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Precision Spray Nozzles for the Food and Beverage Industry

Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

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Page 1: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

Precision Spray Nozzlesfor the Food and Beverage Industry

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Page 2: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

2

D

LECH LE R – YOU R COM P ETE NT

NO ZZ LE T E CH NO LOGY PARTN E R

The food and beverage

industry is facing

enormous challenges.

To offer consumers a

more extensive product

range improved

processes are required.

At the same time,

increasingly strict

hygiene regulations

and increasing ratio-

nalisation pressure

are demanding highly

efficient and safe

processes.

Lechler develops and manu-factures precision nozzles forvarious applications. For thiswe can fall back on all the experience of our 130-year history. The extensive know-ledge of nozzles among our670-strong workforce and adeep understanding of typicalindustry processes mean thatwe have been at the forefrontof innovation in nozzle tech -nology for many years.

Today, Lechler manufacturesnozzles in Germany, England,Hungary, India, China and theUSA. But despite this interna-tional alignment, at our heartwe remain a Swabian familycompany with the typical pas-sion for precision, innovationand the drive to always become that little bit better.Other subsidiary companiesplus more than 40 represen -tative offices round off our global sales network.

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Page 3: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

Processoptimization

Processreliability

Custommadesolutions

Costsavings

Experience

Service

Wide product-range

3

W I D E RANG E O F S E RV I C E S F OR YOU R S UCC ESS

Content Page

Applications 4

Desinfection and hygiene 5

Product provision 6-7

Product treatment 8-9

Filling and packing 10-11

Planning criteria 12-17

Products

Tank cleaning nozzles 18-29

Pneumatic atomizingnozzles 30-37

Hollow cone nozzles 38-40

Full cone nozzles 41-44

Flat fan nozzles 45-59

Solid stream nozzles 60

Air nozzles 61-63

Accessories 64-67

VarioSpray ll 68

Other nozzles 69-70

Online Service 71

Desinfection and hygiene

Productprovision

Producttreatment

Filling and packing

Nozzles for the food and beverage industry

In this brochure we have compiled for you an overviewof our tried-and-tested nozzlesfor the food and beverage in-dustry.If you cannot find a suitablesolution for your particular job,please contact us. Our applications engineers wouldbe happy to develop the opti-mum solution for your needs.

Thanks to our detailedknowledge of the individualprocess steps, we are alsoable to offer you advice on anindividual basis and work outcustom solutions for you.

You will find more informa-tion, ideas and tools forusing nozzle technology and spraying technology atwww.lechler.de

We will support you with our solutions right along the process chain:

3

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Page 4: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

4

LE CH LE R NO ZZ LE S AR E U S E D I N MANY F I E LD S I N TH E F OOD AN D B EVE RAG E I N DUSTRY

Product provision Product treatment Filling and packing

Container cleaning / CIP

Belt lubrication

Belt cleaning

■ Disinfection■ Hand disinfection■ Boot disinfection■ Room disinfection■ Work sluices

■ Container washers■ Cleaning of fruit and vegetables■ Pretreatment of equipment■ Humidification■ Bottle and barrel cleaning■ Filter cleaning

■ Product cleaning■ Release agent spray deposition■ Dosing■ Coating■ Degassing of liquids■ Concentrating■ Belt cooling■ Spray drying

■ Filler cleaning■ Pasteurisation■ Sterilization■ Sorting cans and bottles■ Sorting with air■ Anti-scuffing■ PET bottle cooling

Disinfection and hygiene

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Page 5: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

5

LE CH LE R NO ZZ LE S F OR D I S I N F E CT I ON AN D HYG I E N E A P P L I CAT I ONS

Hand disinfection

Hygiene sluices are a fundamental element ofproduction that is as freefrom germs as possible.Hollow cone nozzlesatomize disinfectantsvery finely and there -by ensure wide surface coverage and high disinfectant efficiency. Work equipment

disinfection

Short throughput times areneeded when cleaning anddisinfecting trolleys andcontainers for production.Flat fan nozzles with ahigh spray force are thefirst choice for that job.

Sole and boot cleaning

These systems are mostlylinked in combination withhand disinfectant systems.For cleaning the brushesand spraying with new dis-infectant, we recommendour series 632 and 686flat fan or tongue-typenozzles.

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Page 6: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

6

LE CH LE R NO ZZ LE S F OR P RODUCT P ROV I S I O N AP P L I CAT I ONS

Bottle and barrel cleaning

Various types of nozzlesare used in these systems.Flat fan and tongue-typenozzles for powerfulcleaning of heavy dirt. Fullcone nozzles for rinsing and tank cleaningnozzles for cleaning the insides of barrels.

Cleaning of fruit and vegetables

Series 468 full cone nozzles with a 60° sprayangle clean cut fruit andvegetables. Simple assembly via an eyeletclamp with bayonet quickrelease enables the quick exchange of nozzles.

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Page 7: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

7

7

Other nozzle applicationsin the product provisionfield

Humidification

Filter cleaning

Foam suppression

Animal carcass cleaning

Drum and plate washingsystems e.g. for cleaningfish

Cleaning, lubricating cutting knives, belts andother equipment.

Sorting procedures with air

Blowing off surfaces with air

Pack washers

In most cases, cleaning isperformed with a mixture of immersion baths andspraying stations. The preferred option for thelatter is flat fan nozzles.Tongue-type nozzlesproduce a particularlypowerful flat fan at low pressure.

Machine cleaningand tank cleaning

High impact tankcleaning machinesand tank cleaningnozzles with con -trolled rotation speedwere specially deve -loped for tackling very heavy dirt. The example shows the high impact tank cleaning machine5TM in a bottle washing machine.

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Page 8: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

8

LECH LE R NOZZ LES FOR P RODUCT TR EATM E NT AP P L I CAT I ONS

Sausage cooling

In the meat-processing in-dustry, sausage productsare cooled by means ofsausage showers. Fullcone nozzles or clusterhead nozzles are frequently used for that.

Dazu liegen

noch

keine Fotos

vor

Cleaning containers

Optimum containercleaning requires targetedharmonization with the re-spective application. Lechler offers a wide rangeof rotating nozzles and will support you in findingthe right arrangement.

Can cleaning

Before the foodstuffs aretransferred, the cans mustbe disinfected on both theoutside and inside. Flat fan nozzles and full conenozzles can be used forthis.

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9

9

Other applications

Product cleaning

Dosing

Concentrating

Degassing of liquids

Release agent spraydeposition

Spray drying

Blanching of vegetables

Sugar production

Tobacco processing

Belt cooling

With belt cooling, the pro-duct (e.g. rissoles) is trans-ported on a belt. Theunderside of the belt issprayed with water or acoolant. Due to the finedroplets, hollow conenozzles are often used forthis process.

Coating with Vario Spray II

Coating or disinfectingoperations are widespreadin food processing. The VarioSpray II nozzle valvesystem with pulse widthmodulation impresses with its enormous flexibilityand offers the possibility of spraying very small volumes of fluid with precision.

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Page 10: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

10

LECH LE R NOZZLES FOR F I LL I NG AN D PACK I NG

Sterilisation

Disinfection is a central step in the production of food and beverage. Theexample shows series 136 pneumaticatomizing nozzles for the internal disin -fection of PET bottles.

Dazu liegen

noch

keine Fotos

vor

Filler cleaning

Filling machines arecleaned regularly via a permanently installednozzle system. For this job,Lechler supplies variousrotating cleaning nozzlesand hygienically designednozzles with FDA andEHEDG approval.

Das in Ihr PD

F

eingebaute

Bild

fehlt uns no

ch

Belt lubrication

This term refers to sprayinga soapy solution, known as the belt lubricant, ontothe conveyor belt in orderto reduce the friction co-efficient. Special series 652 xxx. 8H.03 flat fannozzles are used for this.

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11

11

Pasteurisation

One of the final productionstages is the targeted heating of the product in apasteuriser. The heat is transferred bymeans of full cone or hollow cone nozzles thatapply a dense water filmonto the packaging.

Dazu liegen

noch

keine Fotos

vor

Air nozzles

There are numerous appli-cations in which Lechlerair nozzles, such as theWhisperblast® series, arepreferred due to the lowlevel of noise producedcompared to the standardair nozzles. In the example on the right,Whisperblast® nozzles arebeing used for drying theseal so that the subsequentmarking is not smudged.

Other applications

Rinsing of bottles

Anti-scuffing

Cooling and moisteningbread

Release agent application

Drying labels and bottles

Sorting cans and bottles

Sorting with air

PET bottle cooling

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Page 12: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

12

WHAT YOU S HOU LD B EAR I N M I N D WH E N P L AN N I NG

~ The fundamentals ofcleaning technology

Sinner's circle

The Sinner's circle illustratesthe interplay between the fourmain factors for successfulcleaning:

■ Chemistry (choice ofcleaning agent)

■ Mechanical (removal of dirtvia pressure or friction)

■ Temperature (at whichcleaning is performed)

■ Time (duration of the totalcleaning processes)

The proportion of the indivi-dual factors as a part of theentire cleaning can be varied,provided that the total is 100 per cent. This results in significant savings potentials.

As a result, the intensificationof mechanical cleaning enab-les the consumption ofcleaning agents or the dura-tion of cleaning to be reduced.Consequently, the mechanicalfactor that takes up a greaterpart of the Sinner's circle,while the other factors canend up being reduced.

Cost reduction via efficientcleaning processes

This is precisely where ournozzles and rotating cleaningnozzles come into play, ha-ving been specially developedfor delivering a high mechani-cal cleaning action. Theirgreater efficiency helps to permanently reduce on goingcosts for energy and cleaningagents, and also the durationof cleaning. Consequently aone-off investment in impro-ved nozzle technology paysfor itself after only a short time.

Figure 1: Sinner's circle with equal proportions of the temperature, time, chemistryand mechanical factors.

~ The fundamentals ofcleaning technology

Sinner's circle

Cost reduction via efficientcleaning processes

Ä Mechanical cleaning withLechler rotating cleaningnozzles

Cleaning effects

Foam cleaning with nozzles

Å Chemical cleaning

Foam cleaning with Nozzles

Ç Impact

Impact surface and spray shape

Pressure

Flow rate

É Spray angle and sprayingbehaviour

Ñ Hygienic design and surface quality

Ö Fluid distribution

Ü Droplet sizes

á Temperature behaviour

à Viscosity

â Narrowest cross section

ä Connections

ã Materials and wear

Figure 2: Lechler nozzles and rotating cleaning nozzles have high mechanicalcleaning efficiency. This reduces the proportion of the other factors, as well as theresulting costs.

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13

Cle

anin

g ef

fect

Distance

a

b

b

a

Ä Mechanical cleaning withLechler rotating cleaningnozzles

Cleaning effects

Rotating cleaning nozzles deliver the greatest possibleimpact in order to clean thecontainer wall. To achieve this,large droplets must strike athigh speed. This enables evendirt to be removed that cannotdissolve in the cleaning fluid.Important influencing varia-bles are the distance betweenthe nozzle and wall, and the

operating pressure. Neithermust be too great or the fluidwill break down into smallerdroplets (see Figs. 3 and 4)and the impact will be re-duced.Besides the impact, the fluidrunning down the containerwall also has a significantcleaning effect. If the formedfilm is thick enough, the resul-ting shear stresses can re-move light to moderate dirt. Inthat case, unsprayed patchesare less of an issue than is thecase during impact cleaning(see Fig. 5).

the jets from spray balls strikeonly in concentrated spots.The remaining surface is sim-ply cleaned by the shearstresses of the fluid runningoff (see Fig. 6). The fluid con-sumption is therefore signifi-cantly greater in comparisonwith rotating cleaning nozzles.

Rotating cleaning nozzles orspray ball?

Due to their simple construc-tion, spray balls are economi-cal and are very insusceptibleto faults.Whereas rotating cleaningnozzles spray the entire con-tainer wall in a fan-like pattern,

Figure 5: Cleaning mechanisms, impact and shearing power

Figure 6: Cleaning with a spray ball

Impa

ct a

ndsh

earin

g po

wer

She

arin

g po

wer

Agitator

Cleaning effect

MIN MAXbar

MINbar

MAX

Figure 3: Rotating cleaning nozzles with recommended operating pressure

Figure 4: Rotating cleaning nozzles with operating pressure too high

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14

WHAT YOU S HOU LD B EAR I N M I N D WH E N P L AN N I NG

Figure 7: Foam cleaning with a Lechler PVDF MicroWhirly

Å Chemical cleaning

In the majority of all cleaningprocesses, the chemicalcleaning effect involves fluids.Either the dirt is dissolved inthe cleaning fluid or the adhe-sion between the dirt and thecontainer wall is reduced. Hig-her temperatures can supportthe chemical cleaning effect.

Foam cleaning with nozzles

Foam cleaning is primarilybased on the chemicalcleaning effect. Since thefoam sticks more firmly to thesurface, it can be effective forlonger than cleaning fluidsthat drip off quickly. The me-chanical cleaning effect playsa correspondingly subordi-nate role. Here, the task of thenozzle is to distribute the foamhomogeneously. Your choicetherefore greatly depends onthe type of foam.

1/2

h

h

l/min

MIN MAX

l/min l/min

barMIN MAX

barMIN MAX

bar

Pressure increase Initial situation Flow rate increase

l/min l/min l/min

MIN MAXbar

MIN MAXbar

MIN MAXbar

Figure 9: Comparison of the cleaning result of three nozzles with pressure or flowrate increase.

Figure 8: Comparison of the cleaning result of three nozzles with identical pressureand flow rate.

Ç Impact

The impact force of a liquid jeton a surface plays an impor-tant role in cleaning techno-logy. The ratio of the impactforce (F) to the impact surface(A) is referred to as the Impact(I).

It can be controlled via the following parameters:

Impact surface and sprayshape

The impact surface is the areawhere the droplet strikes. Thesmaller the impact surface,the greater the impact values.Nozzles with high impact are,for example, solid streamnozzles and flat fan nozzleswith a narrow spray angle.

Pressure

The impact increases linearwith the connected pressure. Ifyou double the pressure whilemaintaining the same flow rate,you also double the impact.

Flow rate

Increasing the flow rate byusing a larger nozzle increa-ses the impact, assuming thatthe other parameters (sprayangle, pressure and medium)remain the same.

I = Impact forceImpact surface

FA

Nm2

=

l/min

MIN MAXbar

MIN MAX M

l/min

bar barMIN MAX

l l/min

bar

MIN MAX M

l/min

bar barbar bar bar

l/min

MIN MAX Mbar bar

l l/min

MIN MAXbar

l l/min

MIN MAX

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15

É Spray angle, spraying distance, spraying behaviour

Depending on the version andjob, we supply single-fluidnozzles with differently step-ped spray angles from 0° (solid stream nozzles) to 360°(tank-cleaning nozzles). Thequoted spray angles applyclose to the nozzle and in astill atmosphere. Gravity andair flows influence the spraypattern.

Depending on the version,single-fluid nozzles can spraythe fluid as a hollow cone,

solid stream or flat fan. Thesolid stream nozzle does notspray, but rather produces a closed jet that hits at a con-centrated point. The jet onlybegins to break up after somedistance. Twin-fluid nozzleshave a narrow spray angle ofapproximately 20° due to thehigh speed at which the com-pressible medium exits. However, as the distance fromthe nozzle increases, the spraypattern becomes increasinglyless sharply delimited. Twin-fluid nozzles normally producefull cone or flat fan spray pat-terns.

have been designed withthese requirements in mindand that have been certifiedby the EHEDG (European Hygienic Engineering & Design Group). The EHEDGtook into account both designand cleanability. The “In-placeCleanability Test" is used totest whether a product can becleaned with similar ease to asimple, straight section ofpipe.

Ñ Hygienic design and sur-face quality

Equipment and componentsmust be designed accordinglyso that they are easy to clean.Hygienic design prevents recesses and gaps that canharbour dirt, unfavourable flowareas (dead spaces) andsinks that hinder the run-off offluids. At the same time, atten-tion is paid to maintaining theleast surface roughness pos-sible, max. Ra 0.8 µm. Lechlersupplies various nozzles androtating cleaning nozzles that

120°

5000

mm

500

mm

120°

Changing the nozzle pressure

Spraying direction

The diagram above illustrates how height influences the spray pattern

Pressure: Very low

Spraying upwards Spraying downwards

Pressure: Optimum Pressure: Very high Figure 11: EHEDG In-place Cleanability Test of a Lechler HygienicWhirly. The resultshows no differences between the reference pipe and the HygienicWhirly. In bothcases the breeding ground is purple, indicating no germ formation

33

Height of the nozzle position

Horizontal spraying

~

Reference Pipe

Lechler HygienicWhirly

For many Lechler rotatingcleaning nozzles we only usematerials that comply with theregulations of the FDA (Foodand Drug Administration).

The series 573/583 rotatingcleaning nozzles and the series 527/591 spray ballsalso meet the strict hygienerequirements in accordancewith 3-A®.

Figure 10: Spray patterns under different working conditions and installations

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16

WHAT YOU S HOU LD B EAR I N M I N D WH E N P L AN N I NG

Ü Droplet sizes

Twin-fluid nozzles can pro-duce very fine to extremelyfine droplets. The size dependsmainly on the flow rate ratio ofthe compressible mediumused (m3/h) to the atomizedfluid (l/min): The greater theratio, the finer the atomization.In the case of single-fluidnozzles however, the decisivefactors are pressure, nozzletype and flow rate across thedroplet spectrum. Increasingpressure results in finer atomi-zation, but mostly only up to acertain level.

Hollow cone nozzles producevery fine to fine droplets at thesame pressure and flow rate.Full cone nozzles produceslightly coarser droplet spec-trums, and finally flat fan nozz-les have the coarsest dropletspectrum.

The following generally ap-plies: Within a series and at agiven pressure, nozzles with alower flow rate produce finerdroplet spectrums than nozz-les with a higher flow rate.

á Temperature behaviour ofnozzle materials

Applications with temperaturesup to 140 °C are very common.These include for examplemost cleaning applicationsand sterilisation processes.Applications with higher temperatures are rare, andapplications at very low temperatures are even rarer.The general temperature information from material datasheets must always be scruti-nised for every single case ofnozzle use. Pressure, mecha-nical stress type, chemistryand time are decisive factorsfor the suitability of a nozzlematerial at increased tempe-ratures. Chemical processescan be more aggressive athigh temperatures.

A material may be able towithstand them if this tempe-rature occurs for a very shortperiod only. In all materials,high temperatures result in reduced strength values. Themechanical stress type musttherefore also be taken intoaccount in high-pressure applications in particular. In addition, vibrations in the system can cause prematurefailure.

−300 −200 −100 0 100 200 3000

5

10

15

20

25

30

Spray Width [mm]

Volum

e [m

l]

Figure 14: Liquid distribution of a Lechler high-pressure flat fannozzle

Figure 15: Liquid distribution of a Lechler standard flat fannozzle

Time (permanently high temperatures)

Pressure and mechanical stress (e.g. vibrations)

Chemistry (accelerated by high temperatures)

Temperature behaviourof nozzle materials

−300 −200 −100 0 100 200 3000

5

10

15

20

25

30

Spray Width [mm]

V

Ö Liquid distribution

An even liquid distribution iscrucial to processes such ascoating. This requires severalnozzles to be arranged next toeach other. This is becausewhereas a single nozzlewould produce a parabolic liquid distribution, severalnozzles arranged next to eachother allows an almost evendistribution via overlapping.

Measuring the distribution

The liquid distribution in aplane can be determined withthe aid of a combination ofPlexiglas cylinders. The fillinglevel of the individual cylin-ders is determined fully auto-matically. This measuringprocess can also record the liquid distribution of a nozzleover a moving measuringplane. This enables conveyorbelt spraying to be simulated,for example.

Figure 12: Liquid distribution measurement

Figure 13: Droplet size measurement

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17

à Viscosity

Increasing viscosity of the fluidcan reduce the flow rate,changes the spray pattern(narrower spraying angle) andallows the droplet spectrum tobecome coarser.

Depending on the fluid pro-perties, it is possible to coun-teract this to a certain extentby means of higher pressure.For very viscous substances, itis recommended to use twin-fluid nozzles in most cases. Itcan also be helpful to take ac-count of the fluid's rheology.

The nozzle body can alsowear from the outside if thenozzle is used in a harmfulenvironment (corrosive gases,radiation, temperature, re-bound water with particles).

Nozzle wear

As wear increases, the spraypattern quality becomes increasingly worse. In mostcases, this can be seen veryeasily with the naked eye. At the same time, a changeoccurs in the spraying parameters, for example anincreased flow rate. The causeof this is damage to the nozzleopening cross section due tomaterial removal. Wear leadsto a worse production resultand higher costs. Fig. 18shows an example of a hea-vily worn spray ball. For these

â Narrowest cross section

The risk of a nozzle blockingdepends greatly on its narro-west cross section (ØE). Expe-rience has shown that forsmooth operation, the maxi-mum particle size in the fluidshould not exceed one thirdof the narrowest cross section.

Hollow cone and full conenozzles with axial flow havean internal swirl. Hollow coneand full cone nozzles with in-flow at the side (tangential oreccentric design) do not needa swirl and are therefore muchless prone to blockages. In thefield of flat fan nozzles, ourtongue-type nozzles representa special design that is lesssusceptible to blockages.

ä Connections

Nozzles are mainly construc-ted with the thread standardsISO 228, DIN 2999 (EN 10226-1) and NPT. A distinction is made herebetween sealing and non-sea-ling threads. In the case ofnon-sealing threads, Teflon®strip or a thread paste is usedto provide the seal. Not allnozzles can be connectedwith a thread. For these wesupply flange solutions con-forming to the standards DIN2527, EN 1092-1 and ASME B16.5. Aseptic clamp connecti-ons (Tri-Clamp connections)conforming to the standardDIN 11864-3 are also possi-ble. Whether a connectionother than the standard con-nection is feasible for a nozzlemust be decided on an indivi-dual case basis.

