6 pulse or 12 pulse in a configured package. Indirect Self-Organized, Field-Oriented Control Current-regulated, sine-coded PWM with programmable carrier frequency

Carrier FrequencyFrames 0 - 4 Drive rating: 4 kHz, Settings: 2, 4, 8, 10 kHzOutput Voltage Range: 0 to rated motor voltageOutput Frequency Range: 0 – 300 HzSpeed Control: Speed regulation - without feedback

0.1% of base speed across 120:1 speed range120:1 operating range

50 rad/sec bandwidthSpeed regulation - with feedback

0.001% of base speed across 120:1 speed range1000:1 operating range300 rad/sec bandwidth

Torque Regulation Torque Regulation - without feedback+/-10%, 600 rad/sec bandwidth

Torque Regulation - with feedback+/-5%, 2500 rad/sec bandwidth

Selectable Motor Control: Field Oriented Control with and without a feedback device and permanent magnet motor control

Stop Modes: Multiple programmable stop modes including – Ramp, Coast and Current LimitAccel/Decel: Independently programmable accel and decel times adjustable from 0 to 6553.5 in 0.1

second increments.S-Curve Time: Adjustable from 0.5 to 4.0 secondsIntermittent Overload: 110% Overload capability for up to 1 minute

150% Overload capability for up to 3 secondsCurrent Limit Capability: Independent Motoring and Regenerative Power Limits programmable to 800% of rated output

currentElectronic Motor Overload Protection: Class 10 protection with speed sensitive response. Investigated by U.L. to comply with N.E.C.

Article 430 U.L. File E59272, volume 12.

Category Specification

42

Feedback Encoder Inputs (2) Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive) Incremental, Dual Channel Quadrature type

Encoder Voltage Supply: 5V DC or 12 V DC (5 V DC requires an external power supply) 320 mA/channelMaximum Required Input Frequency: 500 kHzHi-Resolution Stegmann Option: Refer to specifications on page 14Encoder Voltage Supply: 11.5V DC @ 130 mAHi-Resolution Feedback: Sine/Cosine 1V P-P Offset 2.5Maximum Cable Length: 182 m (600 ft.)RS-485 Interface: Hi-Resolution Feedback Option card obtains the following information via the Hiperface RS-

485 interface shortly after power-up: Address, Command Number, Mode, Number of turns, Number of Sine/Cos cycles, Checksum

Customer-I/O Plug (P1) - Hi Res: Allen-Bradley PN: S94262912Weidmuller PN: BL3.50/90/12BK

Resolver Option: Excitation Frequency: 2400 Hz Excitation Voltage: 4.25-26 Vrms Operating Frequency Range: 1 - 10 kHz Resolver Feedback Voltage: 2 - 11.9 Vrms Maximum Cable Length: 304.8 meters (1000 ft.)

DriveLogix User Available Memory Base:With Memory Expansion Board:

256 kbytes768 kbytes

Battery: 1756-BA1 (Allen-Bradley PN 94194801) 0.59g lithiumSerial Cable: 1761-CBLPM02 to 1761-NET-AIC

1761-CBLPA00 to 1761-NET-AIC1756-CP3 directly to controller1747-CP3 directly to controllercategory 3 (2)

Flex I/O Connection: Up to (8) modules FLEXBUS Current Output: 640 mA maximum @ 5.1V dc Cable: 4100-CCF3

Category Specification

43

www.rockwellautomation.com

Corporate HeadquartersRockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing SolutionsAmericas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444Europe/Middle East/Africa: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric ProductsAmericas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433Europe/Middle East/Africa: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 17741Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 6356-9077, Fax: (65) 6356-9011

U.S. Allen-Bradley Drives Technical SupportTel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

PowerFlex, DriveLogix, Logix, FlexLogix, NetLinx, DriveExecutive, DriveObserver, DriveExpert, Force Technology, Zero Stacking, Flex I/O, FlexLogix, DriveTools, RSLogix 5000, SynchLink and SCANPort are trademarks of Rockwell Automation.ControlNet is a trademark of ControlNet International, Ltd.DeviceNet is a trademark of the Open DeviceNet Vendor Association.

Publication 20D-TD001B-EN-P — March 2003Supersedes 20D-TD001A-EN-P — October, 2002 Copyright ® 2003 Rockwell Automation. All rights reserved. Printed in USA.

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