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PRE FEASIBILITY REPORT
FOR OBTAINING ENVIRONMENTAL CLEARANCE
For the Proposed Synthetic Organic Chemicals
Manufacturing Unit of
M/s. AARADHYA INDUSTRIES Survey No.: 50/paiki ‐2, Village: Dhroliya,
Taluka: Tankara, District: Morbi, Gujarat.
Contact No.: 9909002268
email: [email protected]
[email protected]
Prepared By:
T. R. ASSOCIATES A‐401, S.G. Business Hub,
B/w Sola Bhagwat & Gota Over Bridge Near Umiya Campus, S. G. Highway, Ahmedabad 380060
Contact No.: 98253 71099 email: [email protected]
OCTOBER 2018
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1. Introduction
M/s. Aaradhya Industries is a partnership firm proposing to set up a Synthetic Organic Chemicals manufacturing unit at Survey No.: 50/paiki
‐2, Village: Dhroliya, Taluka: Tankara, District: Morbi, Gujarat.
2.
Project Proponent and their back ground
Details of Partner are as given below.
Sr. No.
Name of Partner Educational Qualification
Address Experience
1 Kanani Ratilal Ramjibhai
B.A. “Aadhya”, 1,samrudhi society, b/h. Aalap green city, raiya road, rajkot
7 Year In Electrical
Rewinding Shop
2 Gadara Ashvin
Kanjibhai M.A
Village: Dhrangda, SO. Soyal, Dist. Jamnagar, Gujarat.
6 Year Experience In
Special Chemical
3 Kanani Vivek Ramnikbhai
B.E. Village: Hadiyana,Ta. Jodiya, Dist.
Jamnagar, Gujarat‐361011.
2 Year Experence In
Special Chemicals
4 Kanani Vishal Hemrajbhai
B.Pharm Sahkar Park Society,Nr. Shiv
Temple, Lalpur, Dist. Jamnagar.
2 Year In Pharma And 1 Year Special Chemicals
5 Desai Dhaval Virambhai
B.SC Ganeshpar,S.O. Virvav, Ta. Tankra,
Dist.Morbi . No Experience
6 Dhameliya
Mansukhlal Shivlal M.SC.
Address: 31, Ayodhya Row House, Nr. Swaminarayan Hospital, Dabholi
road, Surat City, Surat, Gujarat
15 YearExperience In Pharma & Speciality Chemicals
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3.
Brief description of nature of the project:
M/s. Aaradhya Industries is
proposing to manufacture Synthetic
Organic Chemicals
(Dye Intermediate Products‐ Ethyl Benzyl Aniline Sulphonic Acid, Para Nitro Toluene Ortho Sulphonic Acid
and Resin Products‐ Melamine
Formaldehyde Resin, Urea Formaldehyde
Resin) at
Survey No.: 50/paiki ‐2, Village: Dhroliya, Taluka: Tankara, District: Morbi, Gujarat.
The proposed products like Ethyl
Benzyl Aniline Sulphonic Acid, Para
Nitro Toluene
Ortho Sulphonic Acid, Melamine Formaldehyde Resin and Urea Formaldehyde Resin falls under Category 5(f) as stated in Environment Impact Assessment Notification Published on 14th September, 2006. Further, the
location of the proposed project
is outside the notified
industrial estate and it also not
fall into small scale unit
criteria described in EIA
notification 25th June 2014. Hence,
the project proponent has to
obtain the EC from the Ministry
of Environment, Forest &
Climate Change, New Delhi. M/s. T. R. Associates (NABET and NABL Accredited EIA consultants) has been appointed to carry out EIA/EMP studies for obtaining Environmental Clearance.
The total land area of company is 10,117 m2 out of which 3,400 m2 (33.6 % of total land) area will be used
for greenbelt development.
The estimated cost of
the proposed project
is 2.50 Crore. Total budget
allocation towards Environmental Management
Facilities will be approx. Rs.
22.3 Lakhs. Total 25 persons will be employed
including
skilled persons, unskilled persons and office staff.