ã Materials and wear

Nozzle wear depends greatlyon the conditions of use andon the nozzle material. Nor-mally, the nozzle's fluid dis -charge opening wears as aresult of material abrasion.The following conditions ofuse can speed up wear:

■ Solids in the fluid and alsohard particles

■ Operating the nozzle abovethe recommended pressurerange

■ Using chemically aggres-sive substances

Nozzle material Vickers hardness (HV)

~ 8080 – 150125 – 210200 – 250220 – 270390 – 6901000 – 23001500 – 2700~ 2300

AluminiumBrassTitanium (Grade 1 bis 4)Hastelloy®

Stainless steelStainless steel (hardened)CarbideCeramicSapphire / ruby

Figure 18: Chemical corrosion of aspray ball

Figure 19: Wear of a full cone nozzle

Figure 16: Atomization of gelatine witha Lechler ViscoMist twin-fluid nozzle

reasons, regular maintenanceintervals and nozzle replace-ment are particularly importantfor achieving a high degree ofprocess capability.

Material selection

Particularly noticeable mani -festations of wear occur whenfluids with a high solid contentare atomized. Such particle-laden fluids cause significantwear if the particles have agreater hardness than thenozzle material (Fig. 19). Thiscan be remedied by selectinga different material. The tablebelow of the various materialsand their average Vickershardness is a means of approximate guidance.

As always: Contact us andwe will find the optimum solution for your application.

Narrow-est

cross section

ØE

Dis -chargehole ØB

Figure 17: Narrowest free cross section

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18

Orderingnumber

[mm]

Con-nection

<)

500.234.G9.00300°

Sprayangle

Diameter[mm]

1 2 3at 40 psi

[US gal./min]

Height[mm]

M61.8 5.7 8.0 9.8 2.5 25 9

-conform

Hex 6

25

6

Ø 9

M6

n Unique extremely smallnozzle design for narrowspacing

n Qualified for hightemperature

n Self rotatingn Rotating solid jetsn Completely made of

stainless steel

Applications:Cleaning ofn Plant and equipmentn Kegs, barrels, bottlesn Machines

Max. tank diameter:1.0 m

Operating pressure:1.0 - 2.0 bar

Max. temperature:200 °C

Installation:Operation in every directionis possible

Material:Stainless steel AISI 316L

Bearing:Kolsterised slide bearing

Filtration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

E = Narrowest free cross-section

Operation with compressed air only for short-term usage. Operation above the recommended operating pressure meanshigher wear and smaller droplets. This might have adverse effects on the cleaning result.

Rotating cleaning nozzle »PrecisionWhirly«

Series 500.234

V.

[l/min]

p [bar] (pmax = 5 bar)

01_Tankreinigung_LT_e_18_29 29.08.13 12:44 Seite 18

Page 19: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

19

Ordering number EØ

[mm]ConnectionType

3/8 BSPP*male

3/8 BSPP*female

<)

566.873.1Y566.933.1Y

566.874.1Y566.934.1Y

566.879.1Y566.939.1Y

180°

Sprayangle

1 2 3at 40 psi

[US gal./min]

180°

360°

2.42.4

2.42.4

2.42.4

1215

1215

1215

1521

1521

1521

1826

1826

1826

57

57

57

AFAF

AFAF

AFAF

AEAE

AEAE

AEAE

3/8 BSPP

11

Ø 20

52.5

Hex 13

Ø 21.3

11.3

Ø 20

Hex 1052.5

3/8 BSPP

n Very compact designn Self rotatingn Effective flat jet nozzles

Applications:Cleaning ofn Plant and equipmentn Kegsn Machinese.g. Cleaning of fillingmachines

Max. tank diameter:1.0 - 1.5 m

Operating pressure:1.0 - 2.0 bar

Max. temperature:130 °C

Installation:Operation in every directionis possible

Material:Stainless steel AISI 316Land PEEK

Bearing:Slide bearing made of PEEK

Filtration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

62

Ø 20

6.4

Ø 25.4Ø 19.2

163.3

E = Narrowest free cross-section · * NPT on request · Weld-on version on request

Operation with compressed air only for short-term usage. Operation above the recommended operating pressure meanshigher wear and smaller droplets. This might have adverse effects on the cleaning result.

Slip-on versions: - R-clip made of stainless steel AISI 316 L is included (Ordering number: 095.022.1Y.50.94.E)- Depending on diameter of the adapter the flow rate can increase due to leakage between connecting

pipe and rotating cleaning nozzle.

3/8 BSPP male thread(NPT on request) 3/8 BSPP female thread

Slip-on connection ASME - BPE 1997(OD-Tube)

-conform

3/4"Slip-on

TFTF

TFTF

TFTF

Also ava

ilable

with ATE

X-approv

al

Example Type + Connection = Ordering no.of ordering: 566.873.1Y + AE = 566.873.1Y.AE

Rotating cleaning nozzle »MicroWhirly«

Series 566

V.

[l/min]

p [bar] (pmax = 5 bar)

01_Tankreinigung_LT_e_18_29 29.08.13 12:44 Seite 19

Page 20: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

20

n Very inexpensiven Self rotatingn Effective flat jet nozzles

Applications:Cleaning ofn Plant and equipmentn Tanksn Machinese.g. Cleaning of fillingmachines, keg cleaning

Max. tank diameter:1.0 - 1.5 m

Operating pressure:1.0 - 2.0 bar

Max. temperature:90 °C

Installation:Operation in every directionis possible

Material:PVDF

Bearing:Slide bearing made of PVDF

Filtration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

Ø 27

1/2 BSPPHex 24

15

20

7079

Ø 30

360° version

-conform

Ordering numberType

[mm]

Con-nectionBSPPfemale<)

500.191.5E.02

500.191.5E.01

500.191.5E.00

180°

Sprayangle

1 2 3at 40 psi

[US gal./min]

180°

360°

1/2"

1/2"

1/2"

2.2

2.2

2.2

9

9

14

13

13

20

16

16

24

4

4

6

Rotating cleaning nozzle »MicroWhirly«

Series 500.191

V.

[l/min]

p [bar] (pmax = 5 bar)

E = Narrowest free cross-section

Operation with compressed air only for short-term usage. Operation above the recommended operating pressure means higher wear and smaller droplets. This might have adverse effects on the cleaning result.

Hex15

Ø 30

3/8 BSPP

41 20

125

360° version

180°

360°

500.191.5E.21

500.191.5E.22

3/8"

3/8"

2.2

2.2

9

14

13

20

16

24

4

6

Ordering numberType

[mm]

Con-nectionBSPPmale<)

Sprayangle

1 2 3at 40 psi

[US gal./min]

V.

[l/min]

p [bar] (pmax = 5 bar)

Compact version

01_Tankreinigung_LT_e_18_29 29.08.13 12:45 Seite 20

Page 21: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

21

Series 594 / 595

n Cleaning with foam at lowpressure is possible

n Self rotatingn Effective flat jet nozzles

Applications:Cleaning ofn Plant and equipmentn Tanksn Machinese.g. Cleaning of cold asepticfilling machines

Max. tank diameter:1.5 mType 595.139 up to 2.5 m

Operating pressure:0.5 - 3.0 bar

Max. temperature:100 °C, short-term up to 140 °C

Installation:Operation in every directionis possible

Material:PEEK and stainless steel AISI 316 L, EHEDG version:O-ring made of EPDM

Bearing:Slide bearing made of PEEK

Filtration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

Rotating lance

EHEDG version

Standard version

Hex 21

11.3

54.5

Ø 233/8 BSPP

Material: PEEK

Ø 22.5Ø 31.5

Ø 34.8Hex 30

67.4

Ø 31.8Ø 44

Material:PEEK

3/4 BSPP

Type

[mm]Connection

<)

594.829.1Y.XX

594.879.1Y.XX

595.009.1Y.XX

595.049.1Y.XX

595.139.1Y.XX

Sprayangle

at 40 psi[US gal./

min]

Slip-on versions: R-clip made of stainless steel AISI 316 L is included (Ordering number: 095.022.1Y.50.94.E).Depending on diameter of the adapter the flow rate can increase due to leakage between connecting pipe and rotatingcleaning nozzle.

E = Narrowest free cross-section

*NPT on request

Operation with compressed air only forshort-term usage. Operation above therecommended operating pressuremeans higher wear and smaller drop-lets. This might have adverse effects onthe cleaning result.

3/8BSPP*female

3/4BSPP*female

EHEDGversion 0.5 1 2 3

Ordering number

Ø 25.4Ø 19.2

Ø 3

.3

87

Ø 31.8Ø 44

6.4

16

Hex 30

Hex 27

Material:PEEK

Ø 25Ø 19.2

Ø 3

.3

84

Hex 19

Hex 19

Material:PEEK

6.4

16

Ø 22.5

Ø 31.5

AF

AF

AF

AF

-

-

-

-

-

AL

67

67

67

67

67

1.7

2.5

4.0

4.2

5.0

6

8

16

20

34

8

11

22

28

47

11

15

32

40

67

14

18

39

49

82

3

5

10

12

21

Slip-on connection ASME - BPE 1997 (OD-Tube) 595.139.1Y.67

Slip-on connection ASME - BPE 1997 (OD-Tube)

-conform

360°

Ordering numberType

[mm]

Con-nection

<)

500.384.1Y.02360°

Sprayangle

0.5 1 2at 40 psi

[US gal./min]

3/8”*1.5 16 22 30 10

3

36

Material: PEEKMaterial: EPDM

400131

Ø 2

3

Ø 2

7.8Ø

39

3/8

BS

PP fe

mal

e

238

Rotating cleaning nozzle »HygienicWhirly«

Series 594 / 595

V.

[l/min]

p [bar] (pmax = 5 bar)

V.

[l/min]

p [bar] (pmax = 5 bar)

TYPE EL - CLASS IAPRIL 2012

01_Tankreinigung_LT_e_18_29 29.08.13 12:45 Seite 21

Page 22: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

22

Ø 24.5

55.6

Ø 21.5Hex 19

3/8" BSPPfemale

Rotating cleaning nozzle »MicroSpinner« Series 5MC

Ø 363/4 BSPPfemale

Hex 34

90.3

Ø 42.5

Rotating cleaning nozzle »MiniSpinner« Series 5MI

<)

5MC.042.1Y

5MC.004.1Y

5MC.049.1Y

Sprayangle

1 2 3

ConnectionType

AF

AF

AF

28

22

28

40

32

39

49

39

48

<)

5MI.162.1Y

5MI.114.1Y

5MI.054.1Y5MI.074.1Y5MI.014.1Y5MI.209.1Y

Sprayangle

1 2 3

ConnectionType

AH

-

----

45

47

21354971

63

67

304969

100

77

82

376085

122

Ordering number

Ordering number

n Inexpensiven Self rotatingn Efficient slot design

Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

Max. tank diameter:5MC: 1 .3 m5MI: 3.0 m

Operating pressure:1.0 - 2.5 bar

Max. temperature:140 °C

Installation:Operation in every directionis possible

Material:Stainless steel AISI 316Land stainless steel 440C

Bearing:Double ball bearing madeof stainless steel

Filtration:Line strainer with a mesh sizeof 0.1 mm/170 mesh

at 40 psi[US gal./min]

12

10

12

at 40 psi[US gal./min]

20

21

9152131

[mm]

3.0

0.8

0.9

[mm]

2.6

1.0

0.50.60.91.5

Ø 21.5Ø 12.8

Ø 2

.2

61

6.35

16.7

Ø 2.2

Ø 24.5

Ø 36Ø 19.2

12.7

34.8

Ø 3.2

Ø 3

.2

107

Ø 42.5

3/8"BSPP*

1/2"Slip-on

TF05

TF05

TF05

* NPT on request · More slip-on sizes on request. · Weld-on versions on requestOperation with compressed air only for short-term usage. Operation above the recommended operating pressure meanshigher wear and smaller droplets. This might have adverse effects on the cleaning result.Slip-on versions: R-clip made of stainless steel AISI 316 L is included (Ordering number: 095.022.1Y.50.60 (5MI)095.013.1E.05.59 (5MC)). Depending on diameter of the adapter the flow rate can increase due to leakage between connectingpipe and rotating cleaning nozzle.

1/2BSPP*

3/4BSPP*

3/4"Slip-on

-

AL

ALALALAL

TF07

TF07

TF07TF07TF07TF07

Slip-on connection ASME - BPE 1997(OD-Tube)

Slip-on connection ASME - BPE 1997(OD-Tube)

60°

180°

360°

60°

180°

360°

* NPT on request

Rotating cleaning nozzle »MicroSpinner« / »MiniSpinner«Series 5MC / 5MI

V.

[l/min]

p [bar] (pmax = 5 bar)

V.

[l/min]

p [bar] (pmax = 5 bar)

-conform

01_Tankreinigung_LT_e_18_29 29.08.13 12:45 Seite 22

Page 23: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

23

3819.2Ø

25.4

Ø 3.3

12.7

132

29.7

Ø 57Ø 61

n Self rotatingn Powerfull flat jets

Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

Max. tank diameter:Rinsing: 5.0 mCleaning: 3.0 m

Operating pressure:1.0 - 2.5 bar

Max. temperature:140 °C

Installation:Operation in every directionis possible; when installedhorizontally rotation startsat 2 bar

Material:Stainless steel AISI 316L,PEEK and Rulon 641

Bearing:Double ball bearing madeof stainless steel

Filtration:Line strainer with a mesh sizeof 0.1 mm/170 mesh

Ø 38

Ø 57Ø 61

1133.4

105

Ø 50Ø 38

125

Ø 57Ø 61

Type

[mm]Connection

<)

3.6

4.8

5.6

3.6

4.8

5.6

3.2

3.6

4.8

7.1

569.055.1Y

569.135.1Y

569.195.1Y

569.056.1Y

569.106.1Y

569.196.1Y

569.059.1Y

569.139.1Y

569.199.1Y

569.279.1Y

Sprayangle

at 40 psi[US gal./

min]

3/4BSPP*female

AL

AL

AL

AL

AL

AL

AL

AL

AL

AL

3/4"Slip-on

1"Slip-on 1 2 3

TF07

TF07

TF07

TF07

TF07

TF07

TF07

TF07

TF07

TF07

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

36

52

69

36

41

69

36

52

69

103

48

71

97

48

58

97

48

71

97

145

62

87

119

62

71

119

62

87

119

178

15

22

30

15

18

30

15

22

30

45

3/4 BSPP female thread 1" TRI-CLAMP

Ordering number

1" TRI-CLAMP

1"Tri-

Clamp

10

10

10

10

10

10

10

10

10

10

Data inbracketsrefer to1"-versions.

Slip-on connection ASME - BPE 1997(OD-Tube)

270°

360°

270°

-conform

Also ava

ilable

with ATE

X-approv

alE = Narrowest free cross-section · * NPT on request · Weld-on versions on request

Operation with compressed air only for short-term usage. Operation above the recommended operating pressure meanshigher wear and smaller droplets. This might have adverse effects on the cleaning result.

Slip-on versions: - R-clip made of stainless steel AISI 316 L is included (Ordering number: 095.022.1Y.50.60.E)- Depending on diameter of the adapter the flow rate can increase due to leakage between connecting

pipe and rotating cleaning nozzle.

Example Type + Connection = Ordering no.of ordering: 569.103.1Y. + AL = 569.103.1Y.AL

Rotating cleaning nozzle »Whirly«

Series 569

V.

[l/min]

p [bar] (pmax = 6 bar)

01_Tankreinigung_LT_e_18_29 29.08.13 12:45 Seite 23

Page 24: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

24

n For installation in the tankwall

n Cleaning with foam ispossible

n Operation at low pressureis possible

n Self rotatingn Effective flat jet nozzles

Applications:Cleaning ofn Plant and equipmentn Tanksn Machinese.g. beverage, food, chemicaland pharmaceutical industry

Max. tank diameter:1.5 mTyp 500.453 up to 2.5 m

Operating pressure:1.5 - 2.0 bar, openingpressure approx. 0.8 bar

Max. temperature:140 °C

Installation:Operation in every directionis possible

Material:Stainless steel AISI 316 L,spring made of stainless steelAISI 301, PEEK, O-ring madeof FPM (500.453.1Y.XX),EPDM (500.382.1E.XX)

Bearing:Slide bearing made of PEEK

Filtration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

DIN

326

76 -

A D

N40

20

Ø 37.8

46

21.5

DIN

326

76 -

A D

N50

28

1 1/2 BSPP

66

30

DIN

3267

6 -

A D

N50

28

Ø 49.8

66

21.5

DIN

326

76 -

A D

N40

20

46

23

1 1/4 BSPP

Series 500.382.1E.02

Series 500.453.1Y.AR

Ordering no.: 500.382.1E.02

Ordering no.: 500.382.1E.06

Ordering no.: 500.453.1Y.AR

Ordering no.: 500.453.1Y.00 Tri-Clamp

Male thread

Tri-Clamp

Male thread

Nozzle installation via threadin idle position

Nozzle installation via Tri-Clampin operating position

[mm]

Flow rate V.

[l/min]

1 2 3 at 40 psi[US gal./min]

1.1 7.6 10.8 13.2 3.4

[mm]

Flow rate V.

[l/min]

1 2 3 at 40 psi[US gal./min]

1.2 28.3 40 49 12.4

Tank wall Tank wall

Operation with compressed air only forshort-term usage. Operation above therecommended operating pressuremeans higher wear and smaller dro-plets. This might have adverse effectson the cleaning result.

Pop-up rotating cleaning nozzles

Series 500.382 / 500.453

-conform

01_Tankreinigung_LT_e_18_29 29.08.13 12:46 Seite 24

Page 25: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

25

n Self rotatingn Rotating solid jetsn Recommended for tanks

made of glass and enamel

Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

Max. tank diameter:Rinsing: 5.0 mCleaning: 3.0 m

Operating pressure:1.0 - 2.0 bar

Max. temperature:95 °C(Versions for use with highertemperature on request)

Installation:Operation in every directionis possible

Material:PTFE (Teflon®)

Bearing:Slide bearing made of PTFE

Filtration:Line strainer with a mesh sizeof 0.3 mm/50 mesh

Ø 25.4B

A

19

Ø 49 (78.5)

Ø 19.2(25.5)Ø 3.3

83

29 (32) 13 (14.5)

Ø 50

Ø 49(78.5)

Ordering number EØ

[mm]Connection

<)

2.1

3.3

7.1

2.1

3.3

7.1

2.4

3.4

5.9

2.4

3.4

5.9

3.5

4.8

3.7

5.6

583.114.55

583.264.55

583.344.55

573.114.55

573.264.55

573.344.55

583.116.55

583.266.55

583.346.55

573.116.55

573.266.55

573.346.55

583.209.55

583.269.55

583.279.55

583.349.55

Sprayangle

Dia-meter

B[mm]

3/4BSPP*female

AL

AL

-

AL

AL

-

AL

AL

-

AL

AL

-

AL

AL

-

-

1

Height

A[mm]

47

103

159

47

103

159

47

103

159

47

103

159

71

103

106

159

74

74

100

74

74

100

74

74

100

74

74

100

74

74

100

100

49

49

78.5

49

49

78.5

49

49

78.5

49

49

78.5

49

49

78.5

78.5

1BSPP*female

-

-

AN

-

-

AN

-

-

AN

-

-

AN

-

-

AN

AN

3/4"Slip-on

TF07

TF07

-

TF07

TF07

-

TF07

TF07

-

TF07

TF07

-

TF07

TF07

-

-

1 1/2"Tri-

Clamp

15

15

15*

15

15

15*

15

15

15*

15

15

15*

15

15

15*

15*

2

67

145

225

67

145

225

67

145

225

67

145

225

100

145

150

225

at40 psi

[US gal./min]

21

45

70

21

45

70

21

45

70

21

45

70

31

45

47

70

3

82

178

276

82

178

276

82

178

276

82

178

276

122

178

184

276

E = Narrowest free cross-section · * NPT on request

Operation with compressed air only for short-term usage. Operation above the recommended operating pressure meanshigher wear and smaller droplets. This might have adverse effects on the cleaning result. Teflon® is a registered trademarkof E. I. Dupont De Nemours and Company.

Slip-on versions: - R-clip made of stainless steel AISI 316 L is included (Ordering number: R-clip 1: 095.022.1Y.50.88.E,R-clip 2: 095.022.1Y.50.60.E)

- Depending on diameter of the adapter the flow rate can increase due to leakage between connectingpipe and rotating cleaning nozzle.

BSPP female thread* 1 1/2" TRI-CLAMP

Type

1"Slip-on

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

TF10

Data in brackets refer to 1"-version.

Data inbracketsrefer toproductsmarkedwith *.

R-c

lip

1)

1)

2)

1)

1)

2)

1)

1)

2)

1)

1)

2)

1)

1)

2)

2)

14.3

46.1

23.8

63.9

R-clip

1)

2)

Slip-on connection ASME - BPE 1997 (OD-Tube)

Slip-on version

certified

according to »3-A

®«.-conform

270°

360°

270°

180°

180°

Example Type + Connection = Ordering no.of ordering: 583.114.55. + AL = 583.114.55.AL

Rotating cleaning nozzle »Teflon® Whirly«

Series 573 / 583

V.

[l/min]

p [bar] (pmax = 6 bar)

01_Tankreinigung_LT_e_18_29 29.08.13 12:46 Seite 25

Page 26: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

26

L

W

Ordering number

Type Connection

Spray angle

NPT

1“

<)

1 2 3NPT

2“

Effectivespray diameterDimensions

at 40 psi[US gal./

min]NPT

3“

5Width[mm]

Length[mm]

Ø[m]

Higher pressure generally means higher wear and smaller droplets. This might have adverse effects on the cleaning result.We do not recommend the operation with compressed air.

