Techn i ca l Da tawww.smcman.com

PRECISION SHEETMETAL

Technical Data

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

SMC Prec i s i on Shee tme ta l

Techn i ca l Da ta

Assembly, Fo ld ing , Inser t ing , Laser Cut t ing , Powder Coat ing , Power Press , CNC Punch ing , Spot Weld ing , Weld ing , Des ign

SMC Precision Sheetmetal’s story has spanned over two decades. In 1984, SMC Pneumatics was waiting up to 8 weeks for delivery of sheet metal components. It was this demand for a reliable and cost effective source of sheet metal that gave birth to SMC Manufacturing. In the early days SMC had 20 or so employees with basic machinery purely to meet the requirements of SMC Pneumatics, all housed in a 900m2 factory.

Today SMC boasts a 4500m2 factory and employs a staff of 80 skilled workers with SMC Pneumatics no longer being our sole client. As a leading sheet metal manufacturer in Sydney, SMC now supplies manufactured components to a large range of industries both domestically and internationally. Such industries are hospitality, white goods, water and pool heating, air conditioning, gaming machines, food processing equipment, manufacturing components and electrical switch gear enclosures, just to name a few.

A main contributor to the success of SMC in the sheet metal industry is our commitment to machinery and keeping up to date with new manufacturing processes. This dedication to our machinery allows SMC to keep prices down and maintain competitive lead times for our customers. We have compiled this brochure for you in order to highlight our current machinery and processes. This information allows you to be confident that SMC have the latest in technology as well as giving your staff the information they require in regards to our capabilities.

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

Techn i ca l Da ta

CUTTING & PUNCHINGTRUMPF TRUMATIC 7000 - LASER/PUNCH COMBINATIONPower: 4000 watts - Fully automatic load/unload for ‘lights out operation’

Maximum Sheet Size• Combined operation: 1280mm x 2540mm• Punching operation: 1370mm x 2540mm• Laser operation: 1280mm x 2540mmCutting Capacity• Stainless steel: Up to 6mm• Mild steel: Up to 6mm• Aluminium: Up to 4mmPositioning Accuracy: 0.10mmRepeatability: 0.03mm

TRUMPF TC 6000 L - LASER/PUNCH COMBINATIONPower: 3200 watts

Maximum Sheet Size• Combined operation: 1280mm x 3085mm• Punching operation: 1370mm x 3085mm• Laser operation: 1280mm x 3085mmCutting Capacity• Stainless steel: Up to 6mm• Mild steel: Up to 6mm• Aluminium: Up to 4mmPositioning Accuracy: 0.10mmRepeatability: 0.03mm

2 x TRUMPF TC 6000 L - LASER/PUNCH COMBINATION SHEETMASTERSPower: 2700 watts - Fully automatic load/unload for ‘lights out’ operation

Maximum Sheet Size• Combined operation: 1280mm x 2440mm• Punching operation: 1370mm x 2440mm• Laser operation: 1280mm x 2440mmCutting Capacity• Stainless steel: Up to 6mm• Mild steel: Up to 6mm• Aluminium: Up to 4mmPositioning Accuracy: 0.10mmRepeatability: 0.03mm

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

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CUTTING & PUNCHING - Cont’d1 x 3050 & 2 x 5030 LASERPower: 5000 watts - Fully automatic load/unload for ‘lights out’ operationMaximum Sheet Size• Working range: 1500mm x 3000mmCutting Capacity• Stainless steel: Up to 16mm• Mild steel: Up to 25mm• Aluminium: Up to 12mmPositioning Accuracy: 0.10mmRepeatability: 0.03mm

TRUMPF 2020 SM COMPACTAutomated sheet load/unload for ‘lights out’ operation

AMADA VIPROS 357 TURRET PUNCH33 Tons press capacity• 58 Stations with two 1.25”auto index stationsMaximum Sheet Size• ...with 1 reposition cycle 1270mm x 3050mmMaximum thickness 3mm (mild steel)Punching accuracy 0.10mmRepeatability 0.05mm

Working range 1270mm x 2540mmMaximum sheet thickness 4.0mm Mild steelPosition accuracy 0.10mmRepeatability 0.03mm

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

Techn i ca l Da ta

CUTTING & PUNCHING - Cont’dAMADA PEGA 244 TURRET PUNCH

22 Tons press capacity• 24 Stations with two 1.25”auto index stationsMaximum Sheet Size• ...with 1 reposition cycle 1000mm x 2000mmMaximum thickness 3mm (mild steel)Punching accuracy 0.10mmRepeatability 0.05mm

AMADA GP630 HYDRAULIC SHEARCNC Control back gauge

Maximum cutting length 3050mmMaximum thickness 5.00mm (mild steel), 6.00mm (Aluminium)

3.0mm (Stainless steel).

SMC PRECISION SHEETMETAL has a large range of standard tooling for our press brakes as well as many special tools*.

