PRECIMAR PRECISION LENGTH METROLOGY FOR …€¦ · Precimar. Precision Length Metrology ... • Calibration set for calibration by the operator - + ... Contact tip material Hard

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PRECIMAR PRECIS ION LENGTH METROLOGY

FOR UNIVERSAL USE

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Precimar. Prec is ion Length Metro logy2

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ACCURACY IN THE NANOMETER RANGE USED TO BE A UTOPIAN

IDEAL ... AND THEN THERE WAS PRECIMAR

The latest information on PRECIMAR products can be found on our website:w w w. m a h r. c o m , We b C o d e 15 4

The Precimar range specializes in high-precision dimensional metrology for absolute and relative measurements. Typical

applications include products and test equipment for the aerospace and automotive industries and series testing of test equip-

ment in calibration laboratories. Various universal length measuring machines enable the reliable measurement and testing of

lengths, inside and outside diameters, cylindrical and conical threads, plain tapers, micrometers, snap gages, dial indicators, dial

comparators, probes, gage blocks and precision products, right down to the nanometer range. Mahr also offers special meas-

uring instruments for dial indicators, dial comparators, probes and gage blocks.

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Precimar. Prec is ion Length Metro logy 3

Precimar. Precision Length Metrology

Precimar for Dial Indicator Metrology Optimar 100. Universa l D ia l Ind icator Test ing Machine 5

Precimar for Gage Block Metrology Precimar 130B-24, 130B-16. Gage B lock Comparators 6Precimar 826 PC, Gage B lock Comparator 7

Precimar for Workshop Length MetrologyPrecimar Linear Series 8LI N EAR 100. Universa l S ing le -Ax is Length Measur ing Uni t 9LI N EAR 800, 1200, 2000. 10Universa l S ing le -Ax is Length Measur ing and Sett ing Uni tTechnical Data 13

Precimar for Cal ibration Metrology Precimar U LM Series . Length Measur ing Machines 14U LM 300, 600, 1000, 1500 17U LM 520 S, 1000 S 18U LM 800 L, 1500 L 19Technical Data 20

Precimar for Precis ion Length Metrology PLM /CiM. Universa l H igh End Length Measur ing Machines 22PLM 600-2 24828 CiM 1000 25Technical Data PLM / CiM 28

Precimar. Modernization of older units 27Precimar. Software 28Mahr GMS 100. Management with Mahr Units 28Mahr 828 WI N . Measuring and Evaluation Software 29QMSOFT32® . Complete Management System 30

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4 Precimar. D ia l Ind icator Test ing Inst ruments

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Precimar. Dial Indicator Testing InstrumentsSEMI- AND FULLY AUTOMATED TESTING OF MEASURING EQUIPMENT WITH DISPLAYS

Dial indicator testing instruments from Mahr ensure efficient and precise metrology. These instruments provide absolute

measurements for dial indicators, dial comparators, lever-type test indicators, inside micrometers and inductive and incremental

probes. Typical applications include dial indicator testing in all branches of industry, inspection rooms, calibration laboratories and

series testing by dial indicator manufacturers. With the Optimar 100, Mahr offers a practical solution for both cost-effective, semi-

automated testing of analog dial indicators and efficient, fully automated testing of digital measuring equipment.

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5Precimar. D ia l Ind icator Test ing Inst ruments

Optimar 100

The cost-effective testing station for semi- or fully automated testing of dial indicators, dial comparators, lever-type test indicators, 2-point inside measuring devices, and inductive and incremental probes.

Designed as a table-top unit, the OPTIMAR 100 is user-friendly and ensures fast test runs. It features a motorized drive and is equipped with a high-resolution measuring system. The test run is software-controlled.

• Forbothanalogdialindicators,dialcomparators,lever-typetest indicators and 2-point inside measuring devices and digital dial indicators and inductive and incremental probes.

Universal dial indicator testing machine

Features

Description

Application

• Fordialindicators,dialcomparators,lever-typetestindicators, 2-point inside measuring devices, digital dial indicators and induc tive and incremental probes• Automationofsub-processes(automatedpre-positioning)using motorized measuring spindle drive• Fullyautomatedmeasuringrunfordigitaldevices•OPTIMAR 100maybeusedhorizontally(e.g.formeasuring insidemicrometers)• Testpiecemountingviaverticalguide.Heightcanbeadjusted quickly(adaptationoftestpiecestodifferentmeasuringranges)• Box-shapedandthusrigidmachinecasing• Fortestpieceswithashaftdiameterof8mm,28mmor3/8"• Electronichandwheelformanualcontrolofthemeasuring spindle'smovement.Self-adjustingsensitivityoftheelectronic handwheel for adaptation to the specific test specimen • Ergonomicdesignofallcontrolelements• CompliancewiththeAbbecomparatorprincipleformaximum measuring accuracy• LIF101measuringsystemwithcomputer-aidederrorcompen- sation. Testing of 2-point inside measuring devices without loss of accuracy• Lengthmeasuringdeviationinverticalandhorizontaldirections: MPE=(0.2+L/250)µm,LinmmatT=20°C±0.5°C, permissibletemperaturegradient0.1K/h•Mahr software "Optimar" or QMSOFT® / QM-DIAL 32

Accessories

Technical Data

Optimar 100 Order No. 5320005

Rangeofmeasuringspindle 100mm,4in(101.6mm)

Measuring system LIF 101 with correction of measured values

Digitalincrement 0.02µm(0.8µin)

Lengthmeasuringdeviation(MPE) (0.2+L/250)µm, (Linmm)

Positioningspeed Max.2mm/s(0.08in/s)

Positioning Pre-positioning: Automatic Fine positioning: Electronic knob

Supply voltage Via plug-in power supply unit 110/230V/9VAC,18VA

Dimensions(LxWxH) 235mmx216mmx480mm (9.3inx8.5inx18.9in)

• Mountforlever-typetestindicators• Largeselectionofadaptersfordigitaldialindicatorsandinductive and incremental probes• Pleaseaskforcustomizedadaptersifrequired• ProbecanbeconnectedtoOptimarviaprobebox• Holderandsoftwarefortesting2-pointinsidemeasuringdevices withamovablemeausingbolt(tesingasperVDI/VDE/DGQ 2618,sheet13.2.,2005)• Deviceforforcesensoronrequest•OPTIMAR recalibrated on site by Mahr Service Center (standardorDAkkS/DKDCertificate)• Calibrationsetforcalibrationbytheoperator

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6 Precimar. D ia l Ind icator Test ing Inst ruments

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6 Precimar. Gage B lock Comparators

The 130B-24 gage block comparator from Mahr Federal is the preferredchoiceofmanymajorcalibrationlaboratories.Itisspe-cifically designed for comparative gage block measurements. The 130B-24 model measures the industry's key dimensional standards with the ultimate in resolution and reproducibility.

