Pre 63 Mechanical Press Reference Manual

8/10/2019 Pre 63 Mechanical Press Reference Manual

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INDEX

1. GENERAL INFORMATION................................................................................................... 2

MACHINE................................................................................................................................2MANUFACTURER...................................................................................................................3

2. GENERAL SECURITY RECOMMENDATIONS....................................................................4

3. SECURITY............................................................................................................................. 5

EMERGENCY OPERATIONS..................................................................................................5EMERGENCY STOP...............................................................................................................5EMERGENCY SWITCHING OFF............................................................................................5MONITORING OF COMMAND ACTIONS...............................................................................6ENABLING DEVICE................................................................................................................7

CONTROL LIMITATION..........................................................................................................START FUNCTIONS...............................................................................................................STOP FUNCTIONS..................................................................................................................!INTERLOC"ING PRINCIPLES.............................................................................................1#PROTECTION OF E$UIPMENT............................................................................................11HA%ARDS.............................................................................................................................14

4. TECHNICAL CHARACTERISTICS.....................................................................................16

AUTOMATIC PRESS MODEL PRE 63..................................................................................16

5. ELECTRICAL SYSTEM.......................................................................................................17

REDRAW PRESS PRE 63.....................................................................................................17ELECTRICAL CABINET........................................................................................................17

6. AUTOMATIC LUBRICATION SYSTEM............................................................................... 1

REDRAW PRESS PRE 63.....................................................................................................1CAUSES OF A LUBRICATION PROBLEM........................................................................... 1

7. PNEUMATIC SYSTEM........................................................................................................ 1!

REDRAW PRESS PRE 63.....................................................................................................1!

. BUTTON PANELS............................................................................................................... 2#

!. TOUCH SCREEN AD&USTMENTS..................................................................................... 22

UPPER DEAD CENTER 'PRE 63(........................................................................................22CAN EXIT CHEC" ) LEFT * RIGHT 'PRE 63(......................................................................22EXIT BLOWER LEFT * RIGHT 'PRE 63(..............................................................................23EXIT BLOWER LEFT * RIGHT 'PRE 63(..............................................................................23CAN POSITIONERS LEFT * RIGHT 'PRE 63(......................................................................23CAN EXTRACTOR LEFT * RIGHT 'PRE 63(........................................................................23CAN HOLDER LEFT * RIGHT 'PRE 63(...............................................................................24CAN BRA"E LEFT * RIGHT 'PRE 63(..................................................................................24

1#. FRE$UENCY CONVERTERS PARAMETERS...................................................................26

REDRAW PRESS MOTOR FRE$UENCY CONVERTER.....................................................26REDRAW PRESS INPUT CONVEYOR FRE$UENCY CONVERTER..................................2REDRAW PRESS EXIT CONVEYOR FRE$UENCY CONVERTER.....................................3#

11. TROUBLESHOOTING........................................................................................................32

ALL RIGHTSRESERVED THEUNAUTHORISEDCOPYOF THISMANUAL ISSTRICTLYFORBIDDEN 1


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1. GENERAL INFORMATION

MACHINE



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MANUFACTURER

CERLEI, S.A., a well-k!w "a#$%e "a&'a#(&)e) *+e#%al%e % "a#$%e) '!)

*a)%e #a* (+e e#!lla/e l%e* '!) )aw #a*, l%e* '!) )!& a

)e#(a/&la) *$a+e e*, *ea"e)* '!) '%lle )!& a %))e/&la) *$a+e #a*,

wa* '!&e % 0122 %(* ()a%(%!al "a)ke(* 3e%/ P!)(&/al, S+a%, N!)($ A')%#a

a La(% A"e)%#a.

D&e (! #!*(a( )e*ea)#$ a %4e*("e( DE CEPEDA $a* 3ee a3le (! '&)($e)ela)/e %(* "a&'a#(&)%/ +)!/)a" !' 5&al%( +)!(* a %* +)!& (! #!&( ($e

"a6!) %(e)a(%!al #a"ake)* a"!/*( %(* 4al&e #&*(!"e)* a 3&*%e**

+a)(e)*.

LOCALI%ATION+

CERLEI) M,$UINASINDUSTRIAIS- S.A.S7 D). A'!*! C!)e%)!, 89222:; ;;9 Ma(!*%$!* < P!)(&/alTel.= >?:0 @@ 1?1 ? @; Fa= >?:0 @@ 1?9 :0 29E-"a%l= #e)le%%+.+(

DE CEPEDA- S.A.

S7 O)e*e, 8 Pla(a 00@;@; Ma)% < E*+aaTel.= >?2 10 :9; :; :8 Fa= >?2 10 :90 2@ @E- "a%l= ".#e+ea(elel%e.e*$((+= 7 7 www.e#e+ea.#!"

mailto:[email protected]:[email protected]://www.decepeda.com/mailto:[email protected]:[email protected]://www.decepeda.com/


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2. GENERAL SECURITY RECOMMENDATIONS

Rea ($e #!"+le(e "a&al 3e'!)e "ak%/ a !+e)a(%! w%($ ($e

"a#$%e*.

De*+%(e ($e *e#&)%( **(e"* %*(alle ! ($e "a#$%e*, %( !e*(

+)e4e( ($e !+e)a(!) (!=

!w ($e l!#a(%! !' ($e e"e)/e# 3&((!*

P)!#ee (! a 4%*&al a%l #$e#k 3e'!)e w!)k%/ w%($ ($e e5&%+"e(

C$e#k O%l 7 G)ea*e le4el

C$e#k %' ($e w!)k%/ a)ea %* ')ee !' *()a/e !36e#(*

A4!% ($e &*e !' wa(#$e*, 3)a#ele(*, )%/*, e(#.

A4!% ($e &*e !' la)/e #l!($e*.

U*e +)!(e#(%! e5&%+"e(.

NEVER %*"!&( !) +&( !&( !' *e)4%#e +)!(e#(%4e #!4e)* a *e#&)%(

l!#k*.

NEVER e(a#$ ($e )e"a)k* ! ($e "a#$%e*.

NEVER *(a)( ($e "a#$%e w%($ ($e +)!(e#(%!* (ake !'' !) !&( !' *e)4%#e.

NEVER l&3)%#a(e !) )e+la#e !%l 7 /)ea*e w%($ ($e "a#$%e )&%/.

NEVER lea4e ke* ! ($e "a#$%e 3e'!)e )&%/.

NEVER +)!#ee (! *e)4%#e w!)k 3e'!)e *w%(#$%/ !'' ($e "a% *w%(#$ !

($e ele#()%#al #a3%e(.



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3. SECURITY

EMERGENCY OPERATIONS

EMERGENCY STOP

I a%(%! (! ($e )e5&%)e"e(* '!) *(!+, ($e e"e)/e# *(!+ '(%! $a* ($e

'!ll!w%/ )e5&%)e"e(*=

I( *$all !4e))%e all !($e) '(%!* a !+e)a(%!* % all "!e*

P!we) (! ($e "a#$%e a#(&a(!)* ($a( #a #a&*e a $aa)!&* #!%(%!*

*$all 3e )e"!4e a* 5&%#kl a* +!**%3le w%($!&( #)ea(%/ !($e) $aa)*

Re*e( *$all !( %%(%a(e a )e*(a)(.

T$e e"e)/e# *(!+ *$all '(%! a* a #a(e/!) *(!+ !) a* a #a(e/!) 0 *(!+.

T$e #$!%#e !' ($e #a(e/!) !' ($e e"e)/e# *(!+ *$all 3 ($e )%*k a**e**"e(

!' ($e "a#$%e.

J$e)e a #a(e/!) ; *(!+ %* &*e '!) ($e e"e)/e# *(!+ '(%!, %( *$all $a4e!l $a)-w%)e ele#()!"e#$a%#al #!"+!e(*. I a%(%!, %(* !+e)a(%! *$all

!( e+e ! ele#()!%# l!/%# $a)wa)e !) *!'(wa)e !) ! ($e ()a*"%**%! !'

#!""a* !4e) a #!""&%#a(%!* e(w!)k !) l%k.

