Present activities on HTGRs in Indonesia and recent status of Deep

12/9/2015 Badan Tenaga Nuklir Nasional 1

Geni Rina Sunaryo Director for Nuclear Reactor Technology and Safety Center, BATAN

IAEA Technical Meeting on the Status of Deep Burn Concepts for HTGR, IAEA HQ, Vienna, 7 – 9 December 2015, C-0343


Reaktor Daya Experimental RDE

Experimental Power Reactor

Multi Purpose Power Reactor MPPR

Reaktor Daya SerbaGuna RDSG

Reaktor Daya Non Komersial RDNK (BAPETEN)

Non Commercial Power Reactor

Key Fact (2013)

• 13,466 islands, area: 9.8 million

km2 (81% of sea)

• Population: 250 M; 80% live in

Java-Madura-Bali-Sumatera

• Electrification Ratio ~72%

4

% 15

%

67

%

11

%

3

%

Distribution of Energy Consumption

Distribution of Energy Consumption

Energy Mix Projection (National Energy Policy 2014)

Note: Nuclear is categorized into the new energy

Nuclear Power Development Plan

Site Studies Status

Eastern

Indonesia

Nuclear Area


RDE

RDE PROJECT SOFTWARE

DEVELOPMENT FUEL R&D


RDE PROJECT


BATAN Nuclear Complex (Existing)

Planning Laboratory

RDE

Non-Commercial Experimental or Demonstration Power Reactor

(Act 10/1997 and Gov. Regulation No. 2 (2014)

Nuclear Power Development Plan

RDE


• Act No 17 Year 2007: National Long Term

Development Planning

Mandate from the Act: During 3rd Mid Term

Development Plan (RPJM) 2015-2019: starting

nuclear energy utilization for electricity by

considering strict safety factor.

• GR No.2 Year 2014 : Licensing of Nuclear

Installation and Utilization of Nuclear Material

Article 5:

(1) Construction, Operation, and Decommissioning

of Non-Commercial Power Reactor or Non-

Commercial Non-Power Reactor is implemented

by BATAN

• President Regulation 2/2015: National Mid Term

Development Planning 2015-2019 give mandate to

for implementing small scale of NPP

• The result of public opinion polling, 72 % agree to

NPP

To demonstrate the safe operation of small

scale NPP

As a role model for developing SMR – east

Indonesia

To improve the ability to master technology of

NPPs for deployment of larger power NPPs in

the future;

Objective


2013 2014 2015 2016 2017 2018 2019 2020 2021

Technology Selection

Pre-Project Team

Blueprint

PMO Establishment

OO Establishment

URD,DUR,

DID, Spec Tec

FS, Design Eng. SAR, EPC Bidding Doc

Bid ding

Pre-FS

SEP, SEMS

Site Licensing Process

Construction Licensing Process

Env. Licensing Process

Other Licensing

Operation Licensing Process

Commissioning Licensing Process

Doc for Const. Permit

G to G

Agreeement

Engineering, procurement, Construction, installation

Construction Management CM

Bidding

Site Dev.

Basic & Detail Engineering

Consortium

+ Sub-Con

Mech & Electr Procurement

Civil Work

Nucl. Fuel& Material

Installation

Training / OJT / HRD / Recruitment / Certification of Operators

Support from IAEA

Site Evaluation

14

OPERATION

MULTI YEAR PACKAGE CONTRACT

MULTI YEAR PACKAGE CONTRACT

PreProject

ProjectManagement

EPCActivities

OperationActivities

Licensing

HRD

Progress of the Project

1. Finish compiling the RDE Requirement, included in

TOR for RDE's Basic Engineering Design Package

(BEDP) work.

2. Currently working with Consultant for the Basic

Engineering Design Package of RDE, which should

be finish in 2015. This include the Conceptual

Design, Safety Analysis Report, Front-End

Engineering Design, and EPC Bidding Document.

3. Submitting the Site Evaluation Report to the

regulatory body as part of Site Permit application.

