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PRE-FEASIBILITY REPORT

PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/District/pfr/300120184WJ… · PRE-FEASIBILITY REPORT 2 1.0EXECUTIVE SUMMARY 1.1 Introduction The mining lease area

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Page 1: PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/District/pfr/300120184WJ… · PRE-FEASIBILITY REPORT 2 1.0EXECUTIVE SUMMARY 1.1 Introduction The mining lease area

PRE-FEASIBILITY

REPORT

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1.0EXECUTIVE SUMMARY

1.1 Introduction

The mining lease area of M/s. Sri Dharani Rocks is located at Sy.No. 139/P of

H.D. Halli Village, Agali Mandal, Anantapur District, Andhra Pradesh in an

extent of 1.295 Ha. The mine lease was granted to M/s. Sri Dharani Rocks for a

period of 20 years.

The proposed area is not fit for agriculture and technical report from

Department of Mines and Geology indicate that the subject area has granite

deposits. The salient features of the project are given Table 1.1.

Table 1.1

Salient features of the project

Project Name Colour Granite mine of M/s. Sri Dharani Rocks

Mining Lease Area 1.295 Ha.

Location of mine

Sy.No. 139/P,

H.D. Halli Village,

Agali Mandal,

Anantapur District,

Andhra Pradesh

Minerals of mine Colour Granite Mining

Proposed production of mine 10373 m3/Annum

Method of mining Opencast semi mechanized method

Drilling/Blasting Line Drilling is proposed Blasting is proposed but

will be done in a controlled manner.

No of working days 300 days

Water demand 3.0 KLD

Sources of water Water will be supplied from water tankers

Man power 37

Solid Waste 122184 m3 of waste will be generated during

planned five years

Nearest railway station Hindupur railway Station 85 km due E Direction

from the mine lease area

Nearest airport Kempegowda International airport is 98 km due

SE from the mine lease area

Project Cost Rs. 30 Lakhs

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2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

2.1 Identification of Project and Project Proponent

The project area is found to have good deposits of Colour granite. Granite is

used as a construction material for flooring, coverings and cladding, making of

kitchen articles, sculptures, etc.

2.2 Brief Information about the Project

The mining lease area of 1.295 Ha. is located in Govt land. Open cast semi

mechanized mining is followed and it has been proposed to produce

approximately 10373 m3/ annum of Colour granite. The nearest habitation is

Devarahalli located at a distance of 1.3 km due SE from lease area.

Sri S. Venugopal (Partner) has filed an application for quarry lease for Colour

Granite over an extent of 1.295 Ha, in Sy.No. 139/P of H.D. Halli Village, Agali

Mandal, Anantapur District, Andhra Pradesh to the Assistant Director of Mines

and Geology, Anantapur. DM&G, Ibrahimpatnam has decided in principle to

grant quarry lease for a period of 20 years. Notice.No.31321/R4-1/2017, Dated

19.01.2018.

2.3 Need for the Project and Its Importance to the Country or Region

The demand for granite increased due to rapid industrialization and growth in

infrastructure. So the number of granite producing quarries is increasing in

India. Granite is the chief material for the export industries like monuments,

flooring slabs, Kitchen articles, sculptures & export. Based on the demand of

Granite, the lessee intends to produce the required quantity of colour Granite for

domestic market.

2.4 Demands-Supply Gap

The demand and supply for the colour granite is growing which makes a lot of

scope for revenue generation. Once the stone is obtained after quarrying it is

further processed and supplied to industries.

India is amongst the leading exporter countries of stones in the world. The major

importers of Indian stones are USA, China, UK, Italy, Belgium, Germany, UAE,

Hong Kong, Spain, Taiwan, Netherlands, Canada, Turkey, France, Russia and

CIS countries. The growth is continuing and the demand for marble, granite,

sandstone and other dimensional stones and stone products is anticipated to

grow at around 15% CAGR.

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2.5 Domestic/ Export Markets

Although granite is a minor mineral, it is a major contributor in foreign

exchange earnings. India is a major exporter of natural stone and granite, which

is the second largest foreign exchange earner for India besides iron ore in

minerals category.

