1
489 490 Steps-Type Round Core Pins Part Number Step 1 Material code R Q Step 2 CA CB CC CD CE Z SKD61 equivalent 4852HRC A B C D E V SKH51 equivalent 5860HRC PRECISION TWO-STEP CORE PINS SHAFT DIAMETER (D) SELECTION TYPEStep1 (shape for first step) select from CACE below CA Y V E J D T4 0.02 0 F L H0.3 0 0 0.05 0 0.01 R0.3 0.005 0 F0.5Y Step2 Select a step shape from the drawings on the right. T4 0.02 0 F L Y E J V ±0.005 A H 0.3 0 CB 0 0.01 0 0.01 R0.3 R0.2 Step2 D 0.005 0 F0.7Y T4 0.02 0 ±0.005 Y V E J A CC 0 0.01 L 0 0.01 R0.3 R0.2 ±30 ´ Ks45° F D 0.005 0 Step2 FDA 0.5Y 2 FDA 0.5≦Y 2tanAC H 0.3 0 When AC code is used T4 0.02 0 L ±0.005 R0.2 Y V E J A C ±0.05 C CD 0 0.01 0 0.01 R0.3 ±30 ´ Ks45° F D 0.005 0 Step2 CDA 2 C1.0 FC0.5Y 2 DA CCC Step1 H 0.3 0 Details of part T4 0.02 0 ±0.02 Y V E R J A A R±0.1 CE 0 0.01 L 0 0.01 R0.3 F D 0.005 0 Step2 0.2RDA 2 FR0.5Y H 0.3 0 Details of part V Refer to the Step2 drawing for Y tolerance Step2 (shape for second step) ±0.005 ±0.005 Y E V 0 0.05 A Y0.5L (Designation of VEpossible) ±0.005 ±0.005 ±0.005 Y J E V R0.2 0 0.01 B Y0.7L ±0.005 ±0.005 ±0.005 R0.2 0 0.01 Y V E J Z45° ±30 ´ C 2 VJ Y0.5L 2tanAGC V-J Y0.5L When AGC code is used ±0.005 ±0.005 ±0.005 R0.2 R0.2 0 0.01 Z45° ±30 ´ Y V E J G±0.05 J D YG0.5L Details of part ±0.005 ±0.02 ±0.005 0 0.01 Y V E J Q±0.1 Q J E YQ0.5L Details of part Part Number L F Y A V J E CR GQ CAZA 5 56.50 F48.00 Y52.00 V4.20 E2.80 CCZD 5.5 49.95 F35.00 Y40.00 A4.50 V4.30 J3.50 E3.20 G0.3 CEVE 6 55.75 F43.50 Y48.76 A5.00 V4.80 J3.80 E3.00 R0.4 Q0.4 H Part Number 0.01mm increments 0.1mm increments max. L F Y A V J Emin. C R G Q Step1 Material Step2 D min. max. 3 CA CB CC CD CE Z V A B C D E 1 14.00 100.00 F12.00 Refer to the working limits shown in the drawing DAV When Step1 CA is selected, no designation is necessary for A. AVJ When Step1 CA is selected, DVJ When Step2 A is selected, VE possible. VJE When Step2 A is selected, no need to designate J. 0.50 Only Step1 CD is designated 0.1C1.0 and CDA 2 Only Step1 CE is designated R0.2 and RDA 2 Only Step2 D is designated 0.1G0.5 and GVJ 2 Only Step2 E is designated Q0.2 and QVJ 2 A×6 ( Step1 CA D×6 ) and 50.00 1.5 4 2 0.70 5 2.5 6 3 1.00 7 3.5 4 120.00 A×65 ( Step1 CA D×65 ) and 50.00 8 4.5 1.50 5 120.00 Only CV150.00 9 5.5 6 2.00 10 6.5 7 11 8 15 10 18 13 2.50 21 16 25 20 30.00 F28.00 5.00 Part Number L F(FC) Y A V J E CR GQ (KCWKCetc.) CEZA5 56.50 F48.00 Y52.00 A4.20 V4.10 E2.80 R0.3 RKC2.4 D 0 0.005 Precision Alteration details X P.441 Alterations Code Spec. 1Code H HC0.3 0 HC Head diameter change HC0.1mm increments V DHCH V In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. H 0.02 HCC 0 HCC Head diameter change (precision) HCC0.1mm increments D0.5HCCH0.3 0 TC 4 0.02 TC Head thickness change TC0.1mm increments 1.5TC4 (Dimensions L, Y, and F remain unchanged) 4TCLmax.L TRN Relief under the head (No need for plate chamfering) A15 8 NHC Numbering on the head How to order X P.442 V Available when H2 U Combination with SKC not available. AC° AC Changes the standard angle (Ks45°). AC1°increments VAvailable for Step1 CC/CD V 30AC60 V When Step1 CD : A2 (C×tanAC)D AGC° AGC Changes the standard angle (Z45°). AGC1°increments V Available for Step2 C/D V 30AGC60 V When Step2 D : J2 (G×tanAGC)V FC F FC F dimension becomes shorter than Fmin. Makes L dimension shorter than L min. too. FC5mm V It can be designated up to Lmin.6.5mm. GS F GB t GVC Gas vent machining GSGB1mm increments V Available when D2 V 2GS10 GS2GB30 Fmin.FGB How to order X P.442 Alterations Code Spec. 1Code KC0.01 0 KC Single flat cutting D/2KCH/2 WKC 0 0.01 WKC Two flats cutting D/2WKCH/2 KAC 0.01 KBC 0 KAC KBC Varied width parallel flats cutting D/2KACH/2 KBC0.1mm increments only KACKBCH/2 RKC RKC 0.01 0 RKC Two flats (right angled) cutting D/2RKCH/2 DKC DKC DKC 0 0.01 DKC Three flats cutting D/2DKCH/2 SKC 0.01 SKC 0 SKC Four flats cutting D/2SKCH/2 ±0.5 0° KGC AG° 0 0.01 KGC KGC Two flats (angled) cutting D/2KGCH/2 0AG360 AG1°increments 120° 120° 0.01 120° KTC 0 KTC Three flats cutting at 120° D/2KTCH/2 About Designation Unit for Key Flat Cutting (1)To align the key flat with the shaft diameter Unit of designation 0.05mm increments possible (2)To designate arbitrary key flat dimensions Unit of designation 0.1mm Precision Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation V Non JIS material definition is listed on P.1351 - 1352

