PRE FEASIBILITY REPORT - …environmentclearance.nic.in/.../TOR/...PrefeasibilityReport(PRF).pdfBNM Organics Pvt. Ltd. Mouza & Village: Sarmastapur, District - South 24 Parganas, West

BNM Organics Pvt. Ltd.

Mouza & Village: Sarmastapur, District - South 24 Parganas, West Bengal __________________________________________________________________________

Page No. 1 PSCPL, KOLKATA

BNM ORGANICS PVT. LTD.

PRE FEASIBILITY REPORT

Mouza & Village: Sarmastapur, PO: Malancha

Mahinagar, P.S. Sonarpur, District: South 24 Parganas,

PIN: 700145 (West Bengal)

Prepared by:

Pacific Scientific Consultancy Pvt. Ltd.

14/5, Dum Dum Cossipore Road, Kolkata – 700074

E-mail – [email protected]

Website – www.pscpl.env.com




TABLE OF CONTENT

1 EXECUTIVE SUMMARY 4

2 INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION

2.1 Identification of the project and project proponent 5

2.2 Brief Description of Nature of Project 7

2.3 Need for the Project & Importance to the Country 9

2.4 Demand and Supply gap 10

2.5 Imports Vs. Indigenous production 11

2.6 Export Possibility 12

2.7 Domestic/Export Markets 13

2.8 Employment Generation (Direct & Indirect) due to the project 13

3 PROJECT DESCRIPTION

3.1 Type of Project including Interlinked and Interdependent Projects, if any 14

3.2 Location (map showing general location, specific location and project

boundary & project site layout) with coordinates

14

3.3 Details of alternate sites considered and the basis of selecting the

proposed site, particularly the environmental consideration gone into should be highlighted.

18

3.4 Size and Magnitude of Operation 18

3.5 Project description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc.

should be given)

21

3.6 Raw Material Required Along Estimated Quantity, Likely Source, and Marketing Area of Final Product/s Mode Of Transport Of Raw

Material And Finished Product.

27

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined.

29

3.8 Availability of water its source, Energy/Power requirement and source should be given.

29

3.9 Quantity of waste to be generated (liquid and solid) and scheme for

their management/disposal.

30

4 SITE ANALYSIS

4.1 Connectivity 31

4.2 Land form, Land use and Land ownership 32

4.3 Topography (along with map) 32

4.4 Existing land use pattern 34

4.5 Existing Infrastructure 36




4.6 Soil Classification 37

4.7 Climatic data from secondary sources 37

4.8 Social Infrastructure available 38

5 PLANNING BRIEF

5.1 Planning concept 39

5.2 Population Projection 39

5.3 Land use planning 40

5.4 Assessment of Infrastructure Demand (Physical & Social) 41

5.5 Amenities/Facilities 42

6 PROPOSED INFRASTRUCTURE

6.1 Industrial Area (Processing Area) 42

6.2 Resident Area (Non Processing Area) 42

6.3 Green Belt 42

6.4 Social Infrastructure 43

6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water ways etc)

43

6.6 Drinking Water Management (Source & supply of water) 44

6.7 Sewerage System 44

6.8 Industrial Waste Management 44

6.9 Solid waste Management 45

6.10 Power Requirement 46

7 REHABILITATION AND RESETTLEMENT(R&R PLAN) 46

8 PROJECT SCHEDULE AND COST ESTIMATES

8.1 (Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

46

8.2 Estimated project cost and along with analysis in terms

of economic viability of the project.

47

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION) 48




1. EXECUTIVE SUMMARY

M/s. BNM ORGANICS (P) LTD have proposed expanding production of API’s

and Fine Chemicals at Mouza & Village: Sarmastapur, PO: Malancha Mahinagar,

PS: Sonarpur, District: South 24 Parganas, PIN: 700145 (West Bengal), J.L. No.

73, L.R. Dag numbers: 150,154,152 and 159 with total production capacity of

6202 Kg/Month.

The company will manufacture those products complying with the international

quality standards.

Fine chemicals are used as starting materials for specialty chemicals,

particularly pharmaceuticals, biopharmaceuticals and agrochemicals.

The Company’s corporate office is situated at 4, BBD Bag (East), Stephen House,

Room number 11 (First Floor), Kolkata 700001, Kolkata, West Bengal. The annual

production capacity of the proposed project is 74424 Kg of APIs and fine chemicals

with 300 working days and two shifts per day. Eight (8) SS Reactors are being

used for 300 working days /annum. The manufacturing unit is located on a

freehold land of (1.86 acre approx).

http://www.indiamart.com/vsp-udyog-pvtltd/profile.html

https://en.wikipedia.org/wiki/Pharmaceuticals

https://en.wikipedia.org/wiki/Biopharmaceuticals

https://en.wikipedia.org/wiki/Agrochemicals




2. INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION

2.1. Identification of the project and project proponent.

The existing plant has the Following Machinery and Plant Equipments; No

additional Plant Equipment will be installed to increase the production capacity.