Example Type + Connection = Ordering no.of ordering: 577. 404. 17. + BW = 577. 404. 17. BW

n Self rotating stainless steeltank cleaning head

n Powered and lubricated bythe cleaning fluid

n Flat fan nozzle holes forparticularly powerful all-roundcleaning

n Large free cross sections,less prone to clogging

Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

Max. tank diameter:6.0 m

Operating pressure:1.0 - 3.5 bar, max. 5.0 bar

Max. temperature:90°C

Weight:NPT 1” 750gNPT 2” 1800gNPT 3” 3600g

Material:Stainless steel 316 SS

Bearing:Slide bearing made of Teflon®

(PTFE)

Accessories:Spare parts set consisting of:n Top sealn Bottom sealn Boltn Nutn Sleeven Instructions for use

NPT 1“ 057. 701. 55

NPT 2“ 057. 702.55

NPT 3“ 057. 703. 55

Size Ordering number

Rotating cleaning nozzle „Gyro“

Series 577 / 579

V.

[l/min]

p [bar]

180° 577. 283. 17577. 363. 17577. 404. 17577. 434. 17577. 524. 17577. 564. 17577. 594. 17577. 614. 17

1632583223866397989581118

115182228273452564677791

200316394473783977

11731369

5080

100120170250300350

68.468.4103103103116116116

118118151151151188188188

44555666

BNBN------

--BWBWBW---

-----MBMBMB

258408509610

1010126215151768

180° 579. 284. 17579. 364. 17579. 404. 17579. 434. 17579. 494. 17579. 564. 17579. 594. 17579. 614. 17

1632583223865387989581118

115182228273380564677791

200316394473659977

11731369

5080

100120170250300350

68.468.4103103103116116116

118118151151151188188188

44555666

BNBN------

--BWBWBW---

-----MBMBMB

258408509610851

126215151768

270° 577. 285. 17577. 365. 17577. 405. 17577. 435. 17577. 495. 17577. 566. 17577. 596. 17577. 616. 17

1632583223865387989581118

115182228273380564677791

200316394473659977

11731369

5080

100120170250300350

68.468.4103103103116116116

118118151151151188188188

44555666

BNBN------

--BWBWBW---

-----MBMBMB

258408509610851

126215151768

360° 577. 289. 17577. 369. 17577. 409. 17577. 439. 17577. 499. 17577. 569. 17577. 599. 17577. 619. 17

1632583223865388069691128

115182228273380570685798

20031639447365998711871382

5080

100120170250300350

68.468.4103103103116116116

118118151151151188188188

44555666

BNBN------

--BWBWBW---

-----MBMBMB

258408509610851127415321784

01_Tankreinigung_LT_e_18_29 29.08.13 12:46 Seite 26

Page 27: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

27

n Controlled rotationn Powerfull flat jet nozzlesn Very efficient tank cleaning

nozzle

Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

Max. tank diameter:Rinsing: 9.0 mCleaning: 6.0 m

Operating pressure:3.0 - 7.0 bar

Max. temperature:80 °C

Installation:Operation in every directionis possible

Material:Stainless steel AISI 316 Land PTFE

Bearing:Slide bearing made of PTFE

Filtration:Line strainer with a mesh sizeof 0.1 mm/170 mesh

Rotation monitoring sensor:This series is qualified forrotation monitoring with theLechler sensor.

E = Narrowest free cross-section. · * NPT on requestOperation with compressed air only for short-term usage. Operation above the recommended operating pressure meanshigher wear and smaller droplets. This might have adverse effects on the cleaning result.Slip-on versions: R-clip made of stainless steel AISI 316 L is included (Ordering number: 095.022.1Y.50.60.E (5W3),095.013.1E.05.59.0 (5W2)). Depending on diameter of the adapter the flow rate can increase due to leakage betweenconnecting pipe and rotating cleaning nozzle.

Sprayangle

Ordering number EØ

[mm]

Height

H[mm]

Dia-meter

D[mm]

Type Connection3/8

BSPP*female

1/2BSPP*female

3/4BSPP*female

1BSPP*female

1/2"Slip-on

3/4"Slip-

on2 5 10

at 40 psi[US gal./

min]

5W2.875.1Y AF AH - - TF05 - 1.7 15 24 34 4.7 120 43

5W2.995.1Y - AH - - TF05 - 2.2 30 47 67 9.3 120 43

5W3.065.1Y - AH AL - - TF07 2.2 45 71 101 14.0 135 50

5W3.145.1Y - - AL - - TF07 3.8 70 111 157 21.7 155 60

5W3.205.1Y - - AL - - TF07 4.8 100 158 224 31.0 155 60

5W3.255.1Y - - AL AN - TF07 5.5 130 206 291 40.3 155 60

5W2.876.1Y AF AH - - TF05 - 1.7 15 24 34 4.7 120 43

5W2.996.1Y - AH - - TF05 - 2.2 30 47 67 9.3 120 43

5W3.066.1Y - AH AL - - TF07 2.2 45 71 101 14.0 135 50

5W3.146.1Y - - AL - - TF07 3.8 70 111 157 21.7 155 60

5W3.206.1Y - - AL - - TF07 4.8 100 158 224 31.0 155 60

5W3.256.1Y - - AL AN - TF07 5.5 130 206 291 40.3 155 60

5W2.879.1Y AF AH - - TF05 - 1.52 15 24 34 4.7 120 43

5W2.999.1Y - AH - - TF05 - 2.0 30 47 67 9.3 120 43

5W3.069.1Y - AH AL - - TF07 2.0 45 71 101 14.0 135 50

5W3.149.1Y - - AL - - TF07 3.5 70 111 157 21.7 155 60

5W3.209.1Y - - AL - - TF07 4.4 100 158 224 31.0 155 60

5W3.259.1Y - - AL AN - TF07 5.0 130 206 291 40.3 155 60

Type Rinsing Cleaning

5W2.87X 4 3

5W2.99X 5 3

5W3.06X 7 4

5W3.14X 8 5

5W3.20X 9 6

5W3.25X 9 6

Max. tank diameter [m]

NEW!

Ø 49.5Ø 19.2±0.1

Ø 3.234.8

93

153

12.7

Slip-onconnection ASME - BPE 1997(OD-Tube)

<)

270°

360°

270°

Rotation monitoringsensorPlease ask for moreinformation.

H

Ø D

Rotating cleaning nozzle »XactClean®«

Series 5W2 / 5W3

V.

[l/min]

p [bar] (pmax = 20 bar)

-conform

01_Tankreinigung_LT_e_18_29 29.08.13 12:46 Seite 27

Page 28: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

28

<)

5TM.208.1Y.AS

5TM.210.1Y.AS

5TM.406.1Y.AS

5TM.407.1Y.AS

5TM.408.1Y.AS

5TM.410.1Y.AS

Sprayangle

at 40 psi[US gal./

min]

2 x 8.0

2 x 10.0

4 x 6.0

4 x 7.0

4 x 8.0

4 x 10.0

125

160

140

170

200

260

153

196

171

208

245

318

198

253

221

269

316

411

39

50

43

53

62

81

Number, Ø Nozzle

[mm]

8

10

6

7

8

10

E Ø

[mm]

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

1 1/2

ConnectionBSPP female

2 3 5

Orderingnumber

n Gear drivenn Very powerfull solid jets

Applications:Cleaning ofn Plant and equipmentn Tanksn Machinesn Road tankersn Large vessels

Max. tank diameter:Rinsing: 24.0 mCleaning: 15.0 m

Operating pressure:2.0 - 5.0 bar

Max. temperature: 60 °C(Version for higher tempera-tures on request)

Installation: Operation in every directionis possible

Material:Stainless steel AISI 316L,Gear components made ofPTFE and carbon fibre

Weight: approx. 7.5 kg

Bearing:Ball and slide bearings

Filtration:Line strainer with a mesh sizeof 0.2 mm/80 mesh

Rotation monitoring sensor:This series is qualified forrotation monitoring with theLechler sensor.

E = Narrowest free cross-section

The cycle time takes between 7 and 41 min depending on type and pressure.

360°

Rotation monitoringsensorPlease ask for moreinformation.

92

145

264

Ø 122

153

192

222

High impact tank cleaning machine

Series 5TM

V.

[l/min]

p [bar] (pmax = 7 bar)

01_Tankreinigung_LT_e_18_29 29.08.13 12:46 Seite 28

Page 29: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

29

0

Series 527

n Effective solid jets

Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

Max. tank diameter:4.0 - 8.0 m

Operating pressure:1.0 - 3.0 bar

Max. temperature:200 °C

Installation:Operation in every directionis possible

Material:Stainless steel AISI 316L

H

Ø ca.1-1.5 mm

Ø D

Ordering numberType

For pipeØ

Height

H[mm]<)

3/4"

1 1/2"

2"

mm

0.8

1.1

1.7

527.209.1Y.00.75

527.289.1Y.01.50

527.449.1Y.02.00

Sprayangle

1

42

120

297

2

60

170

420

3

73

208

514

5

95

269

664

at 40 psi[US gal./

min]

19

50

127

Dia-meter

D[mm]

68

116

152

32

65

102

E = Narrowest free cross-sectionOperation above the recommended operating pressure might have adverse effects on the cleaning result.

Slip-on versions: - R-clip made of stainless steel AISI 316L is included- Depending on diameter of the adapter the flow rate can increase due to leakage between connecting

pipe and spray ball.

Slip-on connection ASME - BPE 1997(OD-Tube)

Series 591

n Popular spray ball designn Effective solid jets

Applications:Cleaning ofn Plant and equipmentn Tanksn Machines

Max. tank diameter:1.0 - 5.0 m

Operating pressure:1.0 - 3.0 bar

Max. temperature:200 °C

Installation:Operation in every directionis possible

Material:Stainless steel AISI 316TiPin: Stainless steel AISI 316L

Other materials (316Land PTFE) on request.

E = Narrowest free cross-section · * Female thread on requestOperation above the recommended operating pressure might have adverse effects on the cleaning result.Slip-on versions: - R-clip made of stainless steel AISI 316L is included

- Depending on diameter of the adapter the flow rate can increase dueto leakage between connecting pipe and spray ball.

AC

Ø B

Ø D

H

Slip-on connectionDIN 11850, row 1

360°

-conform

Ordering numberType

[mm]

Effectivecleaningapprox.

[m]<)

0.8

1.2

1.2

2.0

2.1

3.0

2.0

3.0

2.1

2.2

0.5

0.5-1.0

1-1.5

2-2.5

2.0-3.0

3.0-4.0

2.0-2.5

3.0-4.0

2.5-3.0

4.0-4.5

Sprayangle

at40 psi

[US gal./min]

591.M11.17.00

591.X11.17.00

591.Y11.17.00

591.A21.17.00

591.B31.17.00

591.B51.17.00

591.A23.17.00

591.B53.17.00

591.B32.17.00

591.D42.17.00

180°

0.5

7

25

49

91

130

206

74

146

103

230

Dia-meter

D1.0

10

35

70

128

183

292

105

207

145

325

2.0

14

49

99

181

259

412

148

292

205

460

3.0

17

61

121

222

318

505

182

358

251

563

4

15

31

56

80

128

46

91

64

142

20

24

30

40

64

64

40

64

64

90

Height

H

32.5

37.5

42

53

90

90

53

90

90

122

Con-nection

B

8.2

12.2

18.2

22.2

28.2

28.2

22.2

28.2

28.2

52.3

Slip-on*

DN8

DN10

DN15

DN20

DN25

DN25

DN20

DN25

DN25

DN50

180°

Dimensions approx. [mm]

C

2.2

2.2

2.2

2.5

2.8

2.8

2.5

2.8

2.8

3.3

A

9.0

9.0

9.0

9.0

18.0

18.0

9.0

18.0

18.0

25.0

360°

V.

[l/min]

p [bar]

Static spray balls

Series 527 / 591

V.

[l/min]

p [bar] (pmax = 5 bar)

Slip-on version

certified

according to »3-A

®«.

01_Tankreinigung_LT_e_18_29 29.08.13 12:47 Seite 29

Page 30: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

30

Fine full cone atomizationand fogging with air or gas.Liquid pressure principle.Internal mixing of fluids.Applications:Humidification of air, cooling,disinfection (e.g. bottles), coa-ting, dosing, release agentapplications.

Pneumatic atomizing nozzles, Full cone, pressure principle, internal mixingSeries 136.1

39,6 mm10 mm10 mm

Hex 11

35,8

mm

1/4

BS

PP

1/4

BS

PP19

,3 m

m

Ø 4

2 m

m

Example Type + Material no. (xx) = Ordering no.for ordering: 136. 115. xx. A2 + 1Y = 136. 115. 1Y. A2

E = narrowest free cross section (water) Continued on next page.

Series 136.1

Locking plug

Regulating/quick-cleaning device

Regulating/quick-cleaning

device

Pneumaticallycontrolled valve

Seal-ing

Nozzle body

Nozzle tip

Lockring

Accessories for series 136 please refer to page 35/36

<)

300

150

D2

D1

Series 136.1

136. 115. xx. A2 0.50

0.400.801.20-----

5.903.801.70-----

0.300.600.90-----

1.401.802.202.60----

5.804.102.201.20----

0.801.001.401.70----

2.402.803.203.604.004.404.805.20

9.107.505.904.402.902.001.100.40

1.101.201.501.802.102.502.803.00

3.003.403.804.204.605.005.405.80

11.009.608.206.805.504.102.902.10

1.201.401.601.902.202.502.803.10

0.701.502.003.004.00

6060605555

1009510095100l l

136. 125. xx. A2 0.50

0.801.201.602.002.402.803.203.604.004.404.80--

4.704.404.003.503.002.702.001.601.301.000.60--

1.501.902.302.603.003.203.704.104.504.905.20--

1.201.602.002.402.803.203.604.004.404.805.205.606.00

7.006.606.205.805.404.904.403.903.503.102.702.301.90

1.802.202.603.003.403.704.104.504.805.205.605.906.30

2.803.203.604.004.404.805.205.606.00----

9.108.708.408.007.707.307.006.606.20----

3.303.704.104.504.805.205.605.906.30----

3.403.804.204.605.005.405.80------

10.6010.309.909.609.308.908.60------

3.904.304.605.005.405.806.10------

1.402.202.803.404.20

0.701.502.003.004.00

5555556060

9095100100100

l l

Ordering no.

Type Mat. no.

316L

EØ[mm]

Liquid pressure p [bar] Spray dimensions

351Y

Brass plated

pAir

[bar]

pAir

[bar]

pAir

[bar]

pAir

[bar]

pWater

[bar]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

0.7 1.5 3.0 4.0

. . . . . . . .pAir

[bar]

<)

Spray angle

20°

Weight brass: 200 g

D2[mm]

D1[mm]

0.801.802.603.204.40

02_Pneumatik_LT_eng_30-37_Pneumatik 29.08.13 12:54 Seite 30

Page 31: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

31

Pneumatic atomizing nozzles,Full cone, pressure principle, internal mixingSeries 136.1

A1

A2

A3

1

2

A1

A2

A3

1

2

Liquid supply line

Control air for pneumatic valve

Atomizing air supply line

Pneumatically controlled valveOrdering no. 015. 60x. xx. xx (see Page 35)

Pneumatic atomizing nozzleOrdering no. 136. xxx. xx. xx

Cereal dampening in a mixing drum

Example Type + Material no. (xx) = Ordering no.for ordering: 136. 134. xx. A2 + 1Y = 136. 134. 1Y. A2

E = narrowest free cross section (water)

136. 134. xx. A2 0.7

1.201.602.002.402.803.203.604.004.404.805.205.606.00

13.2012.4011.8011.4011.1010.8010.6010.4010.109.909.509.008.50

2.703.303.904.404.905.506.006.507.007.608.108.609.20

2.002.402.803.203.604.004.404.805.205.606.00--

19.4018.1017.3016.7016.1015.6015.2015.0014.6014.1013.80--

3.904.404.905.506.006.507.007.608.108.609.10--

3.003.403.804.204.605.005.405.80-----

28.3027.5026.7025.9025.0024.2023.6023.10-----

5.205.706.306.807.307.808.408.90-----

3.804.204.605.005.405.80-------

32.6032.0031.3030.6029.9029.30-------

6.206.807.307.808.408.90-------

1.802.803.805.206.00

0.701.502.003.004.00

5560606565

95105105110110

l l

136. 142. xx. A2 2.5

1.401.802.202.603.003.403.804.204.605.005.405.80

24.2020.4020.0019.3017.6016.5017.0016.3015.1014.0013.1012.40

5.106.307.208.209.3010.4011.4012.4013.3014.3015.3016.20

1.602.002.402.803.203.604.004.404.805.205.606.00

53.4042.6035.3030.4028.6028.2027.3025.9024.3022.3021.8021.40

4.705.907.208.409.5010.5011.5012.5013.5014.6015.7016.70

3.203.604.004.404.805.205.606.00----

70.8062.5055.7049.3044.6041.9040.4039.70----

8.009.2010.6011.7012.9014.1015.1016.10----

3.804.204.605.005.405.80------

93.2083.1075.3069.0063.4057.50------

9.2010.1011.3012.5013.7014.90------

0.801.603.004.006.00

0.701.502.003.004.00

6065606565

100105105110110

l l

Ordering no.

Type Mat. no.

316L

EØ[mm]

Liquid pressure p [bar] Spray dimensions

351Y

Brass plated

pAir

[bar]

pAir

[bar]

pAir

[bar]

pAir [bar]

pWater

[bar]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

0.7 1.5 3.0 4.0

. . . . . . . .pAir

[bar]

<)

Spray angle

20°

D2[mm]

D1[mm]

02_Pneumatik_LT_eng_30-37_Pneumatik 29.08.13 12:54 Seite 31

Page 32: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

32

Pneumatic atomizing nozzles,Full cone, pressure principle, internal mixingSeries 136.2

Locking plug

Regulating/quick-cleaning device

Regulating/quick-cleaning

device

Pneumaticallycontrolled valve

Seal-ing

Nozzle body

Nozzle tip

Lockring

Fine full cone atomizationand fogging with air or gas.Especially wide spray angleof 60°. Pressure principle. Internal mixing of fluids. Applications: Humidification of air, cooling,disinfection (e.g. bottles), coa-ting, dosing, release agentapplications.

39,6 mm10 mm 10 mm

Hex 11

35,8

mm

1/4

BS

PP

1/4

BS

PP19

,3 m

m

Ø 4

2 m

m

E = narrowest free cross section (water)

Example Type + Material no. (xx) = Ordering no.for ordering: 136. 215. xx. A2 + 1Y = 136. 215. 1Y. A2

Weight brass: 200 g

Accessories for series 136 please refer to page 35/36

300

D2D1

150

Series 136.2

Series 136.2

60°

136. 215. xx. A2 0.5

1.602.002.402.80---

5.106.207.208.10---

25.6017.8011.306.90---

2.603.003.403.804.204.60-

44.2033.0024.7018.1013.209.30-

7.008.209.2010.2011.2012.00-

3.604.004.404.805.205.606.00

93.7078.3065.8054.9045.6038.0036.10

7.909.3010.6011.9013.0014.1014.40

4.204.605.005.405.806.00-

132.90117.20101.1087.9076.6071.20-

7.309.0010.4011.8013.2013.80-

0.801.00-------

2.804.30-------

17.506.00-------

1.601.802.002.20-----

25.9014.706.701.90-----

4.005.306.708.10-----

3.003.203.403.603.804.00---

40.4031.5022.2014.608.504.50---

5.806.908.209.5011.0012.30---

3.804.004.204.404.604.805.005.205.40

54.9045.6037.6029.6021.6015.309.706.002.90

6.407.308.509.7011.2012.4013.8015.2016.50

1.001.201.40----

1.301.501.80----

3.001.800.70----

1.601.802.002.202.402.60-

5.804.903.802.801.700.80-

1.701.902.102.302.502.80-

2.803.203.604.004.404.805.00

8.507.205.704.002.200.800.40

2.402.803.203.604.104.504.60

3.804.204.605.005.405.806.00

9.408.206.905.403.802.301.40

3.103.503.904.204.705.205.60

1.001.602.403.204.20

0.801.602.303.204.20

2.002.602.403.604.20

0.701.502.003.004.00

0.701.502.003.004.00

0.701.502.003.004.00

200230230245250

250245245250245

235245255255265

330380385390410

450465465465465

380415420425430

l l

136. 222. xx. A2 1.0

1.4

l l

136. 231. xx. A2 l l

Ordering no.

Type Mat. no.

316L

Spray angle

EØ[mm]

Liquid pressure p [bar] Spray dimensions

351Y

Brass plated

<)

D1[mm]

D2[mm]p

Air

[bar]

pAir

[bar]

pAir

[bar]

pAir

[bar]

pWater

[bar]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

0.7 1.5 3.0 4.0

. . . . . . . . .pAir

[bar]

02_Pneumatik_LT_eng_30-37_Pneumatik 29.08.13 12:54 Seite 32

Page 33: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

33

Pneumatic atomizing nozzles, Flat fan, pressure principle, internal mixingSeries 136.4

136. 443. xx. A2 1.0

1.201.401.601.80-------

1.501.701.902.10-------

13.9011.909.507.80-------

1.601.802.002.202.402.602.803.003.203.403.60

26.6024.3022.0019.9018.0016.2014.4012.8011.309.908.80

1.601.802.002.202.402.602.803.003.203.403.60

3.003.403.804.204.605.005.405.806.00--

37.1033.1029.5026.2023.0020.2017.6014.9014.10--

2.603.003.403.804.204.604.905.305.50--

3.604.004.404.805.205.606.00----

45.6041.9038.3035.0031.8029.0026.20----

2.903.303.704.004.504.905.20----

1.202.002.803.804.80

0.701.502.003.004.00

110115145150160

165190190210230

l l

E = narrowest free cross section (water)

Example Type + Material no. (xx) = Ordering no.for ordering: 136. 414. xx. A2 + 1Y = 136. 414. 1Y. A2

45°

Ordering no.