•Aunique"floatingmeasuringframe"ensuresprecisepoint-to- point measurement•Single-sensordesignminimizeselectronicnoise•Finelybalancedsystemoptimizescontrolofmeasuringforces•Resolutionof0.1µin(0.001µm)•Reproducibilityof0.2µin(0.005µm)(6σ<1µin/0.025µm)•Measuringcapacityof0.010into4in(0.25mmto100mm)•Integratedmeasuringsoftwareanduserinterface•Built-inpositionerforreproduciblemeasuringpositions

Gage block positionerAn accurate positioner is built into the plate of the 130B-24. The reference gage block and the testpiece gage block are loaded into the openings in the template. The device swivels between the contact points and positions the gage blocks – first the reference gage block and then the testpiece gage block in its reference posi-tion and in the corners of the gage block. Three easily exchangea-ble templates are included, one for square and two for rectangular (30mmand35mm/1.18inand1.38in)gageblocks.

Technical Data for 130B-24 / 130B-16

Description

Precimar. Model 130B-24, the Industry Standard

Nowevenbetter:Models130B-24and130B-16.Gage block comparators

Size Approx.15inx15inx23in(withoutcomputer) (385mmx385mmx590mm)Weight Approx.225lbs(withoutcomputer) (100kg)Max. gage block length 0.010into4in(0.25mmto100mm)Measuring force(uppercontact) 3oz(0.8N)(lowercontact) 1oz(0.3N)Contacttipmaterial Hardmetal(diamond-optional)Contacttipradius 0.125in(3.175mm)Sensorrange ±0.015in(±0.38mm)Measuringrange ±500µin(±10.0µm)Reproducibility 6σ<1µin(25nm)measuredon a 1 in gage block without removing the gage blockLinearity Deviation<1µinoverthecentral ±50µinand<1µininany50µin withinthe±500µinmeasuringrange <20nmoverthecentral±1.0µm and<20nminany±1.0µm overameasuringrangeof±10.0µm

Features

Other templates are available as optional extras. The positioner is suitableforgageblocksfrom0.20in(0.5mm)to4in(100mm)long. It can be fitted for right- or left-handed users or removed completely if necessary. An acrylic breath shield is included to pro-tect the measuring area against body heat. Please see our special brochure for further information on the software.

Precimar 130B-16

Model130B-16forlongergageblocks

The same highly linear, stable electronics as the 130B-24

Designedforgageblocksofupto600mm(24in)but can also measure shorter blocks.

Approx.size(withoutcomputer)385mmx385mmx1,016mm(15inx15inx40in)Approx.weight(withoutCPU)140kg(309lbs)Measuring length2.5mmto600mm(0.10into23.6in)Measuring force(upperprobe)4oz.,1.1N(lowerprobe) 2oz.,0.6N

All other data as for the 130B-24.

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7Precimar. D ia l Ind icator Test ing Inst ruments

The 826 PC gage block measuring unit is fast, reliable and extre-mely precise. In comparative measurement, it achieves a reproduci-bilityof0.01µm.

An open and extremely rigid L-shaped stand forms the basis for the two opposing high-precision probes, and the perfectly level measuring table.

Work is made easy thanks to straightforward one-handed opera-tion for manipulating reference and test gage blocks on the mea-suring table. The open design allows visual contact during testing.

The user is able to view the measuring process at all times which helps to ensure a unique level of process reliability.

Twoprofessionalmeasuringandevaluationprograms(software)meet all the needs of internal gageblock tests, calibration labora-tories and gageblock manufacturers.

Accessories

Description

Precimar 826 PC Gage Block Measuring Unit

• Rigidcast-ironstandensuresastabletemperatureand insensitivity to heat• Easilyadjustableverticalslidewithupperprobe• Veryergonomicandconvenientone-handedoperationfor positioning the gage block under the probe• Fineadjustmentviarigidlyconnectedparallelogramsprings• Electropneumaticliftingoftheprobes•Extremelysmoothmanipulatoroperationthankstohigh-precision

ball bushings•Measurementnotinfluencedbymanualforceapplied•Gageblockseasytomoveonthemeasuringtablethanksto

round, hardened high-precision support pins•Nozeropointsettingrequired,sincethesetvalueisoffsetbythe

stored actual allowance of the respective reference gage block •Veryeffectiveprotectionfromheatduetoanacrylicglassscreen

along the sides of the unit•Flatteningcorrection•Correctionofdifferingcoefficientsofthermalexpansion•Calculationofmeanvalues•Twomeasuringandevaluationprograms:Calibrationanddata

management or additionally with customer management, gage-block storage management and multi-test-unit management

The 826 enables quick and straightforward high-precision testingofEuropeanandUSgageblocksupto170mm(6.69in)longinaccordancewithISO3650.

•QM-Block calibration software for calibration and data management of gage blocks and sets of gage blocks•TheevaluationsoftwarerunsunderWindows®NT/2000/XP

Features

826 gage block measuring unit Order No. 4448003

Applicationrange 0.5mmto170mm(0.02into6.69in)Usabletablesurface 60mmx55mm(2.36inx2.17in)Reproducibility ±0.01µm(0.4µin)Stylusballradius,upperprobe1.5mm(0.06in)Stylusradius,lowerprobe 1.5mm(0.06in)Directmeasuringrange 0.2mm(0.0008in)Weight 37kg(81.6lbs)

Fortestinggageblocksover170mmlong(centrallengthlm)werecommend the ULM, 828 CiM or PLM universal measuring machines.

Technical Data

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Precimar. Workshop Length Metro logy8

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The LINEAR product range satisfies today's manufacturing requirements. LINEAR length measuring instruments are used

as setting and measuring instruments and deliver measuring results quickly and reliably, even in rough workshop environments.

Priority is given to simple operation. LINEAR length measuring instruments are an economical alternative for setting internal and

external comparators, internal precision measuring instruments and snap gages with displays.

LINEAR. Setting and Measuring InstrumentsFOR GENERAL USE IN WORKSHOP LENGTH METROLOGY

Measuring/testing of small parts up to 100 mm

The LINEAR 100 is optimal for simple and fast outside and inside measurements in the production process, and with very high precision (betterthanwithamicrometer).Typicalapplicationsincludeoutsidediametermeasurements(bolts,turnedpartsetc.)andtestingwith dimension over balls on outside and inside toothed parts.

LINEAR 100

Setting of indicating measuring devices

The LINEAR units are predestined for easy and fast setting of indicating measuring units instead of using setting rings, gage blocks and setting masters, for example, setting: universalprobes(likeMultimar844T)•2-pt.insidemeasuringdevices(likeSubito)•

Measurement/Testing of parts and measuring devices

In addition to setting measuring devices, the LINEAR units are also very suitable for testing measuring devices such as micrometers, setting pins,depthgages,calipersaswellaspluggages,ringgages,andtomeasureproductionpartssuchasinsidedimensions/bores,cylindricaland rod-shaped parts.

snap gage with dial comparator•bore gages•inside micrometers•outisde micrometers•

LINEAR 800 / 1200 / 2000

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Precimar. Workshop Length Metro logy 9

Description

LINEAR 100

Internal and external measurements on workpieces < 100 mm

LINEAR 100 is a universal, user-friendly length measuring instru-ment for rapid, precise internal and external measurements up to100mm(4in),directlyinthemanufacturingenvironment.Theunit's simple design makes it possible to carry out measurements in no time at all and adapt quickly to new measurement tasks. The instrument can be used to measure and test lengths, diame-ters, gears and much more.

