PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/.../TOR/0...Pre-feasibilityReport(PFR)File.… · Pre-Feasibility Report 4 1.0 INTRODUCTION . 1.1 COMPANY PROFILE . Raigad Petroleum

PPRREE--FFEEAASSIIBBIILLIITTYY RREEPPOORRTT

For Proposed Project Addition

MANUFACTURING OF AROMA CHEMICALS By

M/S. Raigad Petroleum Ltd. Plot No.: L-35, Additional MIDC Mahad, Taluka: Mahad, Dist:

Raigad, Maharashtra: 402309

Conducted & Prepared By

GREEN CIRCLE, INC. Integrated HSEQR Consulting Engineers, Scientists & Trainers

(MoEF Recognized Environment Laboratory) (An ISO: 9001, 14001, NABL/17025:2005, OHSAS: 18001 Certified Organization & GPCB approved Environment Auditor

– Schedule II) Gujarat High Court Stay Order for QCI NABET No. C/SCA/10311/2012 dated 24.01.2013

Corp. Office & Environmental Research Laboratory:

Green Empire (Anupushpam), Above Axis Bank, Nr. Yash Complex, Gotri Road, Vadodara-390 021 (Gujarat) India Tel: 0265-2371269.

Flat No 6 ,Ground Floor,Shakuntala Niwas, M G Road,Borivali (E),Mumbai- 400066

Mumbai office

Tel : 022-28943090 /60 www.greencircleinc.com

ALSO AT

E: [email protected]

BENGALURU RUDRAPUR NEW DELHI HYDERABAD PUNE RAIPUR KOLKATA GOA

OVERSEAS

AUSTRALIA OMAN KUWAIT AFRICA VIETNAM

http://www.greencircleinc.com/�

Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Limited

Pre-Feasibility Report 2

TABLE OF CONTENTS

LIST OF TABLES

Sl. No. Particulars Page No.

1 Introduction 3

2 Market Analysis 5

3 BENEFITS OF PROJECT 5

4 PROJECT LOCATION 5

5 COST OF PROJECT 6

6 PROPOSED PRODUCT AND BY-PRODUCT DETAILS AND CAPACITY

6

7 RAW MATERIAL REQUIRED AND STORAGE

10

8 PROCESS DESCRIPTION

16

9 LAND REQUIREMENT DETAILS 16

10 UTILITY AND REQUIREMENTS

17

11 STACK DETAILS

22

12 HAZARDOUS WASTE GENERATION AND MANAGEMENT

23

13 Rain Water Harvesting 24

14 GREEN BELT DEVELOPMENT 25

15 CONCLUSION 25

Table.

No. Particulars Page No.

1 Environment setting of the proposed project 5

2 Estimated Proposed Cost

6

3 Proposed Product details 6

4 Proposed BY- Product Details 7

5 Raw Materials for Proposed Product 10



List of FIGURES

6 Area Details for Existing & Proposed Project

16

7 18

8 Power Requirements 21

9 Fuel Requirements

21

10 Employment Details 22

11 Details of Stack 22

12

Hazardous Waste generation and disposal details

23

13

Non-Hazardous waste generation disposal details

24

14 Green Belt Details within Premises 25

Fig. No. Particulars Page No.

1 Location Map of Project Site

2 Google image of propose site 4

3

4 Lay-out Plan of Proposed Project 28

5 Strom Water Drainage 29



1.0 INTRODUCTION

1.1 COMPANY PROFILE

Raigad Petroleum was promoted by Mr Ashokkumar Goenka, Mr. Gopal Mittal & Mr. Lalit Goenka.

The manufacturing facility was commissioned in August 2000 and commercial production

commenced in 2000. Initially Raigad Petroleum was manufacturing Aroma Chemicals and as

market scenario changed Raigad Petroleum switched over to Job work of Aroma Chemicals of

M/s. Privi Organics Ltd. Ever since the beginning, Raigad Petroleum has been gradually increasing

its manufacturing capacity and the range of products from Batch process to continuous process.

Raigad Petroleum Limited manufacturing Methyl Pentenone, Distillation of Aroma chemicals etc as

Raw Material of M/s. Privi Organics Ltd speciality chemicals chemistry. The plant is having capacity

of 2520 tonnes per annum. The company now on growth as M/s. Privi Organics Ltd giving

opportunity to develop in all ways. At the time of establishment of the existing unit in the year 2000,

Environmental Clearance was not pre-requisite for manufacturing of 210 MT/M Aroma chemicals.