Type Mat. no.

316L

Spray angle

EØ[mm]

Liquid pressure p [bar] Spray dimensions

351Y

Brass plated

<)

B1[mm]

B2[mm]p

Air

[bar]

pAir

[bar]

pAir

[bar]

pAir

[bar]

pWater

[bar]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

0.7 1.5 3.0 4.0

. . . . . . . . .pAir

[bar]

Locking plug

Regulating/quick-cleaning device

Regulating/quick-cleaning

device

Pneumaticallycontrolled valve

Seal-ing

Nozzle body

Nozzle tip

Lockring

Particularly fine flat fan atomization with air or gas.Siphon principle. Internal mixing of fluids. Applications: Belt lubrication, cooling, humi-dification of goods, coating,dosing (e.g. Conveyor belt),release agent applications.

39,6 mm10 mm 10 mmHex 11

39,8

mm

1/4

BS

PP

19,3

mm

1/4

BS

PP

Ø 4

2 m

m

Weight brass: 200 g

Accessories for series 136 please refer to page 35/36

300150

B2

B1

Series 136.4

Series 136.4

136. 414. xx. A2 0.7

1.001.201.401.601.80------

1.301.501.701.902.10------

7.706.004.202.701.30------

1.401.601.802.002.202.402.602.803.003.203.40

14.3013.0011.6010.208.907.405.904.603.202.101.10

1.501.601.802.002.202.402.602.803.003.203.40

2.202.603.003.403.804.204.605.005.405.806.00

22.4020.0017.7015.5013.3011.008.806.604.302.501.60

2.002.302.603.003.403.704.104.504.905.305.50

3.003.403.804.204.605.005.405.806.00--

25.1023.0020.9018.9016.9014.9012.8010.809.80--

2.502.803.103.503.804.204.605.005.20--

1.402.403.203.804.60

0.701.502.003.004.00

85100105120130

125145155170210

l l

Continued on next page.

02_Pneumatik_LT_eng_30-37_Pneumatik 29.08.13 12:54 Seite 33

Page 34: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

34

Pneumatic atomizing nozzles,Flat fan, pressure principle, internal mixingSeries 136.4

136. 425. xx. A2 0.5

0801.201.602.002.402.803.00------

1.201.601.902.302.602.903.10------

6.505.504.704.003.202.602.20------

1.401.802.202.603.003.403.804.004.404.805.205.606.00

9.408.707.907.206.405.705.104.804.203.602.802.201.60

1.702.102.402.703.103.403.703.904.204.504.805.105.50

2.402.603.003.403.804.204.605.005.405.806.00--

13.2012.9012.3011.8011.1010.409.809.208.608.107.80--

2.502.703.003.403.704.004.304.605.005.305.40--

2.402.803.203.604.004.404.805.205.606.00---

16.1015.5015.0014.5013.9013.4012.8012.2011.7011.20---

2.502.903.203.503.804.104.504.805.105.40---

1.202.203.003.405.60

0.701.502.003.004.00

155165170200200

195255265330330

l l

136. 462. xx. A2 1.5

1.201.602.002.402.803.203.604.004.40---

2.603.404.104.805.406.006.607.207.80---

19.0012.209.407.105.705.003.603.202.20---

2.002.402.803.203.604.004.404.805.205.605.80-

22.0018.0014.4011.308.808.106.204.603.201.600.80-

2.002.402.803.203.603.904.304.604.905.305.40-

3.003.403.804.204.605.005.405.806.00---

61.8051.9044.6039.0033.4029.4025.5022.0020.60---

4.004.805.806.607.408.108.909.609.90---

3.804.004.204.404.604.805.005.205.405.605.806.00

76.1070.4065.6061.3057.3054.1051.3049.3046.5043.7041.3039.00

4.605.105.505.906.406.707.207.708.208.608.909.30

1.202.403.203.806.00

0.701.502.003.004.00

120120120140145

140170175205205

l l

136. 452. xx. A2 1.5

1.001.401.802.202.602.80--

3.905.707.008.409.8010.30--

18.808.607.404.101.000.10--

1.802.002.202.402.602.80--

31.0025.4020.1015.5012.4010.40--

5.306.307.208.008.909.60--

3.203.604.004.404.805.205.606.00

50.1039.5031.3024.0017.7013.4010.608.60

7.709.4011.2012.9014.5016.0017.5018.80

3.804.204.605.005.405.806.00-

70.7058.6048.6041.2033.6027.5024.40-

8.209.6011.2013.1014.8016.4017.20-

1.001.802.603.605.00

0.701.502.003.004.00

130150155175180

185240245280285l l

136. 433. xx. A2 0.4

1.001.201.401.60---

2.002.402.803.20---

11.608.105.303.70---

1.802.002.202.402.602.803.00

18.3015.3012.209.807.605.904.40

2.803.203.604.004.304.705.00

3.003.403.804.204.605.005.40

31.0025.4020.6016.3012.509.306.50

3.704.405.105.906.607.308.00

3.804.204.605.005.405.806.00

37.5032.4027.7023.4019.4015.9014.20

4.405.005.706.507.207.908.30

1.402.203.003.805.20

0.701.502.004.004.00

150185205300260

210255300485395

l l

Ordering no.

Type Mat. no.

316L

Spray angle

EØ[mm]

Liquid pressure p [bar] Spray dimensions

351Y

Brass plated

<)

B1[mm]

B2[mm]p

Air

[bar]

pAir

[bar]

pAir

[bar]

pAir

[bar]

pWater

[bar]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VWater

[l / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

VnAir

[m3 / h]

0.7 1.5 3.0 4.0

. . . . . . . . .pAir

[bar]

E = narrowest free cross section (water)Example Type + Material no. (xx) = Ordering no.for ordering: 136. 462. xx. A2 + 1Y = 136. 462. 1Y. A2

45°

60°

80°

02_Pneumatik_LT_eng_30-37_Pneumatik 29.08.13 12:55 Seite 34

Page 35: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

35

Accessories for pneumatic atomizing nozzles

Series 136

Quick-cleaning device

Pneumatically controlled valveOpening pressure 2.1 bar, max. 180 cycles/min.

Regulating device and shutting-off needle:

Regulating device with quick-cleaning needle

Ordering no.

For nozzlesType Mat. no.

303 SS

3516

Brass

plated

013. 601. xx. 20013. 602. xx. 20013. 604. xx. 20

136. xx1136. xx2136. xx4

Needle diameter D[mm]

2.11.20.6

015. 600

Ordering no.

For nozzlesType Mat. no.

303 SS

3516

Brass

plated

013. 601. xx. 10013. 602. xx. 10013. 604. xx. 10

136. xx1136. xx2136. xx4

Needle diameter D[mm]

2.11.20.6

Ordering no.

Type Mat. no.

303 SS

16

Ordering no.

For nozzlesType Mat. no.

303 SS

3516

Brass

plated

013. 601. xx. 30013. 602. xx. 30013. 604. xx. 30

136. xx1136. xx2136. xx4

Needle diameter D[mm]

2.11.20.6

For all nozzlesof the series 136

Example Type + Material no. (xx) = Ordering no.for ordering: 013. 601. xx. 10 + 16 = 013. 601. 16. 10

42,533,5*

UNF 5/16”-24

UNEF 9/1”-24

SW 11/16 AF

* max. geöffneter Zustand

SW 18

Weight 303 SS/303 SS: 33 g

Hex

Hex

*max. opened

46

31

Air connection

1/8 NPT

UNF 5/16”-24D

Weight brass: 120 g

6268

D

SW 18

UNF 5/16”-24

Weight brass: 51 g

Hex 18

6268

D

SW 18

UNF 5/16”-24

Weight brass: 75 g

Hex 18

02_Pneumatik_LT_eng_30-37_Pneumatik 29.08.13 12:55 Seite 35

Page 36: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

36

Accessories for pneumatic atomizing nozzles

Series 136

Angled screwed connection for hose diameter 6 mm

Ø 6

25

8

Hex 16

1/4 BSPP

26

Screwed connection for hose diameter 6 mm

Hex 13

Ø 6

1/4 BSPP

24

8

Screwed connection for hose diameter 8 mm

Hex 15

Ø 8

1/4 BSPP

26

8

Angled screwed connection for hose diameter 8 mm

25

8

Ø 8

Hex 16

1/4 BSPP

27.5

Material: Brass platedWeight: 12 g

Material: Brass platedWeight: 35 g

Material: Brass platedWeight: 14 g

Material: Brass platedWeight 35 g

095. 016. 35. 11. 79. 0

Ordering no.For all nozzlesof the series 136

095. 016. 35. 13. 13. 0

Ordering no.For all nozzlesof the series 136

095. 016. 35. 11. 80. 0

Ordering no.For all nozzlesof the series 136

095. 016. 35. 13. 14. 0

Ordering no.For all nozzlesof the series 136

02_Pneumatik_LT_eng_30-37_Pneumatik 29.08.13 12:55 Seite 36

Page 37: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

37

Pneumatic atomizing nozzles,for atomizing viscous mediaSeries 176 ViscoMist™

The ViscoMist™ series offersindependent regulation ofboth atomising air and fanair, which provides the userwith infinite control over theviscous fluid’s spray patternand droplet size.

The ViscoMist™ nozzle features a standard ‘LiquidShut-Off/ Clean-Out Needle’function. This design elementactivates and deactivates theliquid supply, while simul-taneously removing excessfluid from the fluid nozzle preventing clogging. This feature is especially vital whenthe viscous liquids are beingapplied in continuous processenvironments.

The modular design of theViscoMist™ allows maximumflexibility to meet the exactspray requirements.

Interchangeable air caps andvarious flow capacities areavailable to suit any sprayingapplication needs.

Nozzle body configurations

One nozzle – three spraycharactersn Solid streamFull coneFlat fan

n Independent regulation ofliquid, atomising air andfan air

n Fluid circulation possible(Nozzle body with 5 connections)

Outside mixing to spray viscous liquids, for example:n Coatingn Moisturisingn Lubricationn Glazingn Sanitising

Fluid cap optionsØ 0.38 mm to 2.54 mm

Valve positionNormally closed, fail-safe withloss of air

Signal air pressureMin. 1.5 barMax. 3 bar

Cycles per minute(short term)180 cycles / min

Material1Y (1.4404 (316L))35 (Nickel plated brass))

Ports01 (1/8“ NPT (F))11 (1/8“ BSPP (F))

Flow rate rangen Water: 7.8 to 307 l/h, at 2 bar

n Air: 7.5 to 28.4 m3/h i.N., at 2 bar

Nozzle body configuration 2 Nozzle body configuration 4 Nozzle body configuration 5

8681

48,4

Ø 39,4Hex 13

Hex 41

Atomising Air / Fan Air

Signal Air Liquid

Atomising Air

Fan Air

Signal Air

Signal Air

Liquid

Atomising Air

Fan Air

LiquidLiquid

4 connections3 connections 5 connections

Further information andordering data on request.

02_Pneumatik_LT_eng_30-37_Pneumatik 29.08.13 12:55 Seite 37

Page 38: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

38

Axial-flow hollow cone nozzles

Series 212

MaterialsMaterial no. Nozzle Strainer holder Strainer

11 1.4104 Messing Monel17 1.4571 316 SS 316 SS

Extremely fine, fog-like hollow cone spray. Applications: Disinfection, humidification ofair, spraying over germinatingboxes, product humidification,spraying of oil.

Ordering no.

Type Mat. no. Code

Spray ang

le

[mm]

[mm]

V [l/min] Spray diameter D

at p = 7 bar

H =2.0 3.0 5.0 7.0 10.0 20.0 100 mm

60°

80°

0.100.150.20

0.250.350.400.450.500.600.700.90

0.100.150.15

0.250.250.300.300.350.350.450.60

---

-----

0.1070.1660.262

---

-0.0480.0630.0800.1010.1310.2020.320

0.0130.0190.027

0.0400.0620.0820.1030.1300.1680.2610.390

0.0150.0230.033

0.0470.0730.0970.1220.1540.1990.3100.460

0.0180.0270.039

0.0570.0880.1160.1460.1840.2380.3700.550

0.0250.0390.057

0.0800.1240.1640.2060.2600.3360.5220.770

808080

140140140140140140140140

---

l**l**-----

l**

ACACAC

-AC-----AC

---

CCCCCCCCCCCCCCCC

212. 004212. 014212. 054

212. 085212. 125212. 145212. 165212. 185212. 205212. 245212. 285

<).

B = bore diameter · E = narrowest free cross section*Only available with code CC**Only available with code AC

p [bar]

Mat. 17 (316 SS)Weight: 26 g1/4 BSPP 1/4 BSPT

Mat. 11 (1.4104/brass) Weight: 21 g

The integrated strainer avoids clogging of the nozzle andincreases its service life.

11 17

1.4104/Brass

316 SS

1/4 BSPP

1/4 BSPT

l

l

l

l*l*l

l

l

l

l

l*

Example Type + Material-No. + Code = Ordering no.for ordering: 212. 004 + 17 + AC = 212. 004. 17. AC

Conversion formula for the above series: V2 = V1 *p2p1

. .

H

D

03_Hohlkegel_LT_eng_38_40_ d_2.Hohlkegel_07.qxd 29.08.13 13:02 Seite 38

Page 39: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

39

Axial-flow hollow cone nozzles

Series 214 / 216

Fine, uniform hollow conespray. Applications: Dust control, spraying onto fil-ters, spray drying, hand disin-fection.

Example Type + Material no. = Ordering no.for ordering 214. 184 + 17 = 214. 184. 17

B = bore diameter · E = narrowest free cross section

Ordering no.

Type Mat. no.

316 SS

Spray ang

le

[mm]

G EØ

[mm]

V [l/min] Spray diameter D

at p = 3 bar

H =0.5 1.0 2.0 3.0 5.0 10.0 20.0 250 mm

60° 1/8" 0.13 0.18 0.25 200l

3017

Brass

BSPP

l214. 184

1.001.402.00

3/8"3/8"3/8"

1.001.402.00

---

0.280.450.71

0.400.631.00

0.490.771.22

0.631.001.58

0.891.412.24

1.261.993.16

200200200

l

l

l

l

l

l

216. 324216. 364216. 404

90° 3.004.003.504.005.006.00

3/8"3/8"3/8"3/8"3/8"3/8"

2.002.002.002.002.002.00

--

2.002.503.154.30

1.201.772.833.544.456.00

1.702.504.005.006.308.50

2.083.064.906.127.7210.40

2.693.956.327.919.9613.40

3.805.598.9411.1814.0919.00

5.387.9112.6515.8119.9226.90

500500500500500500

l

l

l

l

l

l

l

l

l

l

l

l

216. 496216. 566216. 646216. 686216. 726216. 776

<)

p [bar]

.

80° 1.001.80

1/8"1/8"

0.500.50

--

-0.23

0.160.32

0.200.39

0.250.51

0.360.72

0.511.01

450450

l

l

l

l

214. 245214. 305

0.50 0.50 - - 0.08 0.10

60°

Series 214Weight brass: 27 g

Series 216Weight brass: 60 g

Conversion formula for the above series: V2 = V1 *p2p1

. .

H

D

03_Hohlkegel_LT_eng_38_40_ d_2.Hohlkegel_07.qxd 29.08.13 13:02 Seite 39

Page 40: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

40

Tangential-flow hollow cone nozzlesPlastic versionSeries 302

Uniform hollow cone spray.Non-clogging nozzle, with-out swirl insert. Applications: Dust control, spraying onto filters, foam control, pasteuri-zation.

90°

60°

l

l

l

-------l

-

302. 326302. 366302. 406302. 486302. 526302. 566302. 606302. 686302. 766302. 846302. 886302. 966

Type

Spray ang

le

V [l/min] Spray diameter D

at p = 2 bar

[US gal./ H = H =0.5 1.0 2.0 min] at 3.0 5.0 10.0 250 mm 500 mm

40 psi

515E

PA

<)

p [bar]

.

Example Type + Material no. = Ordering no.for ordering 302. 364 + 51 = 302. 364. 51

B = bore diameter · E = narrowest free cross section

130°

302. 364302. 464

--

l

l

1.503.80

1.501.95

0.310.70

0.450.99

0.631.40

0.771.71

1.002.21

1.413.13

200300

350560

53

PPPVDF

Ordering no.

Mat. no.

[mm]

[mm]

0.901.301.402.602.002.403.203.404.305.206.408.60

0.631.001.582.533.163.954.987.9112.6519.6725.3039.53

0.490.771.221.962.453.063.866.129.8015.3119.6030.62

0.400.631.001.602.002.503.155.008.0012.5016.0025.00

0.280.450.711.131.411.772.233.455.668.8411.3117.68

0.200.310.500.801.001.251.572.504.006.258.0012.50

0.891.412.243.584.475.597.0411.1817.8927.9535.7855.90

400400400400400400450500500550550550

70088088088088088095010501050113011301130

1.202.102.602.605.005.005.007.509.0011.0011.0011.00

1.351.853.655.205.005.005.007.507.507.509.0011.0011.0011.00

0.801.101.301.602.002.403.203.003.404.104.305.206.408.60

0.200.310.500.801.001.251.572.002.503.154.006.258.0012.50

0.280.450.711.131.411.772.232.833.544.455.668.8411.3117.68

0.400.631.001.602.002.503.154.005.006.308.0012.5016.0025.00

0,200,43

0.120.200.310.500.620.780.981.552.483.884.967.75

0.120.200.310.500.620.780.981.201.551.892.483.884.967.75

0.490.771.221.962.453.063.864.906.127.729.8015.3119.6030.62

0.631.001.582.533.163.954.986.327.919.9612.6519.7625.3039.53

0.891.412.243.584.475.597.048.9411.1814.0917.8927.9535.7855.90

700700700700700780780950950950950950950950

13801380138013801380152015201850185018501850185018501850

--l

l

l

l

l

--l

l

-

l

l

l

l

l

l

l

l

l

l

l

l

l

l

302. 328302. 368302. 408302. 488302. 528302. 568302. 608302. 648302. 688302. 728302. 768302. 848302. 888302. 968

l

l

l

---l

------l

-l

l

l

l

l

l

l

l

l

l

l

l

l

---l

--l

-----l

-

Conversion formula for the above series: V2 = V1 *p2p1

. .

Type 302.32X–302.48XWeight: 13 g

Type 302.52X–302.99XWeight: 18 g

3/8

BSPP

H

D

03_Hohlkegel_LT_eng_38_40_ d_2.Hohlkegel_07.qxd 29.08.13 13:03 Seite 40

Page 41: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

41

Axial-flow full cone nozzles

Series 490

Non-clogging nozzle design.Stable spray angle. Particu-larly even liquid distribution.Applications: Cleaning and washing proces-ses, surface spraying, bottlecleaning, keg cleaning, sausa-ge showers, foam control,degassing.

Series 490 represents a newgeneration within the axial-flow full cone nozzles productgroup. These nozzles weredeveloped using state-of-the-art design and simulationmethods (CFD) and in prac-tical operation they impresswith their advantages.

CACCCE

1/8“ BSPT1/4“ BSPT 3/8“ BSPT

18.022.024.5

6.510.010.0

10.013.016.0

111417

13 g16 g28 g

L1 L 2 D Hex 316 LGCode Dimensions [mm] Weight

D

G

L1

L2

Hex

B

Example Type + Material no. + Code = Ordering no.for ordering: 490. 404 + 1Y + CA = 490. 404. 1Y. CA

NEWPaten

tpendi

ng

B = bore diameter · E = narrowest free cross section

Other nozzle sizes and materials are available on request.

60° 1.101.301.401.601.802.102.302.603.003.303.70

1.101.301.401.601.802.102.302.602.803.303.70

0.570.820.921.151.441.812.302.873.624.595.74

0.760.951.211.521.892.393.033.794.776.067.58

1.001.251.602.002.503.154.005.006.308.0010.00

1.181.471.882.352.943.704.705.887.419.4111.76

1.441.802.312.893.614.545.777.219.0911.5414.43

1.652.062.643.304.135.206.608.2510.4013.2016.51

1.902.383.053.814.766.007.619.5211.9915.2219.04

220220220220220220220220220220220

560560560560560560560560560560560

l

l

l

l

l

l

l

l

l

l

l

-----CCCCCCCC--

-----CECECECECECE

CACACACACACA-----

490. 404490.444490.484490. 524490. 564490. 604490. 644490. 684490. 724490. 764490. 804

Ordering no.

Type Mat. no. Code

316 L

Spray angle

[mm]

[mm]

V [l/min] Spray diameter Dat p = 2 bar

1Y

Brass

30

1/8“ BSPT

1/4“ BSPT

3/8“ BSPT

<)

p [bar]

.

H = H =200 500

0.5 1.0 2.0 3.0 5.0 7.0 10.0 mm mm

90° 1.201.201.501.701.902.102.402.703.203.203.403.904.70

0.760.951.211.521.892.393.033.794.775.386.067.589.47

1.001.251.602.002.503.154.005.006.307.108.0010.0012.50

1.441.802.312.892.943.704.705.887.418.359.4111.7614.70

1.181.471.882.353.614.54 5.777.219.0910.2411.54 14.4318.03

1.652.062.643.304.135.206.608.2510.4011.7213.2016.5120.63

1.902.383.053.814.766.007.619.5211.9913.5215.2219.0423.80

380380380380380380390390390390390390390

860860960860860860960960960960960960960

0.570.820.921.151.441.812.302.873.624.084.595.747.18

1.201.201.501.701.902.102.402.702.803.203.403.904.00

-----CECECECECECECECE

------CCCCCC----

CACACACACACA-------

l

l

l

l

l

l

l

l

l

l

l

l

l

490.406490.446490.486490.526490. 566490. 606490. 646490. 686490. 726490. 746490. 766490. 806490. 846

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

Continued on next page.