LINEAR 100 measuring station consisting of:Linear100universalmeasuringinstrumentincluding70x70mm •objecttablewithelectronicdisplay(andconnectioncable.Measuringanvilsforinternalmeasurementsfrom15mmto •100 mm and external measurements from 0 mm to 100 mmMeasuring anvils for external measurements, planar diameter •of6.5mmCardboard packaging•

•Damped measuring spindle with 2 pre-selectable measuring forces• Measuringforceremainsvirtuallyconstantovertheentire measuring range• Directmeasuringrangeof50mm• IntegratedmeasuringsystembasedontheAbbeprinciple• Infinitelyadjustablemeasuringtablesforprecisemeasuring positionadjustment• Combinedinternal/externalmeasurementpossiblewithout recalibration• Easilyexchangeableanvilswhichcanbetailoredtosuitthe specific measurement task• Solidcastbodytoavoidstressesandtwistingerrorsfromthe outset• MarCheckmeasuringvaluedisplaywith2channels(optionally withstand),withUSBconnectionforprinterorstickhasan RS232interface,foreasytransferofmeasuredvaluestoPCs• MarComsoftware(optional)allowsmeasuredvaluestobe transferredtoallWindowsprograms(e.g.MicrosoftExcel)• Variousaccessoriesareavailableonrequest

Features

Measuringuncertainty (MPEE1=0.7+L/1000)µmDirectmeasuringrange 50mm(2in)Application range forexternalmeasurements:0to100mm(0into4in)forinternalmeasurements: 15to100mm,6to100mmifrequiredSupporttables Heightadjustableforinternaland external measurementsMeasuringforce Canbesetto1Nor3N, switchable externally and internallyOrder No. 5357300 /5357301

Dimensions L260mm/W180mm/H50mm

Weight Electronics with plug-in power supply: 2kg(withoutunitbase)

Display LCDmonochrome,240x160pixelswith background illuminationDigitsizemeasuringaxesca.13mm

Resolution per measuring channel can be independently setIncremental inputs

0.0001mm; 0.001mm; 0.01mm0.00001inch; 0.0001inch; 0.001inch0.001°decimal;°min,secT1;T2;T3sin/cos1Vss15pol.subD

Data interfaces 1xRS232,1xUSBslaveconnectionto PC for data exchange and software installation,1xUSBmaster16FATmax.3GBUSBstick;connectiontoUSB printer, preferrablyMahrno.4429015OnlytheprintrecordHPPCL5is supported

Unit of measure mm/inchcanbesetintheMENU

LINEAR 100. Technical Data

MarCheck. Technical Data

Universal single-axis length measuring unit

Accessories / Options

• Setforexternalmeasurements(diversemeasuringinserts)• Setforinternalmeasurements(probepairfrom6mmon,floating table,amongothers)• Set center support• Support plate for cylindrical workpieces• Footswitch, data cable, stand for display unit• OutsideandinsideprobewithboreM2.5fortoothingmeasuring balls• Software MarCom for measuring value entry into Windows programe

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Precimar. LINEAR 800, 1200

Universal single-axis length measuring and setting instruments

LINEAR length measuring instruments from Mahr are ideal for use assettingandadjustinginstrumentsinthemanufacturingenviron-ment. They allow precise setting of internal and external compa-rators, internal precision measuring instruments, snap gages with displays and many other measuring instruments.Asaninfinitelyadjustablemeasurementstandard,theLINEARseriesis also an economical alternative to setting gages, setting rings and gage blocks. The simple handling and short measuring time are key advantages. A measuring force control feature can be activated to allow measu-ring results independent of the user for both internal and external measurements.Based on the steel scale, the LINEAR series ensures reliable meas-uring results over the entire measuring range. Compatibility with national standards means that LINEAR length measuringinstrumentsareDINENISO9000-compliant.

For universal useA large number of contacting elements, anvils and clamping devices are available to satisfy all manner of requirements.

Applications• Settingmeasuringinstrumentswithdisplayssuchasthe Multimar844T• Settingtwo-pointinternalmeasuringinstrumentssuchas the844N• SettingindicatorsnapgagessuchasMaraMaeter840F• Testingandcheckingsettingexternalmicrometers • Checkingsettingdimensions,pinsetc.• Checkingcalipers• Testingandsettinginsidemicrometers• Measuringcylindricalparts• Measuringinternaldimensionsandbores,etc.

Measured values are displayed on the clearly laid out MarCheck digital display which has a large number of measuring functions. In addition, the display unit has a USB connection for printer or stick, USBconnectionandRS232interfacetotransfermeasuredvaluesto PCs.

Description Features

Versions

LINEAR 800 Order no. 5357302LINEAR 1200 Order no. 5357303LINEAR 2000 Order no. 5357304

Additional lengths upon request

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Precimar. LINEAR 800, 1200, 2000

• Testingdeviceforexternalmicrometers• Clampingdeviceforinternalprecisionmeasuringinstruments for universal measuring table• Supportforlargeinternalmeasuringinstrumentsforprecise positioning of 2-point internal precision measuring instruments when setting on the LINEAR• Supportwithadjustableheightforsettinginternalprecision measuring instruments• Supportplatesforringslargerthan200mm(7.87in).• Holdingdeviceforlongmeasuringdevices• Supportforsnapgagewithdialcomparator• Universalmeasuringtable,heightmeasuringsystemforuniversal measuring table• Additionalsupporttableforlongmeasuringobjects• MeasuringinsertswithballsØ20mm(0.787in);withone-sided sphericalgageblocks;withspindleØ15mm(0.59in)andØ7.5 (0.295in)mm• Callipers,internalmeasuringdevices,slip-onheads,clamping elements• Testingdeviceforgrooves• Supportforinternalmicrometers• Temperaturecompensation

Details on metrological accessories are available on request.

• Steelbasebeam,thereforesimilarthermalbehaviorsuchasthe settingandmeasurngobjects • Highly-precisionpolishedandlappedguidrail,rust-proof• Gluedsteelscale• Easyoperation• Canbepreciselysetto1/10µm

Features Accessories / Options

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Precimar. LINEAR Applications in the Manufacturing Environment

Testing calipers:

Sample measuring sequence:

•Applycaliper•Setdimensiononcalipers•Contactmeasuringsurfaces•ReadoffvaluedisplayedonMarCheck•Assessdifferencebetweenvaluesmeasuredbycaliperand MarCheckdisplayinaccordancewithVDI2618/DIN862

Measuring internal dimensions / bores


•Clampcaliper•Positionreferenceringonobjecttableandfixinplace•Setupreferenceringandsetdisplaytoreferencedimension•Inserttestpieceandfixinplace•Contacttestpiecewithcalipersandadjust,activatingreversing point at the same time•ReadoffmeasuringresultonMarCheckandevaluate

Measuring cylindrical parts


•Bringtogetherspindles•SettozeroonMarCheck•Positiontestpieceonobjecttableandfixinplace•Contacttestpieceandadjust,activatingautomaticextremevalue recognition at the same time•ReadvalueonMarCheckandevaluate

General note on all measurements:The values of the measuring results are clearly shown on the digital display and evaluation unit MarCheck.