2.6 Employment Generation

Proposed mining is semi-mechanized method and this project operation will

provide livelihood to the 37 workers. It will provide employment to the people

residing in vicinity.

3.0PROJECT DESCRIPTION

3.1 Type of Project Including Interlinked and Interdependent Projects, If Any.

The Colour Granite mine is of 1.295 Ha. No interlinked projects were associated

with this project.

3.2 Location

The mining lease area is located in Sy.No.139/P of H.D. Halli Village, Agali

Mandal, Anantapur District, Andhra Pradesh. The mining lease area falls in

Survey of India.

Toposheet No. : 57 G/1

Latitude : 13° 46’ 58.6’’ N

Longitude : 77° 00’ 16.8’’ E

Location of the mining lease in Anantapur District is shown in Figure- 1.

Google Image is shown in Figure – 2

10km radius map is shown in Figure - 3

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FIGURE – 1

LOCATION MAP

Mine Lease Area

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FIGURE – 2

GOOGLE IMAGE

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FIGURE – 3

10KM RADIUS MAP

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3.3 Details of Alternate Sites

No alternate site was considered as the project is mineral specific and site

specific.

3.4 Size or magnitude of operation The mine has lease over an area of 1.295 Ha. and the production rate is 10373

m3/Annum. The lessee follows open cast semi mechanized mining.

Production parameters

The Mineral production target for five years is given in Table 3.1

Table 3.1

Year wise Granite Production Programme

Year Bench Height

Production m3

Granite Waste

1st year 6m 10373 24786

2nd year 6m 10125 24210

3rd year 6m 10217 24404

4th year 6m 10263 24494

5th year 6m 10185 24291

Total 51162 122184

*Source: Mine plan

3.5 Geology and Reserves

3.5.1 Regional Geological setup

The Geological formations in the Anantapur District can broadly be divided in

distinctand well-marked groups and older group of Metamorphic rocks

belonging to Archean and Younger group of Sedimentary rocks belonging to the

Proterozoic age the later cover part of Devanakonda block. The remaining parts

of District is Occupied by Archean rocks which consist of Schist, Gneisses, Quartz

veins and basic dykes. The Archean rocks have suffered considerable degree of

tectonic disturbances, as a result of which the rocks have been metamorphosed

and recrystallized.

Stratigraphic Sequences established in the area as follows:

Geological age Lithology

Recent Alluvium

Pleistocene Laterite

---------------------------------Unconformity-----------------------------------------

Younger intrusive, epidote veins, quartz veins

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and reefs. Pegmatite’s veins of Alkali Feldspar granite and syenite Dolerite / Gabbro / Basalt dykes Leuco Granite. Nebulitic to homophonous biotite granite

Peninsular gneissic

complex

(Migmatite group)

Nebulitic to homophonous

Hornblende Granite and Leuco Hornblende

granite

Archeans Biotite Granite Gneiss, Hornblende Granite

Gneiss, Porphyritic Hornblende Granite.

3.5.2 Local Geology

The Subject area belongs to small mound rising to a height of about 2m with

boulders from ground level. The granite is exposed as a sheet rock in the centre

portion with gently slope and soil is covering on top portion. However the granite

sheet is well exposed without any burden at higher altitudes. It represents late

magmatic injection of closepet granite.

The commercial name for colour Granite is Multi Colour Granite of Anantapur. The

rock is essentially composed of Quartz, orthoclase feldspar and biotite. The rock is

compact and moderately hard with less joints.

3.5.3 Exploration

1) Production proposed for the next five years:

In the present area there is a cluster of quarries of different sizes. For the purpose of

optimizing the production most of these quarries are operating since long, As recent

rules and regulations of DMG & APPCB & APPMC, all Quarries should follow

Mining Plan , EC, CFE & CFO, also be noted that DMG issuing the permission

based up on above all required Papers.

Geological reserves are given below in Table 3.2.