Hence Consent to Operate (CTO) was obtained from Maharashtra Pollution Control Board for

establishment & operation of the plant.

1.2 OUR VISION

To increase production capacity.

1.3 OUR MISSION

To be the best by giving only the best!

At any given moment, we are self-assured and prepared to provide quality products by adopting

safe and healthy practices in procuring, preparing and presenting our products.



1.4 Organization Structure



2.0 MARKET ANALYSIS

We are doing 100% Job work of M/s. Privi Organics Ltd.

3.0 BENEFITS OF PROJECT

The Project will create direct & indirect employment opportunities within the

surrounding region. The Unit will use good faith efforts to employ local people from

the nearby villages depending upon the availability of skilled & un-skilled man-

power surrounding the project site. In operation phase, the proposed project

would require significant workforce of non-technical and technical persons.

Migration of highly education and skilled experience will result in increase of

literacy in the surrounding villages. The revenue generated will also promote CSR

activities.

4.0 PROJECT LOCATION

The Plant is located at plot no. L-35, Additional MIDC Mahad, Taluka- Mahad, Dist.

Raigad, State-Maharashtra. The Total Plot area of the site is 12180.0 sq m. The

environmental setting around the site is given in Table-1 and the Google image of

project site is shown as Figure 1.

Table 1: Environment setting of the proposed project

Sl.

No. Particulars Details

1 Latitude 18° 06.147’N

2 Longitude 73°29.369’E

3 Elevation above MSL 60.0 m above Mean Sea Level

4 Present land use at the location Existing Plant

6 Nearest Village Birwadi (3.0 km)

7 Nearest Town/City Town: Mahad (9.0 km)

8 Nearest Railway Station Veer Railway Station (19 km)

9 Nearest Hospital M.M.A Hospital M.I.D.C (3.0 km)

10 Nearest Highway NH 17 (4.0 km)

11 Nearest Airport Mumbai Airport (190.0 km)

12 Nearest Water Body Kal River (1.0 km)

13 Ecologically sensitive zones within

10-km distance

No Eco sensitive Zone present within 10

km of radius.

14 Historical/ Archaeological places Raigad Fort (16 km), Chavdar Tale (8

km)

Project: Manufacturing of Aroma Chemicals Developer: M/s. Raigad Petroleum Ltd.


Sl.

No. Particulars Details

15 National Parks/Wild Life Sanctuary NA

16 List of Major Industries (within 10

km) Sandoz, Privi, Sudarshan, Vinati,

17 Seismic Zone Zone – III

Figure 1: Google map of project site

5.0 COST OF PROJECT

Estimated Cost of proposed as on date is approx 5337.1 Lakhs. The detailed

project cost proposed is as given in Table 2.

Table 2: Estimated Project Cost

Sr. No. Description Amount in Lacs

1 Land & Building 0

2 Building (Factory + Office + Warehouse) 278.5

3 Plant & Machinery 2731.8

4 Piping + Electrical + Instrumentations + Painting

+ Erection & Commissioning 2326.8

5 Other Assets 0.0

TOTAL 5337.1



6.0 PROPOSED PRODUCT AND BY-PRODUCT DETAILS AND CAPACITY

At present the production capacities of M/s Raigad Petroleum Limited is 210.0

MT/Month and propose to addition manufacturing capacity by 913.5 MT/Month.

The detail products capacity is given in Table-3.