J$e)e a #a(e/!) 0 *(!+ %* &*e '!) ($e e"e)/e# *(!+ '(%!, '%al )e"!4al

!' +!we) (! ($e "a#$%e a#(&a(!)* *$all 3e e*&)e a #a))%e !&( 3 "ea* !'

ele#()!"e#$a%#al #!"+!e(*.

EMERGENCY SWITCHING OFF

E"e)/e# *w%(#$%/ !'' *$!&l 3e +)!4%e w$e)e=

P)!(e#(%! a/a%*( %)e#( #!(a#( %* a#$%e4e !l 3 +la#%/ !&( !' )ea#$

!) !3*(a#le* !)

T$e)e %* ($e +!**%3%l%( !' !($e) $aa)* !) a"a/e #a&*e 3 ele#()%#%(.



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E"e)/e# *w%(#$%/ !'' %* a##!"+l%*$e 3 %*#!e#(%/ ($e %#!"%/ *&++l

!' ($e "a#$%e e''e#(%/ a #a(e/!) ; *(!+. J$e a "a#$%e #a!( (!le)a(e ($e

#a(e/!) ; *(!+, %( "a 3e e#e**a) (! +)!4%e !($e) +)!(e#(%!, '!) ea"+le

a/a%*( %)e#( #!(a#(, *! ($a( e"e)/e# *w%(#$%/ !'' %* !( e#e**a).

MONITORING OF COMMAND ACTIONS

M!4e"e( !) a#(%! !' a "a#$%e !) +a)( !' a "a#$%e ($a( #a )e*&l( % a

$aa)!&* #!%(%! *$all 3e "!%(!)e. O "a&all #!()!lle "a#$%e*,

!+e)a(!)* #a +)!4%e *!"e !' ($%* "!%(!)%/. C!%(%!* ($a( #a!(

)ea*!a3l 3e e+e#(e (! 3e "!%(!)e 3 ($e !+e)a(!) w%ll )e5&%)e "ea*

w$%#$ "a %#l&e !4e) ()a4el l%"%(e)*, "!(!) !4e) *+ee e(e#(%!, "e#$a%#al

!4e)l!a e(e#(%! !) a(%-#!ll%*%!.

HOLD ) TO ) RUN CONTROLS

H!l-(!-)& #!()!l* *$all )e5&%)e #!(%&!&* a#(&a(%! !' ($e #!()!l e4%#e*

(! a#$%e4e !+e)a(%!.

TWO ) HAND CONTROL

T$)ee (+e* !' (w!-$a #!()!l a)e a4a%la3le, ($e *ele#(%! !' w$%#$ %*

e(e)"%e 3 ($e )%*k a**e**"e(. T$e*e *$all $a4e '!ll!w%/ 'ea(&)e*=

TYPE I= ($%* (+e )e5&%)e*=

T$e +)!4%*%! !' (w! #!()!l e4%#e* a ($e%) #!#&))e( a#(&a(%! 3

3!($ $a*

C!(%&!&* #!#&))e( a#(&a(%! &)%/ ($e $aa)!&* #!%(%!

Ma#$%e !+e)a(%! *$all #ea*e &+! ($e )elea*e !' e%($e) !e !) 3!($ !'

($e #!()!l e4%#e* w$e $aa)!&* #!%(%!* a)e *(%ll +)e*e(.

TYPE II= a (+e I #!()!l )e5&%)%/ ($e )elea*e !' 3!($ #!()!l e4%#e* 3e'!)e

"a#$%e !+e)a(%! "a 3e )e%%(%a(e.



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TYPE III= a (+e II #!()!l )e5&%)%/ #!#&))e( a#(&a(%! !' ($e #!()!l e4%#e*

a* '!ll!w*=

I( *$all 3e e#e**a) (! a#(&a(e ($e #!()!l e4%#e* w%($% a #e)(a% (%"e

l%"%( !' ea#$ !($e), !( e#ee%/ ;,: *e#.

J$e)e ($%* (%"e l%"%( %* e#eee, 3!($ #!()!l e4%#e* *$all 3e )elea*e

3e'!)e !+e)a(%! "a 3e )e%%(%a(e.

ENABLING DEVICE

A ea3l%/ e4%#e %* a a%(%!al "a&all !+e)a(e #!()!l e4%#e &*e %#!6(%! w%($ a *(a)( #!()!l w$%#$, w$e #!(%&!&*l a#(&a(e, all!w* a

"a#$%e (! '(%!.

J$e a ea3l%/ e4%#e %* +)!4%e a* a +a)( !' a **(e", %( *$all 3e e*%/e

(! all!w "!(%! w$e a#(&a(e % !e +!*%(%! !l. I a !($e) +!*%(%! "!(%!

*$all 3e *(!++e.

I( *$all $a4e 3e ($e '!ll!w%/ 'ea(&)e*=

Be #!e#(e (! #a(e/!) ; *(!+ !) (! a #a(e/!) 0 *(!+ *ee *(!+

'(%!*

Be e*%/e % #!*%e)a(%! !' e)/!!"%# +)%#%+le*

F!) a (w!-+!*%(%! (+e=

P!*%(%!0= !''-'(%! !' ($e *w%(#$ a#(&a(!) %* !( !+e)a(e,

P!*%(%! @= ea3l%/ '(%! a#(&a(!) %* !+e)a(e

F!) a ($)ee-+!*%(%! (+e=

P!*%(%! 0=!''-'(%! !' ($e *w%(#$ a#(&a(!) %* !( !+e)a(e,P!*%(%! @= ea3l%/ '(%! a#(&a(!) %* !+e)a(e % %(* "% +!*%(%!,

P!*%(%! ?= !''-'(%! a#(&a(!) %* !+e)a(!) +a*( %(* "% +!*%(%!.

J$e )e(&)%/ ')!" +!*%(%! ? (! +!*%(%! @, ($e '(%! *$all !( 3e ea3le.

CABLE LESS CONTROL

T$%* +a)( eal* w%($ ($e '(%!al )e5&%)e"e(* !' #!()!l **(e"* e"+l!%/

#a3le le** (e#$%5&e* '!) ()a*"%((%/ #!""a* a *%/al* 3e(wee a

"a#$%e #!()!l **(e" a !+e)a(!) #!()!l *(a(%!*.



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Mea* *$all 3e +)!4%e (! )ea%l )e"!4e !) %*#!e#( ($e +!we) *&++l !'

($e !+e)a(!) #!()!l *(a(%!.

Mea* e./. ke !+e)a(e *w%(#$, a##e** #!e *$all 3e +)!4%e, a* e#e**a),

(! +)e4e( &a&($!)%e &*e !' ($e !+e)a(!) #!()!l *(a(%!.

Ea#$ !+e)a(!) #!()!l *(a(%! *$all #a)) a &a"3%/&!&* %%#a(%! !' w$%#$

"a#$%e* %* %(ee (! 3e #!()!lle 3 ($e !+e)a(!) #!()!l *(a(%!.

CONTROL LIMITATION

Mea*&)e* *$all 3e (ake (! e*&)e ($a( #!()!l #!""a*=

A''e#( !l ($e %(ee "a#$%e

A''e#( !l ($e %(ee '(%!*.

Mea*&)e* *$all 3e (ake (! +)e4e( ($e "a#$%e ')!" )e*+!%/ (! *%/al*

!($e) ($a ($!*e ')!" ($e %(ee !+e)a(!) #!()!l *(a(%!*.

J$e)e e#e**a), "ea* *$all 3e +)!4%e *! ($a( ($e "a#$%e #a !l 3e

#!()!lle ')!" !+e)a(!) *(a(%!* % !e !) "!)e +)ee(e)"%e !e* !)

l!#a(%!*.

START FUNCTIONS

T$e *(a)( !' a !+e)a(%! *$all 3e +!**%3le !l w$e all !' ($e *a'e/&a)* a)e %

+la#e a a)e '(%!al e#e+(.

O ($!*e "a#$%e* w$e)e *a'e/&a)* #a!( 3e a++l%e '!) #e)(a% !+e)a(%!*,

"a&al #!()!l !' *$ !+e)a(%!* *$all 3e 3 $!l-(!-)& #!()!l*, (!/e($e)

ea3l%/ e4%#e*, a* a++)!+)%a(e.

