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TECHNO‐MEPERTECHNO‐HQMC
AUTOMATIC SERVO PLASTIC INJECTIONMOLDING MACHINES AND AUTOMATION SYSTEMS
PRECISION MACHINERY MANUFACTURER
SMARTTECOROBOTIMM
www.technovation.co.in
TECHNOVATION INTERNATIONAL
was Established in the year 2015 at Faridabad (Haryana, India), We are engaged in TECHNOVATION INTERNATIONAL
manufacturing & impor�ng a wide range of Servo Plas�c Injec�on Molding Machine, Quick Mould Change System (Hydraulic / Magne�c), Bi Metal Screw Barrel, Servo Systems, Servo Robots and all types of Auxillaries. Our mission is to provide world class product with efficient a�er sales service network. The company was founded by Mr. Kamal Agarwal (B.tech., MBA Mktg.) and Mrs. Priyanka Agarwal (MBA HR) in 2015 keeping in mind to provide one stop solu�on for all plas�c molders in the field of plas�c processing machinery.
Mr. Kamal Agarwal has worked in various MNCs �ll march 2015 and well known face in automo�ve industry, gathered apprecia�on for his work all around India and Abroad. His major experience is in
machinery (CNC and Plas�c Molding) and has established many brands from all over the world.
Mrs. Priyanka Agarwal has worked in HR �ll 2015 and now is proprietor of Technova�on Interna�onal. She is also Heading HR and Admin Department in the Company.
ABOUT US
20152016
2017
2018
2019
Company was established
ESTD.
Strategic Alliance with Taiwan and started manufacturing QMC under brand Techno HQMC
SA
Technical Alliance with Meper and started manufacturing Injec�on Mouldingmachines under brand Techno‐Meper
TA
Launched Japanese design Teco Smart Robotfor pick & place onlinedega�ng & sta�c control applica�ons.
Launch
Work in progress for all electric injec�onmoulding machines
Projec�onOUR JOURNEY
WORK PLACE
INTERNATIONALTECHNOVATION(1)
PR
OD
UC
T
PO
RT
FO
LI
O
Clamping and De‐clamping can be done with in secondsSimply pressing two bu�ons together for magne�zingand de‐megne�zingElec�city is only used for 2‐3 sec. during clamping or de‐clampring
HYDRAULIC QUICK MOLD CHANGE SYSTEM
Mold changing �me can be reduced by 70% as compare to tradi�onal systemOne person is enough to change the mold Highly safe and secure for operatorsMost economical solu�on for Molding Machines having T‐slot Platens.
PLASTIC SERVO INJECTION MOLDING MACHINEHigh Precision Servo molding Machines From 80T‐2500T.Wide Tie Bar distance with Max Shot WeightAlmost Zero Maintenance for First Five yearsPower consump�ons is 0.3‐0.5 units/kg
Ni‐Fe Alloy Bimetal for processing glass fiber upto 20%WC Ni‐Fe Bimetal Alloy for processing glass fiber upto 50%Fast delivery and accurate designSupplied Screw Barrel for machines upto 2500T in India
SERVO / PLC SYSTEMPermanent magnet type servo motors for all type ofPlas�c Molding MachinesHigh Efficient Servo Dives suitable for Indian PowerCondi�onsNoice Less Gear Pumps with less maintenance.Installed in more than 200 machines all over India
SMARTTECOTSW3-1000PR
INTERNATIONALTECHNOVATION
PICK AND PLACE SERVO ROBOTS
Single and Three Axis Servo RobotsSprue Pickers (Swing Arm Robots)End of Arm Tooling (EOAT)Online Dega�ng unit & Sta�c Control
(2)
It adopts imported plas�c injec�on computer, with large screen high defini�on crystal clear display and human‐computer interface in both C h i n e s e a n d E n g l i s h . T h r o u g h C P U independent control and treatment, it has raised the running speed of the control system and alarming of ultra‐high oil temperature, thus improving the opera�ng speed of the machine. The system is ready to be use with PPC so�ware
Servo DriveServo pump pressure controller is specially op�mized for the work characteris�cs of injec�on molding machine, which is used for rapidly and accurately follow the ac�on curve of system pressure direv�ve. Meanwhile, the digitalized pressure controller integrated to actuator can op�mize the controller proper�es.