Table 3: Proposed Product details

No Product Category Existing Proposed Qty MT/Month

01 Benzyl Salicylate Aroma chemical 0 300 300

02 CAMEK Aroma chemical 0 7 7

03 Geranyl Nitrile Aroma chemical 0 5 5

04 Prionyl Aroma chemical 0 30 30

05 Aldehyde C 11 Aroma chemical 0 25 25

06

MPO By Sulphuric

acid OR Intermediate 100

125 225

MPO By Resin 0

07 DNEI Aroma chemical 0 1.5 1.5

08

Geranyl

Acetate/Neryl

acetate/Linalyl

acetate

Aroma chemical 0 200 200

09

Geranyl

Alcohol/Neryl

alcohol/Linalyl

alcohol

Aroma chemical 0 200 200

10 Phenyl ethyl alcohol Aroma chemical 0

Either OR all

total not to

exceed 20

MT/M

Either OR all total

not to exceed 20

MT/M

11 Phenyl Ethyl Methyl

Ether Aroma chemical 0

12 Alpha-Pinene

epoxide Aroma chemical 0

13 Alpha-Campholenic

aldehyde Aroma chemical 0

14 Alpha-Terpinyl

Acetate Aroma chemical 10 0 10

15 Distillation of

Aromatic chemicals Aroma chemical 100 0 100



16 CST Storage Intermediate 0 600 600

Total 210 913.5 1123.5

Note: CST storage has no manufacturing process involve it’s only for store.

Table 4: Proposed BY- Product Details

Sl.

No. Products By-Products

Poposed

Quarntity

(MT/M)

Utilization

1.

Benzyl

Salicylate

TEA recovered 168.67 Reuse or Sale to PCB registered

party

2. TEA.HCL solution 853.21 Recover TEA or Sale to PCB

registered party

3. Column Tops 29.75 Sale to PCB registered party

4. Column Bottom

mass 32.83 Sale to PCB registered party

5 Recovered

Methanol 2.92

Reuse or Sale to PCB registered

party

6 Recovered Hexane 7.33 Reuse or Sale to PCB registered

party

7 Sodium Hydroxide

solution 80


party

8

CAMEK

Recovered MEK &

Methanol Mixture 54.50

Separate MEK & Methanol from

mixture & Reuse or Sale to PCB

registered party

9. Potassium acetate

solution 15.8 Sale to PCB registered party

10. Column tops 1.7 Sale to PCB registered party

11 Column bottom


12 Geranyl Nitrile

Sodium Sulphate or

Ammonium

sulphate Solution

12.06

Separate MEK & Methanol from

mixture & Reuse or Sale to PCB

registered party

Aq.Acetic acid

solution (25-30%) 9.69 Sale to PCB registered party

13 Column tops 0.2 Sale to PCB registered party



14 Column bottom


15 White oil 1.35 Sale to PCB registered party

16

Prionyl

Aqueous AlCl3 soln

(30-38%) 450.48 Sale to PCB registered party

Aqueous TEA.HCl

(29 to 33%) 506.49

Separate TEA & Reuse or Sale to

PCB registered party

18 TEA Recovered 119.17 Reuse or Sale to PCB registered

party

19 Recovered EDC 469.54 Reuse or Sale to PCB registered

20 Tops & Bottom Mass 58.40 Sale to PCB registered

21 Methanol

recovered 116.95


party

22

Aquoeus solution

(Sodium salt with

Methanol)