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Length measuring system X-axis Resolution 0,1µm;0,5µm;1µm;5µm;10µm(selectable)Instrument system Length measuring deviation MPEE1 ≤(0.7+L/1,000)µm(Linmm)at20°C

Reproducibility 0.5µm

Measuringforce 3NMax.workpieceweightformesauringobejcttable 25kg 25kg 25kgLarge universal measuring table 110 x 240 110 x 240 110 x 240

Performance Data for All Models

Notes: *)Onrequest**)Max.workpieceweight20kg(44lbs)Allvaluesinmm(inchvaluesinbrackets).In some cases, additional standards and optional accessories are required to achieve the measuring ranges indicated.

Values higher or lower than those given can be achieved with special accessories. The concrete geometry and weight of the testpiece may restrict the measuring ranges indicated.

Description LINEAR 800 LINEAR 1200 LINEAR 2000Order no. 5357302 5357303 5357304

Externalmeas. (mm) 0to820 0 to 1220 0 to 2020 Internal meas. (mm) 1to650 1to1050 1to1720 Unitdimensions LxWxH(mm) 1.250x240x460 1.650x240x460 2.450x240x460 Unitweight inkg approx.155 approx.210 approx.320

LINEAR. Technical Data

Operating Conditions

Electrical connectionvalues unit,evaluationunit 5W 5W 5W Humidity 35-80% 35-80% 35-80%Ambient temperature foroperationalreadiness 15to45°C 15to45°C 15to45°C

Basic Equipment Consisting of:

Basic bar with guide rail and steel scale•Fixed bearing with gage block insert•Measuringslidewithgageblockinsert,fineadjustment(2levels)andmeasuringforceconnection•DisplayelectronicsMarCheckwith2channels,USBconnectionforprinterorstickandUSBconnectionforPCaswellasRS232interface•

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Precimar. Ca l ibrat ion Metro logy14

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Precimar. ULM Length Measuring Instruments LENGTH MEASURING INSTRUMENTS FOR CALIBRATION METROLOGY

The well-established ULM universal length measuring instruments are standard quality assurance instruments in industrial

manufacturing environments and reference instruments for gage and test equipment calibration. They are used for high-precision

lengthmeasurementsonprecisionpartssuchasgears, journals,ballhubs,ballcages,ball rings, tapers,gearshaftsetc.andfor

checkinggagesandtestequipment.Theseinstrumentsareavailableforseveralmeasuringranges(300mmto1,700mm/11.81in

to 66.93 in), in various accuracy classes (0.3 µm to 0.1 µm/ 12 µin to 4 µin) and with the measuring system arranged in a

numberofdifferentways(inthemeasuringelementorbaseorasa laser).Thismeansthattherightmeasuringinstrumentcan

be selected for each and every application. The varied sets of accessories and components are available as modules which also

enables subsequent instrument additions.

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Precimar. Ca l ibrat ion Metro logy 15

Precimar. ULM System Overview

Main Applications

Calibration of

•Plainplugandringgages•Settingrings•Snapgages•Sphericalgages,gagesfordeepbores•Gageblocks•Threadgages•Taperandtaperthreadgages•Splinegages•Dialindicators•Dialcomparators•2-pointinternalmeasuringinstruments•Micrometers

Reasons for Choosing ULM

Universal length measuring machines

Technical solution User benefit

Granite Variable length and highly rigidAir bearing technology Greater productivity through rapid movement of Abbe measuring element and tailstock

Online temperature monitoring Correction of different expansion behavior of granite and metal and correction of systematic measuring errors due to temperature fluctuations in testpiece and setting standard

Z measuring system Greater productivity and option of 2D measuring methods by incorporating Z position and travel values

Large number of accessories Adaptability to measurement tasks thanks to specially configured accessory sets and individual components

Lasermeas.system(withULML) Largedirectmeasuringrangewith maximum measuring accuracy

Powerful MS Windows software Maximum convenience thanks to clear and simple user navigation

Set A

Single-axis (Y) floating

table

Tilting table

Center supports (3 sizes)

Support table

Special applications

PC - System

P/T

d/α

D

D2

Md

K

Basic equipment

Extras

d2

SetI

SetG

SetC

SetB

Set H

SetE1/E2/E3

SetZ

Meas. and evaluation software

ABBEmeas.

element

Contact tips with

spherical end

Counter-bearing

Meas sys.interface

card

Set D

Meas. calipers insertion

depth 14mm

Setting gage 2

Compressed air service

unit

Only for UML L

Temperature sensor

Z-meas. system

Air bearings

SetK

Set L

Clamping elements

Double V support

Universal mount

Turntable

d/α

D/α

D/α

Md

KSpur and helical gearingOdd/even-numberedInvolute gear teeth and serration

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ULM Directmeasuringrange:100mm(4in)

MPEE1=(0.1+L/2,000)µmor MPEE1=(0.3+L/1,500)µm

Measuring system configuration:

Application ranges:

ULM 520 Sexternalupto520mm,internalupto 365mmwithairbearingunits Id No. 5355033

ULM 1000 S externalupto1,025mm,internalupto870mmwith air bearing units Id No. 5355034

Application ranges:

ULM 800 Lexternalupto830mm,internalupto 670mmwithairbearingunits Id No. 5355029

ULM 1500 Lexternalupto1,620mm, internalupto1,465mmwith air bearing units

Id No. 5355030

Application ranges:

ULM 300externalupto305mm,internalupto150mmMPEE1=(0.1+L/2,000)µm Id No. 5355024

ULM 600 externalupto640mm,internalupto485mm with air bearing unitsMPEE1=(0.3+L/1,500)µm Id No. 5355025MPEE1=(0.1+L/2,000)µm Id No. 5355026

ULM 1000externalupto1060mm,internalupto905mmwith air bearing unitsMPEE1=(0.3+L/1,500)µm Id No. 5355027MPEE1=(0.1+L/2,000)µm Id No. 5355028

ULM 1500externalupto1,560mm, internalupto1,405mmwith air bearing unitsMPEE1=(0.3+L/1,500)µm Id No. 5355031MPEE1=(0.1+L/2,000)µm Id No. 5355032

ULM SDirect measuring range = application range

withmeas.element(100mm/4inmeas.range): MPEE1 =(0.1+L/2,000)µmwith base meas. systems: MPEE1 =(0.6+L/1,000)µm


ULM LDirectmeasuringrange:525/1,115mm (20.67/43.90in) MPEE1 =(0.1+L/2,000)µm


ULM Universal Length Measuring Instruments

LASER

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Universal length measuring instruments

Features

Versions

ModelComparatorwithhorizontalbase(highlyhomogeneousandrigidgranite)

