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Processing Methods to Concentrate Bioactives in Soy Products
International Forum Emerging Technologies in Food Processing
September 23-25, 2009 Urbana-Champaign, IL
Elvira Gonzalez de Mejia Associate Professor
Department of Food Science and Human Nutrition, University of Illinois at Urbana-Champaign
Department of Food Science and Human Nutrition Agricultural, Consumer and Environmental
Sciences
http://www.aces.uiuc.edu
OUTLINE Soybean components and their concentration through
processing
Lunasin as a model
Analysis and characterization of lunasin
Process to isolate lunasin
Optimization of lunasin concentration in soybean
Mechanisms of action of lunasin and health benefits
Conclusions
Future Studies
To offer an overview of the processing methods to concentrate bioactives in soy
products. Lunasin as a model
Objective �
Distribution in soybean world production
Soybean production
U.S. soybean production revenue was over 1 trillion dollars in 2006 (3.188 billion bushels) (USDA, 2007).
Lunasin
Bowman Birk inhibitor
Bioac2ve pep2des Isoflavones
Saponins
Lower prevalence of high plasma cholesterol, bowel and kidney cancer, diabetes mellitus, and obesity. Peptides are potential bioactive components of soybean
(Messina et al., 2006).
Bioactive components in soybean
Glycoside Aglycone
Genistin Genistein Daidzin Daidzein
Glycitin Glycitein
Soybean Composition
Soy Isoflavones
Phytochemicals
Saponins Antiviral, antifungic,
diuretic, antiinflammatory
(Berhow, 2006; Dia et al., 2008)
Hipocolesterolemic (Potter, 1995 ; Lee et al., 2005)
Soy is a good source of bioactive peptides�
Wang and de Mejia.2005. CRFSFS 4(4):63-‐78
α-conglycinin, β-subunit�
Soybeans Cleaning Cracking Soy Chips
Hulls
Flaking Fat Extraction
Soybean Oil
Edible Defatted Flakes
Protein Extraction
Protein Precipitates
Drying
Soy Protein
Isolate (SPI)
Sugar Removal
Drying
Soy Protein
Concentrate (SPC)
Grinding and Sizing
Soy Grits Grinding
Soy Flour Blending
Texturing
Drying Screening
Water
TVP Products
Soybean processing flow chart
Food processing affects bioactive components
– Heat • Heating of soybean Remove trypsin inhibitor (Brandon
et al., 1991)
• Heating of soymilk Unfolding, dissociation, denaturation, and aggregation of proteins (Kwok and Niranjan, 1995)
– Fermentation • Soy proteins Smaller peptides, amino acids, and
ammonia (Whitaker, 1978; Shreffler et al., 2001)
Soybean Lunasin
Predicted secondary structure of lunasin
Amino acid sequence of lunasin
de Lumen, B. O., Nutr Rev, 63, 2005
Wang et al., J AOAC Intl, 91, 2008
Lunasin Facts Activity is found in processed legumes and
dry cereals. It is heat stable, surviving
temperatures up to 100°C for 10 min.
Resistant to proteolytic digestion, gets absorbed, and enters target tissues.
Major component of the Bowman-Birk protease inhibitor, a cancer preventive component from soybeans.
Effect of lunasin on skin tumorigenesis in female Sencar mice
Galvez et al., Cancer Research 61: 7473-7478, 2001
Isolation and Purification of Lunasin
Anion exchange chromatography DEAE, pH 7.5
Size exclusion chromatography
25 kDa
Size exclusion chromatography
7 kDa Lunasin (86%)
Ultrafiltration 3 kDa
SDS-PAGE, Western blot, ELISA,
RP-HPLC, MALDI–TOF, LC-MS-MS
Defatted soybean flour In water (1:5, w/v)
Factors affecting purification of lunasin
pH 8.2 Soy flour (Arcon F from ADM), material/solvent ratio (1:5) suspended in different solvents and extracted at 40 °C for 70 min with sonication
Effect of pH on binding of soy protein and synthetic lunasin on DEAE resin
Wang et al., 2008. Analysis of soybean protein-derived peptides and the effect of cultivar, environmental conditions, and processing on lunasin concentration in soybean and soy products. JAOAC Int. 91 (4): 936-946.
Effect of elution salt concentration on recovery of soy protein and synthetic lunasin from DEAE resin
Factors affecting purification of lunasin
Purification of lunasin from soy proteins using ion exchange chromatography, XK 50/30 column
packed with DEAE resin
Wang et al., 2008. JAOAC Int. 91 (4): 936-946.