Construction – Comissioning – Operation RDE

Preparation Construction

Approval for Design

Change

RDE STATUS

Site study

Site evauation

Commissioning and Operation

Design Coceptual , FS

Basic Detail

Construction Doc. Permit

2016 2021

Approval for Site

Evaluation Program

Site Permit

Design Approval Construction

Permit

Commissioning and Operation

License

International Cooperation


18

PROJECT STATUS (1/2)

1. Site Evaluation for Site Permit (2014-2016)

• Site Evaluation Program (SEP) and Management System of

Site Evaluation, that have been approved by BAPETEN on

25 February 2015

• Application for Site Permit have been implemented on 27

October 2015

• Waiting for BAPETEN Evaluation

2. Pre Project Activities (2015)

Contract with RENUKO Consortium: 24 April 2015

• Conceptual Design & Front End Engineering Design

• Integrated FS (including Site Development Plan, Master Plan,

Cost Breakdown Structure/CBS, Work Breakdown

Structure/WBS, Risk Analysis)

• Design Information Questionnaire , Reactor Main Data, EPC

Bidding document, PSAR.

19

PROJECT STATUS (2/2)

3. Environmental Impact Assessment (EIA) (2015)

• TOR EIA have been approved by Ministry of Environment

• EIA will be prepared at 2016, and the target 2016 will

obtain environmental permit

4. Cooperation and International Agreement for supporting

the Project

• China, Japan, Russia

5. Public Acceptance

• It have conducted intensive socialization in the

community around the project, employees of Puspiptek,

as well local governments

Signing the Contract (BATAN-RENUKO, 24 APRIL 2015)


PRELIMINARY ENGINEERING DESIGN FOR I-Experimental Power Reactor

12/9/2015 21

PROJECT STATUS (PER 2 Dec 2015) OF RENUKO CONTRACT

No

Document Status Remark

1 WBS 00. Implementation of QA System

Ok

2 WBS 01. Feasibility Study

14 Chapter: Importance of Project, Project Schedule, Project and Operational Cost, Site, Environmental, SDP, Fuel Supply, Spent Fuel and RA Waste, CBA, Risk Analysis, National Participation, Lay Out

Detail Project Schedule have not been delivered.

3 WBS 02. CONCEPTUAL DESIGN

61 Items: General Feature, Reactore Core, NSSS, Fracture Diagram, Hot Gas Duct, Primary Gas Blower, Steam Generator, pressure control, pressure relief, Helium Purification, Physical Protection, cogeneration interface, steam turbine,cavity cooler, fuel handling, etc

Safety System, emergency System still TBD

12/9/2015 22

PROJECT STATUS (PER 2 DEC 2015) OF RENUKO CONTRACT (Cont)

No Document Status Remark

4 WBS 03. FEED 40 ITEMS: BEDD

5 WBS 04: SAR 12 Chapter Accident Analysis not yet provided

6 WBS 05. DID Ok

7 WBS 06. DUR OK Detail Project Schedule have not been delivered.

8 WBS 07. EPC Tender Documents

Not Yet Completed

Still under development

Audiency/ courtesy call with 3 Ministers and Key Institution Leader



Public Consultation

SOFTWARE DEVELOPMENT

Strategic Development

2015 2016 ~ 2019

Reverse Engineering of Legacy Code

In-House Improvement

Current Status

BATAN’s Code

TIMCOAT Have permission

Prof. Ballinger

Paralel Computation Study

Uncertainty and Sensitivity Analyses

TOOLS

Design and Safety Analyses

Dispersion Analyses

Core Neutronic Analyses

Heat and Flow

Analysis

TRISO Fuel Performance

Analyses

MC-based

neutronic core

analysis based

on MVP, MVP-

BURN, and

MCPBR method.

• Porous media approach of

PBR core analysis

• CFD-based core analysis

using FLUENT

• System analysis using

Flownex code using

FLOWNEX

Analysis and method

development based on TIMCOA

code. (in cooperation with Prof.

Ballinger at MIT)

Application of Latin Hypercube

Sampling in TRISO fuel performance

analysis, applied in TIMCOAT code.

1. LEU-based PBR design Performing design study for LEU-based PBR design.

Preliminary Neutronic Design Study of High Burn up OTTO

Cycle PBR; Average discharge burnup of 131.1 Mwd/Kg-HM

using a 17% U-235 enrichment with 4g HM/pebble loading.

PBR Design Study

3. Th-based design Ongoing research to optimized the Th-based fuel PBR.

2. Pu-based PBR design Performing design study for Pu-based PBR design.

Preliminary Neutronic Study on Pu-based OTTO Cycle PBR;

Average discharge burnup of 419.7 Mwd/Kg-HM using a 2.5

g/pebble loading of Pu-isotopes fuel (From LWR-waste with 47.5

Mwd/Kg-HM level).