H

D

Conversion formula for the above series:V2 = V1 *

p2 0,4

p1(≤ 10 bar) ( ). .

04_Vollkegel_LT_eng_41_44 29.08.13 13:11 Seite 41

Page 42: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

42

Series 490 represents a newgeneration within the axial-flow full cone nozzles productgroup. These nozzles weredeveloped using state-of-the-art design and simulationmethods (CFD) and in prac-tical operation they impresswith their advantages.

Simulation of the static pres-sure in the vortex chamberwith CFD

Simulation of the velocity cur-ve in the vortex chamber withCFD

Simulation of the spray jet with CFD (computational fluid dynamics)

B = bore diameter · E = narrowest free cross section Other nozzle sizes and materials are available on request.

Ordering no.

Type Mat. no. Code316 L

Strahlwinkel

[mm]

[mm]

V [l/min] Spray diameter Dat p = 2 bar

1Y

Brass

301/8“ BSPT

1/4“ BSPT

3/8“ BSPT

<)

p [bar]

.

H = H =200 500

0.5 1.0 2.0 3.0 5.0 7.0 10.0 mm mm

120° l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

CACACACACACA-------

------CCCCCC----

------CECECECECECECE

0.801.301.501.701.902.102.402.803.203.203.503.904.70

0.601.301.501.701.902.102.402.802.803.203.503.904.00

0.360.820.921.151.441.812.302.873.624.084.595.747.18

0.500.951.211.521.892.393.033.794.775.386.447.589.47

0.631.251.602.002.503.154.005.006.307.108.0010.0012.50

0.741.471.882.352.943.704.705.887.418.359.4111.7614.70

0.911.802.312.893.614.545.777.219.0910.2411.5414.4318.03

1.042.062.643.304.135.206.608.2510.4011.7213.2016.5120.63

1.202.383.053.814.766.007.619.5211.9913.5215.2219.0423.80

680680680680680680680680680680680680680

1220122012201220122012201330133013301330133013301330

490.368490.448490.488490.528490. 568490. 608490. 648490. 688490. 728490. 748490. 768490. 808490. 848

Axial-flow full cone nozzles

Series 490NEW

Patent

pending

Example Type + Material no. + Code = Ordering no.for ordering: 490. 368 + 1Y + CA = 490. 368. 1Y. CA

Conversion formula for the above series: V2 = V1 *p2 0,4

p1(≤ 10 bar)( ). .

H

D

04_Vollkegel_LT_eng_41_44 29.08.13 13:11 Seite 42

Page 43: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

43

Tangentially arranged liquidsupply. Without swirl inserts.Non-clogging. Stable sprayangle. Uniform spray.Applications: Cleaning and washing proces-ses, surface spraying, bottlecleaning, keg cleaning, sausa-ge showers, foam control,degassing.

Tangential-flow full cone nozzles

Series 422

Material: Brass/316 SS

1/4 BSPT 3/8 BSPT 1/2 BSPT3/4 BSPT1 BSPT

28.036.048.558.076.0

20.025.033.538.048.5

10.010.013.014.517.0

8.011.020.023.527.5

20.526.538.557.066.0

12.019.027.036.041.0

43 g105 g250 g660 g1.330 g

L1 L 2 L3 H1 H2 HexG

Dimensions [mm] WeightBrass

90°

120°

Ordering no.

Type Mat.-no. Code

Spray angle

[mm]

[mm]

V [l/min] Spray diameter D

at p = 1-10 bar

30

Brass

17 1)

316 SS/316L

1/4 BSPT

3/8 BSPT

1/2 BSPT

3/4 BSPT

1 BSPT

<)

p [bar]

.

[US gal./ H = H =min] at 200 500

0.5 1.0 2.0 40 psi 3.0 5.0 10.0 mm mm

1) We reserve the right to deliver 316 SS or 316 L under the material no. 17.B = bore diameter · E = narrowest free cross section Example Type + Material-no. + Code = Ordering no.

for ordering: 422. 644 + 30 + CE = 422. 644. 30. CE

Plastic version see next page.

1.501.902.302.603.003.704.154.655.205.808.00

1.451.802.202.502.903.604.104.605.105.708.00

0.500.801.251.572.003.154.005.006.258.0012.50

0.711.131.772.232.834.455.667.078.8411.3117.68

1.001.602.503.154.006.308.0010.0012.5016.0025.00

1.221.963.063.864.907.729.8012.2515.3119.6030.62

1.582.533.954.986.329.9612.6515.8119.7625.3039.53

2.243.585.597.048.9414.0917.8922.3627.9535.7855.90

380380380380390390390390390390390

860860860860960960960960960960960

422. 488422. 568422. 608422. 728422. 808422. 848422. 888422. 928422. 968423. 008423.128423.208

l

l

l

l

-l

l

-l

---

-l

-l

l

l

l

l

l

l

l

l

CCCC----------

--CECECECECE-----

-------CGCGCG--

1.902.302.603.704.655.205.807.308.008.7012.7019.00

1.802.202.503.604.605.105.707.308.008.7012.3016.00

0.801.251.573.155.006.258.0010.0012.5015.7531.5050.00

1.131.772.234.457.078.8411.3114.1417.6822.2744.5570.71

1.602.503.156.3010.0012.5016.0020.0025.0031.5063.00100.00

1.963.063.867.7212.2515.3119.6024.4930.6238.8877.16122.47

2.533.954.989.9615.8119.7625.3031.6239.5349.8199.61158.11

680680680680680680680680680680680680

122012201600160016001600160016001600160016001600

422. 406422. 486422. 566422. 606422. 646422. 726422. 766422. 806422. 846422. 886422. 966

l

-l

l

l

l

-l

l

l

-

l

l

l

l

l

-l

-l

l

l

CCCCCC--------

---CECECECECECECE-

----------CG

3.585.597.0414.0922.3627.9535.7844.7255.9070.44140.87223.61

60° 3.00 3.00 2.00 2.83 4.00

0.310.500.780.981.241.952.483.103.884.967.75

0.500.780.981.953.103.884.966.207.759.7719.5431.00

1.24 4.90 6.32 8.94 225 510422. 644 l l - CE -

----------CK-

-----------

-

-----------CM

-----------

-

Conversion formula for the above series:V2 = V1 *

p2 0,4

p1(≤ 10 bar) ( ). .

H

D

04_Vollkegel_LT_eng_41_44 29.08.13 13:12 Seite 43

Page 44: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

Conversion formula for the above series:V2 = V1 *

p2 0,4

p1(≤ 10 bar) ( ). . 44

Tangential-flow full cone nozzles Plastic versionSeries 422/423

Tangentially arranged liquidsupply. Without swirl inserts.Non-clogging. Stable sprayangle. Uniform spray.Applications: Cleaning and washing proces-ses, surface spraying, bottlecleaning, keg cleaning, sausa-ge showers, foam control,degassing, pasteurization.

B = bore diameter · E = narrowest free cross sectionExample Type + Material-no. + Code = Ordering no.of ordering: 422. 724 + 5E + CE = 422. 724. 5E. CE

Material: PVDF

90° 1.502.302.603.003.704.655.205.807.308.008.7012.00

1.452.202.502.903.604.605.105.707.308.008.7012.00

0.501.251.572.003.155.006.258.0010.0012.5015.7531.50

0.711.772.232.834.457.078.8411.3114.1417.6822.2744.55

1.002.503.154.006.3010.0012.5016.0020.0025.0031.5063.00

1.223.063.864.907.7212.2515.3119.6024.4930.6238.5877.16

1.583.954.986.329.9615.8119.7625.3031.6239.5349.8199.61

2.245.597.048.9414.0922.3627.9535.7844.7255.9070.44140.87

380380380390390390390390390390390390

860860860960960960960960960960960960

l

l

l

l

l

l

l

l

l

l

l

l

--CECECECECECE----

--------CGCGCG-

CCCC----------

422. 406422. 566422. 606422. 646422. 726422. 806422. 846422. 886422. 926422. 966423. 006423. 126

120° 1.501.651.902.303.705.808.008.7012.70

1.451.601.802.203.605.708.008.7012.30

0.500.620.801.253.158.0012.5015.7531.50

0.710.881.131.774.4511.3117.6822.2744.55

1.001.251.602.506.3016.0025.0031.5063.00

1.221.531.963.067.7219.6030.6238.5877.16

1.581.982.533.959.9625.3039.5349.8199.61

2.242.803.585.5914.0935.7855.9070.44140.87

680680680680680680680680680

122012201220122016001600160016001600

l

l

l

l

l

l

l

l

l

----CECE---

------CGCG-

CCCCCCCC-----

422. 408422. 448422. 488422. 568422. 728422. 888422. 968423. 008423. 128

Ordering no.

Type Mat.Nr.

Code

Spray angle

[mm]

[mm]

V [l/min] Spray diameter D

at p = 1-10 bar

5E

PVDF

1/4 BSPT

3/8 BSPT

1/2 BSPT

<)

p [bar]

.

[US gal./ H = H =min] at 200 500

0.5 1.0 2.0 40 psi 3.0 5.0 10.0 mm mm3/4 BSPT

-----------CK

--------CK

3.60 3.60 3.15 4.45 6.30

0.310.780.981.241.953.103.884.966.207.759.7719.54

0.310.390.500.781.954.967.759.7719.54

1.95 7.72 9.96 14.09 225 510l CE --422. 724 -60°

L1 L 2 L3 H1 H2 HexG

Dimensions [mm] WeightPVDF

1/4 BSPT3/8 BSPT 1/2 BSPT 3/4 BSPT

28.036.049.558.5

20.025.033.538.5

9.810.113.218.5

8.011.219.224.5

16.023.038.050.0

16.022.032.041.0

7 g16 g40 g50 g

H

D

04_Vollkegel_LT_eng_41_44 29.08.13 13:12 Seite 44

Page 45: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

45

Flat fan nozzles

Series 632/633

22

Version with short length on request.

Standard design with coni-cal, self-sealing threadconnection. Stable sprayangle. Uniform, parabolicaldistribution of liquid. Spraypipes equiped with thesenozzles show an extremelyuniform total distribution ofliquid.Applications:Cleaning (e.g. surfaces, filters,belts), crate washers, lubrica-ting, coating.

1) We reserve the right to deliver 316 SS or 316 L under the material no. 17.A = Equivalent bore diameter · E = narrowest free cross section*Differing spray patternSubject to technical modifications. Example Type + Material-no. + Code = Ordering no.

for ordering: 632. 301 + 16 + CA = 632. 301. 16. CC

1/8 BSPT

6.5

Hex 14

Hex 10

22

Weight Brass: 17 g Weight Brass: 20 g

Weight Brass: 30 g Weight Brass: 40 g

Hex14

Hex10

1/2 BSPT

Hex 22

27

22

13.2

1/4 BSPT

Ordering no.

Type Material-no.

303 SS

Spray angle

[mm]

[mm]

V [l/min] Spray widthB

at p = 2 bar

17 1) 30 5E

Code

16

316 SS/316

L

<)

0.5 1.0 2.0 3.0 5.0 7.0 10.0H =

250 mmH =

500 mm

20° 632. 301632. 361632. 441632. 481

0.701.001.351.50

0.600.801.101.20

0.16*0.31*0.62*0.80*

0.23*0.44*0.881.13

0.320.631.251.60

0.390.771.531.96

0.511.001.982.53

0.601.182.342.99

0.721.402.803.58

65707575

120130145150

l

l

l

l

CCCCCCCC

CACACACA

l

l

l

l

l

l

l

l

l

l

l

l

.

p [bar]

Brass

PVDF

1/4 BSPT

1/8 BSPT

H

B

30° 632. 302632. 362632. 402632. 482632. 562632. 642632. 722632. 762632. 802

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

----

CACACACACA----

CCCCCCCCCCCCCCCCCC

0.601.001.201.502.002.503.003.504.00

0.500.700.901.10 1.50 1.80 2.40 2.703.10

0.16*0.31*0.50*0.80*1.25 2.00 3.15 4.005.00

0.23*0.44*0.711.13 1.77 2.83 4.46 5.667.07

0.320.631.001.60 2.50 4.00 6.30 8.0010.00

0.390.771.231.963.064.907.729.8012.25

0.511.001.582.53 3.956.33 9.96 12.6515.81

0.601.181.872.99 4.68 7.48 11.79 14.9718.71

0.721.402.243.58 5.59 8.94 14.09 17.8922.36

120120120120120120125125130

235235235235235240240240250

----

----

1/2 BSPT

3/8 BSPT

---------

---------

303 SS/316 SS/Brass( <) 20°-75° )

303 SS/316 SS/Brass( <) 90°-120° )

PVDF

3/8" or 1/2" version

3/8 BSPT

Hex 17

10.1

Continued on next page.

9.7

22

Conversion formula for the above series: V2 = V1 *p2p1

. .

05_Flachstrahl_LT_eng_45-59 29.08.13 13:22 Seite 45

Page 46: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

46

Flat fan nozzles

Series 632/633

.

45° 0.701.001.201.502.002.502.703.003.504.004.505.005.506.00

0.500.600.901.10 1.40 1.80 2.002.40 2.603.003.403.804.204.40

0.16*0.31*0.50*0.80* 1.25 2.00 2.833.15 4.005.006.258.0010.0012.50

0.23*0.44*0.711.13 1.77 2.833.36 4.46 5.667.078.8411.3114.1417.68

0.320.631.001.60 2.50 4.004.75 6.30 8.0010.0012.5016.0020.0025.00

0.390.771.231.963.064.905.827.729.8012.2515.3119.6024.5030.62

0.511.001.582.53 3.956.337.51 9.96 12.6515.8119.7625.3031.6239.53

0.601.181.872.99 4.68 7.488.89 11.79 14.9718.7123.3929.9337.4246.77

0.721.402.243.58 5.59 8.9410.62 14.09 17.8922.3627.9535.7844.7255.90

150155175180185195200200200205205220220220

270280320340355370375375380385385440440440

632. 303632. 363632. 403632. 483632. 563632. 643632. 673632. 723632. 763632. 803632. 843632. 883632. 923632. 963

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l***l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

-l

l

l

l

l

--------

CACACACACACA--------

CCCCCCCCCCCCCCCCCCCCCC---

-----

CECECECE----

---------CGCGCGCGCG

Ordering no.

Type Material-no.

303 SS

Spray angle

[mm]

[mm]

Spray widthB

at p = 2 bar

17 1) 30 5E

Code

16

316 SS/316

L

<)

0.5 1.0 2.0 3.0 5.0 7.0 10.0H =

250 mmH =

500 mmBrass

PVDF

1/8 BSPT

1/4 BSPT

H

B

V [l/min].

p [bar]

60°

75° 632. 145632. 165632. 185632. 215632. 245632. 275

0.200.200.200.400.500.60

0.120.080.150.200.300.30

-----

0.11*

0.04*0.05*0.06*0.08*0.12*0.16*

0.050.070.080.110.160.22

0.060.080.100.140.200.27

0.080.100.130.180.260.35

0.090.120.150.210.300.41

0.110.150.180.250.360.49

280290300300310310

550560575580585590

l

l

l

l

l

l

CCCCCCCCCCCC

CACACACACACA

------

l

l

l

l

l

l

------

632. 304632. 334632. 364632. 404632. 444632. 484632. 514632. 564632. 604632. 644632. 674632. 724632. 764632. 804632. 844632. 884632. 924632. 964633. 004633. 044633. 084

425440460485495510520535550565575590595595590570630630630640640

215220230245255260270280290295300305310310310300330330330340340

0.721.011.402.242.803.584.255.597.048.9410.6214.0917.8922.3627.9535.7844.7255.9070.4389.44111.80

0.600.841.181.872.342.993.564.685.897.488.8911.7914.9718.7123.3929.9337.4246.7758.9274.8393.54

0.510.711.001.581.982.533.003.954.986.337.519.9612.6515.8119.7625.3031.6239.5349.8063.2579.06

0.390.550.771.231.531.962.333.063.864.905.827.729.8012.2515.3119.6024.5030.6238.5748.9961.24

0.320.450.631.001.251.601.902.503.154.004.756.308.0010.0012.5016.0020.0025.0031.5040.0050.00

0.23*0.32*0.44*0.710.881.131.341.772.232.833.364.465.667.078.8411.3114.1417.6822.2728.2835.36

0.400.500.600.800.901.001.101.301.501.601.802.102.302.603.003.404.104.204.805.506.80

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l***l***l***l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

-l

l

l

l

l

l

l

l

l

l

l

l**l**l**-

l**l**l**-----

CACACACACACACACACA------------

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC-----

0.700.901.001.201.351.501.652.002.202.502.703.003.504.004.505.005.506.007.008.009.00

3/8 BSPT

------

---------CECECECE--------

1/2 BSPT

------

-------------CGCGCGCGCGCGCGCG

Continued on next page.

Example Type + Material-no. + Code = Ordering no.for ordering: 632. 303. + 16 + CA = 632. 303. 16. CA

1) We reserve the right to deliver 316 SS or 316 L under the material no. 17.A = Equivalent bore diameter · E = narrowest free cross section*Differing spray pattern**Only available with code CC.***Only available with code CG.Subject to technical modifications.

0.16*0.22*0.31*0.50*0.62*0.80*0.95*1.251.582.002.383.154.005.006.258.0010.0012.5015.7520.0025.00

Conversion formula for the above series: V2 = V1 *p2p1

. .

05_Flachstrahl_LT_eng_45-59 29.08.13 13:22 Seite 46

Page 47: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

47

Flat fan nozzles

Series 632/633

Conversion formula for the above series: V2 = V1 *p2p1

. .

90° 632. 216632. 276632. 306632. 336632. 366632. 406632. 446632. 486632. 516632. 566632. 606632. 646632. 676632. 726632. 766632. 806632. 846632. 886632. 926632. 966

0.400.600.700.901.001.201.351.501.652.002.202.502.703.003.504.004.505.005.506.00

0.180.350.510.711.001.581.982.533.003.954.986.337.519.9612.6515.8119.7625.3031.6239.53

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

CACACACACACACACACACACA---------

--l

l

l

l

l

l

l

l

l

l

l

l

l

l***l***l***l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

--l

l

l

l

l

l

l

l

l

l**l**l**l**l**l**l**--

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC--

-----------CECECECE-----

---------------CGCGCGCGCG

0.200.300.400.500.500.700.800.800.901.101.201.301.401.701.902.402.403.103.603.90

-0.11*0.16*0.22*0.31*0.50*0.62*0.80*0.95*1.251.582.002.383.154.005.006.258.0010.0012.50

0.08*0.16*0.23*0.32*0.44*0.710.881.131.341.772.232.833.364.465.667.078.8411.3114.1417.68

0.110.220.320.450.631.001.251.601.902.503.154.004.756.308.0010.0012.5016.0020.0025.00

0.140.270.390.550.771.231.531.962.333.063.864.905.827.729.8012.2515.3119.6024.5030.62

0.210.410.600.841.181.872.342.993.564.685.897.488.8911.7914.9718.7123.3929.9337.4246.77

0.250.490.721.011.412.242.803.584.255.597.048.9410.6214.0917.8922.3627.9535.7844.7255.90

370375380415420430435440440445450455465470475480480480525525

70072074080081082083083584085086086587588589090090091010201020

Example Type + Material-no. + Code = Ordering no.for ordering: 632. 216. + 16 + CA = 632. 216. 16. CA

120° l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l***l

l

CACACACACACACACACACACACACA--------

----l

l

l

l

l

l

l

l

l

l

l

l

l

l***l***l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l***l

l

----l

l

l

l

l

l

l

l

l

-l**l**l**-

l**--

CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC--

-------------CECECECE----

-----------------CGCGCGCG

0.350.400.500.600.700.901.001.201.351.501.652.002.202.502.703.003.504.004.505.005.00

0.200.200.200.300.300.400.500.600.600.600.900.901.101.301.401.601.702.002.302.602.90

----

0.16*0.22*0.31*0.50*0.62*0.80*0.95*1.251.582.002.383.154.005.006.258.0010.00

0.06*0.08*0.12*0.16*0.23*0.32*0.44*0.710.881.131.341.772.232.833.364.465.667.078.8411.3114.14

0.080.110.160.220.320.450.631.001.251.601.902.503.154.004.756.308.0010.0012.5016.0020.00

0.100.140.200.270.390.550.771.231.531.962.333.063.864.905.827.729.8012.2515.3119.6024.50

0.130.180.260.350.510.711.001.581.982.533.003.954.986.337.519.9612.6515.8119.7625.3031.62

0.150.210.300.410.600.841.181.872.342.993.564.685.897.488.8911.7914.9718.7123.3929.9337.42

0.180.250.360.490.721.011.412.242.803.584.255.597.048.9410.6214.0917.8922.3627.9535.7844.72

630640650660660670670670675680685690700700720740760790790800800

120012101230125012501270127012701270127512801285130013001330136014001450145014601460

1) We reserve the right to deliver 316 SS or 316 L under the material no. 17.A = Equivalent bore diameter · E = narrowest free cross section*Differing spray pattern **Only available with code CC.***Only available with code CG.Subject to technical modifications.

632. 187632. 217632. 247632. 277632. 307632. 337632. 367632. 407632. 447632. 487632. 517632. 567632. 607632. 647632. 677632. 727632. 767632. 807632. 847632. 887632. 927

Ordering no.