S&%(a3le %(e)l!#k* *$all 3e +)!4%e (! *e#&)e #!))e#( *e5&e(%al *(a)(%/.

O "a#$%e* )e5&%)%/ ($e &*e !' "!)e ($a !e #!()!l *(a(%! (! %%(%a(e a

*(a)(=

Ea#$ #!()!l *(a(%! *$all $a4e a *e+a)a(e "a&all a#(&a(e *(a)(

#!()!l e4%#e

All )e5&%)e #!%(%!* '!) "a#$%e !+e)a(%! *$all 3e "e(

ALL RIGHTSRESERVED THEUNAUTHORISEDCOPYOF THISMANUAL ISSTRICTLYFORBIDDEN


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All *(a)( #!()!l e4%#e* *$all 3e % ($e )elea*e !'' +!*%(%! 3e'!)e a

*(a)( "a 3e +e)"%((e

All *(a)( #!()!l e4%#e* *$all 3e a#(&a(e #!#&))e(l.

STOP FUNCTIONS

T$e)e a)e ($)ee #a(e/!)%e* !' *(!+* a* '!ll!w*=

CATEGORY ;= *(!++%/ 3 %""e%a(e )e"!4al !' +!we) (! ($e "a#$%e

a#(&a(!)*

CATEGORY 0= a #!()!lle *(!+ w%($ +!we) a4a%la3le (! ($e "a#$%e

a#(&a(!)* (! a#$%e4e ($e *(!+ a ($e )e"!4al !' +!we) w$e ($e *(!+ %*

a#$%e4e

CATEGORY @= a #!()!lle *(!+ w%($ +!we) le'( a4a%la3le (! ($e "a#$%e

a#(&a(!)*.

Ca(e/!) ;, #a(e/!) 0 a7!) #a(e/!) @ *(!+* *$all 3e +)!4%e w$e)e

%%#a(e 3 ($e )%*k a**e**"e( a ($e '(%!al )e5&%)e"e(* !' ($e

"a#$%e. Ca(e/!) ; a #a(e/!) 0 *(!+* *$all 3e !+e)a(%!al )e/a)le** !'

!+e)a(%!al )e/a)le** !' !+e)a(%/ "!e* a #a(e/!) ; *$all (ake +)%!)%(.

S(!+ '(%!* *$all !4e))%e )ela(e *(a)( '(%!*.

J$e)e )e5&%)e, 'a#%l%(%e* (! #!e#( +)!(e#(%4e e4%#e* a %(e)l!#k* *$all 3e

+)!4%e. I' *$ a +)!(e#(%4e e4%#e !) %(e)l!#k #a&*e* a *(!+ !' ($e "a#$%e,

%( "a 3e e#e**a) '!) ($a( #!%(%! (! 3e *%/alle (! ($e l!/%# !' ($e #!()!l

**(e". T$e )e*e( !' ($e *(!+ '(%! *$all !( %%(%a(e a $aa)!&* #!%(%!.

E$UIPOTENTIAL BONDING

T$e +)!(e#(%4e 3!%/ #%)#&%( #!*%*(* !'=

PE (e)"%al*

T$e #!(%4e *()(&)al +a)(* !' ($e ele#()%#al e5&%+"e( a ($e

"a#$%e

ALL RIGHTSRESERVED THEUNAUTHORISEDCOPYOF THISMANUAL ISSTRICTLYFORBIDDEN !


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T$e +)!(e#(%4e #!(!)* % ($e e5&%+"e( !' ($e "a#$%e %#l&%/

*l%%/ #!(a#(* w$e)e ($e a)e +a)( !' ($e #%)#&%(

O "!3%le "a#$%e* w%($ !-3!a) +!we) *&++l%e*, ($e +)!(e#(%4e #%)#&%(*, ($e

e+!*e #!(%4e +a)(* *$all all 3e #!e#(e (! a +)!(e#(%4e 3!%/

(e)"%al (! +)!4%e +)!(e#(%! a/a%*( ele#()%# *$!#k. J$e a "!3%le "a#$%e %*

al*! #a+a3le !' 3e%/ #!e#(e (! a e(e)al %#!"%/ *&++l, ($e +)!(e#(%4e

3!%/ (e)"%al *$all 3e ($e #!e#(%! +!%( '!) ($e e(e)al +)!(e#(%4e

#!(!).

All +a)(* !' ($e +)!(e#(%4e 3!%/ #%)#&%( *$all 3e *! e*%/e ($a( ($e a)e

#a+a3le !' w%($*(a%/ ($e $%/$e*( ($e)"al a "e#$a%#al *()e**e* ($a( #a

3e #a&*e 3 ea)($-'a&l( #&))e(* ($a( #!&l 'l!w % ($a( +a)( !' ($e +)!(e#(%4e

3!%/ #%)#&%(.

A *()(&)al +a)( !' ($e ele#()%#al e5&%+"e( !) !' ($e "a#$%e "a 3e &*e a*

+a)( !' ($e +)!(e#(%4e 3!%/ #%)#&%( +)!4%e ($a( %( *a(%*'%e* ($e )e5&%)e"e(*.

I' a IT %*()%3&(%! **(e" %* &*e, ($e "a#$%e *()(&)e *$all 3e &*e a* +a)(

!' ($e +)!(e#(%4e 3!%/ #%)#&%( % #!6(%! w%($ a ea)($ *&+e)4%*%! **(e".

T$e *()(&)al 3!%/ %* !( )e5&%)e w$e)e all ($e e5&%+"e( +)!4%e %*.

I(e)l!#k%/ e4%#e* a**!#%a(e w%($ /&a)*

INTERLOC"ING PRINCIPLES

CONTROL INTERLOC"INGT$e #!()!l #!""a ')!" ($e %(e)l!#k%/ e4%#e %* %()!e %(! ($e #!()!l

**(e" *! ($a( %(e))&+(%! !' ($e ee)/ *&++l (! ($e "a#$%e a#(&a(!)*-!)

"e#$a%#al %*#!e#(%! !' "!4%/ +a)(* ')!" ($e "a#$%e a#(&a(!)*- %*

()%//e)e 3 ($e #!()!l **(e".

ALL RIGHTSRESERVED THEUNAUTHORISEDCOPYOF THISMANUAL ISSTRICTLYFORBIDDEN 1#


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POWER INTERLOC"ING

T$e *(!+ #!""a ')!" ($e %(e)l!#k%/ e4%#e %(e))&+(* ($e ee)/ *&++l (!

($e "a#$%e a#(&a(!)* !) %*#!e#(* "!4%/ +a)(* ')!" ($e "a#$%e a#(&a(!)*.

KD%)e#(lK "ea* ($a(, &l%ke #!()!l %(e)l!#k%/, ($e #!()!l **(e" !e* !(

+la a %(e)"e%a(e )!le % ($e %(e)l!#k%/ '(%!.

TYPICAL FORMS OF INTERLOC"ING DEVICES

INTERLOCING DEVICE JITHOUT GUARD LOCING

I( %* alwa* +!**%3le (! !+e ($e /&a). A* *!! a* ($e /&a) %* ! l!/e)

#l!*e, ($e %(e)l!#k%/ e4%#e /ee)a(e* a *(!+ #!""a. A* %( %* +!**%3le (!

*(a)( !+e%/ ($e /&a) &)%/ !+e)a(%! !' ($e "a#$%e, ($e '(%! %* ($a( !'

a %(e)l!#k%/ e4%#e.

INTERLOCING DEVICE JITH GUARD LOCING

T$e /&a) %* $el #l!*e 3 a /&a) l!#k%/ e4%#e. T$e)e a)e @ (+e* !'

e4%#e*=

T$!*e w$e)e &l!#k%/ ($e /&a) #a 3e %%(%a(e a( a (%"e 3 ($e

!+e)a(!) !%(%!al l!#k%/

T$!*e w$e)e &l!#k%/ ($e /&a) %* +!**%3le !l %' a #!%(%! %* '&l'%lle,

($&* e*&)%/ ($a( ($e $aa) $a* %*a++ea)e #!%(%!al &l!#k%/

PROTECTION OF E$UIPMENT

OVER CURRENT PROTECTION

O4e) #&))e( +)!(e#(%! *$all 3e +)!4%e w$e)e ($e #&))e( % a "a#$%e #%)#&%(

#a e#ee e%($e) )a(%/ !' a #!"+!e( !) ($e #&))e( #a))%/ #a+a#%( !'

