Pragati Katalog 1

7/25/2019 Pragati Katalog 1

1/8

Pragati Automation Pvt. Ltd.

413, IV Phase, 11th Cross, Peenya Industrial AreaBangalore - 560 058. INDIA.

Ph.: (+91-80) 2836-1543 Fax: (+91-80) 2836-1549.E-mail : [email protected]

URL : http://www.pragati-automation.com

Our other products

Automatic Tool Changer Tool Discs

Chucking Cylinders Indexing Tables

Tool Turrets

and

Tool Discs

January 2007


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Technical InformationTechnical Information

BTP 63 12 R 415

Model Size

50

63

80

100

125

160

No. of Stations

8 Stations 8

12 stations 12

Mounting

F - Front

R - Rear

Motor voltage, 3 Phase

Range VAC Specification

380-440 415

210-230 220

100-120 110

Ordering Information

Rear MountingTurret

Front MountingTurret

Ordering Sample :BTP-63-12-R-415

BTP-63Turret, 12 Station,Rear mounting, 415V, 3ph.

BTP 63

No. of Stations - 12

Mounting Position - R

Motor Voltage - 415V, 3ph

Frequency - 50 Hz

Default Values :

As per DIN 69880

Mounting Position

Coolant poppet position of turret depends on the mounting position, Front or Rear. If not specified Rear

mounting is standard. It is important to specify front or rear position, while ordering the tool discs.

152


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1. Torque Motor

2. Encoder

3. Turret Clamp Switch

4. Cam Shaft

5. Follower Shaft

6. Drum Cam

7. Fixed Coupling

8. Indexing Coupling

9. Sliding Coupling

10. Disc Spring

1) Coolant inlet from either side. BSP thread size 3/8. 2) Coolant flange can be clamped to indexing flange at a suitable angularposition 8 or 12 coolant outlet positions depending on no. of index positions. 3) Alternative positions of coolant outlet valve.4) Adjustment range of coolant outlet valve. 5)Electrical connection BSP. 6)Tool disc. 7)Reference pin for tool disc(if required).8) Turret alignment pin.

Turret Assembly BTP 160

5

4

1

2

3

6

78

9

10

Loading Details

F1 x R 12,000 Nm

F2 x R 16,000 Nm

F3 x R 6,800 Nm

Innertia of Transportable Masses Kg-m2 15

450 sec 1.0

Indexing time for 8 station 900 sec 1.85

1800 sec 3.6

300 sec 1.0

Indexing time for 12 stations 900

sec 2.71800 sec 5.2

Indexing frequency 1/min 8

Repeat positioning accuracy sec +2

Indexing accuracy sec +6

Total weight without tool disc kg 245

STD SUPPLY:

BTP-160-8-R-415No. of Stations - 8stnMounting Position - Rear

Motor Voltage - 415VACFrequency - 50Hz

Ordering Details BTP 160 * * *



380-440 415210-230 220

100-120 110

Model Mounting

F - Front

R- Rear

No. of Stations

8 Stations 8

12 stations 12

134


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Loading Details

1.Torque Motor 2.Thermal Switch 3.Absolute Position Encoder 4.Turret Clamp Switch

1) Coolant inlet from either side. BSP thread size 3/8. 2) Coolant flange can be clamped to indexing flange at a suitable angularposition 8 or 12 coolant outlet positions depending on no. of index positions. 3) Alternative positions of coolant outlet valve.4) Adjustment range of coolant outlet valve. 5)Electrical connection BSP. 6)Tool disc. 7)Reference pin for tool disc(if required).

8) Turret alignment pin.

Electrical Elements BTP 100

1

2

4

3

MOTOR CURRENT (Amp)

Voltage Voltage Range Model

Speci ficat ion 50/60 Hz AC BTP-160 BTP-125 BTP-100 BTP-80 BTP-63 BTP-50

415 380-440 3.5 3.2 2.6 2.3 1.6 1.3

220 210-230 6.5 6.2 4.5 3.9 3.0 2.6

110 100-120 9.0 8.0 7.4 6.3 5.0 3.3

F1 x R 3,000 Nm

F2 x R 3,500 Nm

F3 x R 2,000 Nm

Innertia of Transportable Masses Kg-m2 3.0

450 sec 0.6


1800 sec 2.2

300 sec 0.6


sec 1.61800 sec 3.2





STD SUPPLY:






