PRE-FEASIBILITY REPORT - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/Online/TOR/13_Oct_2016... · 3 Project Description 4 4 Site Analysis 14 ... F I DYE CHEM

PPRREE--FFEEAASSIIBBIILLIITTYY RREEPPOORRTT

For

Proposed Project

MMAANNUUFFAACCTTUURRIINNGG OOFF SS..OO..DDYYEESS

5555 MMTT//MMoonntthh

BY

M/S. F I DYE CHEM

PLOT NO 3 & 11 , SIKANDAR MARKET,

CHANDOLA DHAL, OPP. CHANDOLA PETROL PUMP,

DANILIMBDA, AHEMADABAD-380022,

GUJARAT, INDIA

M-09898360284,

E [email protected]

Project: Manufacturing of Dyes.

Developer: M/s. F I DYE CHEM

Pre-Feasibility Report 2

TABLE OF CONTENTS

LIST OF TABLES

LIST OF FIGURES

Fig. No. Particulars Page No.

1 Location Map of Proposed Project 5

2 Site Specific Location Map 6

3 Project Boundary of Proposed Site 7

4 Plant Layout 8

Sl. No. Particulars Page No.

1 Executive Summary 3

2 Introduction Of The Project/Background Information 3

3 Project Description 4

4 Site Analysis 14

5 Planning Brief 15

6 Proposed Infrastructure 16

7 Rehabilitation and Resettlement (R & R) Plan 17

8 Project Schedule & Cost Estimates 17

9 Analysis of Proposal (Final Recommendations) 17

Table.

No. Particulars Page No.

1 Product Details 9

2 List of Raw Material 10

3 Water Requirement & Wastewater Generation 11

4 Source of Electricity 11

5 Fuel Requirement 11

6 List of Hazardous Waste 12

7 Environmental Settings 14

8 Land Use Details 15




1.0 EXECUTIVE SUMMARY

M/s F I DYE CHEM in Plot No. 3 & 11, Sikandar Market, Chandola Dhal, Opp. Chandola Petrol

Pump, Danilimda, Ahmedabad. M/s F I DYE CHEM is promoted by Faizan Iqbalbhai Balotrawala,

and he has plan to established manufacturing of SO dyes @ 55 MT/Month. The project falls

under category B, section 5(f) of EIA notification 25.06.2014. The site is well connected with

road and railway of Ahmadabad city and Sabarmati` river passing at distance of 1.3 km. There is

no forest, national park, wild life sanctuary, eco sensitive areas in surrounding 10 km radius.

The project doesn’t fall under CRZ boundaries.

The detail related to the proposed project is discussed in the upcoming sections.

2. INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of project and project proponent.

2.1.1 Identification of project

M/s F I DYE CHEM in Plot No. 3 & 11, Sikandar Market, Chandola Dhal, Opp. Chandola Petrol

Pump, Danilimda, Ahmedabad district in Gujarat State. The total area covered by the block is

1202 square meter.

2.1.2 Project Proponent

M/s F I DYE CHEM is promoted by Mr. Faizan I. Balotrawala.

2.2 Brief description of nature of project

The project falls under category B, section 5(f) of EIA notification September 2006 and

amendment dated 25.06.2014. Hence Environment Clearance is applicable to the proposed

project.

2.3 Need of project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country by setting up

this unit M/s. F I DYE CHEM will be able to meet the demand of various products locally. The

unit will use good faith efforts to employ local people from the nearby villages depending upon

the availability of skilled & un‐skilled man‐power surrounding the project site. In operation

phase, the proposed project would require significant workforce of non‐technical and technical

persons. Migration of highly education and skilled experience will result in increase of literacy

in the surrounding villages.

2.4 Demand Supply gap

The gap between demand and availability of dyes sources is likely to increase over the years.

The growing demand and supply gap would require increasing emphasis to be given to the

exploration and production sector. This calls for such projects which can help in bridging the

gap. Synthetic dyes contribute heavily for the use of color. Color has an inherent element of




value addition to a wide variety of products like textiles, leather, paper, food products,

cosmetics, plastics, paints, inks and high‐tech applications like optical data storage.

2.5 Imports v/s indigenous production

Raw materials purchase from indigenous production. This helps in the economic development

of the country to a great level. Thus, to decrease the dependency on imports, the project can

work in a positive manner.