Table 1: Details of Machinery and Plant Equipments

Sr No Machinery Nos Capacity Unit

1 SS 316 Reactor with Stirrer, Jacket, SS 316 Condensers, SS 316 Receivers with Motors, Gear Box

1 305 Liter


1 675 Liter


1 800 Liter


1 1500 Liter


1 2500 Liter

6 SS 316 Reactor with SS 316 Condensor, SS 316- 200 Ltr. Receiver complete suitable for high vacuum distillation

1 400 Liter

7 Glass Lined Rector with stirrer, Jacket, Motor, Gear Box complete with glass columns distillation assembly

1 2500 Liter

8 PPFRP Reactor with PPFRP stirring assembly 1 5000 Liter

9 SS 316 Fluid Bed Drier 1 60 kg Steam Operated

10 Tray Dryer 1 48 Trays Steam

Operated

11 Boiler 1 500 kg Steam

12 DG Set 1 125 KVA

13 SS 316 Centrifuges 2 36” Basket

Dia




The above mentioned equipments will be utilized to manufacture.

Table 2: Details of Products

Sr No Products Production capacity

(Kg/Month)

Production capacity

(Kg/Annum)

1 Ketamine Hydrochloride 1000 12000

2 Carvedilol Phosphate from existing Carvedillol 85 1020

3 Ethyl 1-2-(4- Acetamido Anilinyl) butanoate 500 6000

4 Sodium Glycerophosphate 850 10200

5 Magnesium Glycerophosphate 1500 18000

6 Calcium Glycerophosphate 850 10200

7 Quinapyramine Sulphate 850 10200

8 Quinapyramine Chloride 567 6800

Total 6202 74424

BACKGROUND OF THE PROMOTERS

The background of the promoters is given as follows:

Particulars Description

Name Sri Bhagawati Prasad Bihani

Address 18/1 B Hindustan Road Kolkata 700029,

West Bengal

Experience More than 20 years




2.2. Brief Description of Nature of Project

Realizing the importance of economy of scale and higher profitability the

management has decided to go for the manufacture of the following products:

Table 3: Required Raw Materials for Production of API’s and Fine Chemicals

For Production of 12000 Kg of Ketamine Hydrochloride per Annum

Raw Material Required Daily Consumption Yearly Consumption Unit

2 chloro benzoyl 2 – methylamino

cyclopentanol HCL 58.95 17680 Kg

Decaline 10 3000 Kg

charcoal 0.33 100 Kg

IPA 1.67 500 Kg

IPA HCL 20.33 6100 Kg

NaOH 5.78 1732 Kg

For Production of 1020 Kg of Carvedilol Phosphate from existing Carvedillol per Annum


Carvedilol 2.72 816 Kg

Phosphoric Acid 0.68 204 Kg

Ethyl Acetate 2.04 612 Liter

Sr No Products

1 Ketamine Hydrochloride

2 Carvedilol Phosphate from existing Carvedillol

3 Ethyl 1-2-(4- Acetamido Anilinyl) butanoate

4 Sodium Glycerophosphate

5 Magnesium Glycerophosphate

6 Calcium Glycerophosphate

7 Quinapyramine Sulphate

8 Quinapyramine Chloride




For Production of 6000 Kg of Ethyl -2-(4- Acetamido Anilinyl) butanoate per Annum


p- Amino Acetanilide 11.75 3525 kg

Ethyl Acetoacetate 13.22 3966 kg


For Production of 10200 Kg of Sodium Glycerophosphate per Annum


Water 37.40 11220 Liter

Phosphoric Acid 3.53 1060 kg

Epichlorohydrine 19.99 5998 kg

Trisodium Phosphate 79.96 23990 kg

Activated Carbon 0.34 102 kg

For Production of 18000 Kg of Magnesium Glycerophosphate per Annum



Glycerin 21.75 6527 kg

Magnesium Hydroxide 15.12 4537 kg

Charcoal 0.38 113 kg

For Production of 10200 Kg of Calcium Glycerophosphate per Annum




Calcium Hydroxide 10.93 3280 kg

Charcoal 0.255 76.5 kg

For Production of 10200 Kg of Quinapyramine Sulphate & 6800 Kg of Quinapyramine Chloride per Annum


1- Acetyl-2 Amino- 4-(4-Amino-2-methyl

Quinoline 6 -ylmino) - 6 - methyl Pyrimidine

1 - ium

30.90 9272 Kg

Ethyl Acetate 41.20 12362 Litre




Charcoal 0.56 170 Kg

Dimethyl Sulphate 23.68 7106 Kg

Nitrobenzene 61.82 18545 Kg

HCL 0.79 238 Kg

NaCl 26.79 8036 Kg

Caustic Soda Lye (10 %)

0.07 22 Kg

2.3. Need for the Project & Importance to the Country

Active Pharmaceutical Ingredients (API) or bulk drugs are the main components

for finished pharmaceutical products. Intermediates are the compounds from

which active pharmaceutical ingredients are prepared. Directly APIs cannot be

administered to the patient. To stabilise the mixture, other inactive substances

called excipients are added. This end product is referred to as a formulation which

includes the API and the excipient. Formulations are the pharmaceutical products

administered to patients and can take the form of tablets, capsules, syrups,

ointments, creams, injectables, etc. Bulk Drug Industry is the backbone of the

India’s Pharmaceutical industry which plays important role in improving the health

standards of the people. The growth and achievement of the Indian Drug Industry

has been rated as one of the highest among the developing countries. The

competitive environment of the API’s and Fine Chemicals market, for example

growing demand of API, is providing opportunity for manufacturers in this region.

Keep in mind the glowing requirements of the clients, the Manufacturers,

Exporters and Suppliers are offering quality Bulk drugs. Owing to these enormous




usages, the API and Fine Chemical suppliers, exporters and sellers offer it at

reasonable prices.