PRECISION TWO-STEP CORE PINS · Step2 C<D-A 2 C≦1.0 F+C+0.5≦Y 2 C=DーA Step1CC H - 0 0.3 ① Details of part ① T=4-0.02 0 ± 0.02 Y E J V A R A R±0.1 ℓ CE

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Page 1: PRECISION TWO-STEP CORE PINS · Step2 C<D-A 2 C≦1.0 F+C+0.5≦Y 2 C=DーA Step1CC H - 0 0.3 ① Details of part ① T=4-0.02 0 ± 0.02 Y E J V A R A R±0.1 ℓ CE

489 490

Steps-Type Round Core

Pins

Part Number

Step 1 Material code RQ

Step 2

CA

CB

CC

CD

CE

Z SKD61 equivalent48~52HRC

A

B

C

D

EV SKH51 equivalent58~60HRC

PRECISION TWO-STEP CORE PINS-SHAFT DIAMETER (D) SELECTION TYPE-

Step1 (shape for first step) select from CA~CE below

CA

Y

VE J

D

T=4-0.020

F

L

H -0.

30

0+0.05

0+0.01

R≦0.3

-0.

005

0

F+0.5≦Y

Step2 Select a step shape from the drawings on the right.

T=4-0.020

F

LY

E J V±

0.00

5A

H-

0.3

0

CB

0+0.01

0+0.01

R≦0.3R≦0.2

Step2

D-

0.00

50

F+0.7≦Y

T=4-0.020

±0.

005

Y

VE J A

CC

0+0.01

L 0+0.01

R≦0.3

R≦0.2±30́Ks=45°

F

D-

0.00

50

Step2

F+ D-A+0.5≦Y2

F+ D-A +0.5≦Y2tanAC

H-

0.3

0

When AC code is used

T=4-0.020

L

±0.

005

R≦0.2

Y

VE J A

C±0.05

CCD

0+0.01

0+0.01

R≦0.3

±30́Ks=45°

F

D-

0.00

50

Step2

C< D-A2

C≦1.0F+C+0.5≦Y

2DーAC= CCStep1

H-

0.3

0

①Details of part ①

T=4-0.020

±0.

02

Y

VE RJ A

A

R±0.1

CE

0+0.01

L 0+0.01

R≦0.3

F

D-

0.00

50

Step2

0.2≦R≦ D-A2

F+R+0.5≦Y

H-

0.3

0

②Details of part ②

V Refer to the Step2 drawing for Y tolerance

Step2 (shape for second step)

±0.

005

±0.

005

Y

E V

0+0.05

A

Y+0.5≦L

(Designation of V=Epossible)

±0.

005

±0.

005

±0.

005

Y

JE V

R≦0.2

0+0.01

B

Y+0.7≦L±

0.00

5

±0.

005

±0.

005

R≦0.2 0+0.01Y

VE J

Z=45°±30́C

2V-J

Y+ +0.5≦L 2tanAGCV−J

Y+ +0.5≦L

When AGC code is used

±0.

005

±0.

005

±0.

005

R≦0.2R≦0.2

0+0.01

Z=45°±30́

Y

VE J

G±0.05

J

D

Y+G+0.5≦L

Details of part ③

±0.

005

±0.

02

±0.