DYE INTERMEDIATE PRODUCT:‐
The proposed products Ethyl
Benzyl Aniline Sulphonic Acid (EBASA)
mainly use in the manufacturing
of Food colors i.e. brilliant
blue and also use as Dye
Intermediates.
Para Nitro Toluene Ortho Sulfonic Acid
(PNTOSA) intermediate use
in dyestuffs, paper
Industry, drugs etc. The total
installed capacity of various dye
intermediates in India is estimated
in the range
of 2,65,000 MTPA to 2,80,000 MTPA as of FY2017 (FY refers to the period from April 01 to March 31) of which H‐acid and VS accounts for around 40% of the installed capacity and 60% of the domestic dyes intermediate production. The estimated production of dye intermediate during FY2017 is the range of 1,45,000‐1,55,000 MTPA. On supply front, capacity addition of 23,000‐25,000 MTPA is estimated in the dyes segment over FY2018‐FY2019. Dyes intermediate segment has higher entry barriers for environmental clearance due
to generation of large quantum
of effluent and challenges involved
in treating the
same. Hence, CARE Ratings doesn’t envisage major capacity addition
in the dyes
intermediate segment over next three years except
for balancing capacity of VS and H‐acid aggregating around 15,000 MTPA for efficient handling of effluent as well as for captive consumption and 4,000‐5,000 MTPA for other intermediates. Significant
increase in average sales
realization of dyes intermediates
and dyes had resulted
in healthy profitability for industry players. Profitability though expected to be moderated in FY2018 by
150‐200 bps on account of
stabilization of sales prices of
dyes and intermediates
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(notwithstanding disruption of production in China) and increase in some of the crude linked raw material prices, it shall continue to remain healthy in the medium term. Furthermore, increase in effluent
handling cost, prices fluctuations of
intermediates and implementation of
goods and service tax
(GST) are expected
to provide competitive edge to
the organized
integrated players over un‐organized dyes manufacturers lacking backward integration for intermediates.
RESIN PRODUCTS:‐
Formaldehyde (37%)
is used as raw material for resins, adhesive manufacturing. Resins are used predominantly
in the wood products industry as
adhesives. Growth of these resins
is
strongly correlated to construction/remodeling activity (which accounts for over 50% of consumption), and to a lesser degree, to the automotive industry. The proposed products like Resins (Melamine Formaldehyde and Urea Formaldehyde) mainly used to produce Electrical
Insulation Board and H.P. Decorative Laminated Sheets. These sheets have good market demand to develop the home and office for furniture. The
average production of laminated
sheets has crossed approximately 130
million
sheets inclusive of all thicknesses but the gap between installed capacity and demand is growing bigger. During FY 2011‐2012 phases that gap narrowed with sudden demand in lower thickness segment but
later capacities came in place
and the laminated
sheets market became
a pressure driven market. It is
caution for any new comer that
if he enters, he should be
prepared for
"More investments, more efforts and a long wait for margins". The
burgeoning market demands of urban
and semi‐urban India are estimated
at Rs
5,00,000 Crore. The demand‐supply gap has already attracted foreign players to
India; and the e‐retailing boom offers immense business opportunities. But a more 15% of India's woodworking industry is organized.
Its semi‐skilled carpenters, self‐styled
interior decorators and small‐scale
local manufacturers will need to be trained and organized to meet future market demands and exploit business opportunities. Indian market
is open and big that
is why every kind of import
is booming.
Indian plywood and panel trade has become global place as the consumption of different imported ply panels are on the rise. Unlike before Indians are now welcomed by plywood manufacturer of China. Earlier India was a self‐dependent country for commercial or high quality plywood, but sharp drop in domestic manufacturing
output has resulted in material
sourcing from countries like
Burma, Malaysia, Indonesia, China, Vietnam etc. Now Indian plywood market is somehow curtailed or competed by incoming
panel products from China. Be
it film face, decorative, laminate
or MR plywood everything is now
being imported partially or more
and is sold. Indian industrialist
must understand the fact that its no more a regional shift, it is a global shift. Indian technology should be upgraded and updated as per with international standards.
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Salient features in the surroundings area of the proposed site within 10 km radius are as follows:
Sr. No. Important Features
Description 1 Location
Survey No.: 50/paiki ‐2, Village: Dhroliya,
Taluka: Tankara, District: Morbi, Gujarat.