2.4. Demand and Supply gap

Rising global demand for bulk drugs is one of the major drivers for growth of the

API market. At present, about 90% of the domestic bulk drugs requirement is met

by the Indian industry, itself. During the year 2010-2011, the Bulk Drug industry

contributed about Rs. 48,000 Crores worth of exports, which is rising by over

15%-20% each year. More than 45% of the world's bulk drug requirement is met

by India. Indian API manufacturing segment can be generally divided into two

sectors – innovative or branded and generic or unbranded. In 2009, the global

generic drug market was estimated to be US$ 84 bn, of which the US accounted

for 42%. India’s generic drug industry is estimated to be US$ 19 bn and it ranks

third globally, contributing about 10% to global pharmaceutical production.

Nowadays India's bulk drug and pharmaceutical industry has grown into a highly

sophisticated one, meeting the International standards of Production, Technology

and Quality Control. Competition in the Indian market swells in recent years. This

had many companies opting out of low-margin segments, as competition resulted

in lower prices. A gap between demand and supply is created. The development of

the Drug industry has not only made the country self-sufficient in National Health

Care, but also took part in reversing the tendency of Indian foreign trade profile

from a major importing country to a highly detectable exporter to global

marketing.




Figure1: Concentration of pharmaceutical manufacturing units in India (%)

(Source: Department of Pharmaceuticals, GoI)

2.5. Imports Vs. Indigenous production

The requirements of bulk drug may be fulfilled either through indigenous

production and/or through imports. Drugs and pharmaceuticals product import into

India has been recorded a CAGR of 17.6% during FY02-FY12 (up to Dec 2011).

During FY12 (up to Dec 2011), pharmaceutical products worth Rs. 102.2 bn were

imported into India. In formulations, India is almost self sufficient; its imports

mostly include bulk drugs and some intermediaries. Imports are freely permitted,

with the exception of those which are restricted in the foreign trade policy. Import

restrictions are mostly on drugs that have narcotics and psychotropic components.




Figure 2: Import of drugs and pharmaceuticals into India (*Up to Dec 11)

(Source: Directorate General of Commercial Intelligence and Statistics

(DGCIS) Kolkata)

2.6. Export Possibility

There may be large opportunities to become a global supplier of quality drugs.

Also there exists abundant market opportunities in the neighboring regions. The

Indian pharmaceutical industry’s products are exported to a large number of

countries with an ample share in the advanced regulated markets of the US and

Western Europe. Presently India exports active pharmaceutical ingredients,

finished dosage formulations and drug intermediates to various parts of the world.

The top five export destinations of Indian pharmaceutical products are USA,

Germany, Russia, UK and China. Exports of drugs and pharmaceuticals products of

India rose at a CAGR of 16.5% to Rs. 451.4 bn over FY02-FY12 (up to Dec 2011).




Figure 3: Export of drugs and pharmaceuticals from India (*Up to Dec 11)

(Source: Directorate General of Commercial Intelligence and Statistics

(DGCIS) Kolkata)

2.7. Domestic/Export Markets

The finished goods will be sold in domestic market and would be largely exported

to the Regulated International Market as per demand.

2.8. Employment Generation (Direct & Indirect) due to the project

No additional Manpower will be required. The existing Manpower is 26 nos

including management staff and workers are sufficient to run the factory.




3. PROJECT DESCRIPTION

3.1. Type of Project including Interlinked and Interdependent Projects, if

any

M/s. BNM ORGANICS (P) LTD have proposed expanding production of API’s

and Fine Chemicals at Mouza & Village: Sarmastapur, PO: Malancha Mahinagar,

PS. Sonarpur, District: South 24 Parganas, PIN: 700145 (West Bengal), J.L. No.

73, L.R. Dag numbers: 150,154,152 and 159 with total production capacity of

6202 Kg/month. There are no Interlinked or interdependent Projects.

3.2. Location (map showing general location, specific location and project

boundary & project site layout) with coordinates.

The existing plant is located at Mauza & Village: Sarmastapur, P.S. Sonarpur, PO

Malancha Mahinagar, J.L. No-73, District: south 24 Paraganas, West Bengal. The

L.R. Dag numbers are 150, 152,154 and 159.

The existing plant area consists of 1.86 acres (7527.153 sqm) of land. The Land is

already acquired, and muted in company’s name and fully developed. No change is

required in land use.

The latitude and longitude of the project site is 22°24'07.44"N, 88°23'54.51"E

respectively.

The area is well connected by road with Sonarpur and Kolkata. The place is

connected to railway station (Easter Railway) and towns by bus, jeeps, taxi and

rickshaw. All the civic amenities like market, bus stand, hospital, school, college,




hotel, restaurant etc. all are available in the town which is about 5-7 km from the

site.

Figure 4: Project Location




Figure 5: Project Location on Map




Figure 6: Plant Layout




3.3. Details of alternate sites considered and the basis of selecting the

proposed site, particularly the environmental consideration gone into should

be highlighted.

The Plant is having an existing unit at the place.

Far from dense habitation.