Servo MotorServo motor with low iner�a, wide power range, high speed and compact structure can guarantee the high dynamic requirements of system.
Internal Gear PumpIt is specially designed for servo system, w h i c h a d o p t s s e a l c l e a r a n c e compensa�on and can maintain high efficiency even under the condi�ons of low speed rota�on and low viscosity oil.
SERVO ENERGY-SAVINGPLASTIC MOLDING MACHINES] ]
Main Components
TE
CH
NO
‐ME
PE
R
INTERNATIONALTECHNOVATION(3)
Techno Meper-MD Series
Pre‐se�ng of parametersMechanical electrical interface
Parameter protec�on locker
Large‐screen color LCD
Memories of model
Real‐�me monitoring and displaying of
movements and opera�onsAlarm for unusual detec�on
Display of temperature differences
Protec�on for motor safety
System I/O inspec�on
Protec�on for emergency stop
Alarm lamp
Inspec�on of material falling
The screen is well protected to prolong its service life. The super‐powerful LED shows the states of input and output, so that the operators and service man can easily grasp the system opera�ons. The keyboard locker is set to prevent the operators from changing the data. Computer se�ng and PID closed loop system are adopted to control the temperature of canister precisely. The machine is furnished with func�ons like an�‐cold startup and alarm for material storage. It can also memorize the molding parameters and protect the passwords. The plas�c injec�on, mold opening and closing are controlled with guage on the machine intake.
Control Part
Systema�c/Ergonomic design and placing of each electric component / wire improves overall func�onality and performance. Bigger fans ensures right ven�la�on which is must for smooth func�oning. In built UPS (for PLC) and Energy meter are standard in our panels.
Machine Panel
INTERNATIONALTECHNOVATION(4)
-
GERMANY
ITALY
Servo pump pressure controlleris specially optimized for thework characteristics of injectionmolding machine, which is usedfor rapidly and accurately folly theaction curve of system pressure direvtive. Meanwhile, the digitalizedpressure controller integrated toactuator can optimize the controllerproperties.
INTERNATIONALTECHNOVATION
-
TAIWAN
Product adva ntage
Five point ToggleDesign
High rigid base andintegrated pipeline designto enhance machine stability
operational
efficiency
(5) (6)
Product adva ntage
Most Advanced Servo motor withLow inertia, wide power range,high speed and compactstructure can gurantee the highdynamic requirements of system
It is specially designed for servo system,which adjust seal clearancecompensation and can maintain highefficiency ever under the conditions oflow speed rotation and low viscosity oil.
-
Oil motor drive the adjustment ofgear mold, with good synchronisation.The die can be adjustedautomatically in accordance withthe set pressure, which is bothconvenient and reliable.
INTERNATIONALTECHNOVATION(7) (8)
QMC systems allow machine user to clamp and de‐clamp mold within few minutes by means of hydraulic pressure
With the push of a bu�on, clamping and de‐clamping can be done in less than a minute and hence reduce
produc�on down �me. It operates with hydraulic and pneuma�c pressure along with the mechanical safety.
Normally mold change takes almost two to three hours but with QMC can be reduced to 20‐30 minutes or
even lesser. Full return on investment can be safely assumed in less than 1.5 years
QMC shorten setup �mes, hence it helps in increasing produc�vity Automated systems allow convienent electrical monitoring of pressure posi�on and other produc�on
elements. Easier opera�ons in harsh environments and can be performed by less skilled workers.
Clamping system runs consistently and with lower distor�on, clamping resul�ng in less wear and longer die
life.