407.63 Sale to PCB registered

23

DMF & Acids

solution of

Ammonium

chloride &

Sulphimide solution

390.00 Sale to PCB registered

24 Charcoal

recovered 0.80


party

25 Aq. Methanol

solution 931.25

Separate Methanol from mixture &


party

26

Methanol

recovered from

solution

74.50 Reuse or Sale to PCB registered

party

27

Aldehyde C11

White oil HB 26.15 Sale to PCB registered party


29 Column bottom


30 MPO by

Sulphuric acid

Sodium sulphate

solution

/Ammomium

Sulphate/Potassium

215.15 Sale to PCB registered party



Sulphate OR

Dulute Sulphuric

acid 139 Sale to PCB registered party

31 Column bottom


OR

32

MPO by Resin

Resin 0.68 Sale or Dispose to PCB registered

party

33 Column bottom


34

DNEI

Acetic acid

solution 5.35

Reuse or Sale to MPCB registered

party

35 Recovered toluene 4.78 Reuse or Sale to PCB registered

party

36 Phosphoric acid

recovered 0.67


party

37 Acetic acid

solution 5.28 Reuse or Sale to PCB registered

38 Recovered MPK 3.16 Reuse or Sale to PCB registered

party


40 Column bottom

mass 0.63 Sale to PCB registered

41

GA,NA & LA

Dilute Sulphuric

acid 501.07

Send for concentration & Reuse or

Sale to PCB registered party

42 Sodium chloride



44 Column bottom

mass 17.79 Sale to PCB registered

45 GOL,NOL &

LOL

Dilute Sulphuric

acid 733.33

Send for concentration & Reuse or

Sale to MPCB registered party

Sodium chloride


46

47 Sodium acetate 244.79 Sale to PCB registered party



solution

48 Column tops 34.72 Sale to registered party

49 Column bottom

mass 41.32 Sale to registered

50

Phenyl ethyl

alcohol

Aq.layer frm Rxn

(18-20 % NaCl) 85.46 Sale to PCB registered party

51 EDC recovered 39.06 Sale to PCB registered party

52 Catalyst recovered 0.05 Sale to PCB registered party

53 Methanol

recovered 2.16 Reuse or Sale to PCB registered

54

Column tops &

Bottom 7.72 Sale to PCB registered party

55 Phenyl ethyl

Methyl ether

Recovered

Methanol 46.92 Sale to PCB registered party

56 Column Tops &

Bottom mass 6.03 Sale to PCB registered party

57

A-PInene

Epoxide

Sodium Sulphate

decahydrate 16.6 Sale to PCB registered party

58 Recovered Alpha-

Pinene 2.3 Reuse or Sale to PCB registered

59 Column bottom


60 A-

Campholenic

aldehyde

Zinc bromide

solution (15-18%) 2.65 Sale to PCB registered party

61 Recovered Toluene 44 Reuse /Sale to PCB registered party

62 Column tops &

Bottom mass 3.4 Sale to PCB registered party

Existing By-products



S.N

o Byproduct Name

Existin

g

Qty/M

Utilization

01 Sodium Sulphate Solution 20.00 Sale to PCB registered party

02 Dilute Sulphuric acid 100 Sale to PCB registered party

Total 120 Sale to PCB registered party

7.0 RAW MATERIAL REQUIRED AND STORAGE

Raw materials required per proposed product are shown in table 5.

Table 5: Raw Materials for Proposed Product

S.

