PRD 104 Archivo Ingeteam Inc Wind Catalogue May 2013 Low Res

8/10/2019 PRD 104 Archivo Ingeteam Inc Wind Catalogue May 2013 Low Res

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The partner tooptimize your wind turbine

competitiveness

Power converters

Generators

Turbine controllers

Condition Monitoring Systems (CMS)

Electric pitch controls

SCADA management systems

Services


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The partner tooptimize your wind turbinecompetitiveness

Power converters

Generators

Turbine controllers


Electric pitch controls

SCADA management systems

Services


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INGETEAMWIND ENERGY

MORE THAN 31 GWSUPPLIED TO THERENEWABLE ENERGYMARKET WORLDWIDE

Energy

Industry

Marine

Traction

Basic

Technologies

Services


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Ingeteam is a global corporation

specialized in 6 different sectors

(Energy, Industry, Marine, Traction,

Basic Technologies and Services);

customer oriented and specialized

in power and control electronics,

electrical machines and application

engineering.

With more than 60 years ofexperience in the electricity sector,

Ingeteams 3,000 professionals are

dedicated to engineering, project

development and manufacturing.

With over 31 GW supplied to

the renewable energy market

worldwide, Ingeteam is committed

to investing in technology and

innovation as the drivers

of future growth.

Since 1990, the Energy business

unit of Ingeteam is dedicated

to supplying equipment for the

renewable energies sector: wind

power, photovoltaic, solar thermal,

hydropower, biomass and biofuels.

Ingeteam is a complete solutionprovider. We design, develop,

manufacture and provide

maintenance for a complete range

of wind turbines, offering a tailored

solution to meet every projects

requirements.

Tailored electrical solutions


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INGETEAMWIND ENERGY

MORE THAN 22 GWOF INSTALLED WINDPOWER CAPACITYWORLDWIDE


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INGETEAMWIND ENERGY

Generator

Ingeteam produces

and markets all the

electric and electronic

equipment required

for wind turbines,

using state-of-the-art

technologies.

SCADA management systems Se

Turbinecontrollers Condition Monitoring Systems (CMS)

Powerconverter


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A comprehensive rangeof products and technologies

FC

A technology used by many wind turbine manufacturers due to its operating flexibility, energy management

advantages and compliance with regulations. The generator is brushless and offers the possibility of either

eliminating or reducing the number of gearbox stages in the drive train.

Full-converter for wind

turbines equipped with

either a synchronous

generator (PMG excitation)

or a squirrel cage generator.

This new technology, featuring a power converter not connected to the grid and an additional generator acting as

an exciter, has been named xDFM. It is an innovative, variable speed technology offering significant advantages

over the DFM and Full Converter systems.

xDFM

DFM

A mature technology used by many of the main turbine manufacturers. A key advantage is its costs and

sizes savings, as a result of the fact that the converter and associated parts are sized for 30% of the rated power.

Partial converter

for wind turbines

equipped with a doubly

fed generator.

Partial converter for

wind turbines equipped

with a doubly fed

generator and exciter.

- High quality power.

- Excellent per formance during grid faults (LVRT).

- Dynamic electric braking capacity.

- No power transformer required to powerthe converter.

Electric pitchcontrols

- Back-up power from the exciter.


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INGETEAMWIND ENERGY

Ingeteam offers a

comprehensive range

of proven and reliable

electrical equipment

for wind turbines up to

10 MW for onshore and

offshore applications.

Generators

Synchronous (PMG) or

doubly fed asynchronous

(DFM) or squirrel cage or the

new xDFM technology.

Air or water cooled.

Low or medium voltages.

Direct drive, medium

and high speed.

2

Power Converters

In 1995 Ingeteamdeveloped its

power converters family for wind

application, marketed under the

INGECON WIND brand.

These solutions are based on

IGBTs, IEGTs and IGCTs,with

PWM, latest generation DSPcontrollers and either air or

water cooled.

Low or medium voltages.

1

Turbine Controllers

Turbine Controller syste

offering advanced

performance, with rega

to input-output signals,

processing capacity and

communications, to me

the requirements of eac

and every wind turbinemanufacturer.

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Product range

Condition Monitoring

Systems (CMS)

A rotary machine condition

monitoring system providing all

information on the operating status

of the wind turbine drive trains

key elements through the analysis

of vibration levels, oil condition,

components temperature, etc.

reducing the risk of failure andmaintenance costs.

4

Electric Pitch Controls

A system characterized by its

high reliability and precision,

full adaptation to customer

requirements, advanced

technology, compact design

and easy maintenance.

5

SCADA

Management Systems

Complete integration of all

wind power plants in a

single system, regardless

of the wind turbine

manufacturers platform

and location.