2.6 Export Possibility

There is proposal to export the Dye in Asia pacific region.

2.7 Domestic/ export markets

Our products have good demand in national markets. We shall export the products in local

market.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. F I DYE CHEM will give direct employment to local people based on qualification and

requirement. In addition to direct employment, indirect employment shall generate ancillary

business to some extent for the local population. In operation phase, the proposed project

would require significant workforce of non‐technical and technical persons. Migration of highly

education and skilled experience will result in increase of literacy in the surrounding villages.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

The M/s F I DYE CHEM Plot No. 3 & 11, Sikandar Market, Chandola Dhal, Opp. Chandola Petrol

Pump, Danilimda, Ahmedabad, Gujarat has a total area of 1202 square meters. The proposed

production is 55 MT/month. There is no interlinked project with this proposed project.

3.2 Location (map showing general location, specific location and project boundary & project

site layout) with coordinates.

Coordinates of project site

220 59’ 17.57” N 720 34’ 38.15” E

220 59’ 16.17” N 720 34’ 37.93” E

220 59’ 17.08” N 720 34’ 37.74” E

220 59’ 16.21” N 720 34’ 38.44” E




Map showing general location

Fig: 1. Location Map of Proposed Project




Project boundary of proposed site

Fig: 2. Project Boundary of Proposed Site




Project site layout

Gate

StorageRoom

Boiler

Office

Manufacturing Area

Lab.

Raw MaterialsStorage

Worker Room

ETP

Green belt

Green belt

N

W/cDG

Sr. No.

Name of Area

Area in Sq.m

1 Manufacturing Area

450

2 Office Area 10

3 ETP 30

4 Utility 10

5 Material storage Area

200

6 Green Belt Area

410

7 Other 92

Total 1202

Gate

Green Belt

3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted.

No alternative site study will be carried out as proposed project.

Major factors involved in the selection of site are listed below:

• The project site is located on level ground, which does not require any major land filling for

area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by road and railway.

• Availability of Power, Water, etc.

3.4 Size or Magnitude of Operation

The proposed project is small scale industry and plan to establish manufacturing of SO dyes @

55 MT/Month.




Table: 1 Product Details

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Form‐I, Exhibit‐3.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

We shall procure the raw material from domestic market by roads. Finished Product will be

transported using roadways.

Table: 2 List of Raw Material

Sr. No. Product Name

Quantity (Mt/month)

Total Proposed

1 Reactive Blue P3R (Crude) 20

2 Reactive MX7R (Crude) 5

3 Reactive Black B (Crude) 10

4 Reactive Blue 49 (Crude) 10

5 Reactive Green HE4BD (Crude)

10

Total 55

S.No Product Name of Raw Material Quantity Kg/MT of

Product Manufactured

1. Reactive Blue P3R

Nadapsa 135

PA2SA 134

Water 731.0

Salt 97.56

Ibamsa 219

Bichromate 219

Iron powder 256

Metanilic acid 121.9

Cyanuric Chloride 73.0

BDSA 51.0

2. Reactive

Blue MX7R

Nadapsa 135

PA2SA 134

Water 731.0

Salt 97.56

Ibamsa 219

Bichromate 219

Iron powder 256

Metanilic acid 121.9

3 VS 95.2




3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After set up of unit, every effort will put to recycle/reuse the wastewater.

3.8 Availability of water its source, energy/power requirement and source should be given.

3.8.1 Water Source

The source of water for the proposed project shall meet through Bore well. Total water

requirement for the proposed project will be 42 KLD. The total industrial water requirement will

be 39.0 KLD for industrial purpose. 2.5 KLD of water shall require for Domestic purpose. Details

of water consumption and waste water generation are tabulated in Table 3, Water Balance and

proposed flow diagram of ETP is shown in exhibit 4 & 5.

Table 3: Water Requirement & Wastewater Generation

INTAKE(42.0)

DOMESTIC(2.5)

SEWAGE(2.0)

SOAK PIT(2.0)

INDUSTRIAL(39.00)

PROCESS(27.0)

SPRAY DRYING(12.0)

ETP(18.0)

R. O(18.0)

GARDENING(0.5)

Ice 1.5

Recycle 12.00 in process

WASHING(2.0)

MEE(6.0)

BOILER(10.0)

Note: All figures are in KL/day

15

Note: R. O. permeates will be utilized in process. R.O reject will be sent to the MEE facility.