No Product

Raw

Materials

Consumpti

on (MT /M) Source

Transportatio

n

Storage

Condition

1

Benzyl

Salicylate

Benzyl

chloride 210.33

Import/Domestic

market Road ways Tank

2 Salicylic acid 235.98 Import/Domestic

market Road ways Bag

3 TEA 184. Import/Domestic

market Road ways Tank/Drum

4 Sodium

Hydroxide 83.11 Domestic market Road ways Bag

5 Methanol 2.05 Domestic market Road ways Drum

6 Hexane 5.13 Import/Domestic

market Road ways Drum

7 Resin 0.82 Import/Domestic


8

CAMEK

A-

Campholeni

c aldehyde

7.99 Import/Domestic


9 MEK 5.99 Import/Domestic


10 Methanol 52.34 Import/Domestic


11 Soda ash 0.08 Domestic market Road ways Bag



12 Salt 0.40 Domestic market Road ways Bag

13 Acetic acid 1.92 Domestic market Road ways Drum

14 Potassium

Hydroxide 1.60

Import/Domestic


15

Geranyl

Nitrile

Citral 5.40 Import/Domestic


16 HAS 3.15 Import/Domestic


17

Soda ash/

Ammonia

Solution

3.15 Domestic market Road ways Bag/Tank

18 Salt 0.20

Domestic market Road ways Bag

19 Acetic

anhydride

3.17

Domestic market Road ways Drum

Soda ash 0.04

Domestic market Road ways

21

Prionyl

EDC 519.6 Import/Domestic


22 Aluminium

Chloride 119.17

Import/Domestic


23 Propionyl

chloride 78.65

Import/Domestic


24 Propene 63.16 Import/Domestic

market Road ways Cyclinder/Bull

et


26 TEA 119.17 Import/Domestic


27 Dimethyl

malonate 49.15

Import/Domestic


28 Sodium

Methoxide 28.80

Import/Domestic


29 Methanol 273.82 Domestic market Road ways Tank

30 30 % 84.75 Domestic market Road ways Tank



Sulphuric

acid

31 Sulphuryl

chloride 40 Domestic market Road ways Drum

32 DMF 100 Import/Domestic

market Road ways Drum.Tank

33 Charcoal 0.80 Import/Domestic


34

Aldehyde

C11

Undecylenic

acid 45.13 Import/Domestic

market Road ways TDrum

35 Formic acid 30.52 Import/Domestic


36 Paraffin 20.70 Import/Domestic


37 Catalyst MC 17.77 Domestic market Road ways Bag



40

MPO by

Sulphuric

acid

MEK 633.38 Import/Domestic


41 Acetaldehyd

e 140.75 Domestic market Road ways Tank

42 Sulphuric

acid 65.15 Domestic market Road ways Tank

43

Caustic

lye/Ammoni

a

90.48 Domestic market Road ways Tank

OR

44

MPO by

Resin



45 Acetaldehyd


46 Resin 0.63 Import/Domestic

market Road ways Drum/Bag

47 DNEI CAL 2.51 Import/Domestic




48 Acetic

anhydride 3.33

Import/Domestic

market Road ways Drum/Tank

49 TEA 1.65 Domestic market Road ways Drum

50 Sodium

acetate 0.25 Domestic market Road ways Bag

51 Toluene 5.03 Import/Domestic




54 Phosphoric

acid 0.63 Domestic market Road ways Drum

55 MPK 4.01 Import/Domestic


56 Sodium

Methoxide 0.16

Import/Domestic


57 Acetic acid 0.17 Domestic market Road ways Drum

58

GA,NA &

LA

Hydrochloric


59 Sulphuric


60 Myrcene 166.07

Self

made/Import/Do

mestic market

Road ways Tank

61 Catalyst 0.59 Domestic market Road ways Bag

62 PTC 2.49 Import/Domestic



64 Sodium


65 Sodium

acetate 103.20

Selfmade/

Domestic market Road ways Bag

66

GOL,NOL &

LOL

Hydrochloric


67 Sulphuric


68 Myrcene 243.06 Self-

made/Import/DoRoad ways Tank



mestic market

69 Catalyst 0.87 Domestic market Road ways Bag




72 Sodium


74 Sodium

acetate 151.04

Self

made/Domestic

market

Road ways Bag

75

Phenyl

ethyl

alcohol

Styrene 26.60 Import/Domestic


76 Hydrogen

peroxide 50% 25.54 Domestic market Road ways Tank

77 30% HCl

47.93

Domestic market Road ways Tank

78 NaOH 17.56 Domestic market Road ways Bag

79 EDC 39.91 Import/Domestic


81 Catalyst 0.05 Import/Domestic


82 Hydrogen 0.46 Domestic market Road ways Cyclinders

83 Methanol 2.26 Domestic market Road ways Drum

84 Base 0.01 Domestic market Road ways Bag

PEME

85 PEA 21.37 Import/Domestic


86 Methanol 53.42 Domestic market Road ways Tank

87 PTSA 0.11 Domestic market Road ways Tank

A-Pinene

Epoxide

88 alpha

pinene 20.34

Import/Domestic


89 Hydrogen 13.58 Domestic market Road ways Tank



peroxide

(50%)

90 Catalyst ST 1.32 Domestic market Road ways Drum

91

Phenyl

phosphonic

acid

0.32 Import/Domestic




93 CATALYST

PBS 0.49

Import/Domestic


94

Sodium

sulphate

anhydrous

0.51 Domestic market Road ways Bag

95 Salt

0.10 Domestic market Road ways Bag

96 A-

Camphole

nic

aldehyde

A-Pinene

epoxide 22.74

Self made

Import/Domestic

market

Road ways Tank

97 Toluene 45.48 Import/Domestic


98 Zinc Bromide 0.45 Import/Domestic


99 CST Crude

storage CST Crude 600

Import/Domestic


Raw Materials for Existing Product

S.

No Product

Raw

Materials

Consumpti

on (MT /M) Source

Transportatio

n

Storage

Condition

1

MPO



2 Acetaldehyd


3 Sulphuric


4 Sodium




5

Distillation

of

Aromatic

chemicals

Aromatic

chemicals 75 Domestic market Road ways Drum

6

Alpha-

Terpinyl

acetate

A-Terpineol 9.98 Domestic market Road ways Drum

7 Acetic

anhydride 8.51 Domestic market Road ways Drum

8 MSA 0.13 Import/Domestic



8.0 PROCESS DESCRIPTION

Please refer Exhibit – 2 Manufacturing process of Aroma Chemicals along with

Process Flow diagram with chemical reaction.

9.0 LAND REQUIREMENT DETAILS

The proposed unit of M/s.Raigad Petroleum Limited is located at Plot no- L-35

Taluka: Mahad, District: Raigad, Maharashtra. The area details are given in table 6

and the factory layout of the unit is given in Figure: 2.