DEAE fractions show similar chromatographic peaks than synthetic lunasin in RP-HPLC using
Vydac C4 column B
C
A
Wang et al., 2008. JAOAC Int. 91 (4): 936-946.
Lunasin purification with gel filtration chromatography Superdex 75 (XK 26/70) and eluted with 20 mM Tris-HCl, pH 7.5 containing 0.15 M NaCl at 4 ml/min
Factors affecting purification of lunasin
6
8
11 14
16
Lunasin concentration of size exclusion fractions using 25 kDa molecular weight
cut-off
Wang et al., 2008. JAOAC Int. 91 (4): 936-946.
5 kDa
Gonzalez de Mejia and Dia. Lunasin and lunasin-like peptides inhibit inflammation through suppression of NF-kB pathway in the macrophage. Peptides, 2009. doi:10.1016/j.peptides.2009.08.005
Dose response cytotoxicity of lunasin enriched flour on L1210 cells
IC50 = 0.34 mg/ml C
ell v
iabi
lity
(%)
Lunasin enriched flour (mg/ml)
P < 0.05
Wang et al., JAFC, 2008
Cytotoxicity of lunasin and Bowman Birk inhibitor on L1210 cells �
Lunasin (98% purity) and BBI (95% purity) inhibit prolifera>on of leukemia cells in a dose-‐dependent manner
Wang et al., JAFC, 2008
Lunasin induces apoptosis of leukemia cells
Hoechst stain Caspase stain 50 µM �
Untreated �
Treated 1 mg LEF/mL 24 h �
Gonzalez de Mejia, et al., Lunasin, with an arginine-glycine-aspartic acid motif, causes apoptosis to L1210 leukemia cells by activation of caspase-3. Mol. Nutr. Food Res. 2009. In Press. mnfr.200900073
Lunasin induces apoptosis of leukemia cells 1: Control 2: 5 µM. 3: 15 µM. 4: 50 µM. 5: 250 µM lunasin
4% 3.5% 7.2% 23.2% 43.2%
Gonzalez de Mejia, et al., Lunasin, with an arginine-glycine-aspartic acid motif, causes apoptosis to L1210 leukemia cells by activation of caspase-3. Mol. Nutr. Food Res. 2009. In Press. mnfr.200900073
Comparison of the anti-inflammatory properties of the lunasin-like peptides and their mixture IC30 (µM)
Peptide COX-2 PGE2 iNOS NO 5 kDa 13.0a 17.5a 15.7a 11.8b
8 kDa 33.9b 38.8b 32.7b 32.9c
14 kDa 15.1a 33.6b 33.6b 23.6c
Mixture 114.8c 223.9c 56.3c 1.8a
Gonzalez de Mejia and Dia. Lunasin and lunasin-like peptides inhibit inflammation through suppression of NF-kB pathway in the macrophage. Peptides, 2009. doi:10.1016/j.peptides.2009.08.005
Industrial Samples
– Samples from different parts of the soybean process, including:
– Soy Flour - Soy Powder
– Soy Protein Concentrate - Hydrolyzed Soy Protein
– Soy Protein Isolate - Isoflavone Concentrate
– Soy Flakes - Saponin Concentrate
– Samples from selected industrial waste effluents of the soy protein process studied for the isolation and purification of lunasin.
Lunasin content in commercially available isoflavone products (mg/g solid material)
Now Extra Strength Soy Isoflavones, 60 mg (soy isoflavone extract, rice flour)
1.0
Vitamin World Soy Isoflavones 23 mg (soy extract)
1.4
PhytoNutramins Isoflavones 11 mg (isoflavones from soybean flour)
3.1
TwinLab Soy Germ Isoflavone Caps 10 mg 4.8
Soy Care for Menopause 25 mg (soy extract, soy protein concentrate)
11.6
Low Isoflavone 15.1 Gonzalez de Mejia, et al. J Agric. Food Chem., 2004.
Lunasin in waste streams
Current research on methods to purify lunasin from soy molasses
Gonzalez de Mejia, et al. J Agric. Food Chem., 2004.
Germination as a process to improve bioactive compounds
• Increase nutritive value
• Reduce antinutritional factors
• Increases methionine value
(Barcelos et al., 2002).
Independent Variables
Levels
-α -1 0 +1 +α
x1 Time (h) 12 21 42 63 72
x2
Temperature (ºC) 18 20 25 30 32
±⏐α⏐=1,41
Experimental design to obtain germinated soy flour
Soybean
Germination
Integral germinated soy flour
Sanitation Grinding
12, 21, 42, 63, 72 h 18, 20, 25, 30, 32 ºC
Drying
Homogenization
Paucar-Menacho, et al. Optimization of germination time and temperature on the concentration of bioactive compounds in Brazilian soybean cultivar BRS 133 using response surface methodology. Food Chem. 118 (3), 2010. 10.1016/j.foodchem. 2009.07.011.