Table 3.2-Details of Reserves

Category Granite Production in

Cum

Granite Waste

In Cum

Proved 129500 388500

Probable 16188 48563

Possible 16188 48563

Total 161875 485625

After BZ 119875 359625

After BS 108115 324345

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Life of the Quarry: Mineable reserves/Annual production=108115/10232 = 10.56

years *(Source: Mining plan)

3.6 PROJECT DESCRIPTION WITH PROCESS DETAILS

3.6.1 Method of Mining

a) Type of Mining:

Open cast method of mining is carried out in this mine by semi

mechanization by using compressor operated jack hammer drills, excavators,

and dumper etc, Transportation will be made by trucks to dispatching point.

b) Brief Description: (method of working)

The mining operations are carried out by semi-mechanization as open cast

mining. Hydraulic excavator and compresses operated jack hammers were

used for cutting the rock. Close spaced drilling of 0.2m was adopted along a

straight line and charged with low explosives to avoid feather cracks.

c) Removal / Excavation of O.B. and other Quarry Waste:

Mainly the over burden is excavated with the help of excavators of 30-35 Ton

capacity. Sometimes hard rock poses the problem for digging by excavators.

Hence, it requires loosening by mild blasting with the help of licensed blaster

such as foreman and mate. The weathered rock and useless sheet rock can be

drilled by jack hammers and blasted them into fragments /pieces to facilitate

their removal.

d) Separation of large primary Blocks from the mother rock by pre-splitting

(Primary):

The mining will be followed in the form of linear cut method. This involves

loosing of the primary block from mother rock. Hence primary cutting will be

done by line drilling method where close spaced parallel holes along straight

line will be made. Line drilling method is used for separation of primary

blocks.

i. Once the free face is developed in working place, the primary cuts are taken

up over a maximum length of 10m to a width of 3m and to a depth of 6m

depends upon the joints availability. These dimensions are confirmed as for

field studies. Primary block will be cut into secondary blocks by Jackhammer

drilling and wedge cutting and this block will be dislodged from in-situ

position by an excavator.

ii. Line drilling method will be used for cutting the primary blocks which involve

drilling and blasting.

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iii. The holes are charged with low explosive cartridge like gun powder and non-

delay detonators for smooth blasting.

iv. The use of delay detonates causes fragmentation and cracks in rocks. The non-

detonating cords are inserted into the holes and the holes are stemmed with

muck and plugged at the mouth and fired.

v. Thus the block will separate from the mother rock, which is pulled off from

the face with cranes or shovel.

e) Sub-Division of large Primary Blocks into Secondary Block:

This will be done drilling close spaced holes (along a line) down to the depth and

the secondary block will be removed easily by just pulling it with the help of

proclain. Close spaced holes will be drilled to the half the length of the block on

either side of it by using wedges blocks can be separated.

f) Production of Commercial Blocks:-

Major boulders exposed are used for small size marketable blocks. After primary

separation the rock mass will be carefully examined to avoid hair line cracks,

mineral segregations and veins etc., the dressing of the rough blocks will be

made by chipping the edges and geometrically equating the edges of the block at

the dressing yard. The rough blocks obtained after primary cut it will be dressed

for obtained good geometric shape of granite. Thus the commercial blocks are

produced.

g) Extent of Mechanization

The machinery used to carry out the mining operations are given Table 3.3

Table 3.3Mining Machinery

S.No. Name of the Machinery No. of machinery

1. Tata Hitachi 350 Excavator 1

2. Jack Hammers 5

3. Power Generator 1

4. Tipper 2

5 Air Compressor 1

6. Wiresaw Machine 1 *(Source: Mining plan)

3.7 Raw Material Required Along With Estimated Quantity, Likely Source,

Marketing Area of Final Product/S, Mode of Transport of Raw Material and

Finished Product

No raw material will be required in the project. The operation involves the

extraction of colour granite and dumping in stock yard. The dressed

dimensional granite will be transported through hired trucks to the granite

market.

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3.7.1 Use of Mineral

Colour granite will be used in domestic market. Its hard nature made it a very

suitable and durable material for most Civil Engineering and Construction

works. It is used in different ways.

3.7.2 Processing

Processing of colour granite is not involved.

3.8 Resource Optimization/ Recycling and Reuse

Not envisaged.

3.9 Availability of Water Its Source, Energy/ Power Requirement and Source

3.9.1 Water Requirement

Water is required only for drinking purposes, green belt, wire saw cutting

and dust suppression. The number of working people is around 37 so the

total water requirement will be around 3.0 KLD. This water will be supplied

from tankers/bore wells of nearby area.