Measuring systemX-axis: Incremental,high-precisionHeidenhain lengthmeasuringsystem,100mm(4in)longZ-axis Incremental Heidenhain reflected light measuring system,80mm(3.15in)long DrivesX-axis: ManualmovementandfinemotioncontrolY-axis: Micrometer,25mm(0.98in)(analogordigital)Z-axis: Permanentfieldmotorformotorizedadjustment ofobjecttableheightwith3speeds

Measuring force generationMechanical using weights

Operation•Measuringspindle,manual•Airbearingsmakeitveryeasytopositionthemeasuringelementandcounter-bearing(notwithULM300)•Heightofobjecttablecanbeadjustedusingbuttons

Description

•Excellentmeasuringaccuracy•100%compliancewithAbbecomparatorprinciple•Onlinetemperaturemeasurementwith2to4sensors•Computer-aidedcorrectionofsystematicmachineerrors(CAA)•Computer-aidedstabilizationofinstrumentzeropoint•Computer-aidedcorrectionoftemperatureandmeasuringforce

influences•Measuringforceremainsconstantovertheentiremeasuring spindleadjustmentrange•Largeobjecttable(loadcapacity25kg(55lbs))guidedwithhigh

precision in the Z-direction•Automaticreversalpointrecognitionforstaticanddynamic

measured value acquisition•Greatflexibilityintheapplicationrange•Largenumberofmodularaccessorysetsandcomponentsto

solve the most diverse measurement tasks, including threads, tapers, taper threads and gears•MeasuringandevaluationsoftwarerunsunderMSWindows


Precimar ULM 300 / 600 / 1000

ULM 300ULM 600ULM 1000

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Precimar ULM 520 S / 1000 S

Large universal length measuring instruments with large direct measuring range

FeaturesDescription

Versions


Measuring systemX-axis: In the measuring element, incremental high-precision Heidenhain length measuring system, 100 mm (4in)long;inthebase,incrementalHeidenhain reflected light measuring systems over entire length ofbasetoleftandrightofobjecttableZ-axis: Incremental Heidenhain reflected light measuring system,80mm(3.15in)long

DrivesX-axis: ManualmovementandfinemotioncontrolY-axis: Micrometer,25mm(0.98in)(analogordigital)Z-axis: Permanentfieldmotorformotorizedadjustment ofobjecttableheightwith3speeds


Operation•Measuringspindle,manual•Airbearingsmakeitveryeasytopositionthemeasuringelement

and counter-bearing•Heightofobjecttablecanbeadjustedusingbuttons

•Combinedmeasuringinstrumentforveryhigh-precisionmeasure-mentsintherangeupto100mm(4in)andstandard-precisionmeas urements over the entire range of movement of the meas-uringelementandcounter-bearing.Xmeasuredvalueformedfrom the measuring systems of the measuring element and the base•Particularlyrecommendedformeasurementsonlargetestpieces,

but also suitable for measurements on smaller testpieces•Onlinetemperaturemeasurementwith3sensors•Computer-aidedstabilizationofinstrumentzeropointand correctionofsystematicmachineerrors(CAA)•Measuringforceremainsconstantovertheentiremeasuringspindleadjustmentrange•Computer-aidedcorrectionoftemperatureandmeasuringforce

influences•Largeobjecttable(loadcapacity25kg(55lbs))guidedwithhigh

precision in the Z-direction•Largenumberofmodularaccessorysetsandcomponentsto

solve the most diverse measurement tasks, including threads, tapers, taper threads, gears and ball faces

ULM 520 SULM 1000 S

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Precimar ULM 800 L / 1500 L

Description Features

Versions

Universal length measuring instruments with laser measuring system


Measuring systemX-axis: Interferentiallasermeasuringsystem, 525/1,115mm(20.67/43.90in)longZ-axis: Incremental Heidenhain reflected light measuring system,80mm(3.15in)long

DrivesX-axis: ManualmovementandfinemotioncontrolY-axis: Micrometer,25mm(0.98in)(analogordigital)Z-axis: Permanentfieldmotorformotorizedadjustment ofobjecttableheightwith3speeds


Operation•Measuringspindle,manual•Airbearingsmakeitveryeasytopositionthemeasuringelement(withlaserreflector)andcounter-bearing•Heightofobjecttablecanbeadjustedusingbuttons

•A high-end length measuring instrument with a large direct measuring range•100%compliancewithAbbecomparatorprinciple•Correctionoflaserintermsofenvironmentalinfluencessuchastemperatureandairpressure(humidityoptional)•Separatelasergeneratingunitoutsidethemeasuringinstrument

and supply by means of light-conducting cable plus laser unit cover•Computer-aidedstabilizationofinstrumentzeropointand correctionofsystematicmachineerrors(CAA)•Onlinetemperaturemeasurementandcomputer-aidedcorrection

of temperature and measuring force influences•Measuringforceremainsconstantovertheentiremeasuringspindleadjustmentrange•Largeobjecttable(loadcapacity25kg)guidedwithhigh

precision in the Z-direction•Automaticreversalpointrecognitionforstaticanddynamic

measured value acquisition•Veryflexibleapplicationrange(boththeverysmallestandlargetestpiecescanbemeasured)•Largenumberofmodularaccessorysetsandcomponentsto

solve the most diverse measurement tasks, including threads, tapers, taper threads and gears

ULM 800 LULM 1500 L

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ULM 300 / 600 / 1000 / 1500 und ULM 800 L / 1500 L Technical Data

External Direct 0to100 0to1000 0to525/1,115measurement Difference 0to305 0to640/1,060/1,560 0to830/1,620

Internalmeas. 0.5to150 0.5to485/905/1,405 0.5to670/1,465

Tapermeas. External 0to305 0to640/1,060/1,560 0to830/1,620Internal 4to150 4to485/905/1,405 4to675/1,465

Cylindrical Externald2(P=0.2to6) 0.8to200* 0.8to200* 0.8to200*thread InternalD2(P=0.45to6) 2.6to150 2.6to340/760/1,260 2.6to530/1,320 Lead(P/T) – (0.35),0to5.5(6.5) (0.35)1.0to5.5(6.5)

Taperthread Externald2 2.6to50 2.6.to85 2.6to85 InternalD2 2.6to70 2.6to125 2.6to165(205)

Gear ExternalMdK 7to295 7to630/1,050/1,550 7to820/1,610 InternalMdK 20to155 20to490/910/1,410 20to680/1,470

Measuring Micrometers,dialindicators, 5to100 5.0to300/780/780 5.0to550/1340instruments dial comparators, lever-typewith displays test indicators, two-point up to 100 up to 100 up to 100 internal measuring instr., – 0to360/780/1,280 0to615/1,205 Insidemicrometers 0to305 0to640/1,060/1,560 0to830/1,620

Measuring ranges ULM ULM ULM 300 600 / 1000 / 1500 800 L /1500 L

Notes: * Details in brackets with single measuring wires. All values in mm. In some cases, additional standards and optional accessories are required to achieve the measuring ranges indicated.