Optimization of lunasin concentration by germination
Paucar-Menacho, et al. Effect of time and temperature on bioactive compounds of germinated Brazilian soybean cultivar BRS 258. Food Res. Int. 2009. http://dx.doi.org/10.1016/j.foodres.2009.09.016
High concentration lunasin and low concentration of lectin and lipoxygenase
High concentration isoflavones aglycones and
saponins
Optimization of lunasin concentration by germination
Paucar-Menacho, et al. A high-protein soybean cultivar contains lower isoflavones and saponins but higher minerals and bioactive peptides than a low-protein cultivar. Food Chem., , 2009. 10.1016/j.foodchem.2009.09.062.
Complete Model : R2 = 0,95 Ajusted Model : R2 = 0,91
Lunasin
Lunasin (mg/g PS) = 21,08 – 2,45x12 – 4,38 x2
2 – 4,03 x1x2
Paucar-Menacho, et al. Optimization of germination time and temperature on the concentration of bioactive compounds in Brazilian soybean cultivar BRS 133 using response surface methodology. Food Chem. 118 (3), 2010. 10.1016/j.foodchem. 2009.07.011.
High-protein soybean isolated powder (90% protein) Whole soybean chili dish prepared at the National Research Soybean Laboratory (University of Illinois)
Lunasin bioavailability
Dia et al. J. Agric Food Chem. (2009)
0 10 20 30 45 60 90 120 150 180
In vitro diges2on experiment
Time (min) 190 200 210 220 235 250 280 310 340 370
pH 7.5
Pancrea2n Pepsin pH 2
SDS-‐PAGE
Degree of hydrolysis
Gonzalez de Mejia, et al., Lunasin, with an arginine-glycine-aspartic acid motif, causes apoptosis to L1210 leukemia cells by activation of caspase-3. Mol. Nutr. Food Res. 2009. In Press. mnfr.200900073
Lunasin during simulated gastro-intestinal digestion
Pepsin Pancrea2n
n=6, P< 0.05
Gonzalez de Mejia, et al., Lunasin, with an arginine-glycine-aspartic acid motif, causes apoptosis to L1210 leukemia cells by activation of caspase-3. Mol. Nutr. Food Res. 2009. In Press. mnfr.200900073
Quantification of lunasin in blood of men fed soy protein
Pre-loading of beads
Equilibration of beads
Adsorption of proteins/peptides (~ 50 µg/0.5 mg beads)
Desorption (Using different concentrations of NaCl)
Determination of lunasin in eluate: ELISA, MALDI-TOF, LC/MS-MS
Dia et al. J. Agric Food Chem. (2009)
Lunasin in plasma of men after soy protein consumption
Dia et al. J. Agric Food Chem. 57: 1260 (2009)
Manufacturing of protein hydrolysates/bioactive peptides
• Batch versus con2nuous process
• Hydrolysis with/without preserva2ves
• Hydrolysis by: Acid, Alkali, versus Enzymes and Fermenta2on Processes
• Downstream Processing: Filter press versus Membrane separa2ons Centrifuge versus con2nuous centrifuge Chromatography, Ion exchange resin columns
Manufacturing of protein hydrolysates/bioactive peptides • Downstream processing:
• Pasteuriza2on: Keale hea2ng versus Plate & Frame Pasteurizer and UHT
• Evapora2on: Hea2ng under vacuum versus mul2ple effect falling film
• Drying: Drum drying versus spray drying and fluid bed drying for agglomerated products.
Conclusions
• Lunasin is present in most commercial soy products in proportion to the amount of protein (range 13 to 44 mg/g dry product)
• Soy processing waste effluents contain 10.4 mg lunasin/g solid material
Conclusions Lunasin can be found in human circulation,
a key requirement for its biological activity.
The average concentration of lunasin 1 h after ingestion was 71.0 ng/mL equivalent to 0.21 mg of lunasin in a person containing 3 L of plasma. This represents an average of 4.5% absorption (range of 2.2-7.8%).
Conclusions
• Lunasin and lunasin-like peptides inhibited inflammation through suppression of NF-κB activation
• Lunasin has potential as a unique and novel agent for human health and wellness.
The consumption of 25 grams per day of soy protein recommended by the FDA for reducing coronary heart disease risk supplies 250 mg of lunasin. Whether this is physiologically relevant remains to be determined in clinical trials.
Identification of new bioactive soy peptides and their in vivo biological functions
New commercial production techniques
Effect of industrial processing on bioactive peptide generation