2 GPS Coordinates Latitude:
22°31'55.39"N Longitude: 70°43'12.00"E
3 Temperature Range
19.7˚C to 33.8˚C (average)
4 Mean Sea Level 95 m
5 Annual Rain Fall 592
mm (average)
6 Nearest Railway Station Padadhari
Railway Station – 16.3 km in
SW direction
7 Nearest Airport Rajkot Airport –
25.4 km in SSE direction
8 Nearest Taluka Tankara –
13.5 km in NNE direction
9 Nearest Village Dhroliya –
1.2 km in NW direction
10 Nearest State Highway SH 120 –
0.56 km in SSE direction
11 Nearest National Highway NH 947 ‐
32.2 km in NW direction
12 Nearest River/Water body Mitana Dam –
3.85
km in NE direction Virvav pond – 6.6 km in NW direction Demi River – 4.1 km in East direction
13 National Parks / Sanctuary
None within 10 km radius.
(ii) Alternative Sites considered
No other sites were selected.
(iii)
Size or magnitude of operation
List of Proposed Products
Sr. No. Name of the Product
Capacity (MT/Month) CAS No.
1
Ethyl Benzyl Aniline Sulphonic Acid (EBASA)
100 100‐11‐1
2
Para Nitro Toluene Ortho Sulphonic Acid (PNTOSA)
100 121‐03‐09
3 Melamine Formaldehyde Resin
100 9003‐08‐1 4
Urea Formaldehyde Resin 100
9011‐05‐6
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List of Raw Materials
Sr. No. Name of the Product
Name of Raw Materials Quantity
(MT/Month) CAS No.
1
Ethyl Benzyl Aniline Sulphonic Acid
Ethyl Benzyl Aniline 60 92‐59‐1
Sulfuric Acid (98%) 25 7664‐93‐9
Oleum (65%) 55 8014‐95‐7
2
Para Nitro Toluene Ortho Sulphonic Acid
Para Nitro Toluene 65 99‐99‐0
Oleum (23%) 13.5 8014‐95‐7
3 Melamine Formaldehyde Resin
Melamine 40 108‐78‐1
Formaldehyde (37 %) 59.5 50‐00‐0
Caustic 0.5 1310‐73‐2
4 Urea Formaldehyde Resin
Urea 39.5 57‐13‐6
Formaldehyde (37%) 59.5 50‐00‐0
Caustic 0.5 1310‐73‐2
Acetic Acid 0.5 64‐19‐7
(iv)
Project description with process details
Details of manufacturing process are given in Annexure‐ 4 of Form‐ 1.
(v)
Raw material required along with estimated quantity Details of raw material and its consumption are given in Annexure‐ 3 of Form‐ 1.
(vi) Resource optimization/ recycling
and reuse envisaged in the
project, if any, should
be briefly outlined. Latest process
technology will be adopted as available
in market with optimum
resources requirement with highest yield and
less waste and pollution generation. In addition to this, all the feasible cleaner production technologies will be adopted.
(vii)
Availability of water its source, Energy/ power requirement and source should be given.
Energy/power requirement will be 100 HP which will be procured through Paschim Gujarat Vij Company Limited. The total water requirement will be 20.78 kl/day which will be fulfilled by own Bore well.
(viii) Quantity of wastes to
be generated (liquid and solid)
and scheme for their
Management/disposal
Hazardous Waste Generation and Disposal Details of hazardous waste generation and its disposal are given in Annexure‐ 5 of Form‐ 1.
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Prooject Site
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(v) Existing Infrastructure
(1)
Nearest railway station: Padadhari railway station is 16.3 km away from the project site (2)
Nearest highway: State Highway 120 is 0.56 km away from the project site. (3)
Nearest airport: Rajkot Airport is 25.4 km from the project site. (4)
Power: 100 HP from Paschim Gujarat Vij Company Limited. (5)
Water: Source of the water will be a borewell. (6)
Basic amenities: Telephone, Bus Stop & Road
facilities are available
in nearby Village
Dhroliya (vi)
Soil classification of Morbi District
In the central part of the district comprising Wankaner, Morbi, Paddhari, Lodhika, Jasdan talukas, the soils are of clayey
loam to clay type. They are moderately deep to deep and vary in colour from very dark brown to very dark greyish brown and reddish brown. The EC of the soils is generally less than 1.0 mmhos/cm and cation exchange capacity is between 40 and 60 me/100 gm of soil.
