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SLIDE 1PASSION FOR PROGRESS © BMA
Building a top-class infrastructure
Uwe Schwanke25th ISO Seminar
London, 29-30th November 2016
Slide 2PASSION FOR PROGRESS © BMA SLIDE 2
BMA - a short profile
BMA short profile
We are a leading, integrated
solution provider for machinery,
equipment and entire factories
in the sugar industry.
Worldwide.
■ PASSION for PROGRESS
SLIDE 2PASSION FOR PROGRESS © BMA
Slide 3PASSION FOR PROGRESS © BMA SLIDE 3
BMA key figures
More than
650employeesgroup-wide.
We have built
600factories around the world.
We have
15locations globally.
We develop
95of our projects
outside Germany.
> %
Slide 4PASSION FOR PROGRESS © BMA SLIDE 4
Lifetime services for machinery and factories
■ BMA’s service portfolio
SLIDE 4PASSION FOR PROGRESS © BMA
Slide 5PASSION FOR PROGRESS © BMA SLIDE 5
Make a difference
investmentOPEX
CAPEXINTEGRATION
reliability
competence
Slide 6PASSION FOR PROGRESS © BMA SLIDE 6
Large-scale projects, finished in time
■ 2013- 2015: Etihad refinery
50%
Commissioning &
optimization time
SLIDE 6PASSION FOR PROGRESS © BMA
Slide 7PASSION FOR PROGRESS © BMA SLIDE 7
Turnkey upgrade of Uttur cane sugar factory
■ Project period 2009- 2015
■ Client Indian Cane Power Ltd.
■ Country India
SLIDE 7PASSION FOR PROGRESS © BMA
Slide 8PASSION FOR PROGRESS © BMA SLIDE 8
Turnkey upgrade of Uttur cane sugar factory
■ Evaporator
station
Steam economy
3rd vapour can be
used for the vacuum pans.
New 5-effect falling-film
evaporator station.
SLIDE 8PASSION FOR PROGRESS © BMA
Slide 9PASSION FOR PROGRESS © BMA SLIDE 9
Turnkey upgrade of Uttur cane sugar factory
■ Batch centrifugal station
More efficiency
Reduction from 5 existing to 3 BMA batch centrifugals.
Installation of BMA centrifugals with a high throughput of
25 batches/hour and a larger filling capacity.
SLIDE 9PASSION FOR PROGRESS © BMA
Slide 10PASSION FOR PROGRESS © BMA SLIDE 10
Turnkey upgrade of Uttur cane sugar factory
■ Continuous centrifugal station
Better separation
Reduction from 8 to 4
continuous centrifugals.
Installation of BMA centrifugals
with a higher throughput and
separation effect.
SLIDE 10PASSION FOR PROGRESS © BMA
Slide 11PASSION FOR PROGRESS © BMA SLIDE 11
Turnkey upgrade of Uttur cane sugar factory
■ Vertical cooling crystalliser (OVC)
More sugar recovery
Sugar recovery approx. 4 %.
Replacement of 2 traditional
crystallisers with 1 OVC without
agitator from BMA.
SLIDE 11PASSION FOR PROGRESS © BMA
Slide 12PASSION FOR PROGRESS © BMA SLIDE 12
■ Fluidised-bed cooler
Constant sugar quality
Large crystals with a final
moisture of 0.0184 %.
Replacement of grasshopper conveyors
with 1 fluidised-bed cooler from BMA.
Turnkey upgrade of Uttur cane sugar factory
SLIDE 12PASSION FOR PROGRESS © BMA
Slide 13PASSION FOR PROGRESS © BMA SLIDE 13
Turnkey upgrade of Uttur cane sugar factory
■ Vertical continuous pan
(VKT)
Steam economy
Operation with 4th vapour.
Replacement of an 8-chamber
installation with a 4-chamber
VKT from BMA.
SLIDE 13PASSION FOR PROGRESS © BMA
Slide 14PASSION FOR PROGRESS © BMA SLIDE 14
Turnkey upgrade of Uttur cane sugar factory
■ Diffuser
Higher
extraction capacity
Final capacity of 24,000 TCD.
Installation of a diffuser parallel to
mills with a capacity of 12,000 TCD.
SLIDE 14PASSION FOR PROGRESS © BMA
Slide 15PASSION FOR PROGRESS © BMA SLIDE 15
Turnkey upgrade of Uttur cane sugar factory
■ Summary
■ Concept study 2009
■ 5-effect falling-film evaporator station 2010
■ 2 vapour chests and agitators for the A-vacuum pans 2011
■ 1 B 1750 R batch centrifugal for A-product 2011
■ 2 B 2200 R batch centrifugals for A-product 2013
■ 4 K 3300 continuous centrifugals for B-product 2011, 2013
■ 1 OVC cooling crystalliser for sugar recovery 2012
■ 1 sugar conditioner and dryer for bigger A-sugar crystals 2012
■ 2 falling-film evaporators, 4,000 m² each, as stand-by 2013
■ 1 VKT for A-sugar 2014
■ 1 diffuser for 12,000 TCD under assembly 2015
Slide 16PASSION FOR PROGRESS © BMA SLIDE 16
Turnkey upgrade of Uttur cane sugar factory
■ Summary
10,000 –>24,000 TCD
Electrical power main
source of income
Bagasse lasts for
the whole year
28 % steam on cane
27%
Down to
365 days
20152009