Tribodays 2016

Gestamp HardTech

©2013 GESTAMP 2

Corporación Gestamp

Corporación Gestamp is a Private European Industrial Group

Steel Service Centers Auto Components Renewable Energy

130 industrial plants

Present in 25 countries

More than 33.000 employees

Turnover 2015 7.000 milj. €

©2016 GESTAMP 3

2.32.0

3.2

4.8

5.8 5.96.3

7.0

2008 2009 2010 2011 2012 2013 2014 2015

Evolution into a leading global Tier 1 automotive supplier

Revenues (€bn) EBITDA (€m)

Key company milestones

1997 1999 – 2001 2002 2006 – 2009 20112004 2010 2013

Formal

foundation of

Gestamp

Automoción

Establishment of

market presence in

Latin America, France

and Germany

Acquisition of

HardTech Group

Entrance into

US market

Acquisition

of EDSCHA

Group

Acquisition of

Thyssen-

Krupp Metal

Forming

Mitsui JV in

the Americas

First phase internationalization

Becoming a multi-technology partner

Focus on products

Expansion into emerging markets

China,

Turkey, India,

Russia, Korea

2016

Acek stake

increase to

100%

Focus on Asia

Strong track record of profitable growth

(restated) (restated)

270223

390

547

620 609657

760

2008 2009 2010 2011 2012 2013 2014 2015

©2016 GESTAMP 4

Gestamp business overview

©2016 GESTAMP 5

Global footprint – plant locations

11+

2

11+

1

Gestamp plants Plants under development

15

45+

1

13+2

Luleå

Plant expansions

Production facilities R&D sites

Western Europe 45+1 8

Eastern Europe 15 -

North America 11+2 1

South America 11+1 1

Asia 13+2 2

TOTAL 95+6 12

Gestamp has a global manufacturing and management footprint, with 95 plants (plus 6 under development) in 20 countries covering four continents

Further customer-driven opportunities to open 6 new plants, particularly in North America and Asia

Strategically located industrial footprint in close proximity to OEMs to enable just-in-time and just-in-sequence supply

The company now employs over 1,300 employees in R&D across 12 facilities around the globe

R&D expertise and innovation leveraged across global footprint

FOOT PRINT

©2013 GESTAMP 6

Evolution in terms of material and technology Gestamp

74 852016 2017

Gestamp PH lines footprint and production capacity

2016/17

DEVELOPMENT CENTER

PRESSHARDENING

o Production facility

o Tool development & manufacturing

o Process development

o R&D

o 500 employees

GESTAMP HARDTECH

Serial toolHardening line 6

©2013 GESTAMP 8

Customers, Volvo, Audi, JLR, VW, Volvo Trucks, Scania

The All-New Volvo XC90

23 parts

GESTAMP R&D LULEÅ, 2016

Research, TRL 0-3

All technologies

Process, Material,

Simulation, Testing

Manager Daniel Palo

5 Phd

2 Ind. docktoral students

7 Msc

1 Msc tooling

1 Msc process technology

2 Test engineers

2 PHD LTU

collaboration projects

Product development

Bumpers

Manager Daniel Palo

14 Msc

Product development

Side impact beams

BIW-codevelopment

Manager Hans Bodin

6 Msc

Tech Center

Built to print products

Production remarks, process

& tool development

Manager Per-Emil Back

22 Msc

Total staff: 65

CAD/ CAE

CAD

UG-NX ,I-DEAS, Catia V5

CAE- Preprocessing

Hypermesh, Ansa

Fec Finite element Converter

CAE- Crash

LS-Dyna, Abaqus, Pamcrash, Radioss

CAE-Forming

LS-Dyna, FastForm

CAE-Flow

Ansys-Fluent

CAE cluster Linux

449 CPU

Drop Tower(2017)

• 50 km/h

Material test equipment

• Tensile testing

• Sample preparatrion

• Microscope

• Hardness testing

• SEM (2017)

• X-Ray ( LTU,Metlab)

• GDOES (LTU, Metlab)

PH Research Lab

Field test corrosion

R&D BIW LULEÅ LAB EQUIPMENTS

Low Speed Crash Test Facility

• 20 km/h

• Bumper test standards

Static beam test rig

• 100 kN

PRESSHARDENING, Innovation 1974

Blanking

Austenizing

Forming & Quenching

Shotblasting

o Formability as mild steel

o UHSS materialdata after hardening

o Yield strength/density same as extruded alu

o Tight tolerances

o Good weldability

Research in collaboration with

Luleå University of Technology

1974-1979

o Process

o Tool

o Material, uncoated boron steel

o Joining

©2013 GESTAMP 13

Wear resistance

• Cutting knives

• Stone cutting discs

• Lawn mower knives

• Shovel blades

FIRST HARDENING LINE FIRST PRODUCTS

1 part/ stroke 25 s cycletime

©2013 GESTAMP 14

Automotive components

• BIW crash reinforcements

• Bumper systems

Material

• Uncoated boron steel

• AluSi coated boron steel

• Zinccoated boron steel

HARDENING LINE 2016

2 parts/ stroke 8-12 s cycletime

Crash Trigging & kinematic control

Increased ductility

Multimaterial joining

TAILORED PROPERTIES

Materialdata

SZ in die technology

Reduced cooling speed

HT400, HT 550

0

200

400

600

800

1000

1200

1400

0 2 4 6 8 10 12 14 16

Reference

HT 400

HT 550

HT 700

Mpa

%

©2013 GESTAMP 16

Tool wear, tool and furnace roller alu cladding

Uncoated boron steel

Damages in drawing radious

Alusi coated boron steel

Cladding on tool surface

Alusi coated boron steel

Cladding on furnace rolls

©2013 GESTAMP AUTOMOCIÓN