Table 3.4: Water Requirement

Purpose Total Requirement (KLD)

Dust suppression 1.0

Greenbelt Development 0.5

Domestic Usage 0.5

For Processing 1.0

Total 3.0

3.10 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID)

AND SCHEME FOR THEIR MANAGEMENT/ DISPOSAL

3.10.1 Solid Waste Generation& its Disposal

About 122184 m3 (24786 m3 per annum) of waste is generated. Dumping of waste

will be dumped in Sy.No.136/1 an Extent of 2 .000 Acres in the outside of the

Q.L. applied area with a size of 150 x 60m length and width to a height of 15 mts

which is at a distance of 500 mts in SW side from the QL applied area.

* (Source: Mine Plan)

3.10.2 Liquid Effluent

No liquid effluent will be generated at the mine site. The domestic wastewater

generated will be sent to septic tanks followed by soak pits.

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4.0SITE ANALYSIS

4.1Connectivity

4.1.1 Nearest Railway Station

Hindupur Railway station 85 km due E direction from the mine lease 4.1.2 Nearest Airport

Kempegowda International airport is 98 km due SE direction from the mine lease

area

4.2 LANDFORM, LANDUSE AND LAND OWNERSHIP

The mining lease is located in Govt land. The Q.L area does not have any top soil

cover. However some top soil will be available between the slabs.

4.3 Topography

The lease applied area is a plain land. The area is devoid of any forest or tree cover.

It comprises shrubs only. There are no prominent natural drainage channels in the

area. In general the area is plain studded with hillocks. Sometimes they may rise

gently as continuous hills, presenting a rugged topography.

5.1 Planning Concept

It is proposed to produce 10373 m3/annum of colour granite from the proposed

mining lease.

5.2 Population projection

The project will employ mostly workers from nearby villages. There will not be

any increase in population due to the project.

5.3 Land use planning

The project is located in 1.295 Ha. of Government land. There will be change in

landuse as the granite will be excavated. After the exhaustion of granite, the pit will

be backfilled with the waste generated.

5.4 Assessment of Infrastructure Demand (Physical & Social)

On the basis of the preliminary site visit, the infrastructure demand in the

villages was assessed on the basis of need and priority. The assessment will be

made in the socio economic survey &will be submitted at the time of final

presentation regarding EC.

5.5 Amenities/Facilities

Office, Rest shelter, first aid room, workshop will be constructed.

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6.0 PROPOSED INFRASTRUCTURE

6.1 Industrial Area (Processing Area)

No infrastructure is proposed.

6.2 Residential Area (Non Processing Area)

As the local persons will be given employment, no residential area/ housing is proposed within the mining lease area. 6.3 Green Belt

Green belt will be developed along the boundaries of mine lease area.

6.4 Water Management

About 1.0 KLD will be required dust suppression, 0.5KLD for greenbelt purpose,

1.0 KLD for processing and about 0.5 KLD for domestic therefore total water

requirement is 3.0 KLD. This water will be supplied from tankers/borewells the

nearby area.

6.5 Sewerage System

The domestic wastewater generated will be sent to septic tanks followed by

soak pits.

6.6 Industrial Waste Management

Not applicable.

6.7 Solid Waste management

About 122184 m3 (24786 m3 per annum) of waste is generated. Dumping of waste

will be dumped in Sy.No.136/1 an Extent of 2 .000 Acres in the outside of the

Q.L. applied area with a size of 150 x 60m length and width to a height of 15 mts

which is at a distance of 500 mts in SW side from the QL applied area.

7.0 REHABILITATION AND RESETTLEMENT (R&R) PLAN

There will be no displacement of houses. Hence rehabilitation and resettlement is

not envisaged.

8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)

8.1 Financial and Social Benefits with Special Emphasis on the Benefit to the Local

People Including Tribal Population, If Any, In the Area.

Although granite is a minor mineral, it is a major contributor in foreign exchange

earnings. India is the second largest exporter of raw granite after China and ahead

of Brazil and South Africa.

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This project will also provide employment to local people helping them earn

livelihood.