3.8.2 ELECTRICITY REQUIREMENTS

Electricity shall be obtained from Torrent Power. Agro waste shall be used as a fuel for Boiler.

The total power & fuel requirement for the proposed project is given in Table 4 & Table 5.

Reactive Black B

Sodium Nitrite 23.4

HCL 38.00

H acid 51.4

NaHCO3 42.0




Table 4: Source of Electricity

Table 5: Fuel Requirement

S.

No.

Name of

Fuel &

Quantity

Fuel

Requirement Capacity

Type of

Emission

Stack

Height

(mt)

APCM Pollution

Control Within

Limit

1

Agro Waste

0.5

MT/Month

Boiler 1.0

TPH

TMP,

NOx,

SOx

12

Multi

Cyclone

PM < 150 mg/

Nm3

SO2 < 100 ppm

NOx <50 ppm

2

Furnace Oil

150 lit / day

D.G. Set 65

KVA

NOx,

SOx 5

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/

Disposal

3.9.1 Waste Water generation & Management plan

Total water requirement for the proposed project will be 42 KLD. The total wastewater

generation from industrial process will be 18.0 KLD and doestic effluent shall generate @ 2.0

KLD. M/s. F I DYE CHEM propose a ETP consisting of primary and tertiary treatment facility with

RO. The permeates of R.O @ 12.0 KLD will be reused in process again and R.O. reject @ 6.0 KLD

will be sent to the MEE facility. The domestic effluents @ 2.0 KLD shall be disposed through

septic tank & soak pit.

3.9.2 Solid & Hazardous waste generation & Management plan

Hazardous waste generated from the process & maintenance. Empty drums and bags is

handover to authorized vender for further recycle. The Management of Hazardous waste will

be done as per Hazardous Waste Management Rules 2008.

Table 6: List of Hazardous Waste

Sr. No.

Types of Waste Category Quantity Storage

Area Mode of Disposal

1

ETP Sludge

34.3

1.0 MT/Month

10 Sq. m

Collection, Storage, Transportation, Disposal

at TSDF site.

2

Used oil/ Spent oil 5.1 30 Lit/Year

2 Sq. m Collection, Storage,

Transportation, Sell to

S. No. Source Proposed Total

1. Torrent Power 100 100

2 D G set (Stand by) 65 KVA 65 KVA




Registered Reprocessor

3

Discarded Container /Drum

5.1

100 Nos./Month

7 Sq. m

Sold to Registered Re‐processor.

Bags

1800 Nos./Month 10 Sq. m Sold to Registered

Recycler

3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.

Project Concept and Site identification

Form-I, Pre-feasibility project report with proposed TOR to SEAC

Scoping by SEAC (Site visit by sub group of SEAC, if necessary)

TOR approved by SEAC

Draft EIA report to SPCB by project proponent

Public consultation process by SPCB

Proceedings of public consultation

Appraisal and recommendation by

SEAC

Approval by SEAC/SEIAA

Rejected Approved

Display on the MoEF

website

EC-rejected by SEAC/SEIAA

Summary EIA and Form-I display on the website by SPCB

To proponent for submission of final EIA report/Supplementary report to

draft EIA

Referred back to SEAC/SEIAA under communication to the project

proponent

Display on SEAC/SEIAA website & project proponent website

Display at Panchayat, ZP, DM/DC/Dy. Com & on the SPCB

website




4.0 Site Analysis

4.1 Connectivity

Site is very well connected by road and railway.

Availability of water, power, etc.

Table 7: Environment Settings

Sr. No. Particulars Details Distance

(km)

1 Nearest Village ‐ ‐

2 Nearest Town/City Ahmadabad ‐

3 Nearest Railway

Station Maninagar Railway

Station 4.22

4 Nearest Highway NH 8

3

5 Nearest Airport Ahmadabad Airport 11.11

6 Nearest Water

Body Sabarmati River 1.3

4.2 Land Form, Land Use and Land Ownership

Land Form: Proposed project site is Danilimbda area of Ahmadabad.

Land use: Industrial purpose for proposed project of manufacturing of Dyes.

Land Ownership: Private land, M/s. F I DYE CHEM is promoted by Mr Faizan Iqbalbhai

Balotrawala.

4.3 Topography (along with map).

The topography map of the area shall be provided at a later stage.