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Services

Ingeteam provides expert

service throughout the

entire product life cycle,

supported by an extensive

international network.

7


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INGETEAMWIND ENERGY


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Power Converters

These Pulse-Width Modulation (PWM) controlledconverters are based on IGBT, IEGT and IGCT power

semiconductors, with a very low inductance DC bus.

Equipped with latest generation DSP microprocessors,

32 bit parallel multiprocessing, the power converters

include advanced Vector Control algorithms on the

PWM, for either the rotor control (DFM or xDFM) or

stator control (Full Converter) of the generator.

Each design meets the specific requirements

of the wind turbine.

Ingeteam has supplied more than 15,000

converters, equivalent to a total of 22 GW of

accumulated power.

The main featuresinclude:

Rotor or stator vector control techniques.

Total control over both real and reactive power.

Operating with generators of up to

4.16 kV and frequencies of 50 or 60 Hz.

CE certified and UL/CSA standards

compliance available.

Compliance with the power quality and EMC

compatibility standards.

Compliance with the strictest grid codes.


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Features

Air or water cooled.

Generally, back to back converts

(IGBTs)with PWM.

Designs for output voltages of 400 V,

690 V and 900 V.

Dual purpose design for 50/60 Hz.

Total real and reactive power control.

Excellent power quality: THD


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Low Voltage Power Converters

And a choice of power ranges:

Full Converter:from 100 kW to 6 MW.

DFMsystems from 500 kW to 6 MW.

xDFMtechnologies: from 500 kW to 6 MW.


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With Full Converter

medium voltage technologyFeatures

Water cooled(de-ionised water is not

required except for press-pack devices).

HV-IGBT, IEGT or IGCT converters

with vector modulation (passive and

12-pulse rectifiers also available).

Easy-to maintain, highly

modular design.

Designs for output voltages

of 2.4, 3.3 and 4.16 kV.

Machine side frequency

range 0-120 Hz.

Total active and reactive power control.

Excellent power quality: THDi


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Power ranges from:

HV-IGBT, IEGT, IGCT:from 3 MW to 10 MW.

Medium Voltage Power Converters


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Generators

Our wind generators are designed to operate in a range

which covers the entire market energy requirements.

Indar supplies asynchronous and synchronous

generators with output powers ranging from 100 kW to

8 MW and voltages from 690 V to 12 kV.

At the heart of the generator manufacturing process,

the materials, insulation and impregnation systems

are of the highest quality to ensure compliance with

international standards. This ensures the generators

will be extremely reliable, require low-maintenance, and

meet all performance specifications.

The more than 15,000 wind generators supplied to dateis a clear indication of the trust that customers have

placed in Indar generators.

As part of Ingeteam, Indar Electricis the company

dedicated to the design and manufacturing of generators,

suiting the requirements of each and every customer.

Indar has manufactured generators and motors since

1940 and hosts one of the most capable test benches

in the world.

This test bench allows Indar to fully test its designs for

all kind of environmental conditions and to guarantee the

best quality on its products.

Indar has a dedicated, high-tech, high-capacity wind

turbine generator production line, in addition to an

efficient after-sales service. The mechanical and electricalsoftware employed for the generator design is based on

in-house technology. Advanced simulation tools, such as

finite element analysis and magnetic flow measurements

are used during the generator design phases.


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Permanent MagnetGenerators (PMG)(Synchronous)

Wind applications

Generators

Power ranges:

PMG up to 8 MW (low, medium or high speed)

with LV (


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INGETEAMWIND ENERGYINGETEAMWIND ENERGY

Features

Tailored control solutions.

Power and flexibility to adapt to current

and future market requirements.

Versatile, thanks to its extensive range

of CPUs:a single system for both

simple and complex applications with

cycle times of less than 1ms.

Modules specifically designed for

wind turbine control.

Wide range of connectivityinterfaces:

Profibus, CANopen, EtherCAT, Web

Services, Modbus/TCP, OPC, FTP,

USB, amongst others.

Integration with MATLAB/SIMULINK:

reduced design and validation times

for advanced control algorithms.

Possibility of integrating C language

functions and libraries.

Advanced functionalities in orderto incorporate added value into

the system: Web applicationsand

applications in .NET.

Hot swap and redundant

topologyoptions.

Powerful and user-friendly

development environment, based on

the IEC 61131-3 standard and with an

extensive range of function libraries.

Easy to use and maintain:

powerful diagnostic tools.


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Turbine Controllers

The INGESYS IC3 turbine controller family features

cutting edge technology in a compact, robust system that

is particularly suitable for such demanding applications as

wind turbine control.

The customized control solutions make Ingeteam the ideal

partner for the provision of a holistic solution.