($e #!(!)*, w$%#$e4e) %* ($e le**e) 4al&e.



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OVERLOAD PROTECTION OF MOTORS

O4e)l!a +)!(e#(%! !' "!(!)* *$all 3e +)!4%e '!) ea#$ "!(!) )a(e a( "!)e

($a ;.: kJ. I a++l%#a(%!* w$e)e a a&(!"a(%# %(e))&+(%! !' ($e "!(!)

!+e)a(%! %* &a##e+(a3le, ($e !4e)l!a e(e#(%! *$all /%4e a wa)%/ *%/al (!

w$%#$ ($e !+e)a(!) #a )e*+!. F!) "!(!)* ($a( #a!( 3e !4e)l!ae e./.

(!)5&e "!(!)*, "!(%! )%4e)* ($a( e%($e) a)e +)!(e#(e 3 "e#$a%#al !4e)l!a

+)!(e#(%! e4%#e* !) a)e ae5&a(el %"e*%!e ($e !4e)l!a +)!(e#(%4e

e4%#e* "a 3e !"%((e. O4e)l!a +)!(e#(%! !' "!(!)* #a 3e a#$%e4e 3 ($e&*e !' e4%#e* *$ a* !4e)l!a +)!(e#(%4e e4%#e*, (e"+e)a(&)e *e*%/

e4%#e*, !) #&))e(-l%"%(%/ e4%#e*.

ABNORMAL TEMPERATURE PROTECTION

Re*%*(a#e $ea(%/ !) !($e) #%)#&%(* ($a( a)e #a+a3le !' a((a%%/ !) #a&*%/

a3!)"al (e"+e)a(&)e* a ($e)e'!)e #a #a&*e a $aa)!&* #!%(%! *$all 3e

+)!4%e w%($ *&%(a3le e(e#(%! (! %%(%a(e a a++)!+)%a(e #!()!l )e*+!*e.

PROTECTION AGAINST SUPPLY INTERRUPTION OR VOLTAGE

REDUCTION AND SUBSEUENT RESTORATION

J$e)e a *&++l %(e))&+(%! !) a 4!l(a/e )e(%! #a #a&*e a $aa)!&*

#!%(%!, a"a/e (! ($e "a#$%e, !) ($e w!)k % +)!/)e**, &e) 4!l(a/e

+)!(e#(%! *$all 3e +)!4%e e./. (! *w%(#$ !'' ($e "a#$%e a( a +)ee(e)"%e

4!l(a/e le4el.

J$e)e ($e !+e)a(%! !' ($e "a#$%e #a all!w '!) a %(e))&+(%! !) a )e(%!

!' ($e 4!l(a/e '!) a *$!)( (%"e +e)%!, elae &e) 4!l(a/e +)!(e#(%! "a 3e

+)!4%e. T$e !+e)a(%! !' ($e &e) 4!l(a/e e4%#e *$all !( %"+a%) ($e

!+e)a(%! !' a *(!++%/ #!()!l !' ($e "a#$%e.

U+! )e*(!)a(%! !' ($e 4!l(a/e !) &+! *w%(#$%/ ! ($e %#!"%/ *&++l,

a&(!"a(%# !) &e+e#(e )e*(a)(%/ !' ($e "a#$%e *$all 3e +)e4e(e w$e

*$ a )e*(a)( #a #a&*e a $aa)!&* #!%(%!.



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J$e)e !l a +a)( !' ($e "a#$%e !) !' ($e /)!&+ "a#$%e* w!)k%/ (!/e($e) %

a #!-!)%a(e "ae) %* a''e#(e 3 ($e 4!l(a/e )e(%! !) *&++l

%(e))&+(%!, ($e &e) 4!l(a/e +)!(e#(%! *$all %%(%a(e a++)!+)%a(e #!()!l

)e*+!*e* (! e*&)e #!-!)%a(%!.

MOTOR OVERSPEED PROTECTION

O4e)*+ee +)!(e#(%! *$all 3e +)!4%e w$e)e !4e)*+ee%/ #a !##&) a

#!&l +!**%3l #a&*e a $aa)!&* #!%(%! (ak%/ %(! a##!&( "ea*&)e*.

O4e)*+ee +)!(e#(%! *$all %%(%a(e a++)!+)%a(e #!()!l )e*+!*e* a *$all

+)e4e( a&(!"a(%# )e*(a)(%/.

EARTH FAULT7RESIDUAL CURRENT PROTECTION

T$%* +)!(e#(%! #a 3e &*e (! )ee a"a/e (! e5&%+"e( &e (! ea)($ 'a&l(

#&))e(* le** ($a ($e e(e#(%! le4el !' ($e !4e) #&))e( +)!(e#(%!.

PHASE SEUENCE PROTECTION

J$e)e a %#!))e#( +$a*e *e5&e#e !' ($e *&++l 4!l(a/e #a #a&*e a

$aa)!&* #!%(%! !) a"a/e (! ($e "a#$%e, +)!(e#(%! *$all 3e +)!4%e.

PROTECTION AGAINST OVER VOLTAGES DUE TO LIGHTING AND TO

SJITCHING SURGES

P)!(e#(%4e e4%#e* #a 3e +)!4%e (! +)!(e#( a/a%*( ($e e''e#(* !' ($e !4e)

4!l(a/e* &e (! l%/$(%/ !) *w%(#$%/ *&)/e*.

De4%#e* '!) ($e *&++)e**%! !' !4e) 4!l(a/e* &e (! l%/$(%/ *$all 3e #!e#(e

(! ($e %#!"%/ (e)"%al* !' ($e *&++l %*#!e#(%/ e4%#e.

De4%#e* '!) ($e *&++)e**%! !' !4e) 4!l(a/e* &e (! *w%(#$%/ *&)/e* *$all 3e

#!e#(e a#)!** ($e (e)"%al* !' all e5&%+"e( )e5&%)%/ *$ +)!(e#(%!.



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HA%ARDS

SIGNIFICANT HA%ARDS AND DANGER %ONE

HA%ARDS DANGER %ONE

MECHANICAL HA%ARDS

CRUSHING HAARD

SHEARING HAARD

CUTTING OR SEVERING HAARD

ENTANGLEMENT HAARD

DRAJING-IN OR TRAPPING HAARD

IMPACT HAARD

TOLLS AREA=

BETJEEN MOVING TOOLS

MOVING SLIDE

MOVING DIE CUSHIONS

JOR PIECE EECTORS

GUARDS

MOVING PARTS OF ELECTRICAL,HYDRAULIC AND PNEUMATICEUIPMENT

MOTOR AND DRIVE MACHINERY

MECHANICAL HANDLING DEVICE

EECTION HAARD MACHINE COMPONENTS

JOR PIECE AND TOOLS

HIGH PRESSURE FLUID EECTIONHAARD

HYDRAULIC SYSTEMS

SLIP, TRIP AND FALL HAARDS ALL JORS AT HEIGHTS

FLOOR AREA AROUND THE PRESS

ELECTRICAL HA%ARDS

DIRECT CONTACT HAARD ELECTRICAL EUIPMENT

INDIRECT CONTACT HAARD

THERMAL RADIATION HAARD BURNS

ELECTRICAL EUIPMENT

PARTS MADE LIVE BY ELECTRICALEUIPMENT UNDER FAULTS

CONDITIONS

THERMAL HA%ARDS

THERMAL HAARDS RESULTING INBURNS AND SCALDS, BY A POSSIBLECONTACT OF PERSONS

BRAES, CLUTCHES, PARTS OF THEHYDRAULIC SYSTEM

NOISE HA%ARDS

HAARDS GENERATED BY NOISERESULTING IN HEARING LOSSESDEAFNESS

ANY AREA AT THE PRESS JHERE THEREIS A RIS TO HEARING



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SIGNIFICANT HA%ARDS AND DANGER %ONE