Type Material-no.

303 SS

Spray angle

[mm]

[mm]

V [l/min] Spray widthB

at p = 2 bar

17 1) 30 5E

Code

16

316 SS/316

L<)

0.5 1.0 2.0 3.0 5.0 7.0 10.0H =

250 mmH =

500 mm

.

p [bar]

Brass

PVDF

1/4 BSPT

1/8 BSPT

H

B

1/2 BSPT

3/8

BSPT

05_Flachstrahl_LT_eng_45-59 29.08.13 13:23 Seite 47

Page 48: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

48

Flat fan nozzlesfor retaining nutSeries 652

. Conversion formula for the above series: V2 = V1 *

p2p1

. .

Assembly with retaining nut.Easy nozzle changing, simplejet alignment. Uniform, para-bolic distribution of liquid.Spray pipes equiped withthese nozzles show an extremely uniform total liquiddistribution.Applications:Cleaning (e.g. surfaces, filters,belts), crate washers, lubrica-ting, coating.

30° 0.601.001.201.502.002.503.003.504.00

0.500.700.901.101.501.802.402.703.10

0.16*0.31*0.50*0.80*1.252.003.154.005.00

0.23*0.44*0.711.131.772.834.465.667.07

0.320.631.001.602.504.006.308.0010.00

0.390.771.231.963.064.907.729.8012.25

0.511.001.582.533.956.339.9612.6515.81

0.721.402.243.585.598.9414.0917.8922.36

115115115115115120120120120

230230230230230230235235240

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

----

45° 652. 303652. 363652. 403652. 483652. 563652. 643652. 723652. 763652. 803

0.701.001.201.502.002.503.003.504.00

0.500.600.901.101.401.802.402.603.00

0.16*0.31*0.50*0.80*1.252.003.154.005.00

0.23*0.44*0.711.131.772.834.465.667.07

0.320.631.001.602.504.006.308.0010.00

0.390.771.231.963.064.907.729.8012.25

0.511.001.582.533.956.339.9612.6515.81

0.721.402.243.585.598.9414.0917.8922.36

180185185185185185190190195

340340340340340345355355360

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

-l

l

l

l

l

---

Weight Brass: 9 g303 SS/316 SS/Brass

( <) 90°-120° )303 SS/316 SS/Brass

( <) 20°-75° )

60° 652. 304652. 334652. 364652. 404652. 444652. 484652. 514652. 564652. 604652. 644652. 674652. 724652. 764652. 804652. 844652. 884

l

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l

Continued on next page.

20° 652. 301652. 361652. 441652. 481

0.701.001.351.50

0.600.801.101.20

0.16*0.31*0.62*0.80*

0.23*0.44*0.881.13

0.320.631.251.60

0.390.771.531.96

0.511.001.982.53

0.721.402.803.58

65656565

125125125125

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

Ordering no.

Type Material-no.

303 SS

Spray angle

[mm]

[mm]

V [l/min] Spray widthB

at p = 2 bar

17 1) 30 5E16

316 SS/316

L

<)

0.5 1.0 2.0 3.0 5.0 10.0H =

250 mmH =

500 mm

.

p [bar]

Brass

PVDF

H

B

l

l

l

l

l

l

l

l

l

l

l

l

l

l

-l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

--

l

l

l

l

l

l

l

l

l

l

l

l

-l

l

-

0.700.901.001.201.351.501.652.002.202.502.703.003.504.004.505.00

0.400.500.600.800.901.001.101.301.501.601.802.102.302.603.003.40

0.16*0.22*0.31*0.50*0.62*0.80*0.95*1.251.582.002.383.154.005.006.258.00

0.23*0.32*0.44*0.710.881.131.341.772.232.833.364.465.667.078.8411.31

0.320.450.631.001.251.601.902.503.154.004.756.308.0010.0012.5016.00

0.100.200.310.500.781.241.952.483.10

0.100.200.310.500.781.241.952.483.10

0.100.200.390.50

[US gal./min] at 40 psi

0.100.140.200.310.390.500.590.780.981.241.471.952.483.103.884.96

0.390.550.771.231.531.962.333.063.864.905.827.729.8012.2515.3119.60

0.510.711.001.581.982.533.003.954.986.337.519.9612.6515.8119.7625.30

0.721.011.402.242.803.584.255.597.048.9410.6214.0917.8922.3627.9535.78

275275275275280280280280280275275275270270270270

525525525525530530530525520520520520515510510505

652. 302652. 362652. 402652. 482652. 562652. 642652. 722652. 762652. 802

PVDF

1) We reserve the right to deliver 316 SS or 316 L under the material no. 17.A = Equivalent bore diameter · E = narrowest free cross section · *Differing spray pattern.

05_Flachstrahl_LT_eng_45-59 29.08.13 13:23 Seite 48

Page 49: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

49

Flat fan nozzlesfor retaining nutSeries 652

Conversion formula for the above series: V2 = V1 *p2p1

. .

Ordering no.

Type Material-no.

303 SS

Spray angle

[mm]

[mm]

V [l/min] Spray widthB

at p = 2 bar

17 1) 30 5E16

316 SS/316

L<)

0.5 1.0 2.0 3.0 5.0 10.0H =

250 mmH =

500 mm

.

p [bar]

Brass

PVDF

H

B

90° 0.400.500.600.700.901.001.201.351.501.652.002.202.502.703.003.504.004.505.00

0.200.300.300.400.500.500.700.800.800.901.101.201.301.401.701.902.402.403.10

0.06*0.08*0.11*0.16*0.22*0.31*0.50*0.62*0.80*0.95*1.251.582.002.383.154.005.006.258.00

0.08*0.12*0.16*0.23*0.32*0.44*0.710.881.131.341.772.232.833.364.465.667.078.8411.31

0.110.160.220.320.450.631.001.251.601.902.503.154.004.756.308.0010.0012.5016.00

0.140.200.270.390.550.771.231.531.962.333.063.864.905.827.729.8012.2515.3119.60

0.180.260.350.510.711.001.581.982.533.003.954.986.337.519.9612.6515.8119.7625.30

0.250.360.490.721.011.412.242.803.584.255.597.048.9410.6214.0917.8922.3627.9535.78

380380450450450450450450450450450450450450450450450450450

760760795795795795800800800800805805805810810815820820835

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

-l

---l

l

l

l

l

l

l

l

l

l

l

l

l

l

--

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

---l

l

l

l

l

l

l

l

l

l

l

l

-l

l

l

120° 0.350.400.500.600.700.901.001.201.351.501.652.002.202.502.703.003.504.004.505.00

0.200.200.200.300.300.400.500.600.600.600.900.901.101.301.401.601.702.002.302.60

----

0.16*0.22*0.31*0.50*0.62*0.80*0.95*1.251.582.002.383.154.005.006.258.00

0.06*0.08*0.12*0.16*0.23*0.32*0.44*0.710.881.131.341.772.232.833.364.465.667.078.8411.31

0.080.110.160.220.320.450.631.001.251.601.902.503.154.004.756.308.0010.0012.5016.00

0.100.140.200.270.390.550.771.231.531.962.333.063.864.905.827.729.8012.2515.3119.60

0.130.180.260.350.510.711.001.581.982.533.003.954.986.337.519.9612.6515.8119.7625.30

0.180.250.360.490.721.011.412.242.803.584.255.597.048.9410.6214.0917.8922.3627.9535.78

640650655655660660660660665665670670675680685695705705800800

12201230124512501260126012651270127012701275128012851295130013151330133014601460

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

--

-----l

l

l

l

l

l

l

l

l

l

l

l

---

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

--

----l

l

l

l

l

l

l

l

l

--l

--l

l

1) We reserve the right to deliver 316 SS or 316 L under the material no. 17.A = Equivalent bore diameter · E = narrowest free cross section*Differing spray patternSubject to technical modifications.

Example Type + Material-no. = Ordering no.for ordering: 652. 145 + 16 = 652. 145. 16

75° 652. 145652. 165652. 185652. 215652. 245652. 275

0.200.200.200.400.500.60

0.120.080.150.200.300.30

-----

0.11*

0.04*0.05*0.06*0.08*0.12*0.16*

0.050.070.080.110.160.22

[US gal./min] at 40 psi

0.030.050.070.100.140.200.310.390.500.590.780.981.241.471.952.483.103.884.96

0.020.030.050.070.100.140.200.310.390.500.590.780.981.241.471.952.483.103.884.96

0.020.020.020.030.050.07

0.060.080.100.140.200.27

0.080.100.130.180.260.35

0.110.150.180.250.360.49

285285290290290290

550555560560560560

l

l

l

l

l

l

------

l

l

l

l

l

l

------

652. 216652. 246652. 276652. 306652. 336652. 366652. 406652. 446652. 486652. 516652. 566652. 606652. 646652. 676652. 726652. 766652. 806652. 846652. 886

652. 187652. 217652. 247652. 277652. 307652. 337652. 367652. 407652. 447652. 487652. 517652. 567652. 607652. 647652. 677652. 727652. 767652. 807652. 847652. 887

05_Flachstrahl_LT_eng_45-59 29.08.13 13:23 Seite 49

Page 50: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

50

Flat fan nozzles for belt lubrication

Series 652. xxx. 8H. 03

. Conversion formula for the above series: V2 = V1 *

p2p1

. .

Especially low flow rates.Parabolic liquid distributionApplications:Belt lubrication, spraying offood products, oiling of metalsheets.

Ø 14.8

Hex

L1L

Ordering no.

Type Mat.-no.

303 SS

Spray angle

Colour EØ

[mm]

V [l/min]

8H.03*16

<)

greenblackredblue

orangebrown

0.300.340.200.200.300.30

0.04**0.05**0.06**0.08**0.12**0.16**

1.0

0.050.070.080.110.160.22

2.0

0.060.080.100.140.200.27

3.0

0.080.100.130.180.260.35

5.0

l

l

l

l

l

l

l

l

l

l

l

l

.

p [bar]

POM / 303

SS

75° 652. 145652. 165652. 185652. 215652. 245652.275

greyblackblack

0.200.200.30

0.06**0.12**0.16**

0.080.160.22

0.100.200.27

0.130.260.35

l

l

l

l

l

l

120° 652. 187652. 247652. 277

Operating pressure range:1.0 to 5.0 bar

Recommended operatingpressure:3.0 bar

Viscosity:The nozzles can be operatedwith viscous media, e. g.transmission fluid (max.approx. 200 mPas). Howeverthe spray angle decreases.

Return valve with gauze filter:n Prevents dripping and

saves mediumn Size of filter mesh:

0,08 mm (200 mesh)n 095.016.53.11.00

Opening pressure:approx. 0,5 barClosing pressure:approx. 0,3 bar

n 095.016.53.14.63Opening pressure:approx. 2,8 barClosing pressure:approx. 1,6 bar

Name

Gauze filter with

return valve

Gasket

Nozzle

Cap nut

Pos.

1

2

3

4

* Housing POM, Nozzle insert 303 SS** Size of mesh

Ordering no.

095. 016. 53. 11. 00

095. 016. 53. 14. 63

065. 240. 55

065. 240. 72

Ordering no.see

flow tables

065. 200. 16

065. 200. 56

Material

PP

PP

PTFE

EWP 210

303 SS

POM/303 SS*

303 SS

POM

Dimensions [mm]

L L1 SW

21 1.5 -

21 1.5 -

- - -

- - -

11 9 10

12 10 8

13 10 22

14.5 11.5 22

**

[mm]

0.08

0.08

-

-

-

-

-

-

11,414,8

LL1

Ø 14,8

Hex

L1L

G 3/8

12,8

L1 L

Position 1

Gauze filter

with return

valve

Position 2

Gasket

Position 3

Nozzle

Position 4

Cap nut

E = narrowest free cross section* Housing POM, nozzle insert 303 SS** Differing spray pattern Subject to technical modifications.

05_Flachstrahl_LT_eng_45-59 29.08.13 13:23 Seite 50

Page 51: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

51

Tongue-type nozzles

Series 686

Conversion formula for the above series: V2 = V1 *p2p1

. .

11,414,8

LL1

Ø 14,8

Hex

L1L

G 3/8

12,8

L1 L

Wide flat fan with a sharplydelimited jet pattern.Particularly clog-proof.Applications:Foam control in storage tanks,crate washers, cleaning andwashing processes requiringpowerful and concentratedwater jets.

90° -l

l

-l

l

l

l

l

l

l

l

--

CACA-CA---

--CC-CCCC-

686. 366686. 406686. 686686. 726686. 806686. 886686. 926

53°75°40°40°40°40°40°

Ordering no.

Type Material-no. Code G

303 SS

Spray angle

[mm]

V [l/min] Spray widthB

at p = 2 bar

Dimensions

3016

PVDF

-------

5E

Brass

1/8 BSPT

1/4 BSPT

<) η

p [bar]

.

H

B

L Hex H =[mm] [mm] 250

1.0 2.0 5.0 R 1/8 R 1/4 R 3/8 R 1/2 R 1/8 R 1/4 R 3/8 R 1/2 mm

B = Bore diameterCan also be used for air or saturated steam. * Only available with code CA.

Example Type + Material-no. + Code = Ordering no.for ordering: 686. 366 + 30 + CA = 686. 366. 30. CA

Weight Brass: 18 g

520525530530530530530

L

HexG

0.801.002.402.703.404.204.70

-------

------CE

3/8 BSPT

1/2 BSPT

0.450.713.544.457.0711.3114.14

0.631.005.006.3010.0016.0020.00

1.001.587.919.9615.8125.3031.62

2223-26---

--29-3436-

------39

-------

1111-11---

--14-1417-

------17

-------

140° l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

-l

-

CACA-CACACACA-CACA-CA--------

--CCCCCCCCCCCCCCCCCCCCCCCCCCCCCC---

686. 368686. 408686. 448686. 488686. 528686. 568686. 608686. 648686. 688686. 728686. 768686. 808686. 828686. 848686. 868686. 888686. 908686. 928686. 968686. 988

75° -----

l*--------------

0.801.001.201.301.501.701.902.202.402.703.003.403.603.804.004.204.504.705.305.60

------------------CGCG

---

-------------CECECE

0.450.710.881.131.411.772.232.833.544.455.667.077.928.809.9011.3112.7314.1417.6819.80

0.631.001.251.602.002.503.154.005.006.308.0010.0011.2012.5014.0016.0018.0020.0025.0028.00

1.001.581.982.533.163.594.986.327.919.9612.6515.8117.7119.7622.1425.3028.4631.6239.5344.27

2323-23232323-2323-23----

---

--282828-282828-28282828282828---

-----------------323232

------------------4040

1111-11111111-1111-11--------

--141414-141414-14141414141414---

-----------------171717

------------------2222

13601370137013701370137013701370137013701370137013701370137013701370137013701370

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

-l

05_Flachstrahl_LT_eng_45-59 29.08.13 13:23 Seite 51

Page 52: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

52

Tongue-type nozzlesfor retaining nutSeries 684 / 688 / 689

B = Bore diameter · * Differing spray pattern. · ** Material PVDF generally blue

Series 684

Assembly with retaining nut.Wide flat fan with a sharplydelimited spray pattern. Particularly clog-proof. Easynoz zle changing. Simple jetalignment.

Series 688 / 689

Hard, sharp flat fan, narrow-ly delimited jet pattern. Notprone to clogging.Applications:Foam control in storage tanks,crate washers, cleaning andwashing processes requiringpowerful and concentratedwater jets.

Applications:Foam control in storage tanks,crate washers, cleaning andwashing processes requiringpowerful and concentratedwater jets.

. Conversion formula for the above series: V2 = V1 *

p2p1

. .

45° 3.03.84.86.0

4.006.2510.0015.75

5.668.8414.1422.27

8.0012.5020.0031.50

12.6519.7631.6249.81

435059

80/80

191922

32/24

114 g133 g247 g306/33

220220220250

440440440490

l

l

l

l

---l

---90

CECECE-

688. 763688. 843688. 923689. 003

35°30°29°35°

Ordering no. Dimensions Weight

Type Mat.--no. Code G

303 SS

Spray angle

[mm]

V [l/min] Spray widthB

at p = 2 bar

5E16

PVDF

3/8 BSPT

3/4BSPP

<) η

p [bar]

.

H

B

H = H =L SW 250 500

0.5 1.0 2.0 5.0 [mm] [mm] mm mm

B = Bore diameter

Lock nutfor type 689. 003095.011.16.00.15(303 SS/303 SS)095.011.5E.00.15(PVDF)

Ø 14.8

20

2

140° -l

--l

-l

--l

-

684. 348684. 368684. 408684. 448684. 488684. 528684. 568684. 608684. 688684. 728684. 808

75°75°75°75°75°75°75°75°75°75°75°

Type

PVDF

Spray angle

[mm]

Colour** V [l/min] Spray widthB

at p = 2 bar

L[mm]

5E

<) η

p [bar]

.

H

B

H =1.0 2.0 5.0 250 mm

Weight: 3 g

Ordering no.

0.70.81.01.21.31.51.71.92.42.73.4

greenyellowbluered

browngrey white

light bluegreenblack purple

0.35*0.45*0.710.881.131.411.772.233.544.457.07

0.500.631.001.251.602.002.503.155.006.3010.00

0.791.001.581.982.533.163.954.987.919.9615.81

2020202020201919171716

13601360137013701370137013701370137013701370

L

l

l

l

l

l

l

l

l

l

l

l

Mat.-no.

POM

56

05_Flachstrahl_LT_eng_45-59 29.08.13 13:24 Seite 52

Page 53: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

53

High pressure flat fan nozzles

Series 602 / 608 / 652

Conversion formula for the above series: V2 = V1 *p2p1

. .

Connection Spray angle

[mm]

Flow rate code

1/8" 40 60 80 100 120 150 200

1.001.101.181.301.351.401.551.601.721.751.801.902.052.102.302.502.703.003.053.90

2.863.544.314.955.806.517.297.968.709.3810.0610.7511.4813.0114.4317.8221.3525.0328.8542.43

3.504.335.286.067.107.978.929.7410.6611.4912.3213.1614.0615.9317.7621.8226.1530.6635.3351.96

4.045.006.107.008.209.2010.3011.2512.3113.2614.2215.2016.2318.4020.4025.2030.2035.4040.8060.00

4.525.596.827.839.1710.2911.5212.5813.7614.8315.9016.9918.1520.5722.8128.1733.7639.5845.6267.08

4.956.127.478.5710.0411.2712.6213.7815.0716.2517.4218.6219.8822.5324.9930.8636.9843.3649.9773.48

5.536.858.359.5911.2312.6014.1115.4116.8518.1619.4720.8122.2325.1927.9434.5141.3548.4755.8782.16

6.397.919.6411.0712.9714.5516.2917.7919.4620.9722.4924.0425.6729.0932.2639.8547.7455.9764.5294.88

A = Equivalent bore diameter

V [l/min] .

p [bar]

Example Nozzle-Code + Flow rate code + Connecttion-Code = Ordering no.for ordering: 602 + 361 + A3. 07 = 602. 361. A3. 07

(Flat fan 20°; 4.52 l/min. at 100 bar; 1/4“ NPT)

Series 602, Weight: 18 g Series 652, Weight: 13 gSeries 608, Weight: 13 g

602602602602602602602602602602602602602602602602602602602602

652652652652652652652652652652652652652652652652652652652652

361381401411451471481501521531541551571591601641671701--

362382402412452472482502522532542552572592602642672702--

363383403413453473483503523533543553573593603643673703723793

608608608608608608608608608608608608608608608-----

020250303404045050550606507075080910125151752030

Connection

BSPTNPT

Lock nut

pmax [bar]

ca. 350ca. 350ca. 200

Sharp uniform flat fan withan extremely narrow jetdepth.Applications:High pressure cleaners, steamjet cleaners

Materials:Nozzle body: stainless steel

303 SSInsert: hardened stain-

less steel 1.403 S

Nozzle-Code

1/4" Mutter <) 20° <) 30° <) 45°

364384404414454474484504524534544554574594604644674704724-

<) 60°

USgal/min.

bei40 psi

Connection Code

A3. 00A3. 07A3. 29

05_Flachstrahl_LT_eng_45-59 29.08.13 13:24 Seite 53

Page 54: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

54

Easy-Clip nozzle system

. Conversion formula for the above series: V2 = V1 *

p2p1

. .

Quick and easy assemblywith clamp. No tools required.Allround swivelling by 30°.Easy adjustment and clea-ning. Applications:Crate wahsers, cleaning andwashing processes.