Well connected to major Roads

3.4. Size and Magnitude of Operation

Size and Magnitude of operation of the proposed projects include:

The Unit will Manufacture 6202 kg/Month API’s and Fine Chemicals as follows:

Table 4: Product Details

Sr No Products Production

capacity (Kg/Month)

Production capacity

(Kg/Annum)

1 Ketamine Hydrochloride

1000 12000

2 Carvedilol Phosphate from existing Carvedillol

85 1020

3 Ethyl 1-2-(4- Acetamido Anilinyl) butanoate

500 6000

4 Sodium Glycerophosphate

850 10200

5 Magnesium Glycerophosphate

1500 18000

6 Calcium Glycerophosphate

850 10200

7 Quinapyramine Sulphate

850 10200

8 Quinapyramine Chloride

567 6800

Total 6202 74424




Table 5: Details of Machineries and Utilities

Sr No Machinery Nos Capacity Unit


1 305 Liter


1 675 Liter


1 800 Liter


1 1500 Liter


1 2500 Liter

6

SS 316 Reactor with SS 316 Condensor, SS 316- 200 Ltr. Receiver complete suitable for high vacuum distillation

1 400 Liter

7 Glass Lined Rector with stirrer, Jacket, Motor, Gear Box complete with glass columns distillation assembly

1 2500 Liter

8 PPFRP Reactor with PPFRP stirring assembly

1 5000 Liter

9 SS 316 Fluid Bed Drier 1 60 kg Steam Operated

10 Tray Dryer 1 48 Trays Steam

Operated

11 Boiler 1 500 kg Steam

12 DG Set 1 125 KVA

13 SS 316 Centrifuges 2 36” Basket Dia




Ancillary Equipments

Sr No Machinery

1 SS316 Multi Mill

2 SS 316 Vibrosifter

3 Oil Vacuum pump for precision high vacuum requirements

4 25 TR Chilling Plant

5 Hot Oil System with circulation pump & Motor assembly

6 3 HP Air Compressor

7 2 Water Injector

8 SS316 Nutsch Filter

9 SS 316 Spakler Filter

10 SS 316 Micro Filter

11 SS 316 & PPFRP Centrifugal Pumps

12 50TR /160 TR Cooling Towers

13 Iron Removing Filter

14 Water Softening Plant

15 Demineralising Plant with conductivity meter & UV Filter attachments

16 SS316 Leaf Filter

17 Water Transfer Pumps

18 PP Gas Scrubber with 2 KL PPFRP Collection Tank

19 200KVA Electrical Transformer

20 Effluent Storage HDPE tanks & Effluent Treatment Plants

21 Air Handling units complete set with blowers, filters, motors, starters etc.

(FBD Multi-mill & Final packing areas)

22 Weighing Balances

23 Several Electrical Panel Boards




3.5. Project description with process details (a schematic diagram/flow chart

showing the project layout, components of the project etc. should be given)

Flow sheet of manufacturing process of API’s and fine chemicals are as

follows:

Size and Magnitude of operation of the proposed projects include:

3.5.1. Ketamine Hydrochloride

150 Kg of 2-[(2 chlorobenzoyl) 2-Methylamino] cyclopentanol hydrochloride is

subjected to a rearrangement reaction in Decahydronapthalene at required

temperature in stainless steel reactor. The product is cooled to room temperature

and centrifuged. The wet product is dried. Decahydronapthalene, separated during

centrifuge is recovered by distillation for reuse. The above dried product is

dissolved in alkaline isopropyl alcohol. Ketamine base is generated in the process

remains soluble in IPA and the impurities of salt are removed by centrifuge. The

Ketamine base solution in IPA is decolorized with activated carbon. The

decolorized IPA solution of the Ketamine Base is treated with IPA-HCL. Ketamine

hydrochloride formed in the process is cooled, centrifuged, dried, milled, tested

and packed. IPA mother liquor is distilled to recover IPA for Reuse.




3.5.2. Carvedilol Phosphate from existing Carvedillol

100 Kg Carvedilol is warmed with 300 liter of Ethyl Acetate in a Stainless Steel

Reactor & Phosphoric Acid (117 kg) is added over a period of 30 mins under

stirring. The mixture is heated at a temperature of 50-60 deg C under stirring for 1

hr and then cooled to room temperature. The Mixture is then centrifuged, dried,

milled, tested and packed.




3.5.3. Ethyl 1-2-(4- Acetamido Anilinyl) butanoate

250kg of p- Amino Acetanilide and 280 kg of Ethyl Acetoacetate are refluxed at 75

degree Celsius in 750 Liter of Ethyl Acetate for 8 Hrs to get a precipitate which is

centrifuged, dried and milled to get the above product. The Ethyl Acetate mother

liquor is distilled for reuse.




3.5.4. Sodium Glycerophosphate

Epichlorohydrine is refluxed with phosphoric acid in aqueous medium to form

monochlorohydrine which is reacted with trisodium phosphate at pH 13.0 to form

Sodium Glycerophosphate. The reaction mixture is cooled to precipitate excess TSP

which is centrifuged for reuse. The Sodium Glycerophosphate solution is

decolorized with activated carbon, concentrated and cooled to obtain Sodium

Glycerophosphate crystals. This is centrifuged, dried, and milled. The mother liquor

obtained from centrifuge is carried to next batch for next reaction.

3.5.5. Magnesium Glycerophosphate

Glycerin is reacted with phosphoric acid in presence of Magnesium hydroxide at

high temp under vacuum for ten hours to form Glycerophosphoric acid which is

discharged in water and decolorized. The decolorized GPA is reacted with

Magnesium Hydroxide and the resulting reaction mixture is discharged in flat 500




lit vats. The precipitated Magnesium Glycerophosphate is centrifuged, dried, and

milled.