380-440 415

210-230 220

100-120 110

Model Mounting

F - Front

R- Rear

No. of Stations

8 Stations 8

12 stations 12

116

PHASE

PHASE 0.75 mm2

PHASE

EARTHING

0.2mm2

BIT 1BIT 2BIT 3BIT 4STROBE 0.2mm2

PARITY0 VOLTS24 VDC

OUTPUT

0 VOLTS 0.2mm2

24 VDC

ALTERNATIVE VOLTAGES:

415, 380, 220 & 110 VAC 3 PHASE1. TORQUE MOTOR ALTERNATIVE FREQUENCIES:

50 Hz AND 60 Hz.REFER TABLE BELOW FORMOTOR CURRENTS.

2. THERMAL 1200, 2A, 415 VAC,SWITCH NORMALLY CLOSED CONTACT

SUPPLY VOLTAGE:ABSOLUTE 15-30 V DC; RIPPLE 10%.

3. POSITION LOAD CURRENT: 350 m A

ENCODER OUTPUT - PNPODD PARITY.

SUPPLY VOLTAGE:4. TURRET CLAMP 10-30 V DC; RIPPLE 10%

SWITCH LOAD CURRENT: 200 m A.OUTPUT - PNP

WIRING DETAILS FOR BI-DIRECTIONAL TOOL TURRET (BTP SERIES)

NO. COMPONENT CHARACTERISTICS NUMBER DETAILS WIRE SIZE

3 ~

U

V

W

T

T

12345

678

9

10

11


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Loading Details

NOTE :Referring to the signal diagram, value q represents the sensingangle during which both the cams (drum cam and indexingcam) are in dwell profile. Motor must come to a physical haltwithin this angle. Otherwise the turret will get de-clamped andthe proximity switch signal will be lost. It is therefore important

to switch-off the turret motor in the fastest possible manner byusing solid state relays.

T1 -Time available for calculating whether desired position hasreached; and to look for turret clamp signal, in case thefinal position has arrived.

T2 -Duration of clamp signal when moving from one station toadjoining station, without stopping.

0 -Motor must come to a physical halt within 70 of camrotation; corresponding to time T2.

1) Coolant inlet from either side. BSP thread size 3/8. 2) Coolant flange can be clamped to indexing flange at a suitable angularposition 8 or 12 coolant outlet positions depending on no. of index positions. 3) Alternative positions of coolant outlet valve.4) Adjustment range of coolant outlet valve. 5)Electrical connect ion BSP. 6)Tool disc. 7)Reference pin for tool disc(if required).8) Turret alignment pin.

BTP 80 Electrical Signals

Table-1: Encoder Signals Table-2: Time in Milisec

Viewed from shaft end : CW ->


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Loading Details

F1 x R 600 Nm

F2 x R 700 Nm

F3 x R 250 Nm

Loading Details

1) Coolant inlet from either side. BSP thread size 1/4. 2) Coolant flange can be clamped to indexing flange at a suitable angularposition 8 or 12 coolant outlet positions depending on no. of index positions. 3) Alternative positions of coolant outlet valve.4) Adjustment range of coolant outlet valve. 5)Electrical connect ion BSP. 6)Tool disc. 7)Reference pin for tool disc(if required).8) Turret alignment pin.

1) Coolant inlet from either side. BSP thread size 1/4. 2) Coolant flange can be clamped to indexing flange at a suitable angularposition 8 or 12 coolant outlet positions depending on no. of index positions. 3) Alternative positions of coolant outlet valve.4) Adjustment range of coolant outlet valve. 5)Electrical connection BSP. 6)Tool disc. 7)Reference pin for tool disc(if required).8) Turret alignment pin.

BTP 50 BTP 63

F1 x R 400 Nm

F2 x R 350 Nm

F3 x R 160 Nm


450 sec 0.35


1800 sec 1.2

300 sec 0.35


sec 0.851800 sec 1.70





STD SUPPLY:






380-440 415

210-230 220

100-120 110

Model Mounting

F - Front

R- Rear

No. of Stations

8 Stations 8

12 stations 12

STD SUPPLY:


Motor Voltage - 415 VACFrequency - 50Hz




380-440 415

210-230 220

100-120 110

Model Mounting

F - Front

R- Rear

No. of Stations

8 Stations 8

12 stations 12


450 sec 0.40


1800 sec 1.40

300 sec 0.40


sec 1.01800 sec 2.0





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Pragati Katalog 1