Precision Engineering Master Craftsman (PeMC). Productivity of Singapore’s Precision Engineering Industry PE’s productivity lags Singapore’s overall manufacturing

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  • Precision Engineering Master Craftsman (PeMC)
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  • Productivity of Singapores Precision Engineering Industry PEs productivity lags Singapores overall manufacturing (Value Added /worker in S$, in 2008) Source: EDB RSU, EU KLEMS Database, November 2009, http://www.euklems.net, MAS, EDB internal calculations http://www.euklems.net, Bubble Size and labels indicate VA for sector ($'000) Source: EDB-RSU Census of Manufacturing Activities
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  • Key Productivity Challenges 3. Lack of skilled precision engineering manpower 1. PE as supplier role with corresponding low VA/worker 2. Lag in adopting automation and productivity concepts
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  • Key Productivity Initiatives C. Manpower Development A. Industry Transformation B. Improve Firm-Level Operational Efficiency
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  • Building new capabilities Attraction & Retention Skills Upgrading PeMC Conducted by NYP A Holistic Approach Toward Precision Engineering Manpower Development
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  • To create 2800 master craftsmen capable of supporting high-end manufacturing activities in the next 10 years MAIN OBJECTIVE National Precision Engineering Study Award (NPESA) On the Job Training (OJT) Programme with Training Stipend Precision Engineering Master Craftsman (PeMC) course KEY PROGRAMMES PE Craftsmen Development : An Overview
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  • PeMC Programmes Aims are to . Deepen and broaden holistic existing technical skills Enhance knowledge in productivity and quality management, and adaptive to new technologies & best practices Strengthen shop floor process, quality and productivity management skills Equip with relevant pedagogy skills &knowledge to drive the OJT implementation in their respective companies.
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  • PATHWAY FOR PE CRAFTSMEN P ROGRESSION PATHWAY FOR PE CRAFTSMEN Master Craftsmen Training (2 years part-time 900 hrs) Master Craftsmen Training (2 years part-time 900 hrs) Work Experience (at least 4 years of experience including OJT) Structured On-the-Job Training (OJT) Programme (2 years) Post-NS refresher course National Precision Engineering Study Award (NPESA) (2 years) National Precision Engineering Study Award (NPESA) (2 years) National Service (2 years) Existing craftsmen with ITE Nitec, Higher Nitec, NTC-2, WSQ Adv certificate at least 4 years experience in PE industry Good calibre students with aptitude for craftsman vocation OJT
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  • 9 Elective 1 - Advanced Mould Design & Process Modules Apply Advanced Mould Design Apply Advanced Mould Flow Simulation Apply Plastic Injection Moulding Apply Plastics Material Technology Manage Engineering Project (Mould Design & Process) Elective 2 Advanced CAM & CNC Machining Modules Apply Computer-Aided Manufacturing (CAM) Techniques Apply Advanced CNC Machining Apply Advanced Toolroom Machining Apply Process Optimisation & Cutting Technologies Manage Engineering Project (CAM & CNC Machining) Elective 3 Equipment Building & Automation Modules Apply Solid Modeling & Drafting for Machine Parts Apply Mechanical Components & Peripherals in Automated Equipment Apply Automatic Control for Machines Apply Project Management in Equipment Building Manage Engineering Project (Equipment Building & Automation) Sector Core Modules Apply Computer-Aided Design (CAD) Techniques Apply Mechanical Fixture Design Common Core Modules Manage Manufacturing Productivity Improvement Manage Productivity Improvement Tools Apply Mathematical Concepts in Engineering Solutions Apply Mechanics in Design Solutions Precision Engineering Master Craftsman (PeMC) Course Structure
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  • Specialist Modules Apply Advanced Metrology & QA Apply Advanced Materials Technology Apply Advanced Manufacturing Technology & Process Apply Pedagogy Methodology for the Workplace Part 1 Apply Pedagogy Methodology for the Workplace Part 2 Manage Shopfloor Monitoring & Process PeMC Course Structure
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  • Working Committee 1)Participants from Broad PE Industries a)Senior Executives from : i.Oil & Gas ii.Aerospace iii.Medical iv.Precision tooling, Die & Mould v.Industrial Equipment makers 2)Tasks assigned a)Recommend minimum Salary of a PeMC graduate upon certification b)Period leading to certification c)Framework and guidance for certification d)Certification validity period
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  • Framework for Industry Recognition Master Craftsmen at NYP (2 years part-time 900 hrs) Master Craftsmen at NYP (2 years part-time 900 hrs) Evaluation & recommendation by PeMC CERTIFICATION COMMITTEE comprising Industry representatives Evaluation & recommendation by PeMC CERTIFICATION COMMITTEE comprising Industry representatives Minimum fixed monthly salary upon certification : S$3,500 Certification Criteria -Additional roles after graduation from PeMC -- Written assessment by applicant & company Certification Criteria -Additional roles after graduation from PeMC -- Written assessment by applicant & company Evaluation Guidelines -Value-add to company -Productivity improvement -Ability to impart skills to junior craftsmen -Recommended by supervisor(s) Evaluation Guidelines -Value-add to company -Productivity improvement -Ability to impart skills to junior craftsmen -Recommended by supervisor(s) Approval by PeMC CERTIFICATION BOARD Comprising: SMF (Chair) WDA (Co-Chair) EDB (1 representative) SPRING Singapore (1 representative) Academia (NYP 1 representative) Approval by PeMC CERTIFICATION BOARD Comprising: SMF (Chair) WDA (Co-Chair) EDB (1 representative) SPRING Singapore (1 representative) Academia (NYP 1 representative) Industry Certified MASTER CRAFTSMAN Industry Certified MASTER CRAFTSMAN Apply for certification
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  • Certification Process Graduated After 12 months or with Exception Strong cases Unclear cases Poor cases
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  • Certification Committee Chairman: Mr Lam Joon Khoi, Secretary-General SMF Members: Mr David Wong - Deputy Director, School of Engineering,NYP Mr Simon Yim- GM, Makino Asia Pte Ltd Mr Ron Chua- Director Manufacturing Technology, Cameron Singapore Mr Soh Chee Siong - CEO, JEP Precision Engineering Pte Ltd Mr Wu Yong Lin- MD, VDL Enabling Technologies Group Mr Ng Khoon Lye- VP Manufacturing, ST Aerospace Mr Michael Leong- Senior Operation Manager, Leica Instruments (S) Pte Ltd
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  • Certification Board Chairman:Dr Ahmad Magad, Vice President SMF Co-Chairman: Mr Goh Eng Ghee, Deputy Chief Executive WDA Members: Representative from SMF Representative from EDB Representative from SPRING Singapore Representative from NYP
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  • Certification Evaluation Form/1
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  • Certification Evaluation Form/2
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  • Certification Evaluation Form/3
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  • Certification Evaluation Form/4
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  • Certification Evaluation Form/5
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  • Certification Evaluation Form/6
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  • Certification Evaluation Form/7
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  • Thank You