What is QMC
FOUR MOST IMPORTANT BENEFITS
MANUALCHANGE
QUICK CLAMPING SYSTEM
CHANGEOVER OPERATIONS
COST
Quick Payback
SELF LOCK CLAMPS (KT-L)
MANUAL CLAMPS (KT)
MANUAL CLAMPS WITH NON RETURN VALVE FOR ADDED SAFETY
CLAMPS HAVE TO BE PUSHED / PULLED MANUALLY IN T‐SLOT FOR CLAMPING OR DE‐CLAMPING OF MOLD
AUTO SLIDE CLAMPS (KT-A)SLIDES TRAVELS AUTOMATICALLY INSIDE THE T SLOTS BY PNEUMATIC CYLINDER WITH THE PUSH OF BUTTON
TE
CH
NO
‐HQ
MC
HYDRAULIC QUICK MOLD CHANGE SYSTEMS
INTERNATIONALTECHNOVATION
TECHNO H Clamps
(9)
KT External Dimensions of clamps
Note : The minimum size of KT‐L is 6T
Note : According T Slot Length to confirm air cylinder stroke
Specifica�ons
KT2
KT4
KT6‐L
KT10‐L
KT16‐L
KT25‐L
KT50‐L
100
138
160
200
237
282
350
‐
‐
90
90
90
90
90
‐
‐
20
20
20
20
20
82
120
135
165
205
252
317
18
23
28
28
30
30
30
58
74
94
106
128
160
220
25
25
25
25
25
25
25
28
40
50
55
65
75
110
58
80
87
108
135
150
180
6.7
8.6
8.3
10
11
12
15
12.5
16
20
20
20
20
20
18
23
28
28
30
30
30
1/8
1/8
1/4
1/4
1/4
1/4
1/4
24
52
45
62
50
60
90
23 26~
28~31
26~31
36~41
45~51
45~51
55~61
+1~‐3
~‐3+1
~‐5+1
~‐5+1
~‐5+1
~‐5+1
~‐5+1
L L2 V K J Back platen rangeBack Plate (H) Thickness (mm)R ZRcPNEGMF
Z
H
External Dimension
Specifica�ons
KT2‐A
KT4‐A
KT6‐AL
KT10‐AL
KT16‐AL
KT25‐AL
KT50‐AL
80
80
119
119
137
160
180
18
23
28
30
30
30
30
65
72
92
100
145
163
235
48
45
69
75
85
97
140
40
47
56
64
74
93
129
18
18
24
24
65
70
92
M5 X 35
M5 X 35
M8 X 45
M8 X 45
M10 X 55
M10 X 70
M16 X 85
1/8
1/8
1/4
1/4
1/4
1/4
1/4
1/8
1/8
1/8
1/8
1/8
1/4
1/4
28
30
30
40
50
50
60
18
23
28
28
30
30
30
+1~‐3
~‐3+1
~‐5+1
~‐5+1
~‐5+1
~‐5+1
~‐5+1
L J Q T U M 2T RC 2P ZAllow changing
rangeBack Plate (H) Thickness (mm)
INTERNATIONALTECHNOVATION
KT-Series Clamps
Mold
(10)
KT -standard type KT -L self-locktype
KT -A with Air Cylinder KT -AL with Air Cylinderand self Lock
INTERNATIONALTECHNOVATION
TE
CH
NO
‐HQ
MC
Remark: H represents the height of the mold bo�om platen for the standard hydraulic clamping system,which can be changed specially according the customer requirements. Self‐lock func�on is op�onal.
Specifica�ons KM2
20Clamping Force (25MP) KN
Fill Stroke (mm)
Clamping Stroke (mm)
Safety Stroke (mm)
Capacity of the Cylinder (CM³)
Clamping Force (25MP) KN
8
4
4
6.5
2
KM4
40
8
3
5
15
3
KM25
250
KM16
160
8 8
3 3
5 5
55 55
8 15
KM10
100
8
3
5
33
7
KM6
60
8
3
5
22
5
KM2
KM4
KM6
KM10
KM16
KM25
50
70
80
100
130
150
55
65
70
75
80
105
1/8
1/4
1/4
1/4
1/4
1/4
12
15
15
15
15
15
18
25
30
40
50
60
38
55
64
78
88
98
15
18
25
30
38
45
25mm
30mm
30mm
40mm
50mm
50mm
H (Standard Mold Backboard)Specs M N FJKLRc
KM
KM-6
6
KM-Series Clamps
(11)
AIR DRIVEN HYDRAULIC PUMP UNIT
Oil Outlet
Type No.