Table 6: Area Details for Existing & Proposed Project

S.no Area Details (Plot no. L-35)

Area (m2)

Description Existing Propose

1 Plant 311.22 857.92

2 Storage 467.54 1001.88

3 Blending & FG 189 --

4 Utility 160.4 62.73

5 Boiler 124.07 389.6

6 DG & PCC 25.55 72.69

7 Administrative Building &

Canteen 92.25 --

8 Effluent treatment plant -- 453.34

9 Approach roads 456.5 3258.58

10 Green belt plantation 178.48 198.97

11 Parking 0 62.89

12 Open Space / Future Expansion 0 3816.39

Total 12180.0



Figure 2: Layout Plan of Proposed Project

10.0 UTILITY AND REQUIREMENTS



Company has acquired adequate land and other resources to expand the

production capacity. Other requirements are Power, Water and manpower.

Company is planning following activities at the new Project to demonstrate its

total commitment to the environment by reducing the carbon footprints:

10.1 WATER REQUIREMENTS

The total water requirement for domestic purpose and for construction activity is

about 5.5 M3

S.No

. The required water in construction activity will full from MIDC water

supply. Total water requirement for the existing as well as proposed production is

532.8 KLD.

Table 7: Water Consumption and Waste water generation details

TYPE OF USE WATER CONSUMPTION

KL/DAY

WASTE WATER

GENERATION

KL/DAY

E P T E P T

1 Domestic 5.0 35.0 40.0 3.0 25 28

2 Gardening 0 15.0 15.0 0.0 0.0 0.0

3 Industry

A Process 14.0 200.0 214.0 10.0 177.92 187.92

B Boiler /Cooling 20 243.8 263.8 2.0 15.86 17.86

Total Industrial 34 443.8 477.8 12 193.78 205.78

Total (1+2+3) 39 493.8 532.8 15 218.78 233.78

E- Existing, P- Proposed, T- Total,



Figure 3: Water balance chart after expansion



10.1.1 Effluent Treatment Plant :

Figure 4: Flow Diagram of ETP



10.2 POWER REQUIREMENT

Source of Electricity shall be MSEDCL.

Construction Phase

Quantity : 2160KVA

:

DG set for Backup

(Quantity and capacity) : 1x 250 KVA

Note: Unit II is on express feeder hence power failure is very less.

Table 8: Power Requirements

S.No. Particulars Source Existing power

consumption (KVA)

Proposed power

requirement (KVA)

Total power

requirement

(KVA)

1 Administration MSEDCL 1.5 148.5 150

2 Plant MSEDCL 258.5 1751.5 2010

Total

260 1900 2160

10.2.1 FUEL CONSUMPTION

Diesel Oil will be used as a fuel for DG set and coal, FO and Biofuel is used for

Boiler. Boiler is required for steam generation which is supplying heating

requirement in all synthesis section. DG set is use as emergency power supply.

Requirement of fuels is as below:

Table 9: Fuel Requirements

Sl.No Particulars Name of fuel Quantity required

(existing)

Quantity required

(proposed)

1. DG set Diesel 100 Lit/hr 250 Lit/hr

2. Boiler Coal 5.8 TPD 30 TPD

3. Boiler FO/Biofuel 1000 lit/day 1000 lit/day

4. Thermopack Coal --- 3.624 TPD

10.3 MANPOWER REQUIREMENT

During construction phase, around 25 laborers will be hired for construction

activity.

Construction Phase



Around 90 people will work directly in the facility other than sale and indirect

employment will be around 110 people. The details are as shown in Table 10.

Operation phase

Table 10: Employment Details

Sr. No. Descriptions Approx. Numbers

1 Skilled 90

2 Un-skilled 110

11.0 STACK DETAILS

Stack will be attached to Boiler and DG set. The stack attached to them will be as

per Factories Act, 1948. Details of stacks are shown in Table 11.