*Special tools are also available upon request,

Please fell free to contact our sales staff for further information on our tooling.

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

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FOLDINGTRUBEND 5170 PRESS BRAKE WITH BENDMASTER ROBOT

170 Tons Capacity• 6 axis• Maximum bending length 4000mm• With tooling available maximum thickness to form at full length 4000mm is 4mm• CNC control with Trutops Bend software

TRUEBEND

BENDMASTER• Max load: 60kg• Max Weight of Plate: 40kg• Max Dimension of Parts: 1000x2000mm

• Min Sheet Thickness: 0.7mm• Max Format for Components: 2000x1000mm• MaxProfileforPartsFormat: 3000x1000mm

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

Techn i ca l Da ta

TRUMABEND C60 PRESS BRAKE67 tons capacity• 6 axis• Maximum bending length 2000mm• With tooling available maximum thickness to form at full length 2000mm is 4mm• CNC control with Trutops Bend software

TRUBEND 3100 PRESS BRAKE100 tons capacity• 6 axis• Maximumbendinglength3000mm• With tooling available maximum thickness to formatfulllength3000mmis4mm• CNC control with Trutops Bend software

TRUMABEND V230 PRESS BRAKE230tonscapacity• 7 axis with front assist arms• Maximumbendinglength3000mm• With tooling available maximum thickness to formatfulllength3000mmis4mm• CNC control with Trutops Bend software

• Min Sheet Thickness: 0.7mm• Max Format for Components: 2000x1000mm• MaxProfileforPartsFormat: 3000x1000mm

FOLDING - Cont’d

TRUMABEND V85 PRESS BRAKE85 tons capacity• 7 axis• Maximum bending length 2000MM• With tooling available maximum thickness to formatfulllength3000mmis4mm• CNC control with Trutops Bend software

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

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AMADA ITPS 103 PROMECAM PRESS BRAKE100 tons capacity• 4 axis• Maximumbendinglength3000mm• With tooling available maximum thickness to formatfulllength3000mmis3mm• CNC control

FOLDING - Cont’dTRUBEND 5050 PRESS BRAKE

50 tons capacity• 6 axis• Maximum bending length 1275mm• With tooling available maximum thickness to form at full length 1275mm is 4mm• CNC control with 600 software

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

Techn i ca l Da ta

WELDINGSPOT WELDING

• Seven machines available• Maximum current 15 KVA• Maximum throat depth 750mm

MANUAL MIG & TIG WELDING• Mig / Tig welding machines available• Tig welding Aluminium & Stainless Steel Brazing • Pickling facilities

ROBOTIC WELDING• Robotic welding cell containing a Fronius Welding Machine & Motoman Robot• Mig & Tig capabilities

STUD WELDING• Maximum stud size for stud welding is M6

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

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OTHER TOOLINGFASTENING SYSTEMS

• 2 x 55 tons capacity presses• Maximum throat depth 250mm• Bottom bed 750 x 550mm

2 x HAEGER 824 Plus Press Inserting• 6 tons capacity• Stud, Nut and Standoff Automatic Feed System• Maximum throat depth 455mm• Maximum workable tool depth 305mmPneumatic inserting of Avdel nutsertPneumatic RivetPneumatic Tapping

POWER PRESS HORTON MASON EDWARDS/JOHN HEINE

• Professional glazing• Mechanical assembly• Electric assembly

ASSEMBLY

SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL SMC - SETTING THE NEW STANDARD IN SHEETMETAL

Techn i ca l Da ta

FINISHING LINISHING & POLISHING• Manual linishing & polishing of aluminium• StainlessSteeltocommercialfinish

POWDER COATING• 172m Conveyor• BatchOven/2450x3700mm• Fully automatic and manual spraying• 5 Stages pre-treatment• 30mDualzoneCureoven• Visual and Cure test standard• Additional testing upon request

CAD/CAM SYSTEMQUALITY

QUALITY ACCREDITATION

SMC operates a Quality Management system that is certified by Lloyd’s Register Quality Assurance to comply with:

AS/NZS IS09001:2008

Latest Solidworks 3DCAM System

• Truptops software (NC programming software for our TRUMPF machines)• AUTOCAM software (NC program for our Amada turret punch presses)• Wintegrate MRP system• Barcode integrated inventory & Production control system

PRECISION SHEETMETAL

SMC-SM-1004-TD01SMC Prec i s i on Shee tme ta l

Techn i ca l Da ta

SMC Manufacturing (Australia) Pty LtdT/A SMC Precision Sheetmetal

SMC Technology Park14 Hudson Avenue

Castle Hill, NSW 2154

Phone: (02) 9354 8222Fax: (02) 9354 8259

Email: sheetmetal@smcanz.com

www.smcman.com

SETTING THE NEW STANDARD IN SHEETMETAL