Injec�on Molding
Hydraulic Pressure (MPa)
Air Pressure (MPa)
No Load Flow(L/min.)
Oil Tank Volume (L)
M1‐4
50T‐1400T
25
0.5
2.8
M2‐4
1600T‐4000T
25
0.5
4.2
Min 3L / Max 7.5L
INTERNATIONALTECHNOVATION
SELECTION GUIDE
Note: Please confirm with applica�on engineering team that the clampers type chosen suits your applica�on or not
Step One : Choice the type of clamp and op�onal func�ons as per requirementStep Two : Select the clamp capacity as per machine clamping force based on following tableStep Three : Ensure that the T slot size of injec�on machine matches the clamps or notStep Four : Ensure the mold back plate and clamping stroke as per following table
60‐150
160‐250
280‐380
450‐550
1500‐2000
2200‐3000
3000‐4000
KT‐2
KT‐4
KT‐6
KT‐10
KT‐10
KT‐16
KT‐16
KT‐25
KT‐25
KT‐25
KT‐50
KT‐2
KT‐4
KT‐6
KT‐10
KT‐10
KT‐16
KT‐16
KT‐25
KT‐25
KT‐25
KT‐50
M1‐4
M1‐4
M1‐4
M1‐4
M1‐4
M1‐4
M1‐4
M1‐4
M2‐4
M2‐4
M2‐4
25
30
30
40
40
50
50
60
60
60
60
4
4
4
4
6
4
6
4
6
8
6
4
4
4
4
6
4
6
4
6
8
6
Injec�on Machineclamping force
Fixed Platen Quan�ty Quan�ty Pump Power Unit Thickness StandardMovable Platen
600‐850
1000‐1350
(12)
The ver�cal crosswise of the product arm are all drove by sensi�ve AC servo motor. 3 axis
synchronized movements reduce complexity and cost to build end‐aim‐tooling. Able to reach
parts with hooks and undercuts using unconven�onal paths such as curves ets.
Adjustable gripper pressure for runner removal.
The robot complies with EUROMAP or SPI rules and the standard interface forming by the
connec�on between EUROMAP12 or EUROMAP67 and molding machine
Faster take out �me ensures saving in product cycle �me.
Easy maintenance and parts availability makes the opera�on more reliable and safe.
1.
2.
3.
4.
5.
50T-1600T Molding Machine
50T-220T MOLDING MACHINE
SMART
TECO
SWING ARM ROBOT/SPRUE PICKERS
THREE AXIS SERVO ROBOT
SMARTTECOTSW3-1000PR
PICK AND PLACE SERVO ROBOTS
SMARTTECOTX-750V
1. The whole body is designed to bear high speed movements & con�nuous working.
2. Able to choose double staged type (Telescopic) of machine. Telescopic suitable for lower height workshop
3. The Robot has the CE standard complying with EUROMAP or SPI codes.
4. Sprue Pickers are best suited for simpler applica�ons mostly to take out sprues
5. With the help of Vaccum Generator, lighter applica�ons of picking parts by EOAT can be done
INTERNATIONALTECHNOVATION(13)
A
IB
C D
G
EF
H
Specifica�ons - Three Axis Servo Robot
INTERNATIONALTECHNOVATION
Unit TS3‐750P TSW3‐1200P (R)
Single‐Stage Telescopic type
Ton 90‐160 120‐280 250‐360 320‐500
MM 750 850 1000 1200
MM 1210 1390 1550 1750
MM 570 690 690 810
KG 4 4 5 7
SEC 1.3 1.8 1.8 2.5
SEC 6 7 9 12
AC Servom otor
KW
MPa 0.5‐0.7
AC 220V50/60Hz
KG 180 220 240 260
Model
Type
I.M.M.range
Ver�cal Stroke (Y)
Traverse Stroke (Z)
Cross Wise Stroke (X)
Max.P ay L oad
Dry T ake Out Time
Dry C ycle T ime
Drive S ystem
Servo Motor Power
Working P ressure
Power Source
NetW eight
Remarks
MAIN SPECIFICATION
Op�on 1 : This machine can add servo auxiliary arm (R)
Op�on 2 : This machine can expand the servo posi�on axis C sha�, axis A of servo rota�on
TSW3‐1000P (R)TSW3‐850P (R)