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INGETEAMWIND ENERGY

Wind turbine condition monitoring

through vibration, oil, temperature

analysis and a wide range of additional

sensor measurements.

Open system enabling user

parameterization and/or programming

with a wide variety of programming

tools: IEC 61131-3, C/C++,

Matlab/Simulink.

Extended system diagnostics

information.

Advanced alarms management

to detect early anomalies and

to facilitate operator

supervisory tasks.

Scalable and configurable

to multiple monitoring

applications.

Wide range of communication

protocolsfor integration in the windfarm automation network.

INGESYSCMS Tool Suitefor system

configuration and monitoring:

- Intuitive and easy data configuration.

- Alarm generation Wizard .

- Graphical definition of machine

global status.

- Advanced graphic features for a

deeper signal analysis: specific

cursors, post processing skills

Features

INGETEAMWIND ENERGY


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A rotary machine condition monitoring systemthat

provides all information on the operating status of the windturbine drive trains key elements through the analysis of

vibration levels, oil condition, components temperature, etc.

reducing the risk of failure and maintenance costs.

The INGESYSCMS Tool Suite provides system

parameterization, monitoring and diagnostics, enabling

the plant manager to implement a condition based

maintenance strategy, reducing the maintenance costs

to a minimum.

Two possible system configurations:

Stand-alone monitoring system

INGESYSIC3 Controller integrated monitoring system.

Wifi router

Tool Suite

Tool Suite

Tool Suite

Remote Access

to DB Data

Direct Access

to DB Data

DB on

Local Server

DB on

Wind Park Server

Wind Park Server

Router / Firewall

Ethernet connection

Sensors

F /A C PU

uP

I /O I /O I /O I /O

Data Capturing

CMS Control Box

Tower Base

FiberOptic

Wireless connection


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INGETEAMWIND ENERGY

High flexibility, AC motors,

and batteries or ultracapsbased

accumulators.

Highreliability, robust and

long lifetime.

Low maintenance.

LVRT compliance with the strictest

grid codes.

Remote monitoring and

parameter setting.

Driver output rated 50A

and 120Apeak.

For a 3 MW turbine:

- Motor rated torque 52Nm and

130Nm peak.

-3 battery-racks, rated each 96Vdc

and 12Ah, stored energy 1.1kWh, or

- 4 ultracap-racks, rated each

110Vdc and 7.95F, peak power

24kW.

Features

INGETEAMWIND ENERGY


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Ingeteam Pitch Control System is designed to enable

the wind turbine to operate in compliance with the grid

connection regulations during voltage drops and to

perform controlled shutdownsin emergency situations.

It is also possible to monitor the voltage, current

and temperature of all batteries or super capacitors used

in the power storage system. This ensures that the status

of each battery or super capacitor is known at all times,

thereby guaranteeing correct system operation.

A system characterized by its high reliability and

precision, full adaptabilityto customer requirements,

advanced technology, compact designand ease

of maintenance.

The electric Pitch Control System regulates the wind

turbine blade pitch angle with total control and precision,

to maximize the wind energy harnassed.

With safety as a key factor,Ingeteam Pitch Control System

has been designed to operate at high wind speeds and at

turbulent sites.

Electric Pitch Controls


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SCADA Management Systems

Optimum wind farm operation and integration

The INGESYSWIND IT solution makes it possible to

integrate into a single system all the operating, analysis

and management requirements of all the developers wind

farm portfolio, regardless of global location or technology.

This scalable, robust, modular standards-based

architecture makes it possible to adapt the system toongoing customer requirements, thereby guaranteeing

the investment made. Operation

Analysis

Management


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INGETEAMWIND ENERGY

Commissioning

Quality audits on the WTG subsysteminstallation and integration.

Pre-commissioning tasks.

Commissioning tasks.

Warranties

Control of assets and asset

warranty periods.Field service for equipmentunder warranty, with guaranteedintervention time.

Control of asset upgrading,modifications and / or changes.

Warranty extension.

Preventive and Corrective Maintenance

A number of component field preventivemaintenance options.

Component repair with guaranteedresponse times.

Modification and installation of new

components in machines in operation.

Retrofits

Retrofit design.

Retrofit execution.

Logistics / Spares

Minimum stock maintenance.

Stock design basedon critical components.

Field installation of spares withguaranteed response times.

INGETEAMWIND ENERGY


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Services

Ingeteam provides ongoing support throughout the entire

product lifecycle, offering an expert and customized

service to meet your project needs. Maximum

performance is achieved by facilitating commissioning,integrated maintenanceand wind farm management

& operationssupport.

Ingeteam offers global technical services, with bases in

Europe, Asia, North & South America, working alongside

customers to support their global expansion.


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Documents

PRD 104 Archivo Ingeteam Inc Wind Catalogue May 2013 Low Res