4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area

under CRZ)), shortest distances from the periphery of the project to periphery of the forests,

national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the

river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be

given.

Post EC monitoring Submission of half

yearly compliance report to MoEF/RO-

MoEF

Display of compliance

report on MoEF website




The project falls outside notified industrial area. There is no forest, national park, wild life

sanctuary, eco sensitive areas in surrounding 10 Km of the plant boundary. CRZ is not

applicable to the project.

4.5 Existing Infrastructure

This is proposed project activity so now there is only open land.

4.6 Soil Classification

It will be incorporated in EIA studies.

4.7 Climatic data from secondary sources.

Proposed project site is fall under seismic zone – III which is not highly earthquake prone area.

The climate in this area varies from dry sub humid to moist sub humid. The rainfall is erratic,

uni modal and monsoonal and is spatiotemporally variable. Average annual rainfall of the area

is 786 mm. January is the coldest month (Mean minimum temperature varies from 9°C to 15°C

and Mean maximum temperature varies from 35°C to 39°C) while May is the hottest month

(Mean maximum temperature varies from 39°C to 42°C and Mean minimum temperature

varies from 21°C to 26°C).

4.8 Social infrastructure available.

Depending on the growth of the company the required social infrastructure will be provided. 5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

Planning/Development authority classification.

Type of Industry: Proposed SO Dye manufacturing company. Involves only coupling and

clarification only.

5.2 Population Projection

Total population of Ahmadabad Tehsil is 7,208,200, spread across total villages and

panchayats. . Total 6,058,764person’s lives in town and 1,149,436 lives in Rural. Details

population will be incorporated in EIA studies.

5.3 Land use planning (breakup along with green belt etc.)

Table 8: Land Use Planning

Sr. No.

Details of Land Proposed Area

(In Sq. Mt)

1. Manufacturing Area 450

2. Office Area 10

3. ETP 30




4. Utility 10

5. Material storage Area 200

6. Green Belt Area 410

7 Other 92

8 Total 1202

5.4 Assessment of Infrastructure Demand (Physical & Social)

On the basis of the preliminary site visit, the infrastructure demand in the villages was assessed

on the basis of need and priority. Employment would be as per prevailing norms of state

government for skilled and unskilled people for the proposed project activity.

5.5 Amenities/Facilities

Proper site services such as First Aid, Drinking Water, Maintenance Workshop, etc. will be

provided to the workers. It is proposed to construct one room for labor.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Utility Services Raw material storage area,)

Developed Area: 450 Sq.m.

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Open area).

Area: 500 Sq.m.

6.3 Green Belt

Total 410 square meters land area at proposed site.

6.4 Social Infrastructure

Depending on the growth of the company the required social infrastructure will be provided.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Road and railways are very close to the working site. There is no proposal to make any new kind

of connectivity.

6.6 Drinking water Management (Source & Supply of water)

Water for drinking and operations will be around 42 KLD, which will be met from Existing Bore

well.

6.7 Sewerage System

Domestic waste water will be treated into septic tank followed by soak pit.



6.8 Industrial Waste Management

Please refer Form‐I, Exhibit 6.

6.8 Solid Waste Management

It is proposed that the total wastes will be used for levelling of the worked out area.

6.9 Power Requirement & Supply/Source

Electricity shall be obtained from Torrent Power. The total power requirement for the

proposed project is 100 HP.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (Central/ state) in respect of the project affected persons including

home oustees, land oustees and landless labourers

Not Applicable.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for the

project to be given).

We shall start construction after getting environmental clearance and consent to establish.

8.2 Estimated Project cost along with analysis in terms of economic viability of the project.

Total Project Cost for proposed project activity is Rs. 65 Lakhs.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

The project will be prove time by time for beneficial to the people as the company progress and

expands its activity. By CSR activity company management will committed to improve

infrastructural facilities for the local people like Educational facilities, Medical facilities,

Transportation facilities etc. as well the local people especially tribal population will be taken as

employers which will improve the socioeconomic environment of the area.

For, M/s. F I DYE CHEM

Proprietor

Documents

PRE-FEASIBILITY REPORT - environmentclearance.nic.inenvironmentclearance.nic.in/writereaddata/Online/TOR/13_Oct_2016... · 3 Project Description 4 4 Site Analysis 14 ... F I DYE CHEM