A B C D E F G H I
1536 1272 890 458 1210 1150 700 260 486
1964 1222 1010 458 1390 1330 820 240 486
2124 1282 1010 458 1550 1490 820 240 486
2324 1402 1130 458 1750 1690 940 215 486
MODEL
TS3‐750
TSW3‐850
TSW3‐1000
TSW3‐1200
* S3‐Three Servo, P‐Product Arm, R‐Runner Arm, W‐Telescopic
X 0.4KWY 0.75KWZ 0.4 KW
X 0.4KWY 0.75KWZ 0.75 KW
X 0.4KWY 0.4KWZ 0.4 KW
X 0.4KWY 0.4KWZ 0.4 KW
(14)
INTERNATIONALTECHNOVATION
A
EF
G
H
B
C
I
A B C E F G H I
3115 2000 1900 1210 1150 1400 300 740
3415 2200 2050 1550 1490 1600 320 760
3915 2340 2350 2900 2750 1960 330 760
4415 2700 2750 3400 3250 2150 450 890
4815 2850 2750 3700 3600 2300 450 890
MODEL
TSW3‐3000N
TSW3‐1500N
TSW3‐1800N
TSW3‐2100N
TSW3‐2500N
Model Unit TSW3‐1500N TSW3‐1800N TSW3‐2100N TSW3‐2500N TSW3‐3000N
Type (Telescopic type)
I.M.M.range Ton 500‐750 600‐1000 800‐1400 1200‐2100 2000‐2600
Ver�cal Stroke (Y) MM 1500 1700 1900 2100 2500
TraverseS troke (Z) MM 2000 2200 2200 2700 3200
CrossW iseS troke( X) MM 1070 1250 1430 1830 1830
Max.P ayL oad KG 10 15 15 20 30
DryT akeO utT ime SEC 4 4 5 6 8
DryC ycleT ime SEC 18
20
22
24
28
DriveS ystem AC Servo Motor ServoM otor Powe r
KW
X
0.75KW
Y
0.75KW
Z 0.75KW
X 1.0K W
Y 0.75KW
Z 1.0KW
X 1.0KW
Y 0.75KW
Z 1.5KW
X 1.5KW
Y 1.0KW
Z 2.0KW
X 2.0KW
Y 1.5KW
Z 3.0KW
WorkingP ressure MPa 0.5‐0.7
Power Source
AC
220V50/60Hz
NetW eight
KG 620
750
770
900
1200
Remarks
Op�on : This machine can expand the servo posi�on axis C sha�, axis A of servo
rota�on)
MAIN SPECIFICATION
Specifica�ons - Three Axis Servo Robot (Large)
SMART
TECO
(15)
A B D LE NMKJIHGFC
1420 1180 540 400
508
1420 1180 600 460255 440 120 15 175 300180
135
50200
175
1110 890 540 410
1160 940 600 470
MODEL
X‐650
X‐650PR
X‐650W
X‐750W
PR : Double Arm Lable, W : Telescopic type, V : with vacuum generator and vaccum jig
Model Unit
Type
I.M.M.range Ton
Ver�cal Stroke MM 650 650 650 750
Crosswise Stroke
Swing angle
Max. Loading
Dry Take Out Time
Working Pressure
Air Consup�on
Power Source
Net Weight
MM 120 120 120 170
degree 45‐90 45‐90 45‐90 45‐90
KG 2 2 2 2
SEC 0.8
1.0
40 434250
0.8 0.7 0.8
NI/cycle
AC
KG
5(±0.5) kgf/cm²
220V 50/60HZ
MAIN SPECIFICATION
X‐650 (V)
Single Stage
50‐160 50‐160 50‐160 100‐220
Telescopic Type
X‐650PR (V) X‐650W (V) X‐750W (V)
Specifica�ons - Swing Arm Robot
INTERNATIONALTECHNOVATION(16)
Specifica�ons
TS‐200
TS‐300
TS‐400
TS‐500
TS‐200B
TS‐300B
TS‐400B
TS‐500B
TS‐200T
TS‐300T
TS‐400T
TS‐500T
60
60
60
140
60
60
140
140
140
140
140
140
0.9.5
0.9.5
0.9.5
0.9.5
0.9.5
0.9.5
0.9.5
0.9.5
0.9.5
0.9.5
0.9.5
0.5.5
Model Power(W)Conveying
Speed(m/min)
200
300
400
500
200
300
400
500
200
300
400
500
Belt width(mm)
55
60
70
85
90
110
120
145
97
12
127
150
Weight(kg)
1700
1700
1700
1700
2250
2250
2250
2250
2350
2350
2350
2350
L(mm)
500
500
500
500
700
700
700
700
L1(mm)
400
400
400
400
400
400
400
400
500
500
500
500
D(mm)
200
300
400
500
200
300
400
500
200
300
400
500
D1(mm)
850‐1100
850‐1100
850‐1100
850‐1100
1450
1450
1450
1450
970
970
970
970
H(mm)
950
950
950
950
H1(mm)
Teco Swi� Belt Conveyors Diagram of Installa�on
Performance Characteris�cs