005

0+0.01Y

VE J

Q±0.1

Q

J

E

Y+Q+0.5≦L

Details of part ④

Part Number - L - F - Y - A - V - J - E - C・R - G・QCAZA 5 - 56.50 - F48.00 - Y52.00 - V4.20 - E2.80CCZD 5.5 - 49.95 - F35.00 - Y40.00 - A4.50 - V4.30 - J3.50 - E3.20 - G0.3CEVE 6 - 55.75 - F43.50 - Y48.76 - A5.00 - V4.80 - J3.80 - E3.00 - R0.4 - Q0.4

H Part Number 0.01mm increments 0.1mm increments

ℓmax.L F Y A V J Emin. C R G QStep1 Material Step2 D min. max.

3

CA

CB

CC

CD

CE

Z

V

A

B

C

D

E

1

14.00

100.00

F≧12.00

Refer to the

working limits

shown in the

drawing

D>A≧V

When

Step1 CA is selected, no

designation is

necessary for

A.

A≧V>JWhen

Step1 CA is selected,

D>V>J

When

Step2 A is selected,

V=E

possible.

V>J≧E

When

Step2 A is selected,

no need to

designate J.

0.50

Only Step1 CD is

designated

0.1≦C≦1.0

and

C< D-A2

Only Step1 CE is

designated

R≧0.2

and

R≦ D-A2

Only Step2 D is

designated

0.1≦G≦0.5

and

G< V-J2

Only Step2 E is

designated

Q≧0.2

and

Q≦ V-J2

A×6

( Step1 CA=D×6)

and50.00

1.5 4 2

0.70 5 2.5 6 3

1.00 7

3.54

120.00

A×6+5

( Step1 CA =D×6+5)

and50.00

84.5

1.505

120.00

Only C□V□

150.00

95.56

2.0010

6.57

11 815 1018 13

2.5021 1625 20 30.00 F≧28.00 5.00

Part Number - L - F(FC) - Y - A - V - J - E - C・R - G・Q - (KC・WKC…etc.)

CEZA5 - 56.50 - F48.00 - Y52.00 - A4.20 - V4.10 - E2.80 - R0.3 - RKC2.4

D0

-0.

005

Precision

Alteration details X P.441Alterations Code Spec. 1Code

H

HC-

0.3

0 HCHead diameter change HC=0.1mm incrementsV D≦HC<HV In relation to the diameter tolerance, alteration may create a straight

piece with little diameter difference between the head and shaft.

H -0.

02HC

C0 HCC

Head diameter change (precision)HCC=0.1mm incrementsD+0.5≦HCC<H-0.3

0TC

4-0.02 TC

Head thickness changeTC=0.1mm increments 1.5≦TC<4(Dimensions L, Y, and F remain unchanged)4-TC≦Lmax.-L

TRN Relief under the head(No need for plate chamfering)

A15

8NHC

Numbering on the headHow to order X P.442V Available when H≧2U Combination with SKC not available.

AC°AC

Changes the standard angle (Ks=45°).AC=1°increments VAvailable for Step1 CC/CDV 30≦AC≦60V When Step1 CD : A+2 (C×tanAC)<D

AGC°

AGCChanges the standard angle (Z=45°).AGC=1°increments V Available for Step2 C/DV 30≦AGC≦60V When Step2 D : J+2 (G×tanAGC)<V

FCF

FCF dimension becomes shorter than Fmin.Makes L dimension shorter than L min. too.FC≧5mmV It can be designated up to Lmin.=6.5mm.

GS

F GB

t

GVC

Gas vent machiningGS・GB=1mm increments V Available when D≧2V 2≦GS≦10 GS+2≦GB≦30

Fmin.≦F-GB How to order X P.442

Alterations Code Spec. 1Code

KC-0.010 KC Single flat cutting

D/2≦KC<H/2

WKC0

-0.01WKC Two flats cutting

D/2≦WKC<H/2

KAC -0.01KBC0

KACKBC

Varied width parallel flats cuttingD/2≦KAC<H/2KBC=0.1mm increments onlyKAC<KBC<H/2

RKC

RKC-0.010 RKC

Two flats (right angled) cuttingD/2≦RKC<H/2

DKC

DKC

DKC0-0.01

DKC Three flats cuttingD/2≦DKC<H/2

SKC

-0.01SKC0 SKC Four flats cutting

D/2≦SKC<H/2

±0.5

0°KGC

AG° 0

-0.01

KGC KGCTwo flats (angled) cuttingD/2≦KGC<H/20<AG<360AG=1°increments

120°

120°-0.01

120°

KTC0 KTC

Three flats cuttingat 120°D/2≦KTC<H/2

About Designation Unit for Key Flat Cutting

(1) To align the key flat with the shaft diameter

Unit of designation0.05mm increments possible

(2) To designate arbitrary key flat dimensions

Unit of designation 0.1mm

Precision

QuotationQuotation QuotationQuotation

Quo

tati

on

Quo

tati

on

Quo

tati

on

Quo

tati

on

V Non JIS material definition is listed on P.1351 - 1352