3.5.6. Calcium Glycerophosphate

Glycerin is reacted with phosphoric acid in presence of Calcium Hydroxide at high

temp under vacuum for ten hours to form Glycerophosphoric acid which is

discharged in water and decolorized. The decolorized GPA is reacted with Calcium

Hydroxide in water to form Calcium Glycerophosphate. This is centrifuged, dried,

and milled.




3.5.7. Quinapyramine Sulphate

1- Acetyl 2 amino 4 (4 amino 2 methylquinoline 6 ylamino)- 6- methylpyrimidine-1

–ium is reacted with Dimethyl sulfate in presence of nitrobenzene at desired

temperature. pH is adjusted to 3.5 to 4.0 with Dimethyl sulfate and the reaction is

continued for 3 hours. DM water is added and the reaction mixture is discharged

and given carbon treatment. Carbon is filtered, aqueous layer is separated and

nitrobenzene layer is distilled to recover and reuse. Aqueous layer is concentrated

by distillation and sufficient Ethyl Acetate is added to make the moisture content 8-

9%. The reaction mixture is cooled to 15 Deg C to precipitate Quinapyramine

Sulphate which is centrifuged, dried, and milled after testing.

3.5.8. Quinapyramine Chloride

The mother liquor is distilled to remove and recover the Ethyl Acetate. The residue

containing water is decolorised at 70 deg C. with activated carbon. pH of the

decolorized solution is adjusted to 2.0 with hydrochloric Acid and sodium chloride

solution at 95 deg C is added to this solution at 85 -95 degree C. The reaction




mixture is cooled, pH of the solution is adjusted to 4.0-4.3 with NaOH soln and

then the mixture is cooled to 18 deg C. The precipitated Quinapyramine Chloride is

centrifuged, dried, and milled after testing.

3.6. Raw Material Required Along Estimated Quantity, Likely Source, and

Marketing Area of Final Product/s Mode Of Transport Of Raw Material

And Finished Product.

Table 6: Details of Raw Material

For Production of 12000 Kg of Ketamine Hydrochloride per Annum


2 chloro benzoyl 2 – methylamino

cyclopentanol HCL 58.95 17680 Kg

Decaline 10 3000 Kg

charcoal 0.33 100 Kg

IPA 1.67 500 Kg

IPA HCL 20.33 6100 Kg

NaOH 5.78 1732 Kg




For Production of 1020 Kg of Carvedilol Phosphate from existing Carvedillol per Annum


Carvedilol 2.72 816 Kg

Phosphoric Acid 0.68 204 Kg


For Production of 6000 Kg of Ethyl -2-(4- Acetamido Anilinyl) butanoate per Annum


p- Amino Acetanilide 11.75 3525 kg

Ethyl Acetoacetate 13.22 3966 kg


For Production of 10200 Kg of Sodium Glycerophosphate per Annum


Water 37.40 11220 Liter


Epichlorohydrine 19.99 5998 kg

Trisodium Phosphate 79.96 23990 kg

Activated Carbon 0.34 102 kg

For Production of 18000 Kg of Magnesium Glycerophosphate per Annum




Magnesium Hydroxide 15.12 4537 kg

Charcoal 0.38 113 kg

For Production of 10200 Kg of Calcium Glycerophosphate per Annum




Calcium Hydroxide 10.93 3280 kg

Charcoal 0.255 76.5 kg




For Production of 10200 Kg of Quinapyramine Sulphate & 6800 Kg of Quinapyramine Chloride per Annum


1- Acetyl-2 Amino- 4-(4-Amino-2-methyl

Quinoline 6 -ylmino) - 6 - methyl Pyrimidine

1 - ium

30.90 9272 Kg

Ethyl Acetate 41.20 12362 Litre

Charcoal 0.56 170 Kg

Dimethyl Sulphate 23.68 7106 Kg

Nitrobenzene 61.82 18545 Kg

HCL 0.79 238 Kg

NaCl 26.79 8036 Kg

Caustic Soda Lye (10 %)

0.07 22 Kg

3.7. Resource optimization/recycling and reuse envisaged in the project, if

any, should be briefly outlined.

M/s. BNM ORGANICS (P) LTD have proposed expanding production of API’s and

Fine Chemicals at Mouza & Village: Sarmastapur, PO: Malancha Mahinagar, PS.

Sonarpur, District: South 24 Parganas, PIN: 700145 (West Bengal), J.L. No. 73,

L.R. Dag numbers: 150,154,152 and 159 with total production capacity of 6202

Kg/month. No reuse is predicted in the proposed project.

3.8. Availability of water its source, Energy/Power requirement and source

should be given.

Electricity: No additional Power will be required for production of the new

Products. The Existing power in tune of 125 KVA power is being purchased from




West Bengal State Electricity Board (WBSEB). Apart from this there is a D.G. Set as

backup unit.

Water: The Company will meet its water requirement from Rain water harvesting

& deep water tube well. The estimated demand for water is 5 KLD for meeting the

entire requirements for domestic consumption, gardening and Industrial uses. The

water requirement is projected in Table 7.

Table 7: Water Requirement

Particulars Water Requirement

(KLD)

Proposed

Water for Reaction Process 3

Water for Drinking and Domestic Purpose 1

For Gardening 1

Total 5

Fuel Requirement: Fuel required is in form of Coal (8 MtT/Month) & Diesel. For

running the boiler and DG Set respectively.