1. Belt conveyor equips with elas�c adjusted device to ensure the reliable running2. The length of Belt conveyor can be customized according to the customer's requirement3. The height of Belt conveyor can be adjusted within limits4. Belt conveyor equips with baffle plate for blocking the products & materials to avoid being down
INTERNATIONALTECHNOVATION
SMART
Acc
esso
ries
TECO
ROBOT ACCESSORIES
SWIFTTECO
SWIFT
TECO
(17)
TS‐T
TS‐B
TS
Controller System
Die Monitor
The system hardware using modular structure, the manipulator, master control module, extension module, between modules using standard industrial bus communica�on, according to actual needs, can be in bus mount mul�ple expansion module, has a strong adaptability and flexibility.
System so�ware allows flexible configura�on manipulator servo axis quality, can easily configured to four axis, five axis, six axis control system without modifica�on system so�ware.
Manipulator with 8 inch truecolor hd touch screen, interface anacreon�c atmosphere; Also equipped with three (and spring) that can switch to prevent malopera�on; First shake remind func�on, alarm and key opera�on can use vibra�on auxiliary remind.
All‐round protec�on func�on, every road output signal control are with intelligent detec�on, with short circuit, overload, temperature protec�on func�on. Real �me monitoring the state of the manipulator, and at the same �me display manipulator fault alarm source, convenient comprehensive master manipulator state, ensure use safety
Flexible customiza�on, allowing custom system extension input, expansion output port name; Allows se�ng the input signal polarity and configura�on signal use/no use; Teaching program, parameter se�ng can through the USB storage and copy
Teach func�on is flexible and convenient for you; use special so�ware in computer in edit good pressures, through the network transmission, accept, with USB memory can easily import manipulator use Molding machine interface compa�ble with the gauge 12 and European gauge
INTERNATIONALTECHNOVATION
Effec�ve protec�on of mold security Reduce mold maintenance cost, Reduce labour investment, Guaranty lead �me
New Genera�on mold protector is persuing more convenient opera�on, steady performance, With patented infrared technology can meet various growing applica�on
The fixed mold, the movable mold plas�c products residue monitoring
Insert into the wrong recogni�on
Slide posi�on, retracted posi�on confirma�on thimble
Thimble break confirma�on
Simple product inspec�on adhesive lack confirma�on
Die Cas�ng mold confirma�on
Applica�ons
Few of our Pres�gious Clients
(18)
Works :Plot No. 11, Nepco Compound, 20/4, Mathura Road, Faridabad - 121006, Haryana (India)Mobile: 9910178880, 9821129905Regd. Off.:Excel-502, Imperial Estate, Sec-82, FaridabadFacebook:facebook.com/technovationindiaWeb:www. technovation.co.inhttp://www.indiamart.com/technovationinternational/
PRECISION MACHINERY MANUFACTURER
INTERNATIONALTECHNOVATION
Sales Partner :
Regional Offices Ahmedabad Bengaluru Pune
For constant improvement upon reach, our company reserves the right to change the design parameters and con�gurations. No notice will be given for any change