Lengthmeas. Resolution selectable0.01µmor0.1µm selectable0.01µmor0.1µmsystemX-axisLengthmeas.- Resolution 0.1µm 0.1µmsystem Z-axisInstr. system Length measuring deviation MPEE1 **)≤(0.1+L/2,000)µmor≤(0.3+L/1,500)µm ≤ (0.1+L/2,000)µm Reproducibility 0.05µmor0.1µm 0.05µm

Travelspeed Objecttableadjustment 0.015mm/s;0.3mm/s;6mm/s 0.015mm/s;0.3mm/s;6mm/s Measuringspindle (0to250)mm/s (0.2to250)mm/s

Measuringforces 0.2N;1.0Nto4.5N;11N 0.2N;1.0to4.5N;11N

Performance Data

Dimensions, Weights and Operating Conditions

Instrument- LxWxH 685x280x480 1,080/1,500/2,000x380x480 1,500/2,300x380x480dimensions,Instrumentweight inkg 110 160/215/280 220/325Testpiece weight fortestpiecetable 25kg 25kg 25kg for support table - 10 kg 10 kg

Electrical Instrument, PC, laser 220(110)V;50Hzto60Hz; 220(110)V;50Hzto60Hz;connectiondata approx.750VA approx.750VA

Compressed air - 3bar(0.3MPa) 3bar(0.3MPa)Air consumption - ≤4l/minat3bar ≤4l/minat3barHumidity - ≤60% ≤60%

Ambienttemperature +15°Cto+35°C +15°Cto+35°Cfor operational readiness

* ≤ (0,3+L/500)µmpossibleasanoptionforULM

Values higher or lower than those given can be achieved with spe-cial accessoriesThe concrete geometry and weight of the testpiece may restrict the measuring ranges indicated.

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Measuring ranges ULM ULM

520 S 1000 S

ULM 520 S / 1000 S Technical Data

External Direct 0to520 0to1,025measurement Difference 0to520 0to1,025Internalmeas. 0.5to365 0.5to870

Taper measurement External 0to520 0to1,025 Internal 4to365 4to870Cylindrical Externald2(P=0.2to6) 0.8to200* 0.8to200*thread InternalD2(P=0,45.to6) 2.6to195 2.6to615 Lead(P/T) (0.35)1.0to5.5(6.5) (0.35)1.0.to5.5(6.5)

Taperthread Externald2 2.6to85 2.6to85 InternalD2 2.6to165** 2.6to165**Gear ExternalMdK 7to510 7to1,015 InternalMdK 20to370 20to875

Measuring Micrometers,dialindicators, 5to180 5to745instruments dial comparators, lever-typewith displays test indicators, two-point up to 100 up to 100 internal measuring instr., – – Insidemicrometers 0to520 0to1,025

Notes: * Details in brackets with single measuring wires.**Reducedaccuracyif>125mmAll values in mm. In some cases, additional standards and optional accessories are

required to achieve the measuring ranges indicated. Values higher or lower than those given can be achieved with spe-cial accessories. The concrete geometry and weight of the testpiece may restrict the measuring ranges indicated.

Lengthmeas. Resolution selectable0.01µmor0.1µmsystemX-axisLengthmeas. Resolution 0.1µmsystem Z-axisInstr. system Length measuring deviation With ABBE measuring element only: MPEE1=(0.1+L/2,000)µm With base measuring system: MPEE1=(0.6+L/1,000)µm Reproducibility 0.1µm

Travel Objecttableadjustment 0.015mm/s;0.3mm/s;6mm/sspeed Measuringspindle (0to250)mm/s

Measuringforce 0.2N;1.0to4.5N;11N

Instrument LxWxH 1,080x380x480 1,500x380x480Instrumentweightinkg 160 215Testpiece weight fortestpiecetable 25kg 25kg for support table 10 kg 10 kg

Electrical Instrument,PC,laser 220(110)V;50Hzto60Hz;connectiondata approx.750VA

Compressedair 3bar(0.3MPa)Air consumption ≤4l/minat3barHumidity ≤60%

Ambienttemperature +15°Cto+35°Cfor operational readiness

Performance Data

Dimensions, Weights and Operating Conditions

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Precimar. PLM and CiM Universal Length Measuring Machines LENGTH MEASURING MACHINES FOR HIGH-END CALIBRATION Mahr's universal length measuring machines are designed for absolute and relative measurement of precision products and

test equipment. Typical applications include products and test equipment for the aerospace and automotive industries, precision

engineering and series testing of test equipment in calibration laboratories. With an extensive selection of products ranging from

the straightforward LINEAR 100 length measuring instrument and the ULM instruments to the high-precision, semi-automated

CiM universal length measuring machine, Mahr offers practical solutions for manufacturing environments, inspection rooms and

calibration laboratories. In other words, high-precision metrology with extremely efficient measurement processes.

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Precimar. System Overview PLM 600-2 / 828 CiM 1000

Main Applications

Calibration of

• Plainplugandringgages• Settingrings• Snapgages• Sphericalgages,gagesfordeepbores• Gageblocks• Threadgages• Taperthreadgages• Geartoothgages• Dialindicators• Dialcomparators• Micrometers•Threadpitch

Reasons for choosing PLM 600-2 and 828 CiM 1000

Universal Length Measuring Machines

Technical solution User benefit

Granite Highly homogeneous and rigid

Air bearing technology Lower measuring uncertainty due to aerostatic bearing for measuring slide and tailstock

Online temperature monitoring Compensation of thermic measuring deviations via software

Objecttable 5-axisobjecttablewithCNCcontrolandverticalmove- ment

Electronics Independent recognition of outside and inside measurements

Generation of measuring force Electronic regulation of measuring force, thus friction- free generation of measuring force and automatic contacting

Automatc drive Measuring carriage with progressive deflection cha racteristic, automatic probe recognition, independent recognition of outside and inside measurements and computer-supported search of reversal points

Powerful MS Windows Maximum convenience thanks to clear and simplesoftware user navigation

Set A

Measuring jaws

Contact tips

Center supports

Parallel plates

Special applications

PC system d/α

D

D2

Md

K

Basic equipment

Extras

d2

SetI.1

SetI.2

SetG

SetB

Set E1/E2

SetZ

Meas. and evaluation software

ABBEmeas. ele-

ment

Slip-on heads

Counter bearing

Axis control X/Z

Set D

Meas. jawsinsertion

depth60 mm

Parallel plates

Compressed air service

unit

Object table X/Y/C/Z/tilt

Temperature sensor

Z-meas.system

Air bearings

SetK

Double V support

Clamping elements

Turntable

Gage block supports

SetR

d/α

D/α

Md

KGerad- und SchrägverzahnungGerad- UngradzahligEvolventen- und Kerbverzahnung

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Precimar PLM 600-2

Universal length measuring machine

Features

Description

Model typeComparator according to the Abbe principle with horizontal basic bed(highlyhomogeneousandrigidgranite)

Measuring systemX-axis: Incremental,high-precisionHeidenhainlength measuring system, 200 mm length

Z-axis: Incremental Heidenhain illumination system, 70mmlength DrivesX-axis: Motor-drivenmeasuringslideandautomatic contactingY-axis: Micrometer25mm(analogordigital)Z-axis: Motorizedadjustmentofobjecttable (semi-automatic/CNC-controlled)