(vii)
Climate data from secondary source
General climate of the district
is sub‐tropical and is
characterised by
three well‐defined seasons, i.e. summer ‐ from April to June, monsoon ‐ from July to September, and winter ‐ from October to March. Temperature
Highest temperature is 43 to
46 degree centigrade in summer
and lowest
temperature comes down to 7 to 15 degree in winter season.
Humidity The relative humidity is generally over 75 % in the south west monsoon. In the rest of the year
the air is comparatively dry,
especially in the afternoons. During
the period
of November to May the relative humidity varies between 40% and 50%. Wind In the south west monsoon season, the wind direction is westerly to south westerly. In the post monsoon/cold
season, wind blow from the
north‐north east direction. In
summer seasons the direction of the wind is mainly between north west and south west. The wind speed gradually increases from February and reaches the peak in July when the south west monsoon is most active. It again decreases from August and becomes low.
Rainfall
More than 90% of the rainfall occurs during the monsoon. Rainfall during the winter and summer months
is negligible. The average annual rainfall of the district
is 500 mm and
in the year 2017 it is 500 mm.
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(viii)
Social Infrastructure available.
On account of availability in huge quantity and suitable climatic condition in the district has induced
the growth of Ceramic
industries hugely in Morbi
taluka. At present more
than 700 enterprises
in around Morbi are Manufacturing Ceramic Tiles, Floor Tiles, Luster Wall Tiles, Glazed Wall Tiles, Vitrified Tiles, Porcelain Tiles, 2D, 4D Tiles, Spartak, Roofing and Mosaic Tiles. More than 100 enterprises are manufacturing specialized Vitrified Tiles which has great demand in the region as well as all over the country. It is also hub of digital and other types of watch and clocks manufacturing enterprises such as Ajanta, Samay, Sonera and Sonam which are World leaders in this sector. After 2002, Paper industries have grown rapidly as ancillary sector due to need of high quality craft grade papers very suitable for packing
of goods. There are number of
export‐import houses working in the
district. Besides, many enterprises deal in consumer durables and engineering goods. Tourism also fetches significant
income to the economy of the district as many visitors visit the district having historic
values. Though the
concept of avoiding risk factor
for
the Governmental regulations and process causes adverse effect and resulted in weakened industrial growth. Industrial Training
Institutes, Productivity Development centre, District
Industries Centre‐ Morbi and other Non‐Governmental organizations must come
forward to promote more and more
training programmes to increase
and motivate the productivity of
the
labour force available in the district. Marketing Potential:
There are well developed Market Yards
in Morbi, Wankaner and Halvad
taluka of Morbi district for the
distribution of the agricultural
produces. Farmers can accrue
more competitive prices for their produce in these market yards by selling their produces. There is
good infrastructure in the district
for the sale of industrial
goods and
services manufactured and produced.
2. Planning Brief
(i) Planning Concept (type of
industries, facilities transportation etc)
Town and
Country Planning/Development authority Classification. It is chemical manufacturing industry located in Morbi district. Total available area is 10,117 m2
out of it 3,400 m2 area
will be provided as a greenbelt
area. Industry proposes to manufacture
Ethyl Benzyl Aniline Sulphonic Acid
(EBASA) and Para Nitro Toluene
Ortho Sulphonic Acid (PNTOSA) used
in Dye & Dye
Intermediates. Other products are Melamine Formaldehyde Resin and Urea Formaldehyde Resin used
in production of
laminated sheets. So plywood industries
and laminated sheets industries are
interdependent on resin industries.
Further the proposed
activities will take care of all
the rules and regulation of
statutory authority and provide the control measures and devices to achieve the standard norms.
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(ii) Population
Description No.