HA%ARDS DANGER %ONE

VIBRATION HA%ARDS

HAARDS GENERATED BY VIBRATION PARTS OF THE PRESS JHERE THE RISOCCURS, E.G. THE JORSTATIONS

USED AND EXHAUSTED MATERIAL HA%ARD

HAARDS GENERATED BY MATERIALSAND SUBSTANCES PROCESSED, USEDOR EHAUSTED BY MACHINERY

HYDRAULIC SYSTEMS, PNEUMATICSYSTEMS AND THEIR CONTROLS, TOICJOR MATERIALS

FIRE OR EXPLOSION HA%ARD

FIRE OR EPLOSION HAARD EHAUST VENTILATION AND DUSTCOLLECTION EUIPMENT



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4. TECHNICAL CHARACTERISTICS

AUTOMATIC PRESS MODEL PRE 63

P!we) 8?; kN

T!!l (a3le le/($ 1@; ""

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M!(!) +!we) 0,: kJ 7 ?;;; )+"

Ele#()%#al (e*%! ?; V 7 :;-8;H

S()!ke* +e) "%&(e 4a)%a3le 3 ')e5&e# #!4e)(e) 0;; Q 0;; *()7"%



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5. ELECTRICAL SYSTEM

T$e )e)aw +)e** ele#()%#al **(e" %* #!"+!*e 3=

REDRAW PRESS PRE 63

- E"e)/e# 3&((!*- Se#&)%( *w%(#$e* ! ($e !!)*- O+(%#al *e*!)* '!) ($e #a e%( #!()!l- P)e** *+ee #!()!lle 3 ')e5&e# #!4e)(e)- E#!e) #!e#(e (! ($e #)ak*$a'(

ELECTRICAL CABINET

- T!$ *#)ee- P)!/)a""a3le l!/%#al #!()!lle)- F)e5&e# #!4e)(e)*- S!l%-*(a(e )ela* '!) !&(+&( *%/al*- C!""&%#a(%! **(e"

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Rea ($e ele#()%#al "a&al



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REFERENCEMANUAL

6. AUTOMATIC LUBRICATION SYSTEM

T$e +)e** %* e5&%++e w%($ a a&(!"a(%# l&3)%#a(%! **(e".

A +)e**!*(a(e #!()!l* ($e +)e**&)e le4el &)%/ ea#$ l&3)%#a(%! ##le.

A +)e**&)e la#k &)%/ a l&3)%#a(%! ##le *(!+* ($e "a#$%e. T$e 'a&l( %**%/al%*e 3 a 'la*$%/ )e l%/$( ! ($e #!()!l +ael a %( #a 3e 4%*&al%*e a(($e (!$ *#)ee.

All %*()%3&(!)* #!()!l +%*(!* *$!&l "!4e &)%/ !e l&3)%#a(%! ##le.

REDRAW PRESS PRE 63

LINCOLN l&3)%#a(%! **(e"=BP ENERGREASE LS-? !) e5&%4ale(

L&3)%#a(%! ##le= "% (%"e !' #l&(#$ #!e#(eA6&*(e ! (!$ *#)ee a6&*("e(* l&3)%#a(%! a6&*("e(*

L&3)%#a(%! (%"e= @,: *e#!*

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L&3)%#a(%! ##le= @; $!&)* (%"e !' #l&(#$ #!e#(eA6&*(e ! (!$ *#)ee a6&*("e(* l&3)%#a(%! a6&*("e(*

L&3)%#a(%! (%"e= 0,: *e#!*

CAUSES OF A LUBRICATION PROBLEM- L&3)%#a( la#k % ($e (ak- R&+(&)e !' a +%+e !) &%!- P)e**!*(a(e +)!3le"- La#k !' #!"+)e**e a%)

Make a((e(%! (! $a4e l&3)%#a( w%($!&( %)(



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REFERENCEMANUAL

7. PNEUMATIC SYSTEM

T$e +)e**e* a)e e5&%++e w%($ a #e()al%*e +e&"a(%# **(e", (+e CPV "%%,')!" FESTO, w%($ e#e+(%! (! ($e #l&(#$ #!""a.

C(+e 4al4e* a)e '!) 3l!w 4al4e*

M(+e 4al4e* a)e '!) #l%e) !+e)a(%!

T$e ele#()%#al (e*%! %* @2 V DC %)e#( #&))e(

Cl&(#$e*= HERION 4al4e*, ele#()%#al (e*%! @@; V AC al(e)a(e #&))e(

REDRAW PRESS PRE 63

Gee)al e(w!)k +)e**&)e= :,: 3a)Ca $!le)= : 3a) E%( 3l!we)*= 8 3a) Ca e()a#(!)*= ? 3a) I+&( 3l!we)*= 8 3a) Ca $!le)*= 2 3a) Ca 3)ake= 2 3a) N%()!/e 3a*e= 2;-:; 3a) P)e**!*(a(e a6&*("e(= 2,: 3a) Pe&"a(%# #!e#(%!= 0? "" +%+eA%) +)e+a)a(%! '%l(e)= 2; "%#)!

Ne4e) )e+la#e ($e FESTO "!&le* 3 a!($e) %%4%&al 4al4e !' a!($e)

3)a, 3e#a&*e ($e #a a"a/e ($e PLC. T$e FESTO 4al4e* a)e%)e#(l #!e#(e (! ($e PLC %+&(* w%($!&( a )ela (! !3(a% a $%/$e))e*+!*e *+ee.

ALL RIGHTSRESERVED THEUNAUTHORISEDCOPYOF THISMANUAL ISSTRICTLYFORBIDDEN 1!


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REFERENCEMANUAL

. BUTTON PANELS

I ($%* +!%( we $a4e a *"all e*#)%+(%! !' ($e 3&((! +ael*.

REDRAW PRESS BUTTON PANELS

B * B! T$%* (w! 3&((!* "&*( 3e +)e**e a( ($e

*a"e (%"e (! a#(%4a(e ($e #l&(#$. H!w ($e "a#$%e

w!)k* e+e* ! ($e *ele#(e w!)k "!e.

B2 T$%* e"e)/e# 3&((! *(!+* ($e ()%""e) +)e**.

SH16 S(!+ !) *(a)( ($e ()%""e) +)e** 'lw$eel.

B7 T$%* 3&((! *(!+* ($e "a#$%e % ($e &++e) ea#e(e).



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REFERENCEMANUAL


REDRAW PRESS BUTTON PANEL


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REFERENCEMANUAL

!. TOUCH SCREEN AD&USTMENTS

T$e e( +!%( %'!)"* !& a3!&( ($e +!**%3le a6&*("e(* !' ($e +)e**. All4al&e* % ($e (!$ *#)ee a)e % a/le* !) (%"e. T$e a/le 4al&e %* ()a*"%((e(! ($e PLC 3 ($e e#!e) ($a( /%4e* &* ($e +!*%(%! !' ($e #)ak*$a'( a *! !'($e +!*%(%! !' ($e (!!l.

ONETURNOFTHECRAN"SHAFTCORRESPONDSTO+

?8; e/)ee* e#!e) 4e)*%! ?8; e/)ee*0;;; e/)ee* e#!e) 4e)*%! 0;;; e/)ee*

T$e "a%"&" !+e%/ +!*%(%! a)e ; e/)ee* &++e) ea #e(e)

T$e "a%"&" #l!*e +!*%(%! a)e Q L!we) ea #e(e)

?8; e/)ee* e#!e) 4e)*%! 0; e/)ee*0;;; e/)ee* e#!e) 4e)*%! :;; e/)ee*

UPPER DEAD CENTER 'PRE 63(

A##e**= MENU ENCODER AD&USTMENTS

T$%* 4al&e %* a6&*(e 3e'!)e ($e &++e) ea #e(e) *! ($a( ($e "a#$%e e4e)*(!+* ! ($e )eal &++e) ea #e(e) 3&( w%($ ($e %e)(%a a l%((le a'(e).

CAN EXIT CHEC" ) LEFT * RIGHT 'PRE 63(


THECANEXITCHEC"STARTSWHEN+

PRE 63

0. T$e !+(%#al *e*!) e(e#(* ($e e()a#e !' a #a@. A ($e)e %* a +a**a/e ()!&/$ ($e l!we) ea #e(e)

T$e )aw !) )e)aw #a "&*( 3e e(e#(e 3 ($e !+(%#al 3a))%e) 3e'!)e ($e"a%"&" a/le 4al&e OFF. J$e a( ($%* 4al&e ($e #a %( #a"e !&( ($e"a#$%e *(!+* w%($ ($e #a e%( #!()!l e))!). T$%* "a#$%e *$!&l *(!+ 3e'!)e %(*"a*$e* ($e e( #a.