Ordering no. NozzleColour <)

0.5

V [l/min].

p [bar]

3.154.005.006.258.009.1010.00

1.0

4.455.667.078.8411.3112.8714.14

1.5

5.456.938.6610.8313.8515.7617.32

2.0

6.308.0010.0012.5016.0018.2020.00

2.5

7.048.9411.1813.9817.8920.3522.36

grey brownlilac

yellow red bluegreen

60°

existing of n Nozzle n Single clamp for 1 1/4" pipen Ball retainer cap

existing of n Ball joint n Single clamp for 1 1/4" pipen Ball retainer cap

Ø 34

41,5

31,5

Ø15

SW 16

092. 081. 53. AB092. 081. 53. AD092. 081. 53. AF092. 081. 53. AH

Ordering no. BallColour

beigebeigebeigebeige

Nozzleconnection

For nozzle series

G 1/8"G 1/4"G 3/8"G 1/2"

460, 632, 686,610, 544422, 460, 544, 612, 632, 686

422, 460, 632, 686, 688422, 460, 632, 686

Ordering no. Colour <)

0.5

V [l/min].

p [bar]

3.154.005.006.258.009.1010.00

1.0

4.455.667.078.8411.3112.8714.14

1.5

5.456.938.6610.8313.8515.6717.32

2.0

6.308.0010.0012.5016.0018.2020.00

2.5

7.048.9411.1813.9817.8920.3522.36

676. 724. 53. 30. 01676. 764. 53. 30. 01676. 804. 53. 30. 01676. 844. 53. 30. 01 676. 884. 53. 30. 01676. 904. 53. 30. 01676. 924. 53. 30. 01092. 080. 53. 00. 01

greybrownlilac

yellow red bluegreengrey

60°

Nozzle

Components

676. 724. 53. 31676. 764. 53. 31676. 804. 53. 31676. 844. 53. 31676. 884. 53. 31676. 904. 53. 31676. 924. 53. 31

Singleclamp

Doubleclamp

Eyelet-clamp

Nozzle Ball joint

Ball retaining cap

Blind nozzle

Sets

1

4b 4c

1

1

2

4a

3

Series686

Series 632

Series 490

Series 544

Series 422

Materials: Clamp: Stainless steel 1.4310Sealing: EPDMCylinder pin, Screw, Screwunit: 1.4401. Body, ball retainer cap: PP,reinforcedNozzle. ball joint: PP

Nozzle

05_Flachstrahl_LT_eng_45-59 29.08.13 13:24 Seite 54

Page 55: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

092. 080. 53. 00. 02

55

Easy-Clip nozzle system

Conversion formula for the above series: V2 = V1 *p2p1

. .

Ordering no.

092. 080. 53. 00. 02

Ball joint

092. 080. 53. AB. 01092. 080. 53. AD. 01092. 080. 53. AF. 01092. 080. 53. AH. 01

Ordering no. Colour

beigebeigebeigebeige

Nozzleconnection

For nozzle series

G 1/8"G 1/4"G 3/8"G 1/2"

460, 544, 610, 632, 686422, 460, 544, 612, 632, 686

422, 460, 632, 686, 688422, 460, 632, 686

Single clamp

092. 080. 53. 00092. 081. 53. 00092. 082. 53. 00092. 083. 53. 00

Ordering no. Bore-Ø For pipe-Ø

16 mm16 mm16 mm16 mm

1" (32.0-34.5 mm)

1 1/4" (40.0-43.0 mm)

1 1/2" (46.0-49.0 mm)

2" (58.0-62.0 mm)

<

Eyelet clamp

Ordering no. Bore-Ø For pipe-Ø

16 mm16 mm16 mm

1" (32.0-34.5 mm)

1 1/4" (40.0-43.0 mm)

1 1/2" (46.0-49.0 mm)

Double clamp

092. 090. 53. 00092. 091. 53. 00092. 092. 53. 00092. 093. 53. 00

Ordering no. Bore-Ø For Pipe-Ø

16 mm16 mm16 mm16 mm

1" (32.0-34.5 mm)

1 1/4" (40.0-43.0 mm)

1 1/2" (46.0-49.0 mm)

2" (58.0-62.0 mm)

090. 023. 53. 43. 10. 0090. 033. 53. 43. 10. 0090. 043. 53. 43. 10. 0

4a

4c

2

3

4b

G

24,8

Ø 16

43

Ø 16

43

51

33

Ø B

36

2748

Ø 4

0 -

43

Ø 34

2

3

4a

4c

4b

Ball joint

Ball retainer cap

Double clamp

Eyelet clamp 1 1/4"

Single clamp

Other bore-Ø (13.8 / 20.0 mm) on request.

Other bore-Ø (13.8 / 20.0 mm) on request.

Other bore-Ø (13.8 / 20.0 mm) on request.

Ball retainer cap

05_Flachstrahl_LT_eng_45-59 29.08.13 13:24 Seite 55

Page 56: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

56

Swivelling nozzle for preciseadjusting of jet direction. No gaskets necessary.Long, unproblematic servicelife.Applications:Cleaning (e.g. surfaces, filters,belts), crate washers, lubrica-ting, coating.

Flat fan nozzles with ball joint

Series 676

Ordering no.

Type Mat.-no.

1.43

05

Spray angle

[mm]

[mm]

V [l/min] Spray widthB

at p = 2 bar

3016

<)

0.701.001.201.502.002.503.003.504.00

0.700.901.001.201.351.501.652.002.202.502.703.003.50

0.500.600.901.101.401.802.402.603.00

0.400.500.600.800.901.001.101.301.501.601.802.102.30

0.16*0.31*0.50*0.801.252.003.154.005.00

0.16*0.22*0.31*0.50*0.62*0.80*0.95*1.251.582.002.383.154.00

0.23*0.44*0.711.131.772.834.465.667.07

0.23*0.32*0.44*0.710.881.131.341.772.232.833.364.465.66

0.320.631.001.602.504.006.308.0010.00

0.320.450.631.001.251.601.902.503.154.004.756.308.00

0.390.771.231.963.064.907.729.8012.25

0.390.550.771.231.531.962.333.063.864.905.827.729.80

0.511.001.582.533.956.339.9612.6515.81

0.510.711.001.581.982.533.003.954.986.337.519.9612.65

0.721.402.243.585.598.9414.0917.8922.36

0.721.011.402.242.803.584.255.597.048.9410.6214.0917.89

150155175180185195200200205

215220230245255260270280290295300305310

270280320340355370375380385

425440460485495510520535550565575590595

0.5 1.0 2.0 3.0 5.0 10.0H =

250 mmH =

500 mm

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

.

p [bar] (pmax = 30 bar)

Ms

H

B

A = äquivalenter Bohrungs-Ø · E = Engster Querschnitt* Abweichendes Spritzbild.

45°

60°

676. 303676. 363676. 403676. 483676. 563676. 643676. 723676. 763676. 803

676. 304676. 334676. 364676. 404676. 444676. 484676. 514676. 564676. 604676. 644676. 674676. 724676. 764

Fortsetzung der Tabelle auf der folgenden Seite.

90° l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

0.400.600.700.901.001.201.351.501.652.002.202.502.703.00

0.200.300.400.500.500.700.800.800.901.101.201.301.401.70

676. 216676. 276676. 306676. 336676. 366676. 406676. 446676. 486676. 516676. 566676. 606676. 646676. 676676. 726

-0.11*0.16*0.22*0.31*0.50*0.62*0.80*0.95*1.251.582.002.383.15

0.08*0.16*0.23*0.32*0.44*0.710.881.131.341.772.232.833.364.46

0.110.220.320.450.631.001.251.601.902.503.154.004.756.30

0.140.270.390.550.771.231.531.962.333.063.864.905.827.72

0.180.350.510.711.001.581.982.533.003.954.986.337.519.96

0.250.490.721.011.402.242.803.584.255.597.048.9410.6214.09

370375380415420430435440440445450455465470

700720740800810820830835840850860865875885

. Conversion formula for the above series: V2 = V1 *

p2p1

. .

Allround swivelling by 30°Weight brass: 45 g

05_Flachstrahl_LT_eng_45-59 29.08.13 13:24 Seite 56

Page 57: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

57

Ordering no.

Type Mat.-no.

1.43

05

Spray angle

[mm]

[mm]

V [l/min] Spray widthB

at p = 2 bar

3016

<)

0,5 1,0 2,0 3,0 5,0 10,0H =

250 mmH =

500 mm

.

p [bar] (pmax = 30 bar)

Ms

H

B

120°

A = Equivalent bore diameter · E = narrowest free cross section* Differing spray pattern Example Type + Material-no. = Ordering no.

for ordering: 676. 145 + 16 = 676. 145. 16

0,350,400,500,600,700,901,001,201,351,501,652,002,202,502,703,003,50

0,200,200,200,300,300,400,500,600,600,600,900,901,101,301,401,601,70

----

0,16*0,22*0,31*0,50*0,62*0,80*0,95*1,251,582,002,383,154,00

0,06*0,08*0,12*0,16*0,23*0,32*0,44*0,710,881,131,341,772,232,833,364,465,66

0,080,110,160,220,320,450,631,001,251,601,902,503,154,004,756,308,00

0,100,140,200,270,390,550,771,231,531,962,333,063,864,905,827,729,80

0,130,180,260,350,510,711,001,581,982,533,003,954,986,337,519,9612,65

0,180,250,360,490,721,011,402,242,803,584,255,597,048,9410,6214,0917,89

630640650660660670670670675680685690700700720740760

12001210123012501250127012701270127012751280128513001300133013601400

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

676. 187676. 217676. 247676. 277676. 307676. 337676. 367676. 407676. 447676. 487676. 517676. 567676. 607676. 647676. 677676. 727676. 767

Flat fan nozzles with ball joint

Series 676

Accessories

Conversion formula for the above series: V2 = V1 *p2p1

. .

Retaining nut092. 020. 16. 00. 02Material: 303 SS

092. 020. 30. 00. 02Material: Brass

Socket092. 020. 16. AF. 03Material: 303 SS

092. 020. 30. AF. 03Material: Brass

Retaining nipple092. 024. 16. AC. 03

Material: 303 SS092. 024. 30. AC. 03

Material: Brass

Welding nipple092. 020. 17. 00. 04Material: 316 SS

12

G1/4 A ISO 228

51

SW 27

SW 27 60°Hex 27 Hex 27 Hex 27 Hex 27

Hex 27Hex 27 3/8 BSPP

1/4 BSPP

05_Flachstrahl_LT_eng_45-59 29.08.13 13:25 Seite 57

Page 58: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

58

M24x1.5

15.5 10.8

Hex 27

Ø 17.2

Ø 17.2

Ø 15

Ø 12

Ø 25G3/8A ISO 228

Ø 25

1815

1411 29

SW 22

Hex 9

Ø 22

30

2

Ø 11

Ø 20.2

Ø 32

R

Ø 323/8 BSPP

3/8 BSPP

12

Hex 27

Hex 17

62

12

3/8 BSPP

60°

Retaining nut for ball jointOrdering no. 092.020.1E.67.38

2616

4

M24x1.5

Ø 21

Ø 15Ø 11

30

Ø 14.8

2

811

Ø 12

9.6

Ø 1175°

Ø 22

Hex 27

Hex 27 3/8 BSPP

20

10

12

Ø 32

Ø 32

Ø 20.2

10.815,5

M24x1.5

M24x1.5

Welding nipple for ball jointOrdering no. 092.020.1E.67.04

Welding nipple

Retaining nut for ball jointOrdering no. 092.020.1E.67.02

Nozzles and accessories inHygienic Design

FeaturesThe hygienically designednozzles and accessories arecharacterized by their verygood surface finish(RA < 0,8 µm). This mini misesthe tendency for soiling andprovides good cleanability.The nozzles and accessoriesare available in 316L (1.4435)or 316TI (1.4571) and the sealsare made of FDA approvedEPDM.

ApplicationsAseptic filling, suitable for highhygienc demands.

Flat fan nozzle with ball joint,30° Swivel-mounted 30° in alldirections.

Flat fan nozzle with ball joint

2616

4

M24x1.5

Ø 21

Ø 15Ø 11

30

Ø 14.8

2

811

Ø 12

9.6

Ø 1175°

Ø 22

Hex 27

Hex 27 3/8 BSPP

20

10

12

Ø 32

Ø 32

Ø 20.2

10.815,5

M24x1.5

M24x1.5

Tongue type nozzle with balljoint, Swivel-mounted 30° in alldirections.

Ordering-no. V..[l/min]

at 2 bar

20° 676.641.17.67 4.00

30° 676.402.17.67 1.00676.562.17.67 2.50676.722.17.67 6.30676.802.17.67 10.00

45° 676.763.17.67 8.00676.883.17.67 16.00

60° 676.514.17.67 1.90676.764.17.67 8.00

90° 676.366.17.67 0.60676.646.17.67 4,00

120° 676.647.17.67 4,00676.676.17.67 8,00

Retaining nut

Retaining nut

Ordering-no. V..[l/min]

at 2 bar

140° 6ZK.648.1E.67 4.00

<)<)

Hex 22

2616

4

M24x1.5

Ø 21

Ø 15Ø 11

30

Ø 14.8

2

811

Ø 12

9.6

Ø 1175°

Ø 22

Hex 27

Hex 27 3/8 BSPP

20

10

12

Ø 32

Ø 32

Ø 20.2

10.815,5

M24x1.5

M24x1.5

2616

4

M24x1.5

Ø 21

Ø 15Ø 11

30

Ø 14.8

2

811

Ø 12

9.6

Ø 1175°

Ø 22

Hex 27

Hex 27 3/8 BSPP

20

10

12

Ø 32

Ø 32

Ø 20.2

10.815,5

M24x1.5

M24x1.5

2

3

1

1

1

2 21 3

. Conversion formula for the above series: V2 = V1 *

p2p1

. .

05_Flachstrahl_LT_eng_45-59 29.08.13 13:25 Seite 58

Page 59: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

59

Nozzles and accessories inHygienic Design

2616

4

M24x1.5

Ø 21

Ø 15Ø 11

30

Ø 14.8

2

811

Ø 12

9.6

Ø 1175°

Ø 22

Hex 27

Hex 27 3/8 BSPP

20

10

12

Ø 32

Ø 32

Ø 20.2

10.815,5

M24x1.5

M24x1.5

Modular flat fan nozzlespray angle 60°

M24x1.5

15.5 10.8

Hex 27

Ø 17.2

Ø 17.2

Ø 15

Ø 12

Ø 25G3/8A ISO 228

Ø 25

1815

1411 29

SW 22

Hex 9

Ø 22

30

2

Ø 11

Ø 20.2

Ø 32

R

Ø 323/8 BSPP

3/8 BSPP

12

Hex 27

Hex 17

62

12

3/8 BSPP

60°

Retaining nutOrdering no. 065.200.1E.67

Retaining nut

M24x1.5

15.5 10.8

Hex 27

Ø 17.2

Ø 17.2

Ø 15

Ø 12

Ø 25G3/8A ISO 228

Ø 25

1815

1411 29

SW 22

Hex 9

Ø 22

30

2

Ø 11

Ø 20.2

Ø 32

R

Ø 323/8 BSPP

3/8 BSPP

12

Hex 27

Hex 17

62

12

3/8 BSPP

60°

Welding nipple

Welding nipple

M24x1.5

15.5 10.8

Hex 27

Ø 17.2

Ø 17.2

Ø 15

Ø 12

Ø 25G3/8A ISO 228

Ø 25

1815

1411 29

SW 22

Hex 9

Ø 22

30

2

Ø 11

Ø 20.2

Ø 32

R

Ø 323/8 BSPP

3/8 BSPP

12

Hex 27

Hex 17

62

12

3/8 BSPP

60°

Double nipple Ordering no. 065.211.1E.67

Ordering no. Radius[mm]

065.210.1E.67.00 no radius065.217.1E.67.10 10065.217.1E.67.13 12,5065.217.1E.67.16 16065.217.1E.67.20 20065.217.1E.67.31 31

M24x1.5

15.5 10.8

Hex 27

Ø 17.2

Ø 17.2

Ø 15

Ø 12

Ø 25G3/8A ISO 228

Ø 25

1815

1411 29

SW 22

Hex 9

Ø 22

30

2

Ø 11

Ø 20.2

Ø 32

R

Ø 323/8 BSPP

3/8 BSPP

12

Hex 27

Hex 17

62

12

3/8 BSPP

60°

Ball joint Ordering no. 092.022.1E.67.38

M24x1.5

15.5 10.8

Hex 27

Ø 17.2

Ø 17.2

Ø 15

Ø 12

Ø 25G3/8A ISO 228

Ø 25

1815

1411 29

SW 22

Hex 9

Ø 22

30

2

Ø 11

Ø 20.2

Ø 32

R

Ø 323/8 BSPP

3/8 BSPP

12

Hex 27

Hex 17

62

12

3/8 BSPP

60°

Flat fan nozzlespray angle 60°

Flat fan nozzle

Ordering no. V..[l/min]

at 2 bar

60° 652.604.1E.67 3,10652.924.1E.67 20,00

Double nipple

Ball joint

<)

2

3

11 1

1

1

2 2 31

Conversion formula for the above series: V2 = V1 *p2p1

. .

Ordering no. V..[l/min]

at 2 bar

60° 652.484.17.87 1,60652.514.17.87 1,90652.544.17.87 2,20652.564.17.87 2,50652.604.17.87 3,10652.644.17.87 4,00652.674.17.87 4,70652.724.17.87 6,30652.764.17.87 8,00

<)

05_Flachstrahl_LT_eng_45-59 29.08.13 13:25 Seite 59

Page 60: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

60 Conversion formula for the above series: V2 = V1 *p2p1

. .

High-pressure solid stream nozzles

Series 546 / 548 / 550

Punctiform, extremely tight,non-dispersing solid stream.Highest impact. Applications: High-pressure cleaning, cut-ting and separating.

Materials:Nozzle body: Stainless steel

303 SSInsert: Hardened steel

1.4034S

USgal/min.

at40 psi

Connection

[mm]

Flow ratecode

1/8" 1/4"Retaining

nut 40 60 80 100 150 200 300

V [l/min].

p [bar]

Nozzle Code

2.864.314.705.065.806.547.297.968.70

11.4814.3221.6028.85

3.505.285.806.207.108.008.929.75

10.6614.0617.5426.4635.34

4.046.106.707.168.209.25

10.3011.2612.3116.2320.2530.5540.80

4.526.827.498.009.17

10.3411.5212.5913.7618.1522.6434.1645.62

5.548.359.179.80

11.2312.6614.1115.4216.8522.2327.7341.8455.87

6.399.64

10.5911.3212.9714.6216.2917.8019.4625.6732.0248.3164.52

7.8311.8112.9713.8615.8817.9119.9521.8123.8331.4439.2159.1779.02

546546546546546546546546546546546546546

548548548548548548548548548548548548548

360400410420450470480500520570600670720

550550550550550550550550550550550550550

0203

03403504

04505

0550608101520

0.841.031.071.111.191.261.331.391.461.691.882.302.66

B = bore diameter

Example Nozzle Code + Flow rate code + Connection code = Ordering no.for ordering: 550 + 360 + A3. 07 = 550. 360. A3. 07 (Solid stream;

4.52 l/min. at 100 bar; 1/8" NPT)

Connection

BSPTNPT

Lock nut

pmax [bar]

approx. 350approx. 350approx. 200

Connection code

A3. 00A3. 07A3. 29

Series 546, weight: 18 g Series 548, weight: 13 gSeries 550, weight: 13 g

14,8 ø

12,65 ø

1614

BHex 10

Hex 14

Hex 10

Hex 14Hex 10

06_Vollstrahl_LT_e_60 29.08.13 13:49 Seite 60

Page 61: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

61

Particularly

silent!

Example Type + Material no. + Code = Ordering no.for ordering: 600. 130. + 56. + AC = 600. 130. 56. AC

Technical Data

Type 600. 130 Type 600. 484

Ordering no.

Type Material no. Code

PP POM

1/4 BSPP

1/4 NPT

M12 x 1.25

Quick connection

NW 5

600. 130 l l AC BC - -600. 130with plug - l 02 - - -

600. 130with plug, hose barb (D = 8 mm) - l 01 - - -and extension tube, steel (L = 85 mm)600. 484 - l AC BC HG 00

Blowing power [N]

Noise level [db(A)]

Air consumption[Nm3 /h]

Air pressure [bar] Air pressure [bar]Air pressure [bar]

95908580757065605550

959085807570656055501 2 3 4 5 1 2 3 4 5

Geräuschpegelmessung 1 Geräuschpegelmessung 2

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 1

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 2

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 1

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 2

562 493 283484 130

562 493 283484 130

562 493 283484 130

95908580757065605550

959085807570656055501 2 3 4 5 1 2 3 4 5

Geräuschpegelmessung 1 Geräuschpegelmessung 2

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 1

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 2

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 1

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 2

562 493 283484 130

562 493 283484 130

562 493 283484 130

95908580757065605550

959085807570656055501 2 3 4 5 1 2 3 4 5

Geräuschpegelmessung 1 Geräuschpegelmessung 2

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 1

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 2

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 1

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 2

562 493 283484 130

562 493 283484 130

562 493 283484 130

600. 130 (POM or PP) 600. 484. 56 (POM)

25

25

5

G

10

90

61

13,5

25

25

5

ø9

9061

13,5

Weight: 16 g · Tmax: 50 °CWeight: 23 g · Tmax POM: 50 °CWeight: 15 g · Tmax PP: 60 °C

S2 56

SocketOrdering no.095.016.30.14.23.0

Material: Brass

For connection of series600.130 with compressed airguns.

Ball joints see page 66

M 12 x 1,25

1/4 BSPP

600. 130. 56. 01 with acessories *01 = 1.0711 / 17 = 316 SS / 30 = Brass

600. 130. 01.* 03600. 130. 17.* 03

600. 130. 56. 02

600. 130. 30.* 04. 00. 1

Highly efficient air stream,acting upon areas. Reducednoise levels. Low air con-sumption. Applications: Blowing off and blowing out,cleaning, drying, cooling, sorting with air.

Multi-channel flat fan nozzles for airWhisperblast®, Plastic versionsSeries 600. 130 / 600. 484

07_Luft_LT_e_61_63 29.08.13 13:59 Seite 61

Page 62: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

Ordering no.

Type Material no. Code

62

Von den

Berufsgenossenschaften

empfohlen, als

wertvolles Hilfsmittel

zur Lärmbekämpfung

im Betrieb

Particularly

silent!Multi-channel flat fan nozzles for airWhisperblast®, metalic versionsSeries 600. 283 / 600. 493 / 600. 562

Metalic versions for highertemperatures.Highly efficient air stream,acting upon areas. Reducednoise levels. Low air con-sumption. Applications: Blowing off and blowing out,cleaning, drying, cooling, con-veying with air.