Table 11: Details of Stack

Sr.N Details

Capacity Stack Ht. Fuel/Fuel

consumption Stack Dia(mm)

Stack gas

temp(˚C)

Existin

g

Prop

osed

Existin

g

Propos

ed

Existin

g

Propose

d

Existin

g

Propose

d

Existin

g

Propo

sed

1. Boiler

1.6 TPH

(F.O.

based)

--- 16 m ---

F.O.

based,

1000

Lit/day

F.O.

based,

1000

Lit/day

or Biofuel

1000

Lit/day

300

mm --- 140 ---

2. Boiler

2 TPH

(Coal

based)

10

TPH

(Coa

l

base

d)

21 m 32 m

Coal

based

5.8 TPD

Coal

based

30 TPD

300

bottom/t

op ID in

mm)

1500/900

140 160

3. Therm

opack ---

6 lac

KCal --- 30 m ---

3.624

TPD --- 550 --



4. DG set 250

KVA

750

KVA 5 m 11 m

100

lit/hr 250 lit/hr 150 200 200 200

12. HAZARDOUS WASTE GENERATION AND MANAGEMENT

Table 12: Hazardous Waste generation and disposal details

S. No. Particulars Category No. Existing Proposed Total Qty Disposal

1

Chemical

Sludge from

Waste Water

Treatment

34.3 90 KG

/M 11.91 MT/M 12.0 MT/M CHWTSDF

2 Distillation

Residue 20.3 50 MT/M 3.12 MT/M 53.12 MT/M

Sale to PCB

registered Party

3 Discarded

Containers 33.3

15

Nos/M

Carbouys/Dr

ums/IBCs200

Nos/M

Carbouys/

Drums/IBCs

215 Nos/M

Sale to PCB

registered Party

4 Lead Acid

Batteries

Batteries

Rules, 2002 Nil 08 Nos /A 08 Nos /A

Sale to

Authorised Party

5

Waste or residue

containing oil

(Oil soaked

gaskets and

cotton waste)

5.2 Nil 100 kg/M 100kg/M CHWTSDF

6 e-Waste E- waste

Rules, 2011 Nil 30 kg/M 30 kg/M

Sale to

Authorised Party

7 Resin

- 0.92 MT/M 0.92 MT/M CHWTSDF

8 Spent

oil/Waste oil 5.1 - 450 Kg/M 450 Kg/M

Sale to

Authorised party



Table 13: Non-Hazardous waste generation disposal details

S. No. Source Existing Proposed Total Disposal

1 Insulation - 200 kgs/M 200 kgs/M Sale to Authorised

Party

2 MS Scrap - 5 MT / M 5 MT/M Sale to Authorised

Party

3

Other Waste

(Wooden waste,

paper &

Decontaminated

plastic )

- 200 kgs/M 200 kgs/M Sale to Authorised

Party

4 Boiler Ash 6 MT/M 72 MT/ M 78 MT/ M

Brick

manufacturer/Land

filling

5 Thermopack Ash - 5.5 MT/M 5.5 MT/M

Brick

manufacturer/Land

filling

6 Canteen Waste - 150 kgs/M 150 kgs/M Send to Vermiculture

13. Rain Water Harvesting

In order to allow percolation of rainwater into the ground, rainwater harvesting

structures along the boundary of the project has been proposed. Harvested water

will be collected in underground tanks of 200 KL. The stored water shall be used for

firefighting as well process.

Run off from the proposed project site is calculated using rational formula:

Q= C x I X A

Q = Run-off in m3

A = Catchment Area (ha)

/hr

C = Coefficient of Run-off

I = intensity of Rainfall in mm/hr



14. GREEN BELT DEVELOPMENT

Unit has already developed greenbelt area in 178.48 sq. m and proposed 198.97

sq.m area within plant premises. There are shrubs and trees developed in the

greenbelt area. Suitable plant species of local varieties will be planted with

adequate spacing and density for their fast growth and survival.

Table 14: Green Belt Details within Premises

S. No Description Compliance

1. Total Green belt area 377.45 Sq m

2. Total No of trees planted up to 31/12/2013 80

3. Total No of trees survived so far 70 %

4. Target of trees plantation in the year 2013-14. 30%

5. Avenue Plantation / road side plantation in the year

2013-14. 20

15. CONCLUSION

Looking at the market scenario, it is concluded that the project is not only feasible

and viable, but it will also increase the employment Opportunity.

Documents

PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/.../TOR/0...Pre-feasibilityReport(PFR)File.… · Pre-Feasibility Report 4 1.0 INTRODUCTION . 1.1 COMPANY PROFILE . Raigad Petroleum