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EXIT BLOWER LEFT * RIGHT 'PRE 63(


T$%* 4al&e %* a6&*(e *l%/$(l a'(e) ($e l!we) ea #e(e) &(%l ($e #!"+le(e e%(!' ($e #a.

I' we !( ee ($%* '(%! we #a &*e *a"e 4al&e* '!) ($e a/le. F!)ea"+le ;;; ;;;.

EXIT BLOWER LEFT * RIGHT 'PRE 63(


T$%* 4al&e %* a6&*(e *l%/$(l a'(e) ($e 'ee%/ +!%( a 3e'!)e ($e +!%( w$e)ewe $a4e ($e #a #e()e.


CAN POSITIONERS LEFT * RIGHT 'PRE 63(


T$%* +!%( %* a6&*(e *l%/$(l a'(e) ($e #a 'ee%/ +!%( &(%l ($e #a %* #e()e.


CAN EXTRACTOR LEFT * RIGHT 'PRE 63(


T$%* +!%( %* a6&*(e a'(e) ($e l!we) ea +!%( &(%l ($e e%( !' ($e #a.




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CAN HOLDER LEFT * RIGHT 'PRE 63(


J%($ ($e*e 4al&e* we a6&*( ($e )a/e !' !+e)a(%! !' ($e #a $!le). T$e #a$!le) $el+* % ($e #e()%/ !' ($e #a % ($e (!!l. T$e 3e/%%/ %* a6&*(e (!($e +!%( w$e)e we $a4e ($e #a % ($e #a +!*%(%!e) ($e e %* w$e ($e #a%* #e()e % ($e (!!l.

CAN BRA"E LEFT * RIGHT 'PRE 63(


I ($%* +!%( we e'%e ($e )a/e !' !+e)a(%! !' ($e #l%e)* % ($e #a 'ee%/**(e".

REDRAW PRESS PRE 63 E#!e)?8;

De/)ee*

START STOP

U++e) ea #e(e) ?;; ??;L!we) ea #e(e) ??; ?::

Ca 3)ake @1; 0;Le'( #a %+&( 3l!we) @?; ?;R%/$( #a %+&( 3l!we) @?; ?;C&+ +!*%(%!e) ??; :;Le'( #a e()a#(!) 02; @9;R%/$( #a e()a#(!) 02; @9;Le'( #a $!le) ?; @:;R%/$( #a $!le) ?; @:;Ca e%( 3l!we) @@; ?2;

T$e*e a6&*("e(* a)e '!) 0;; *()7"%. F!) a %''e)e( *+ee %(* +!**%3le (!$a4e *!"e a6&*("e(* (! *!"e 4al&e*.



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REFERENCEMANUAL

REDRAW PRESS PRE 63 E#!e)0;;;

De/)ee*

START STOP

U++e) ea #e(e) ?; 10:L!we) ea #e(e) 10: 1:Ca 3)ake 9; 0;Le'( #a %+&( 3l!we) 82; :R%/$( #a %+&( 3l!we) 82; :C&+ +!*%(%!e) 1;; 02;Le'( #a e()a#(!) ?; 9:;R%/$( #a e()a#(!) ?; 9:;

Le'( #a $!le) : 81:R%/$( #a $!le) : 81:Ca e%( 3l!we) 80; 12:



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REFERENCEMANUAL

1#.FRE$UENCY CONVERTERS PARAMETERS

REDRAW PRESS MOTOR FRE$UENCY CONVERTERPARAMETER FUNCTION VALUE

;.;; Ma#)! Sele#(%!, C!'%/&)a(%!, Sa4%/ ;

;.;0 M%%"&" F)e5&e# ;.;

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PARAMETER FUNCTION VALUE

;.?9 Se)%al C!""*. A)e** 0.?;.? I%(%al Pa)a"e(e) D%*+lae ;.0;

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;.21 Se#&)%( S(a(&* 0

;.:; D)%4e S!'(wa)e Ve)*%! ?.;0



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REFERENCEMANUAL

REDRAW PRESS INPUT CONVEYOR FRE$UENCY CONVERTER

PARAMETER FUNCTION VALUEP; M%%"&" F)e5&e# ;

P0 Ma%"&" F)e5&e# 0;;

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P8 T!)5&e V!l(a/e B!!*( :.0

P9 Sl%+ C!"+e*a(%! ;

P D# I6e#(%! B)ake C&))e( 0:;

P1 Se)%al A)e** @@

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P3 Se#&)%( C!e ;

B; S+ee A T!)5&e Re'e)e#e Sele#(!) 0

B0 A&(!"a(%# O) Ma&al S(a)( Sele#(!) 0

B@ S(!++%/ M!e Sele#(!) ;

B? L!w S+ee T!)5&e B!!*( Sele#(!) ;

B2 B%+!la) Sele#( 0

B: L!/%# Sele#(!) 0

B8 S+ee Re'e)e#e Sele#(!) 0B9 S(!++%/ M!e Sele#(!) ;

B D%*+la M!e Sele#(!) ;

B1 Te)"%al O) e+a M!e Sele#(!) 0

B0; D%*+la T%"e-O&( M!e ;

B00 Re"!(e Re'e)e#e I+&( Sele#(!) 2.@;

B0@ Ba& Ra(e Sele#(!) 1.8

B0? Pa)a"e(e)* Re*e( ;

B02 Sw%(#$%/ F)e5&e# A F)e5&e# Ra/e Sele#(!) @.1

P# Ma%"&" V!l(a/e F)e5&e# :;.;

P Me& Sele#(!) F%al Sele#( ;P0; Sk%+ F)e5&e# 0 ;

P00 Sk%+ F)e5&e# @ ;

P0@ Sk%+ F)e5&e# ? ;

P0? Sk%+ Baw%($ 0 ;.:

P02 Sk%+ Baw%($ @ ;.:

P0: Sk%+ Baw%($ ? ;.:

P@; P)e*e( S+ee 0 :;.;

P@0 P)e*e( S+ee @ ;

P@@ P)e*e( S+ee ? ;




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P@? P)e*e( S+ee 2 ;

P@2 P)e*e( S+ee : ;

P@: P)e*e( S+ee 8 ;P@8 P)e*e( S+ee 9 ;

P@9 !/ 0.:

B@; P)e*e( S+ee Sele#(!) ;

B@0 P)e*e( Ra"+ Sele#(!) ;

B@@ P)e*e( S+ee Re4e)*al Sele#(!) ;

B@? P)e*e( Ra"+ Sele#(!) ;

B@2 Aal!/ O&(+&( Sele#(!) ;

B@: Aal!/ O&(+&( Sele#(!) ;

B@8 C&))e( L!!+ L!*( ;

B@9 N!)"al R&%/ Ra"+ ;

B@ P% C!()!l ;

P?; P)e*e( A##ele)a(%! 0 :.;

P?0 P)e*e( A##ele)a(%! @ :.;

P?@ P)e*e( A##ele)a(%! ? :.;

P?? P)e*e( A##ele)a(%! 2 :.;

P?2 P)e*e( A##ele)a(%! : :.;

P?: P)e*e( A##ele)a(%! 8 :.;

P?8 P)e*e( A##ele)a(%! 9 :.;

P?9 !/ A##ele)a(%! ;.@P2; P)e*e( De#ele)a(%! 0 0;.;

P20 P)e*e( De#ele)a(%! @ 0;.;

P2@ P)e*e( De#ele)a(%! ? 0;.;

P2? P)e*e( De#ele)a(%! 2 0;.;

P22 P)e*e( De#ele)a(%! : 0;.;

P2: P)e*e( De#ele)a(%! 8 0;.;

P28 P)e*e( De#ele)a(%! 9 0;.;

P29 !/ De#ele)a(%! ;.@

P:; N&"3e) O' Re*e( A((e"+(* ;

P:0 Re*e( Dela 0.;B:; S(a(&* Rela Sele#(!) 0

B:0 Fw7Re4 e ;

B:@ Ca(#$ A S+%%/ M!(!) ;

B:? S(a(&* O&(+&( Sele#(!) ;

B:2 V!l(a/e-F)e5&e# Ra(%! ;

B:: N!( U*e ;

B:8 De#ele)a(%! Sele#(!) F!) N!-I"+!)(a( T)%+* ;

REDRAW PRESS EXIT CONVEYOR FRE$UENCY CONVERTER

PARAMETER FUNCTION VALUEP; M%%"&" F)e5&e# ;

ALL RIGHTSRESERVED THEUNAUTHORISEDCOPYOF THISMANUAL ISSTRICTLYFORBIDDEN 2!