Weight: 17 g · Tmax: 180 °C

Example Type + Material no. + Code = Ordering no.for ordering: 600. 283. + 42. + AC = 600. 283. 42. AC

Technical data

Type 600. 283 Type 600. 493 Type 600. 562

For more information pleaseask for our special brochure»Nozzles and Accessories forCompressed Air«.

Ordering no.

Type Material-no. Code

Aluminium

Stainless steel

1/8 BSPP

1/4 BSPP

1/4 NPT

600. 283 l - - AC BC600. 493 - l - AC BC600. 562. 1Y. 10 - l l - -

Blowing power [N]

Noise level [db(A)]

Air consumption[Nm3 /h]

Air pressure [bar] Air pressure [bar]Air pressure [bar]

95908580757065605550

959085807570656055501 2 3 4 5 1 2 3 4 5

Geräuschpegelmessung 1 Geräuschpegelmessung 2

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 1

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 2

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 1

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 2

562 493 283484 130

562 493 283484 130

562 493 283484 130

95908580757065605550

959085807570656055501 2 3 4 5 1 2 3 4 5

Geräuschpegelmessung 1 Geräuschpegelmessung 2

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 1

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 2

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 1

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 2

562 493 283484 130

562 493 283484 130

562 493 283484 130

95908580757065605550

959085807570656055501 2 3 4 5 1 2 3 4 5

Geräuschpegelmessung 1 Geräuschpegelmessung 2

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 1

12

10

8

6

4

2

01 2 3 4 5

Blaskraftmessung 2

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 1

70

60

50

40

30

20

10

01 2 3 4 5

Volumenstrommessung 2

562 493 283484 130

562 493 283484 130

562 493 283484 130

600. 283. 42 (Aluminium) 600. 493. 1Y (Stainless steel 316 L) 600. 562. 1Y. 10 (Stainless steel 316 L)

30

70

16,5G

12

79,7

53,7

Weight: 60 g · Tmax: 200 °C Weight: 126 g · Tmax: 550 °C

42 1Y

251/8 BSPP

8

90°

14,7

19,5

Ball joints see page 66

SocketOrdering no.095.016.30.14.23.0

Material: Brass

For connection with com-pressed air guns for the following series: - 600. 283- 600. 493

M 12 x 1,25

1/4 BSPP

07_Luft_LT_e_61_63 29.08.13 13:59 Seite 62

Page 63: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

63

Particularly

silent!Multi-channel round jet nozzles for air

Series 600. 326 / 600.388

Powerful air jet, producingpunctiform impact patterns.Low noise level. Low airconsumption. Applications: Targeted blowing out and blo-wing off with compressed airguns.

Reduction of noise level ofup to 12 dB (A).

55

ø 23

8

G

ø19

1/4 BSPPM 12 x 1.251/4 BSPPM 12 x 1.25

9 g

47 g

ACHGACHG

600. 326. 5K(Material: ABS)

600. 326. 3W(Material: Zinc)

Ordering no.

Type Code

Connection thread G Weight

1/8 BSPPM 12 x 1.25

12 gAAHG

600. 388. 30(Material: Brass/POM)

600. 326. 5K (ABS)

600. 326. 5K/3Wmounted on a compressed

air gun.

Mini-round jet nozzle. Compact designApplications:Especially for blowing outpocket holes.

G

8

43,5

Ø 8

600. 388. 30 (Brass, POM)

Example: Type + Code = Ordering no.for ordering 600. 326. 5K + AC = 600. 326. 5K. AC

1 2 3 4 5

100

90

80

70

60

0

Luftdruck [bar]

Ger

äusc

hpeg

el [d

B(A

)]

1 2 3 4 5

5

4

3

2

1

0

Luftdruck [bar]

Bla

skra

ft [N

]

1 2 3 4 50

Luftdruck [bar]

50

40

30

20

10

Luftv

erbr

auch

[Nm

3 /h]

Type 600. 388 Type 600. 326

Technical data

Material: POM

Material: Brass

Tmax: 90 °C

Tmax: 50 °C

Tmax: 50 °C

600. 326. 3W (Zinc)

Hex 12

Ball joints see page 66

Blowing power [N]

Noise level [db(A)]

Air consumption [Nm3 /h]

Air pressure [bar] Air pressure [bar] Air pressure [bar]

07_Luft_LT_e_61_63 29.08.13 13:59 Seite 63

Page 64: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

64

Accessories

Eyelet clamps / Retaining nuts

Retaining nuts

Eyelet clamp for retaining nut

Ordering no. Dimensions[mm]

Type Material no.

For series

16 17

303 SS

316 SS

30

Brass

56

POM

5E

PVDF

BSPP H1 H2 D Hex Weight(Brass)

3/8

3/8UNF 11/16

l

-l

2TR / 468 / 548

652 / 660 / 679

684

065. 200065. 200069. 000

3/8

13.014.513.0

16.0

10.011.510.0

13.0

12.812.812.8

20.1

222222

32

25 g

60 g

l

-l

l

-l

-

l

-

-

l

-

l l l - l

656 / 657

664 / 665

065. 600

Ordering no. Dimensions[mm]

PipeøBSPP

BRø B1 B2 B3 H1 H2

Type Material no.

Polyam

id

For series

53 5E51

Polypropylene

PVDF

3/8"

1/2"

3/4"

1"

1 1/4"

3/8

3/8

3/8

3/8

3/8

16.5-18.020-22.025-27.532-34.540-43.0

6.2

6.2

7.8

10.8

12.8

19.0

21.2

24.5

30.0

34.0

22.0

23.8

26.5

31.0

35.5

18.5

18.5

22.0

22.0

25.0

34.5

36.5

39.5

44.0

48.0

14.5

16.5

17.5

21.0

25.0

20 g

20 g

25 g

32 g

38 g

l

l

l

l

l

l

l

l

l

l

l

l

l

l

l

2TR / 216 / 302 / 308 / 350

468/ 548/ 679 / 684 / 652

090. 053

090. 003

090. 013

090. 023

090. 033

Weight(Polyamid)

Screw

Material 303 SS

For filters and non-return valves please refer to page 67

Example Type + Material no. = Ordering no.for ordering: 090. 053 + 51 = 090. 053. 51

08_Zubehoer_LT_eng_64_67 29.08.13 14:05 Seite 64

Page 65: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

65

Accessories

Sockets / Nipples

For all nozzles with

1/4"

male thread.

* Replace xx by material no. and yy by radius R1) Not to be used with non return valve or filter.

Ordering no. Dimensions[mm]

Type Material no.

Steel

For series

3017 5302

Polypropylene

Brass

316 SS

-1/8BSPP 20 10 13.8 - 14 20 g- l l -

For all nozzles

with

1/8"

male thread.

For all nozzles

with

1/4"

male thread.

For all nozzles

with

3/8"

male thread.

040. 270

3/8BSPP

- 18 10 17.2 11.5 - 20 gl l l l

2TR / 216 / 302

308 / 350 / 548 / 468

679 / 684 / 652

065. 210

3/4BSPP

- 27 14 28 18 - 61 gl l l-

306 / 307

502/ 503

656 / 657

065. 610

3/8BSPP

- 18 10 17.2 11.5 - 20 gl

2TR / 216 / 302 / 308 / 350

548 / 468 / 679 / 684 / 652

065. 217. xx. yy*

3/8BSPP

3/8BSPP

1/4BSPP

3/8BSPP

25

25

10

10

10

11.5

7

-

22

22

30 g

25 g

-

-

-

-

l

l

l

l

2TR / 216 / 302 / 308

350 / 548 / 468

679 / 684 / 652

065. 2151)

065. 211

3/4BSPP

3/4BSPP

35 14 18 - 32 90 g- -l l

656 / 657

065. 611

G1 G2 H1 H2 D1 D2 Hex Weight(Brass)

Sockets

Nipple

Nipple with radius(R = 10/13 /16/20/25 or 31 mm)

Double nipples

Sockets with radius(R = 10/13 /16/20/25 or 31 mm)

--

316L

1Y

-

-1/4BSPP 20 10 16.8 - 17 25 g- l l -061. 220 -

-

-

3/8BSPP

3/8BSPP

20

20

10

10

21.5

24.5-

22

22

25 g

25 g

-

-

-

-

l

-

-

l

040. 271

040. 271

l

-

-

-

-

-

-

- -

Example Type + Material no. = Ordering no.for ordering: 040. 270 + 1Y = 040. 270. 1Y

Ø D1

1/4 BSPP

H2

H1

R

040.228. xx.yy* - l - - - 1/4BSPP

- 18 12 17 - - 16 g

Hex

Hex

08_Zubehoer_LT_eng_64_67 29.08.13 14:05 Seite 65

Page 66: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

66

Accessories

Ball joints

Compact ball joints for narrow installation conditions

Ordering no.

Type Material no.

Code

303 SS/316 SS

For series

16 3016

303 SS

Brass

-

-

-

-

-

-

1/4

3/8

3/8

1/4

1/4

3/8

12.0

12.0

12.0

11.5

11.5

12.0

60.3

58.3

56.7

27

27

27

27

27

30

17

17

19

60 g

80 g

80 g

l

l

l

l

l

l

-

-

-

AD

AF

AF

For all nozzles

with

1/4"

male thread.

For all nozzles

with

3/8"

male thread.

For all nozzles

with

1/4"

male thread.

For all nozzles

with

3/8"

male thread.

092. 020

092. 021

092. 030

Weight(Brass)

20.0

22.0

15.0

15.0

-

-

1/4

3/8

-

-

11.5

12.0

64.3

58.7

-

-

27

30

17

19

60 g

80 g

-

-

-

-

l

l

SD

SF

092. 020

092. 030

Ball joint with thread connection,female-female

Ball joint with welding connection

-

-

-

-

1/4

3/8

3/8

3/8

12.0

12.0

10.0

10.0

63.8

61.8

27

27

27

27

17

17

80 g

85 g

l

l

l

l

-

-

AD

AF

2TR / 216 / 302 / 308 / 350

548 / 468 / 679 / 684 / 652

092. 022

092. 022

-

-

1/4 1/4 12.0 12.0 44 27 27 - 140 gll- AC092. 024

-

-

- 3/8 3/8 12.0 12.0 44 27 30 - 160 gll- AE092. 030 -

1/8 1/8 8.0 8.0 29.3 22 24 - 70 gll- AA092. 010

Ball joint with thread connection,female-male

20.0 15.0 - 3/8 - 10.0 67.8 - 27 17 80 g--l SE

2TR / 216 / 302 / 308 / 350

548 / 468 / 679 / 684 / 652

092. 022

Ball joint with welding connection

Dimensions[mm]

D1 D2G1

BSPPG2

BSPP LG1 LG2 L Hex 1 Hex 2 Hex 3

Example Type + Material no. + Code = Ordering no.for ordering: 092. 020 + 16 + AD = 092. 020. 16. AD

Allround swivelling action of 30°.No sealings, no wear.Long service life even aftermany adjustments.Pmax: 25 bar.

For all nozz-

les with

1/8"

male thread.

For all nozz-

les with

1/4"

male thread.

For all nozz-

les with

3/8"

male thread.Ball joint with thread connection

G1

Hex 2

LL

G2

G2

60°

L G

1

Hex 1

Hex 1

Hex 2

Hex 3

Hex 1

Hex 2

Hex 3

Hex 2

Hex 3

Hex 2

Hex 3

08_Zubehoer_LT_eng_64_67 29.08.13 14:05 Seite 66

Page 67: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

67

Accessories

Nonreturn valves / filters

0.5–1.0

0.4-0.5

0.4–0.9

0.35-0.45

0.25

0.65

21.5

21.5

2.0

2.0

14.8

14.8

11.0

11.0

2 g

2 g

l

l

xxx.32x-xxx.44x

xxx.48x-xxx.56x

065.265

Ball 1.4034

Spring 1.4310

065.266

Ball 1.4034

Spring 1.4310

Ordering no.

Mesh size

Weight

Closing pressure

Opening pressure Dimensions

[mm]

H1 H2 D1 D2

Type Mat.-no.

For nozzle size

56

POM

blue

red

26

Monel/Copper

Colour

[bar] [bar] [mm]

Nonreturn valve with filterpmax = 20 bar

Filter

0.25

0.65

21.5

21.5

2.0

2.0

14.8

14.8

11.0

11.0

2 g

2 g

l

l

xxx.32x-xxx.44x

xxx.48x-xxx.56x

065.257

065.256

blue

red

–– – 0.50 8.5 1.0 14.8 9.0 1 g–xxx.32x-xxx.44x 065.252 l

Filter

Example Type + Material no. = Ordering no.for ordering: 065. 265 + 56 = 065. 265. 56

08_Zubehoer_LT_eng_64_67 29.08.13 14:05 Seite 67

Page 68: Precision Spray Nozzles for the Food and Beverage Industry · PDF filePrecision Spray Nozzles for the Food and Beverage ... NOZZLE TECHNOLOGY PARTNER The food and beverage industry

68

Nozzle valve system for the variableatomization of very small liquid volumes

Applications

n Vitamin sprayingn Spraying of low-viscosity

sugar solutionsn Anti-Scuffingn Hygiene applicationsn Product moisturizingn Belt lubrication

Innovative spraying techno logy opens up new applications

The pressure to standardize isincreasing in almost all areas,and the demand for more economical and moreenvironmentally friendly pro-duction processes is growing.The newly developed LechlerVarioSpray II nozzle valvesystem with pulse widthmodulation impresses with itsenormous flexibility and offersthe possibility of spraying verysmall volumes of liquid withprecision.

In the case of hydraulic nozzlesystems, the narrowest crosssection of the spray nozzle de-termines the liquid flow rate.For reasons of economy andproduction however, it is notpossible to reduce this narrow-est cross sections to any fur-ther degree desired. For thisreason there are physical limitsto a nozzle's minimum flowrate. Pneumatic systems aretherefore used in order to realize the lowest flow rates.This allows very small flow ratesto be generated by using air.However, this pneumaticatomization has its limits wherethe volumes delivered must bevaried and adapted tochanged process parameters.This often makes controldisproportionately complex.

Using air can also have an unfavorable effect on opera-ting costs, as aerosols formand liquid is lost due to the re-bound effect.

VarioSpray II allows very smallvolumes of liquid to beatomized while using hydraulicnozzles at the same time.

Flexible system

n Simple change to the pulsewidth and cycle frequency

n Flushing functionn Modular design and

modular systemn Start/Stop signal

(e.g. via light barrier)

What is pulse widthmodulation?

Pulse width modulation refersto the variation of the ON timeton / OFF time toff of a square-wave signal when the frequency f remains constant.Here, the frequency f corre-sponds to the reciprocal valueof the period duration T.

The ratio of the ON time ton tothe period duration T is referredto as the pulse width ratio (DC = duty cycle). The pulsewidth ratio determines the flowrate. The valve is open duringthe ON time ton. The shorter the DC, the lessthe flow rate. Depending on the frequencyselected, the pulsation is barelyperceptible to the naked eye.

Further information and ordering data on request.

α = constant at DC 10–100% α = constant at DC 10–100%

Example for flow control

Characteristics The benefits to you

Minimum flow rates- Liquid saving- Inexpensive simple single fluid nozzlesystem

→ Cost reduction→ Increased efficiency

Frequency up to 100 Hz- Flexible belt speeds → Increased productivity

→ Production time reduction

Control ratio up to 11 : 1- Large flow rates coveredwith one nozzle

→ No nozzle change

Variable flow rate- Flexible adjustment of the volume applied for different products

→ Product change time reduction

Different flow rates have no influence on spraying parameters- Constant spray angle- Constant droplet size

→ Constant process parameters

Flow rate is not regulatedvia the pressure- No high pressure required- Simple configuration

→ Short installation time → Low maintenance costs → Low operating costs

Low-wear valve- Only one movable object → Low maintenance

No atomization air- No aerosol formation- Less liquid loss

→ Less risk to health→ Does not pollute the environment → Cost reduction

Not susceptible to blockages- Larger cross sectionscompared to normal nozzles

→ Increased operating safety

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Exzenter- Baureihe V [l/min] Anschluss Anwendung/ Seite Hohlkegeldüsen bei p = 2 bar Konstruktion

69

4.11610 20°30°45°60°75°90°120°

0.05 – 4.00 1/8 BSPP Cleaning (e.g. surfaces, filters, belts), crate washers, lubricating, coating.Compact design, suited for narrow installation conditions.

Flat fan nozzles Series V [l/min] Connection Application/ Catalogue at p = 2 bar Construction Page<)

.

3.5460461

Full cone nozzles Series V [l/min] Connection Application/ Catalogue at p = 2 bar Construction Page<)

.

1.5166 20°45°60°80°

0.10 – 132.90 Humidification of air, cooling,disinfection (e.g.bottles), coating,dosing, releaseagent appli-cations.

Pneumatic Series V Water Application/ Cataloue atomizing nozzles [l/h] Construction Page<)

.

YO U W I L L F I N D OTH E R NO ZZ LE S F OR U S E I N S U R FAC E T E CH NO LOGY I N O U RSTAN DAR D CATALOG U E . . .

Over the years, our cataloguefor precision nozzles and accessories has become anin-demand nozzle technology

handbook. It contains valuabletools and comprehensivetechnical information on Lechlerproducts.

For a long time, many Lechlerproducts have been used tosatisfy a very wide range ofsurface treatment applications.

4.13612 20°30°45°60°75°90°120°

0.05 – 16.00 1/4 BSPP Cleaning (e.g. surfaces, filters, belts), crate washers, lubricating, coating.Compact design, suited for narrow installation conditions.

Spray- Mode of Mixing pattern liquid of Fluids supply

Fullconeor Flatfan

Pressureprinciple

insideor outside

45°60°90°120°

0.40 – 71.00 1/8 BSPT 1/4 BSPT 3/8 BSPT 1/2 BSPT 3/4 BSPP1 BSPP

Cleaning and washing proces-ses, surface spraying, bottlecleaning, keg cleaning, sausageshowers, foam control,degassing.Large free cross-sections, dueto optimized x-style swirl insert.

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70

. . . AN D I N O U R S P EC I A L B ROCH U R ES

We have a collection of infor-mation, included in individualsubject brochures, coveringspecial nozzles that are alsoof particular interest to foodand beverage.

All documents can be down-loaded from our website atwww.lechler.com.We would also be happy tosend you the brochures.

Solid stream nozzle Series V [l/min] Connection Application/ Catalogue Contruction Page

.

5.4544 0.04 – 10.00 1/8 BSPT1/4 BSPT

Cleaning installations.Optimized flow technology.Highest jet power. Solid stream jet.

Lechler Tank Cleaning Nozzles

Lechler nozzlesfor compressedair

Twin Fluid Nozzle Lancesfor Gas Conditioning

Lechler Twinfluid Nozzle Lances

.

Lechler VarioSpray IINozzle valve System

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71

ON L I N E - S E RV I C E S

ON TH E I NTE RNET YOU CAN F I N D EVEN MORE I N FORMAT ION

AND SU PPORT FOR YOUR WORK AT : www. l ech l e r . com

On the internet you can alsofind additional informationabout our entire range of services, work aids, our globalpresence and much more besides – we look forward toyour visit.

AND AT h t t p : / / l e ch l e r . pa r t commun i t y . com

THERE 'S 3D DES IGN DATA

3D data on Lechler nozzlesand accessories is availableto you free of charge for yourdevelopment and designwork. Profit from these ad-vantages:

n Time-saving, direct down- load of design drawings and technical data.

n Simple product selection similar to the Lechler printed catalogue.n Preview function with pro- duct photo and 3D graphic.n Available in all common 3D file formats.n Free use after once-only registration.

With this service, Lechler onceagain proves its competenceand its high standards as atechnology leader.

Take advantage of this offer tosimplify your work. We wouldbe happy to support you.

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Edition 09/13

· GB · 1000 · M-2013-3550-058 · www.dgm

-walliser.de · S · Subject to technical m

odification.

Lechler GmbHPrecision Nozzles · Nozzle SystemsP.O. Box 13 2372544 Metzingen / GermanyPhone +49 (07123) 962-0Fax +49 (07123) 962-333

E-mail: [email protected]: www.lechler.com

L E CH LE R WOR LD -W I D E

Belgium: Lechler S.A./N.V. · Avenue Mercatorlaan, 6 · 1300 Wavre · Phone: (10) 225022 · Fax: (10) 243901 · [email protected]: Lechler Intl. Trad. Co. Ltd. · Beijing · Rm. 418 Landmark Tower · No. 8 Dong San Huan Bei Lu · Phone: (86) 1084537968, Fax: (86) 1084537458 · [email protected]: Lechler Oy · Jäspilänkatu 18 · 04360 Kerava · Phone: (358) 207856880 · Fax: (358) 207856881 · [email protected]: Lechler France, S.A. · Bât. CAP2 · 66-72, Rue Marceau · 93558 Montreuil cedex · Phone: (1) 49882600 · Fax: (1) 49882609 · [email protected] Britain: Lechler Ltd. · 1 Fell Street, Newhall · Sheffield, S9 2TP · Phone: (0114) 2492020 · Fax: (0114) 2493600 · [email protected]: Lechler (India) Pvt. Ltd. · Plot B-2 · Main Road · Wagle Industrial Estate · Thane (W) - 400604 · Phone: (22) 40634444 · Fax: (22) 40634497 · [email protected]: Lechler AB · Spärrgatan 8 · SE-653 41 Karlstad · Phone: (46) 54137030 · Fax: (46) 54137031 · [email protected]: Lechler S.A. · Avda. Pirineos 7 · Oficina B7, Edificio Inbisa I · 28700 San Sebastián de los Reyes, Madrid · Phone: (34) 916586346 · Fax: (34) 916586347 · [email protected]: Lechler Inc. · 445 Kautz Road · St. Charles, IL. 60174 · Phone: (630) 3776611 · Fax: (630) 3776657 · [email protected]

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