Population
Total : 9,60,329 Person
Male : 4,94,726 Person
Female: 4,65,603 Person
Population density
481 persons per sq. km.
Village Population
Total: 6,01,909 Person
Urbanised Population
Total: 3,58,420 Person
Population increase rate N.A
Male‐ Female ratio
1000 : 961
Scheduled Caste population
49,902 Person
Scheduled Tribe population
4,036 Person
(iii)
Land use planning (breakup along with green belt etc).
Sr. No.
Particular Area (m2)
1 Built Up Area 1,295 2
Green belt area 3,400 3
Open/ Road area 5,422
Total 10,117 (iv)
Assessment of Infrastructure Demand (Physical & Social).
Surrounded villages in 10 km area from the project site are having all the necessary physical and
social infrastructure facilities due
to agricultural activities, animal
husbandry
and industrial development within the area as well the nearby Tankara Taluka and Morbi City.
(v) Amenities / Facilities.
All the basic amenities/facilities such as power connection & power back‐up, drinking water, internal roads, water & wastewater treatment plant etc. will be provided.
3. Proposed Infrastructure
a. Industrial Area Industry has
provided 1,295 m2 built up area
for industrial process/manufacturing
activity which provides all needed facility including proper ventilation, safe handling system, etc.
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b.
Residential Area Industry will provide labor quarter for their labors and provide all basic facilities to them.
c. Green Belt. 3,400 m2 areas
will be proposed for greenbelt
development. In addition to this,
project proponent will participate in
greenbelt development programs in
nearby areas under
their CER.
d.
Social Infrastructure The proponent will provide social infrastructure facilities within 10 km radius of the proposed project. Education Facilities:‐Many Facilities for village schools like game kits, drawing kits, table‐chairs; school
construction (classroom/toilet/school boundary),
ceiling fans/ coolers or books
for school library are proposed. Health Facilities:‐Assistance to existing health facilities in nearest Hospital, for improvement in health facilities or services.
e.
Connectivity (Traffic and Transportation Road / Rail / Metro / Water ways
Proposed project site is located
adjacent to State Highway 120
and well connected to
the internal roads and highways. The site is well connected to Tankara Taluka and Morbi City.
f.
Drinking Water Management In proposed project, out of 20.78 kl/day water approx. 2.8 kl/day water will be consumed for domestic purpose
g.
Sewerage System. Domestic wastewater 2.2 kl/day will be disposed of through Septic Tank/ Soak Pit System.
h. Industrial Wastewater Management. Boiler
Blow down, Washing water &
bleed liqour will be collected
in Collection cum Neutralization Tank.
Effluent will be then taken to
Nutch Filter/Filter press for
sludge separation. Separated dried sludge will be collected, stored and disposed of at approved TSDF site. Filtrate water
from Nutch Filter/Filter press will be
taken in
the Evaporator. We will use Single Stage Forced Circulation evaporator. Feed capacity of single stage evaporator will be 200 L/Hr considering worst scenario of effluent quantity. Hence we shall maintain Zero Discharge.
i. Solid/Hazardous Waste Management
ETP waste + evaporation residue,
spent acid, discarded bags/barrels
are the main
solid hazardous waste
that will be generated
from the proposed unit. Spent acid will be collected, stored into solid waste storage area and sold to approve Rule‐9’s spent acid management end user.
ETP sludge will be collected,
stored into solid waste storage
area and disposed to
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authorized TSDF site. Discarded bags and containers will be sold to approve authorized vendor. Bleed liquor will be collected, storage and disposal at ETP for further treatment. Used oil will be used within premises as a lubricant / sold to registered recycler.
j.
Power Requirement & Supply / source
Power requirement for
the proposed project will be approx. 100 HP which will be obtained from PGVCL.
4.
Rehabilitation and Resettlement (R & R) Plan Not applicable.
5.
Project Schedule & Cost Estimates
(i)
Likely date of start of construction and likely date of completion (Time schedule for the project to be given)
Construction work
is not yet started. Construction work for proposed manufacturing unit will be started only after obtaining EC.
(ii)
Estimated project cost along with analysis in terms of economic viability of the project.
Total cost of the entire project is approx. 2.50 Crore. ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐