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P0 Ma%"&" F)e5&e# 0;;

P@ A##ele)a(%! T%"e @.;

P? De#ele)a(%! T%"e @.;P2 T%"e C&))e( L%"%( 1?.0

P: Ma%"&" C!(%&!&* C&))e( 1?.0

P8 T!)5&e V!l(a/e B!!*( :.0

P9 Sl%+ C!"+e*a(%! ;

P D# I6e#(%! B)ake C&))e( 0:;

P1 Se)%al A)e** @?

Pa Fa%l L!/ --

P3 Se#&)%( C!e ;

B; S+ee A T!)5&e Re'e)e#e Sele#(!) 0

B0 A&(!"a(%# O) Ma&al S(a)( Sele#(!) 0

B@ S(!++%/ M!e Sele#(!) ;

B? L!w S+ee T!)5&e B!!*( Sele#(!) ;

B2 B%+!la) Sele#( 0

B: L!/%# Sele#(!) 0

B8 S+ee Re'e)e#e Sele#(!) 0

B9 S(!++%/ M!e Sele#(!) ;

B D%*+la M!e Sele#(!) ;

B1 Te)"%al O) e+a M!e Sele#(!) 0

B0; D%*+la T%"e-O&( M!e ;B00 Re"!(e Re'e)e#e I+&( Sele#(!) 2.@;

B0@ Ba& Ra(e Sele#(!) 1.8

B0? Pa)a"e(e)* Re*e( ;

B02 Sw%(#$%/ F)e5&e# A F)e5&e# Ra/e Sele#(!) @.1

P# Ma%"&" V!l(a/e F)e5&e# :;.;

P Me& Sele#(!) F%al Sele#( ;

P0; Sk%+ F)e5&e# 0 ;

P00 Sk%+ F)e5&e# @ ;

P0@ Sk%+ F)e5&e# ? ;

P0? Sk%+ Baw%($ 0 ;.:P02 Sk%+ Baw%($ @ ;.:

P0: Sk%+ Baw%($ ? ;.:

P@; P)e*e( S+ee 0 :;.;

P@0 P)e*e( S+ee @ ;

P@@ P)e*e( S+ee ? ;



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P@? P)e*e( S+ee 2 ;P@2 P)e*e( S+ee : ;

P@: P)e*e( S+ee 8 ;

P@8 P)e*e( S+ee 9 ;

P@9 !/ 0.:

B@; P)e*e( S+ee Sele#(!) ;

B@0 P)e*e( Ra"+ Sele#(!) ;

B@@ P)e*e( S+ee Re4e)*al Sele#(!) ;

B@? P)e*e( Ra"+ Sele#(!) ;

B@2 Aal!/ O&(+&( Sele#(!) ;

B@: Aal!/ O&(+&( Sele#(!) ;

B@8 C&))e( L!!+ L!*( ;

B@9 N!)"al R&%/ Ra"+ ;

B@ P% C!()!l ;

P?; P)e*e( A##ele)a(%! 0 :.;

P?0 P)e*e( A##ele)a(%! @ :.;

P?@ P)e*e( A##ele)a(%! ? :.;

P?? P)e*e( A##ele)a(%! 2 :.;

P?2 P)e*e( A##ele)a(%! : :.;

P?: P)e*e( A##ele)a(%! 8 :.;

P?8 P)e*e( A##ele)a(%! 9 :.;

P?9 !/ A##ele)a(%! ;.@

P2; P)e*e( De#ele)a(%! 0 0;.;

P20 P)e*e( De#ele)a(%! @ 0;.;

P2@ P)e*e( De#ele)a(%! ? 0;.;

P2? P)e*e( De#ele)a(%! 2 0;.;

P22 P)e*e( De#ele)a(%! : 0;.;

P2: P)e*e( De#ele)a(%! 8 0;.;

P28 P)e*e( De#ele)a(%! 9 0;.;

P29 !/ De#ele)a(%! ;.@P:; N&"3e) O' Re*e( A((e"+(* ;

P:0 Re*e( Dela 0.;

B:; S(a(&* Rela Sele#(!) 0

B:0 Fw7Re4 e ;

B:@ Ca(#$ A S+%%/ M!(!) ;

B:? S(a(&* O&(+&( Sele#(!) ;

B:2 V!l(a/e-F)e5&e# Ra(%! ;

B:: N!( U*e ;

B:8 De#ele)a(%! Sele#(!) F!) N!-I"+!)(a( T)%+* ;



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11. TROUBLESHOOTING

AIR CONVEYER ON ENTRANCE OF REDRAJ PRESS DOJN

T$e a%) #!4e!) e()a#e !' )e)aw +)e** ')e5&e# #!4e)(e) $a* a ()%+e))!). T$%* #a 3e 3e#a&*e !'=

Ba a6&*("e( !' *!"e +a)a"e(e)* A##ele)a(%!, B)ak%/

O4e) (e*%!

O4e) #&))e( O4e)#$a)/e

T! $%/$ *+ee '!) ($e "!(!)

Rea ($e ()%+ #!e a *ee % ($e ')e5&e# #!4e)(e) "a&al '!) "!)e

e(a%l* a3!&( ($e e))!)

CAN EIT BLOCED ON LEFT DIE OF REDRAJ PRESS

Je $a4e a a##&"&la(%! !' #a* ! ($e )aw +)e** le'( e%(

C$e#k %' !& $a4e a a##&"&la(%! ea) ($e +$!(!#ell

C$e#k %' ($e +$!(!#ell %* #lea, w!)k%/ #!))e#(l a %' *$e %* #!))e#(l

+!*%(%!e

T$%* e))!) #a 3e al*! 3e#a&*e ($e #a !e*( e%( #!))e#(l a *(a* (!

l!/ (%"e % ')!( !' ($e +$!(!#ell

CAN EIT BLOCED ON RIGHT DIE OF REDRAJ PRESS

Je $a4e a a##&"&la(%! !' #a* ! ($e )aw +)e** )%/$( e%(

C$e#k %' !& $a4e a a##&"&la(%! ea) ($e +$!(!#ell


+!*%(%!e

T$%* e))!) #a 3e al*! 3e#a&*e ($e #a !e*( e%( #!))e#(l a *(a* (!

l!/ (%"e % ')!( !' ($e +$!(!#ell

LOJ AIR PRESSURE ON REDRAJ PRESS CLUTCH

L!w a%) +)e**&)e ala)" ! ($e a%) '!) ($e )e)aw +)e** #l&(#$.

C$e#k %' ($e #!"+)e**!) %* w!)k%/

C$e#k %' ($e)e a)e *!"e a%) leak

C$e#k ($e +)e**&)e le4el ! ($e "a!"e(e)*

C$e#k all *e#&)%( 4al4e* a (a+*

C$e#k ($e #!))e#( '(%!%/ a a6&*("e( !' ($e +)e**!*(a(e



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REFERENCEMANUAL

LOJ AIR PRESSURE ON REDRAJ PRESS DIE

L!w a%) +)e**&)e ala)" ! ($e (!!l* !' ($e )e)aw +)e**.