3.9. Quantity of waste to be generated (liquid and solid) and scheme for their

management/disposal.

Industrial waste water will be generated from the processes in tune of 1.2 KL/Day.

The waste water will be treated in the existing ETP and reused for gardening. The

waste water will be treated in the existing ETP facility.




Due to addition of new products there will be a generation of additional 20

kg/month of solid waste in from of ETP Sludge. Used charcoal from process will be

generated in tune of 35 kg/month. The dust collected from the Bag Filters (approx

252 kg/month) and coal ash (approx 2100 kg/month) will be used for landfill.

4. SITE ANALYSIS

4.1 Connectivity

The area is well connected by road Sonarpur and Kolkata. The place is connected

to railway station (Easter Railway) and towns by bus, jeeps, taxi and rickshaw. All

the civic amenities like market, bus stand, hospital, school, college, hotel,

restaurant etc. all are available in the town which is about 5-7 km from the site.

Kolkata – 26 KM (approx.)

Figure 7: Map of Project site




4.2. Land form, Land use and Land ownership




L.R. Dag numbers: 150,154,152 and 159. A total of 1.86 acre land is converted

into Factory Land and muted in company’s name. The factory is existing on the

said land.

4.3. Topography (along with map)

The area has been marked on Survey of India Topo Map No. F45K7(79B/7).

The latitude and longitude of the project site is 22°24'07.44"N and 88°23'54.51"E

respectively.




Figure 8: Topo Map of Project site




Figure 9: Google Map of Project site

4.4. Existing land use pattern (Agriculture, on-agriculture, forest, water

bodies (including area under CRZ), shortest distances from the periphery

of the project to the periphery of the forests, national park, wild life

sanctuary, eco sensitive areas, water bodies (distance from the HFL of

the river), CRZ in case of notified industrial area, a copy of the Gazette

notification should be industrial area, a copy of the Gazette notification

should be given.

Existing General land use




Table 8: Land Use Pattern of South 24 Parganas District (in ’000 ha.)

Source: Agriculture Contingency Plan for District: South 24-Parganas

1 Geographical Area 953.37

2 Cultivable area 380.46

3 Forest area 426.30

4 Land under nonagricultural use 138.30

5 Permanent pastures 0.05

6 Cultivable wasteland 0.04

7 Land under Misc. tree crops and groves

2.94

8 Barren and uncultivable land 0.44

9 Current fallows 8.17

10 Other fallows -

Table 9: Agricultural Land Use of South 24 Parganas District (in ’000

ha.)


1 Net sown area 372.29

2 Area sown more than once 158.97

3 Gross cropped area 531.26

Table 10: Irrigation Land Use of South 24 Parganas District (in ’000 ha.)


1 Net irrigated area 115.73

2 Gross irrigated area 415.53

3 Rainfed area 256.46




Study area is under Baruipur sub-division. Detail of agricultural land of that sub-

division is given below:

Table 11: Agricultural land of Baruipur sub-division

Source: District Disaster Management Plan, South 24 Parganas 2015

Agricultural Land (ha) Grazing land (ha)

Forest Land (ha)

High Medium Low

0.5 426895

Paddy 21516 37728 25821

Non-Paddy 5052 1943 781 - -

The reported area as per above table under land utilization statistics of the South

24 district show enough scopes for both agricultural and non-agricultural

activities of the district.

Shortest Distance From Following Particulars:

Periphery of the project to periphery of the forests - None (within 10 km)

Wild Life Sanctuary: - Chintamonikar Bird Sanctury (within 15 km)

Eco sensitive area: - None (within 10 km)

Water bodies (distance from the HFL of the river)- None (within 10 km)

Notified industrial area: - None (within 10 Km)

4.5. Existing Infrastructure

This is an expansion project. The land is converted into Factory Land and muted in

company’s name.




4.6. Soil Classification

The soil type of South 24 district is divided into three groups, namely, (i) Entisols,

(ii) Alfisols; and (iii) Aridisols. In the western corner of the district, soil is of

Entisols type, typically deltaic alluvium soils named as Alfisols, are present in

central portion, where as the Aridisols which are saline and saline-alkali by nature

are seen in the southern part of the district.

Table 12: Soil texture of South 24 district

Major Soils Area (‘000 ha) Percent (%) of total

Clayey 93.28 24%

Clayey – loamy 101.05 26%

Loamy 194.33 50%

4.7. Climatic data from secondary sources

South 24 Parganas district is characterized by hot and humid climate. March to

May is dry summer intervened by tropical cyclonic storms. June to September is

wet summer while October is autumn. The normal trend is - winter season starts

from about the middle of November and continues till the end of February. May is

the hottest month with temperature as high as 40˚C and January is the coldest

month with temperature as low as 10˚C. The annual rainfall average 1800 cm,

more than 75 percent of which comes during the monsoon. Nor ‘westers from

March to May and the Bay Cyclones from mid June to mid November ravage the

land every year.




4.8. Social Infrastructure available

As per Census of India, population of South 24 Parganas in 2011 is 8153176;

whereas male and female are 4182758 and 3970418 respectively. Sex ratio (per

1000) is 949.

As per 2011 Census of India, Sonarpur had a total population of 219,863, among

which 175,713 were rural and 44,150 were urban. There are 112,238 (51%) males

and 107,625 (49%) females. Population below 6 years is 22,880. Scheduled Castes

and Scheduled Tribes are116,950 and 3,069 respectively.