Measuring force generationElectronically controlled measuring force generation

OperationMeasuringspindleviajoystickaswellasautomaticcontacting•Measuring slide and tailstock are easily positionable due to air-•bearings Motorizedheightadjustmentofobjecttableusingjoystickor •CNC-controlled

•ThePrecimar PLM 600-2 features a universal measuring table with5finelyadjustableaxesand25kg(55lbs)loadcapacity, a state-of-the-art PC-based multiple-axis machine control system with PC workstation, the 828 WIN"FreeMeasurement"basic software and a calibration certificate•Straightforwardoperationusingmeasuringforce-controlled,joy

stick-operated measuring slide, with progressive deflection char- acteristic and automatic contact detection•Automaticdetectionofinternalandexternalmeasurementsand

computer-aided reversing point detection•Amotorizedmeasuringslideallowshightravelspeeds•TheCNC-controlledmotorizedverticalmovementofthesupport table(optional)resultsinexcellentmeasuringefficiency•State-of-the-artmachinecontrol,datarecording,processing,

logging and transfer with powerful software and menu-driven operation•Softwarecompensatesforthermaldimensionaldeviations•Softwareenablesverystraightforwardsettingandchangingof

measuring force•Lowmeasuringuncertaintyduetoaerostaticslidewaysforall

measuring carriages on the machine bed•Electronicregulationofthemeasuringforcesandautomaticcontacting;thereforealmostallsubjectiveinfluencesareelimina-ted and unintentional corrections with the workpiece is avoided.•Semi-automaticboreandinsidethreadmeasurement

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Precimar 828 CiM 1000

Precision length measuring machine

Features

Description Model typeComparator according to the Abbe principle with horizontal basic bed(highlyhomogeneousandrigidgranite)

Measuring systemX-axis: Highquality,high-precisionincrementallength measuringsystem(LIF),300mmlengthZ-axis: Incremental Heidenhain illumination system, 70mmlength

DrivesX-axis: Motor-drivenmeasuringslideandautomatic contactingY-axis: Micrometer25mm(analogordigital)Z-axis: motorizedadjustmentofobjecttable (semi-automatic/CNC-controlled)

Measuring force generationElectronically controlled measuring force generation

OperationMeasuringspindleviajoystickaswellasautomaticcontacting•Measuring slide and tailstock are easily positionable due to air-•bearings Motorizedheightadjustmentofobjecttableusingjoystickor •CNC-controlled

Precimar 828 CIM 1000• has the highest measuring accuracy: Unique low length measuring uncertainty for precision products and gage calibration management100%adherencetothecomparatorprincipleaccordingtoErnst•AbbeOnline temperature monitoring•Software-supported mesuring force generation, especially advana-•tageous for thin-walled workpieces and gage calibration devicesSemi-automatic bore measurement and inside measurement•High flexibility in the application range•Numerous accessory sets and components in a modular system •to solve different measuring tasks, incl. thread pitch, thread, tapered thread, toothingMeasuring and evaluation software under MS-Windows, • 828 WINPatented measuring procedure••Minimummeasuringuncertaintyduetotheuseofaerostatic

guides for all slides supported by the machine bed, the mobile bearing of the measuring spindle over a spring parallelogram which is free of both play and friction, electronic regulation of measuringforcesandautomaticcontacting.Subjectiveinfluences are therefore minimized and unintentional collisions with the tespiece prevented


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828 CiM PLM 600-2 Order No. 5350013 5350660

Measuring ranges (switchable mm/inch)Externalmeasurement mm 0to1,000 0to600 Internalmeasurement mm 0.5to845 0.5to445

Performance dataMeasuringrange(incremental) mm 300 200Increment µm 0.01 0.01Measuring uncertainty MPEE1(Linmm) µm ≤ (0.055+L/1500) ≤ (0.085+L/1500)Reproducibility µm ≤0.03 <0.05Measuringforces(internal/externalmeasurement) N 0to13.9,elec.monitoring 0to13.9,elec.monitoring Guides aerostatic aerostaticDrive(measuringslide) motorized motorizedMax.travelspeed mm/s 50 50Max.contactspeedwithjoystick mm/s 8 8Max.contactspeedwithdirectionbuttons mm/s 3.5 3.5Contactspeedwithinductivemeasuringprobe1320/1 mm/s 0.6 0.6

Object tableTablesurface(lengthxwidth) mm 150x350 150x350Tableloadcapacity N 250 250VerticalmovementofZ-drive mm 70motorized 70motorizedIncrement Z mm 0.01 0.01TransversemovementY mm 25 25FloatingmovementX mm ±10 ±10Tilting movement ϕY degrees 3 3Swivel movement ϕZ degrees 8 8Probeheight(abovelowesttableposition) mm 70 85

Dimensions/weight (without computer etc.)Totallength mm 2500 1660Totalwidth mm 700 700Totalheight(withoutmonitor) mm 1700 1140Totalweight kg 840 300

Ambient conditions(toensureindicatedaccuracy)Temperature °C 20±0.5 20±0.5Temperaturegradient K/h <0.1 <0.1Humidity % 50to60 50to60Operatingtemperature °C 15to35 15to35

Electrical connection dataSupplyvoltage V/Hz 230V/115V;50/60Hz 230V/115V;50/60HzPower consumption VA 200 200

Pneumatic connection data(usingcleancompressedairfreeofoilandwater)Network pressure bar > 4 > 4Supplypressure bar 3 3Particlesize µm <10(<394) <10(<394)Air consumption (dependingonnumberofairbearingsconnected) l/h 100to276 100to276

Precimar PLM 600-2 / CiM 1000. Technical Data

ULM 02-600

ULM 01-600 D

ULM 01-600 C/C1

ULM

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We offer users of older models of the universal length measuring instrument the opportunity to upgrade to a state-of-the-art system without going through a great dealofeffort/expense.

Further update option:Replace the bases of the following models:ULM02-600;ULM01-600D;ULM01-600C;ULM01-600C1;ULM600.2;ULM600 with a granite base(onrequest).

Meas. system interface cardMeas. system read headSoftware

Set Z

Set I

Set E1/E2/E3

Set C

Set G

Set H

Set K

....

ULM 01 – 600 C/C1

ULM 01 – 600 D

Optical analog ULMe.g. ULM 02 - 600

Meas. system interface cardAdapter cable Software

Meas. system interface cardAbbe measuring elementSoftware

Precimar 828. Modernization of older models

Upgrade 828 CiM-DOS to 828 CiM-WIN 5350107Upgradekit828CIM-DOStoCIM-WIN forWindowsXPupgradeof828CIM-DOSmachines with change of the PC-measuring card with retrofit of theroll container and the control console requires installed temperature error compensation Evaluation unit within the roll container Standardsoftware828WIN"Freemeasuring" Languageoption828PC-WIN/CiM,German or International 5350124

Upgrade 828 CiM-DOS to 828 CiM (onlyatMahrGöttingen) upon request

Upgrade 828 PC DOS to 828 PC WIN Upgradekit828PC-WIN 5350101forWindowsXPupgradeof828PC-DOSmachineswith change of the measuring and evaluation processor PCInterfacecard/828PC-WIN withstandardsoftware828WIN"Freemeasuring" Languageoption828PC-WIN/CiM,German or International 5350124

Upgrade 828 to 828 PC WIN Upon request

ULM. Update Options for Older ULM Models

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Precimar. Software for Measurement and Gage Calibration Management GMS 100

826 PC

ULM

PLM 600-2

CiM

Optimar 100Precimar stands for dimensional metrology with the highest precisi-on in absolute and relative measurements. Using different universal length measuring machines, lengths, outside and inside diameters, cylindrical and tapered threads, plain tapers, micrometers, snap gages, dial gages, dial indicators, probes and gage blocks as well as precision products up into the nanometer range can be reliably measured and tested with highest precision.