C$e#k %' ($e #!"+)e**!) %* w!)k%/


C$e#k ($e +)e**&)e le4el ! ($e "a!"e(e)*

C$e#k all *e#&)%( 4al4e* a (a+*

C$e#k ($e #!))e#( '(%!%/ a a6&*("e( !' ($e +)e**!*(a(e

LOJ OIL PRESSURE ON REDRAJ PRESS

L!w-+)e**&)e ala)" &)%/ ($e l&3)%#a(%! !' ($e )e)aw +)e**

C$e#k %' ($e #!"+)e**!) %* w!)k%/


C$e#k ($e +)e**&)e le4el ! ($e "a!"e(e)*

C$e#k all *e#&)%( 4al4e* a (a+*

C$e#k ($e #!))e#( '(%!%/ a a6&*("e( !' ($e +)e**!*(a(e

C$e#k ($e #!))e#( '(%!%/ !' ($e a&(!"a(%# !%l +&"+

REDRAJ PRESS FREUENCY INVERTER DOJN

T$e )e)aw +)e** ')e5&e# #!4e)(e) $a* a ()%+ e))!). T$%* #a 3e 3e#a&*e !'=


O4e) (e*%!

O4e) #&))e( O4e)#$a)/e

T! $%/$ *+ee '!) ($e "!(!)


e(a%l* a3!&( ($e e))!)

AIR CONV. FREUENCY INVERTER ON EIT REDRAJ PRESS DOJN

T$e a%) #!4e!) )e)aw +)e** !&(+&( ')e5&e# #!4e)(e) $a* a ()%+ e))!).T$%* #a 3e 3e#a&*e !'=


O4e) (e*%!

O4e) #&))e( O4e)#$a)/e

T! $%/$ *+ee '!) ($e "!(!)


e(a%l* a3!&( ($e e))!)



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DOOR 0 OPEN ON REDRAJ PRESS

T$e !!) 0 ! ($e )e)aw +)e** %* !+e

I' ($e !!) %* #l!*e 4e)%' ($e #!))e#( !+e)a(%! !' ($e *e#&)%( *w%(#$

DOOR @ OPEN ON REDRAJ PRESS

T$e !!) @ ! ($e )e)aw +)e** %* !+e

I' ($e !!) %* #l!*e 4e)%' ($e #!))e#( !+e)a(%! !' ($e *e#&)%( *w%(#$

DOOR ? OPEN ON REDRAJ PRESS

T$e !!) ? ! ($e )e)aw +)e** %* !+e

I' ($e !!) %* #l!*e 4e)%' ($e #!))e#( !+e)a(%! !' ($e *e#&)%( *w%(#$

DOOR 2 OPEN ON REDRAJ PRESS

T$e !!) 2 ! ($e )e)aw +)e** %* !+e

I' ($e !!) %* #l!*e 4e)%' ($e #!))e#( !+e)a(%! !' ($e *e#&)%( *w%(#$

CAN EIT CHEC ON LEFT DIE REDRAJ PRESS

T$e #a e%( #$e#k ! le'( *%e !' ($e )e)aw +)e** wa* !( #!'%)"e

See %' ($e #a %* *!"ew$e)e % ($e %e !) (!!l

T$%* e))!) $a++e* !)"all w$e ($e #a !e*( #!"e !&( #!))e#(l


+!*%(%!e

J$e ($%* e))!) !##&)* l!(* !' (%"e* w%($!&( a++a)e( )ea*! ($e !&

"&*( #$e#k ($e )a/e !' ($e e#!e) w$e)e ($e e%( #$e#k %* !e.

CAN EIT CHEC ON RIGHT DIE REDRAJ PRESS

T$e #a e%( #$e#k ! )%/$( *%e !' ($e )e)aw +)e** wa* !( #!'%)"e

See %' ($e #a %* *!"ew$e)e % ($e %e !) (!!l

T$%* e))!) $a++e* !)"all w$e ($e #a !e*( #!"e !&( #!))e#(l


+!*%(%!e

J$e ($%* e))!) !##&)* l!(* !' (%"e* w%($!&( a++a)e( )ea*! ($e !&"&*( #$e#k ($e )a/e !' ($e e#!e) w$e)e ($e e%( #$e#k %* !e.



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NITROGEN SECURITY REDRAJ PRESS

T$e *a'e( (a+ !' ($e %()!/e e+!*%( %* !+e

I' ($e (a+ %* #l!*e 4e)%' ($e #!))e#( !+e)a(%! !' ($e *e#&)%( *w%(#$

EMERGENCY BUTTON BODY REDRAJ PRESS ON

T$e e"e)/e# 3&((! ! ($e 3! !' ($e )e)aw +)e** wa* +)e**e.

I' ($e 3&((! %* !( +)e**e #$e#k ($e #!))e#( '(%!%/ !' ($e 3&((!

EMERGENCY BUTTON PANEL REDRAJ PRESS ON

T$e e"e)/e# 3&((! ! ($e 3&((! +ael !' ($e )e)aw +)e** wa* +)e**e.

I' ($e 3&((! %* !( +)e**e #$e#k ($e #!))e#( '(%!%/ !' ($e 3&((!

CTF? AC DISCONNECTED ON REDRAJ PRESS

T$e #!e#(%! *%/al !' 6a#k CFT? %* !( +)e*e(

C$e#k %' ($e #a3le %* #!e#(e ! all #!e#(!)*

C$e#k %' ($e #a3le %* % /!! #!%(%!

EMERGENCY BUTTON TJIN LINE ON

T$e e"e)/e# 3&((! ! ($e (w% l%e wa* +)e**e.

I' ($e 3&((! %* !( +)e**e #$e#k ($e #!))e#( '(%!%/ !' ($e 3&((!

C$e#k ($e #!e#(%! #a3le 3e(wee ($e (w! l%e*

ELECTRIC PHASE FAULT

T$%* e))!) "ea* ($a( %(* "%**%/ !e +$a*e !) ($a( ($e +$a*e )!(a(%! %* !( ($e#!))e#( !e

C$e#k %' ($e ($)ee 'ae* a)e +)e*e(

C$e#k ($e #!))e#( 'ae )!(a(%! a %' %( %* e#e**a) #$a/e (w! +$a*e*

&(%l !& $a4e ($e #!))e#( 'ae )!(a(%!



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BAD CAN ENTRANCE LEFT SIDE

T$%* e))!) !##&)* w$e a #a %( e(e) #!))e#(l ($e le'( (!!l

C$e#k %' ($e)e %* a *"a*$e #a % ($e %e !) w)!/l +!*%(%!e % ($e

(!!l

BAD CAN ENTRANCE RIGHT SIDE

T$%* e))!) !##&)* w$e a #a %( e(e) #!))e#(l ($e )%/$( (!!l

C$e#k %' ($e)e %* a *"a*$e #a % ($e %e !) w)!/l +!*%(%!e % ($e

(!!l

SOMETHING CROSSED THE LEFT SIDE

S!"e($%/ #)!**e ($e le'( +$!(!#ell* !&( !' ($e #a e%( #!()!l )a/e. T$%*e))!) $a++e* !)"all w$e a *"a*$e #a %* % ($e %e a !l !e +a)( !'($e #a % #!"e !&(.

C$e#k %' ($e "a#$%e %( #)&*$e a #a

C$e#k %' ($e)e %* ! +)!3le" w%($ ($e $!l%/ a #e()%/ !' ($e #a

SOMETHING CROSSED THE RIGHT SIDE

S!"e($%/ #)!**e ($e )%/$( +$!(!#ell* !&( !' ($e #a e%( #!()!l )a/e. T$%*e))!) $a++e* !)"all w$e a *"a*$e #a %* % ($e %e a !l !e +a)( !'($e #a % #!"e !&(.

C$e#k %' ($e "a#$%e %( #)&*$e a #a

C$e#k %' ($e)e %* ! +)!3le" w%($ ($e $!l%/ a #e()%/ !' ($e #a

BAD CAN OUT LEFT SIDE

A a"a/e #a e%(* ($e le'( *%e !' ($e )e)aw "a#$%e

C$e#k %' ($e)e %* a a"a/e #a % !e !' ($e %e*

BAD CAN OUT RIGHT SIDE

A a"a/e #a e%(* ($e )%/$( *%e !' ($e )e)aw "a#$%e

C$e#k %' ($e)e %* a a"a/e #a % !e !' ($e %e*

K-NO EMERGENCY STOPS ON MACHINE-K

T$%* "e**a/e (ell* &* ($a( ($e)e a)e ! e"e)/e# *(!+* ! ($e "a#$%e

Documents

Pre 63 Mechanical Press Reference Manual