Census towns in Sonarpur CD Block are Radhanagar, Danga, Ramchandrapur,

Bidyadharpur, Kalikapur, Chakberia and Sahebpur. Large villages in Sonarpur CD

Block are Atghara, Ranabhutia, Bhagabanpur, Tardaha, Khurigochhi, Mali Puuria,

Bhabanipur, Mathurapur, Joykrishnapur Chairi, Banhugli, Baruli and Raypur. As per

2011 census, the total number of literates in Sonarpur CD Block is 156,991

(79.30% of the population over 6 years).

Details of Population and workers in Sonarpur are given below in Table 10.

Table 13: Details of Population in Sonarpur

Total Male Female

Population 2,19,863 1,12,238 1,07,625

Population in the age-group

0-6

22,880 1 1,641 11,239

Scheduled Castes population 1,16,950 59,787 57,163

Scheduled Tribes population 3,069 1,570 1,499

https://en.wikipedia.org/wiki/2011_Census_of_India

https://en.wikipedia.org/wiki/Scheduled_Castes_and_Scheduled_Tribes


https://en.wikipedia.org/wiki/Census_towns




Literates 1,56,911 86,132 70,779

Total workers 82,129 66,247 15,882

Main workers 65,382 55,858 9 ,524

Cultivators 7,351 6,541 810

5. PLANNING BRIEF

5.1. Planning concept (type of industries, facilities, transportation etc) town

and country planning/Development authority Classification.

The project is at Mouza & Village: Sarmastapur, PO: Malancha Mahinagar, PS.


L.R. Dag numbers: 150,154,152 and 159. Land is converted into Factory Land and

muted in company’s name.

5.2. Population Projection

As per 2011 Census of India, total population of Sonarpur CD Block is 219,863, of

which 175,713 are rural and 44,150 are urban. Among total population, 51%

(112,238) are males and 49% are (107,625) females. Scheduled Castes

and Scheduled Tribes are 116,950 and 3,069 respectively.

The total number of literates, as per 2011 census in Sonarpur CD Block is 156,991

(79.30% of the population over 6 years), among which 86,132 (55%) were males

and 70,779 (45%) were females.

As per 2011 census, in Sonarpur CD Block, number of Hindus population are

179,174, Muslims are 34,989, and 5,700 people are from other religions, among

others Christians are 3,562.

https://en.wikipedia.org/wiki/2011_Census_of_India






Table 14: Religion data of Sonarpur CD Block

Description %

Hindu 81.49

Muslims 15.92

Others 2.59

5.3. Land use planning (breakup along with green belt etc.)




L.R. Dag numbers: 150,154,152 and 159. A total of 1.86 acre land is converted

into Factory Land and muted in company’s name.




Figure 10: Green Belt Development

5.4. Assessment of Infrastructure Demand (Physical & Social)

Physical & Social Infrastructure

Secondary survey has revealed that drinking water facility is a satisfactory to the

local people as all the villages are having either well or tube well as source of

drinking water. Under medical facilities all the system such as allopathic,

homeopathic and ayurvedic medicines are available at area at a distance of 2-3

kms. Most of the villages are connected by kuchha roads to district headquarter.

There is educational facility in the area. There is electricity in most of the villages.

This project will provide employment for few people.




5.5. Amenities/Facilities

Greenbelt area may be developed in the surrounding project site. Drinking water

and power is available at nearby villages. First aid box with all necessary materials

will kept all time in the office building for use as and when required.

6. PROPOSED INFRASTRUCTURE

6.1. Industrial Area (Processing Area)

Developing of Greenbelt area inside the plant and surrounding the area.

6.2. Resident Area (Non Processing Area)

No residential area is proposed.

6.3. Green Belt

An extensive plantation within the boundary limits of the plant is considered during

expansion project work by planting about 2300 saplings making a two row deep

green belt along the periphery (spacing 2.0 m x 2.0 m) and all along internal roads

iron ore storage areas, ground hoppers and dumps leaving only adequate truck

access. The total land area covered for greenbelt will be 33% of the total area i.e.,

2483.96 sqm.

Table 15: List of big trees for proposed plantation

No. Common name Scientific name Family

01. Debdaru Polyalthia longifolia anonaceae

02. Radhachura Delonix regia Caesalpinaceae

03. Arjun, Arjuna Terminalia arjuna Combretaceae

04. Chatim Alstonia scholaris Apocynaceae

05. Jhaun Casuarina equisetifolia Casuarinaceae




06. Bot Ficus benghalensis Moraceae

07. Ashwatha Ficus religiosa Moraceae

08. Tantul, Tentuli Tamarindus indica Caesal pinaceae

09. Krishnachura Caesalpinia pulcherrima Caesalpinaceae

10. Nim Azadirachta indica Meliaceae

11. Ghoranim Melia azedarch

Meliaceae

12. Akashmoni Acacia moniliformis

Mimosaceae

13. Aam Mangifera indica

Anacardiaceae

14. Sisso Dalbergia sissoo Papilionaceae

15. Pakur Ficus infectoria Moraceae

16. Sirish Albizia Lebbeck Mimosaceae

17. Jarul Lagerstroemia speciosa Lythraceae

18 Karanj Derris indica Fabaceae

6.4. Social Infrastructure

See section 4.8.