Mahr offers high-performance user-friendly Precimar GMS 100 software for gage calibration management of the gaging and meas-uring devices that have been tested on the Mahr measuring units inconnectionwiththe828WINsoftwareofthelengthmeasuringunits and the software Optimar 100.

Features

Multi-client capability•Creation of gage calibration card•Documentation of the entire gage calibration history •Sorting mode, status update as well as creation of search and •reminder lists with different fliter functions. Automatic switching between gage calibration management and •828WINmeasuringmodulesortheOptimar100software.The measuring results are directly taken over into the gage calibra-•tion data bankUpon request: Available gage calibration data is taken over from •the data bank or Excel charts that have been used so far

Gage calibration inventory GMS 100

Gage calibration card

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Precimar. 828 WIN Evaluation Software

Optimally combines all the features of the universal length measuring machines with the advantages of powerful com-puter technology and state-of-the-art software:•Computer-aidedmachinecontrol,datarecording,processing,

logging and transfer• Linearandnon-linearmeasuringsystemcorrections• FullycomprehensiveonlinehelpinHTMLformat•Reliabledocumentationthankstoautomaticadaptation,storage

and logging of all relevant measuring data•FlexibilitythankstodatatransferandincorporationinnetworksorQAsystems• ASCII,RS232CandDDEinterfaces

Details of individual software modules:

•Valuesrecordedinfreemeasurement Order No. 5350160

•Testingofplaintaperssuchaspluggages and rings Order No. 5350161

•Testingofinsideandoutsidethreads/testing of thread plug gages and rings•Insidethreadwithinductiveprobes Order No. 5350163

•Testingoftaperedthreadgages – Plugs and rings – ULM: Sinus table method

Order No. 5350168

Plaintapers(ULM) •Order No. 5350667

Toothing• Order No. 5350668

•Testingofsnapgages Order No. 5350164

•Testingofdialgages,dialindicators,lever- type test indicators and incremental probes Order No. 5350166

Gage blocks• Order No. 5350167

Additional features:

•Nominalvaluesandtolerancescanbegeneratedautomaticallyafter entering testpiece-specific data

•Semi-automatedtestingofmeasuringinstruments

•Measuringforcescanbefreelyselectedbetween0und12Ndepending on the relevant task. The measuring forces used most frequently can be stored in a pictograph so that they are easy to call up. Electronic measuring force monitoring ensures precision and reproducibility

• Computer-aidedreversingpointdetection.Optimumvisual support for manual detection in the form of an analog bar graph

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Gage calibration is an important part of a company's qualification system.ItsimportanceisunderlinedbystandardsISO9000to9004 (EN29000to29004).Thesestandardsrequirecomprehensiveperi-odic checking of all the company's measuring and test equipment. QMSOFT® gage calibration consists of actual measurement and testing,comparingresultswithstandardizednominalvalues(nomi-nal/actualcomparison)andaseriesofmanagementactivitiesfortest equipment database maintenance. TheQMSOFT® program system is a state-of-the-art, modular soft-ware package for measuring, archiving and documenting standard test equipment such as gages, plug gages, dial indicators and snap gages. Computer-aided operation is only effective if the computer handles at least part of all three steps in the process. In order to achieve this,QMSOFT® incorporates a large number of individual coordinatedprograms(QMSOFT®modules)whichcanbeused for practical gage calibration tasks and cover the above-mentioned steps(measuring,tolerances,administration).Theseroutinesconsti-tute the ideal complement to the length measuring instruments, gage blocks and dial indicators used for the task.

Precimar. Gage Calibration Software

Gage Calibration with QMSOFT®

Features

Optimar 100

826 PC

ULM

PLM

CiM

• Computer-aidedmanagement(storage,archiving,evaluation)of any test equipment in a gage database; management of several independent databases is possible

• Automaticgenerationofnominalvalues(tolerancecalculations) forthemostcommontypesoftestequipment(e.g.plainand threadedgagesetc.)inaccordancewithalargenumberofnatio-nal and international standards

• Comprehensivemenusupportforstandards-compliantmeasure- ment and a direct link between measuring instrument and computer

• Integrationofmanagementandmeasurement,i.e.thetestresults obtained can be incorporated directly into the gage database

• Thesystemisextremelyflexibleandcanbeexpandedthanksto itsmodularstructure;customizedadjustmentscanbemadeat any time

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Precimar. QMSOFT 32® Software Modules

QM-MANAG 32 professional edition Order no. 5350190•Providesallthefunctionsrequiredtomanageallyourmeasuringequipmentandgages•Usedtocreatetoolcards,searchlistsandremindersandtokeepacompletegagehistory

QM-PLAIN 32 Order no. 5350194• Includestheinspectionroutinesfortestingringgages,settingrings,plugsgagesandsnapgages incl.GaugeCal32Basicforplaingages

QM-THREAD 32 Order no. 5350195• Inspectionroutinesforcomputer-aidedtestingofthreadedplugandringgages,samplesand threaded parts that require high-precision manufacturing• Seriesofmeasuringdataandprobeconstantsarecollectedorcanbedeterminedandstoredby the computer incl.GaugeCal32Threadforthreadgages

QM-DIAL 32 Order no. 5350196•Inspectionroutinesforcomputer-aidedtestingofdialindicators,dialcomparatorsandlever-typetest

indicators

QM-CALIP 32 Order no. 5350197• Inspectionroutinesfortestingcalipers

QM-MICRO 32 Order no. 5350198•Inspectionroutinefortestingmicrometers

QM-BLOCK 32 Order no. 5350205•Inspectionroutineformeasuringgageblocksandgageblocksets,incl.QM-MANAG32liteforthe

realization of data bank functions.

Installation packets, additional inspection modules and module for statistical evaluation upon request.

Mahr GmbH Göttingen

P.OBox1853,37008Göttingen,Germany; Carl-Mahr-Str.1,37073Göttingen; Phone:+495517073-0,Fax:+49551-71021;eMail:[email protected]

©byMahrGmbH,GöttingenWe reserve the right to perform modifications to our products, particularly technical improvements and further developments. Illustrations and numerical data are therefore not binding. 37

57808-30.03.2012

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WWW.MAHR.COM

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PRECIMAR PRECISION LENGTH METROLOGY FOR …€¦ · Precimar. Precision Length Metrology ... • Calibration set for calibration by the operator - + ... Contact tip material Hard