Average discharge burnup of 131.1 Mwd/Kg-HM using a 17% U-

235 enrichment with 4g HM/pebble loading.

Source:

T. Setiadipura, D. Irwanto, Zuhair, Atom Indonesia 41 (2015) 7

LEU-based PBR

Source:

T. Setiadipura, D. Irwanto, Zuhair, Atom Indonesia (submitted)

Average discharge burnup of 419.7 MWd/Kg-HM using a

2.5 g/pebble loading of Pu-isotopes fuel.

Pu-based PBR


FUEL R&D

Fuel Research Facilities in Indonesia

Fuel Element Production Installation (FEPI)

for research reactor fuel in (Serpong)

To supply fuel for research reactor, (U3O8-Al; U3Si2-

Al fuel; and conduct U-Mo and U-Zr based fuel

Experimental Fuel Element Installation

(EFEI) for power reactor fuel (Serpong)

Radio Metalllurgical Installation (RMI) PTBBN - BATAN

Post Irradiation Test Facility

RDE Fuel R&D

BATAN – Yogyakarta – 600km from Jakarta

HTGR Fuel Programme in Indonesia

Human resources

development

Trainings for personnel

Plant and Licensing from fuel vendor

Funding - Regular budget - Extra budgetary - Others

International Cooperation

Universities and Technical Institutes

for Accelerating R&D

BATAN’s Education and Training Center for

Preparing HRD

Construction of fuel production plant in reactor complex in Serpong

Produce fuel for Indonesia’s

experimental power reactor

To establish close cooperation for capacity building

HTGR Fuel R&D Facility

HTGR Fuel Industry

To demonstrate

Integrity of designed Fuel

To establish close cooperation to obtain skilled personnel

Roadmap of RDE Fuel Fabrication Development


Kernel Preparation using selfmade equipment TRISO coating preparation using selfmade equipment Fuel sphere compaction using self equipment

RECENT STATUS

3 MAIN PROCESS IN HTGR PEBBLE BED FUEL FABRICATION

Equipment for point 1, 2, & 3

have been procured from

NUKEM and arrived on

December 5, 2015,

PROBLEM ENCOUNTERED (1): budgeting for LABSCALE FUEL FABRICATION

LABORATORY procurement


2015 2016 2017 2018 2019

KERNEL PREPARATION (1): • Broth Solution

Preparation Equpments • Gel ADU Preparation

Equipments • Ageing, Washing, and

Drying (AWD).

KERNEL PREPARATION (1): • Calcining

Equipment • Sntering

Equipment • Sieving and

Sorting Equipment

• Portionong Equipment

• Kernel Preparation Quality Control Equipments

TRISO PREPARATION: • FB-CVD Coating

Equipment. • Sieving of Coated

Particles Equipment.

• Sorting of Coated Particles (CP).

• Sampling and Portioning of CP.

• TRISO Quality Control Equipments

MATRIX PREPARATION: • Graphite Mixer • Kneader • Drying Oven • Pre Crusher • Hammer Miill • MGP Mixer • Matrix Quality

Control Equipments

FUEL SPHERE COMPACTION: • Overcoating of

coated particles Equipment

• OCP Drying • Sieving and Sorting • Combining and

Portioning • Pressing of the core

and the fuel sphere • Machining • Carbonising • Annealing • Fuel Sphere QC

Equipments

LABSCALE FUEL FABRICATION LABORATORY procurement Is held every year (2015 – 2019)

Equipment have

been procured

from NUKEM and

arrived on

December 5,

2015,


PROBLEM ENCOUNTERED (2) INTERNATIONAL Cooperation

Technical Assistance: - Review of design specification - Fabrication parameters - Qualification program - Licensing

Development of human resources: - HTGR fuel experts - Skilled workers for industry - Quality control specialists - Management

Irradiation testing and Post Irradiation Examination - Testing of fuel - Post irradiation examination

Development of similar facilities in Indonesia

R&D Works - Fuel development - Improve process parameters - Enhanced fuel parameters

Testing facilities abroad

Universities and R&D Facilities abroad

Nuclear Fuel

Institutes

International organizations,

e.g. IAEA

RDE will be an” Indonesian NPP mastery” for future NPP commercialization especially for SMR size


CONCLUSION

Thank YOU