6.5. Connectivity (Traffic and transportation Road/Rail/Metro/Water ways

etc)

The area is well connected by road Sonarpur and Kolkata. The place is connected

to railway station (Easter Railway) and towns by bus, jeeps, taxi and rickshaw. All

the civic amenities like market, bus stand, hospital, school, college, hotel,

restaurant etc. all are available in the town which is about 5-7 km from the site.

Kolkata – 26 KM (Approx.)




6.6. Drinking Water Management (Source & supply of water)

Water: The Company will meet its water requirement from Rain water harvesting &

deep water tube well. The estimated demand for water is 5 KLD for meeting the

entire requirements for domestic consumption, gardening and Industrial uses. The

water requirement is projected Table16.

Table 16: Water Requirement

T

The water will be available from Rain Water Harvesting (RWH) system and rest

part will be available from deep water tube well.

6.7. Sewerage System

The unit maintains “Zero Effluent Discharge”. Sanitary waste water will be

treated in septic tank followed by soak pit.

6.8. Industrial Waste Management

The factory is planned as far as practicable as an inherently non polluting unit.

a) Air Pollution from boiler will be taken care of by installing Bag Filter and passing

the Flue gas through 30 mt. height steel chimney.

Particulars Water Requirement (KLD)

Proposed

Water for Reaction Process 3

Water for Drinking and Domestic Purpose 1

For Gardening 1

Total 5




b) Industrial waste water will be generated from the processes in tune of 1.2 KL/Day.

The waste water will be treated in the existing ETP and reused for gardening. The

waste water will be treated in the existing ETP facility as per the schematic

diagram given herein.

c) Due to addition of new products there will be a generation of additional 20

kg/month of solid waste in from of ETP Sludge. Used charcoal from process will be

generated in tune of 35 kg/month. The dust collected from the Bag Filters (approx

252 kg/month) and coal ash (approx 2100 kg/month) will be used for landfill.

d) To attain the guide line standards all the dust generating areas will have dust

suppression systems to contain the fugitive dust within the limits of the plant.

6.9. Solid waste Management

The solid waste generation is proposed to be disposed off as follows:

Table 17: solid waste generation and Management

Type of Solid Waste Estimated Generation

(kg/Month)

Process of Disposal

ETP Sludge 20 To be sent to West Bengal

Waste Management Limited

(RAMKI Group)

Used Charcoal 35 To be sent to West Bengal

Waste Management Limited

(RAMKI Group)

Dust From APC and Coal

Ash

252 + 2100 To be given for Land Fill




6.10. Power Requirement

No additional Power will be required for production of the new Products. The

Existing power in tune of 125 KVA power is being purchased from West Bengal

State Electricity Board (WBSEB).Apart from this there is a D.G. Set as backup unit.

7. REHABILITATION AND RESETTLEMENT(R&R PLAN)

(Policy to adopted (Central State) in respect of the project affected

person including home oustees, land oustee and landless labour (A brief

outline to be given).

No, R&R Plan is proposed.

8. PROJECT SCHEDULE AND COST ESTIMATES

8.1. (Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

The Schedule Of Implementation For The Proposed Project Is Given Below

Activity Commencement Completion

Land acquisition and development Acquired and developed land

Civil works, Buildings, Foundation of

Machineries

Not Required as it is a Existing facility

Structural fabrication and erection of

technological structures

Not Required as it is a Existing facility

Placement of Orders of Plant and Machinery Not Required as it is a Existing facility

Erection of Equipments Not Required as it is a Existing facility

Trial Run and Commissioning January 2017 February 2017

Commercial Operation Date February 2017




8.2. Estimated project cost and along with analysis in terms of economic

viability of the project.

The cost of the project and means of finance is proposed to be as follows:

Sl.

No.

Item Cost

(Rs Lacs)

1. Land & Land Development 0.00

2. Building & Civil works 0.0

3. Plant & Machinery 0.0

4. Contingencies & Others 15.00

5. APC System and EMP 15.00

6. Pre-operative Expenses 0.0

7. Security Deposit- Power Connection 0.0

8. Miscellaneous Fixed Assets 0.0

Total 30.00

The project cost is felt reasonable and comparable as per opinion in the current

date of assessment and made sample checks from the market and also discussed

with the industry experts on similar field.

Means of Finance

The means of finance for the proposed project is as follows:

Particulars Rs lacs

Fixed Capital 30.00




Term Loan 0.0

Working Capital Loan 0.0

Total 30.00

9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)

CONCLUSION

The technical feasibility and financial viability of the project has been reviewed

with reference to the project with reference to overall company as a whole.

Our review has been done on the basis of the present scenario and documents

made available to us by the company. We have made the assessment afresh and

made the changes in assumptions wherever felt required.

Based on our analysis it may be inferred that

a) The project is technically feasible and financially viable.

b) The overall financial liquidity and profitability parameters of the project appeared

to be reasonable and satisfactory.

c) The operation of plant has significant positive impact on the socio-economic

environment of the area. It helps to sustain the development of this area

including further development of physical infrastructure facilities.

In the interest of development and improve the social conditions of the local

habitants this project should be allowed after considering all the environment

aspects.

Documents

PRE FEASIBILITY REPORT - …environmentclearance.nic.in/.../TOR/...PrefeasibilityReport(PRF).pdfBNM Organics Pvt. Ltd. Mouza & Village: Sarmastapur, District - South 24 Parganas, West