Presentation for NSSL

We are Part of NECO Group of Industries.

We are Manufacturers of Industrial Valves – Gate, Globe, Check, Ball and Plug Valves – ½” to 80” size.

Manufacturing Plants at Italy , Qatar & Nagpur & Chennai (India).

More than 12500 employees.

Founded by Mr. Jayaswal

Basant Lal ShawChairman – Neco

Group

Established in 1976

Leading manufacturer of Steel ,Pig Iron, Castings, Automotive Components

& Valves

Known as “Master Caster” in the map of Ferrous Foundries in India.

175000 MT production 2010-11

Revenue over USD 620 million

NSSL LTD.

Brass Valve

Division

Aluminum Foundry Division

Auto Component Division

Valve Division

Econo Valves

Division

NSSL ItaliaOMP

Valves Division

NECO Heavy Engg.

& Casting Division

Jayaswals NECO

Industries Ltd.

NECO Ceramics

Ltd.

NECO Infrastructu

re

DEIFYTERRA

TERRA Projects

LTD.

TERRAInfra

Develop-ment Ltd.

DEIFY Infrastructure Pvt Ltd.

DEIFYInfra

Projects Ltd

Automotive

Casting Division -I

Mining Division

Centrifugal Casting Division.

Automotive

Casting Division -

II

Integrated Steel Plant

Division

Steel Foundry Division

Engineering Casting Division.

Construction Casting Division.

NSSL Al-Mana Middle East

(Qatar)

MANUFACTURING PLANTS

Manufacturing “NECO” BALL VALVES Size Range from ½” to 56” Pressure Class 150# to 2500#.

Major Supplier to Chevron,KJO,GTCL Transmark, Petrovietnam,Ras Gas,Qatar Petroluim Petropars-Iran,Petronas etc

ISO 9001 : 2008API Spec Q1Fire Safe API 607SIL 2 CertificationCE Marking

Manufacturer of BALL VALVES Size Range from ½” to 56” & Pressure

Class 150# to 2500#.

40” 900# LF2 Material

CNC VTLs & Plant Overview

48” 600# TMBV (LF2,3pc construction) to Siekman Econosto.

12” 1500# TMBV to Qatar Petroleum

Recent order for 18” 1500# Ball Valve order for HIPPS application for South Pars ,IRAN under SIL2 certification.

24” 300# Cryo. TMBV to Ras Gas through CAEL (Chiyoda Alamana Group, QATAR)

Major Achievements NSSL Italia……

48” 600# LF2

24” 300# Cryo. 12” 1500#.

32” 900# TMBV (A105N) A/c Golden Group, Germany

Current order from MCR Transmark for ½” to 30” 1500# Valves both in LF2/SS 316 material qty 283 no’s.

20” to 36” 300# LF2 TMBV for Petronas SOGT (offshore) project ,Malaysia through SAMSUNG

Major Achievements NSSL Italia……

48” 600# LF2

16” 2500# A105

163 Nos of 2” to 6” 2500# ,Inconel 625 cladded Ball valves to JCF Fluid Flow FZE.

10” 600# Ball Valves to KJO ,Al-Khafji S.A.

16” 2500# TMBV (LF2) to Golden Group, Germany .

Ball Valves Side Entry, Top-Entry, Spilt body, Fully Welded

Recent Supply of 20” 600# Pn.Act.

Recent Supply of 30” 600# TOP Entry Pn.Act.

ECONO Valves Division, ChennaiManufacturing of “ECONO” Brand PLUG

VALVES Size Range from ½” to 24” & Pressure Class 150# to 1500#.

Approved with All Refineries in India.Internationally PDO Oman, Saudi

Aramco, KNPC,etc.ISO 9001 : 2008API 6D Monogram

1) 1500# Plug Valves to ONGC.

2) Supplied size up to 24” Class 150 Valve to CPCL, Chennai.

3) Supplied 8” 900# MOV Plug valves to Saudi Aramco.

4)Supplied upto 8” 900# Plug Valve with Inconel 625 cladding

to Saudi Aramco.

5) Supplied 6” 900# WCC Phen-Epoxy Coating Plug Valves to Saudi Aramco.

Major Achievements for Plug Valves….

ECONO VALVES DIVISION, Chennai

PLUG VALVES

Manufacturing “NECO” brand Gate, Globe, Check and Ball valves.

Size Range from ½” to 80” & Pressure Class 150# to 2500#. Material: CS/AS/SS/Duplex/Super Duplex

Valve Division, Nagpur ,India.

ISO 9001 : 2008API Spec Q1API 6D MonogramCE MarkingATEX CertificationOHSAS 18001:2007 certificationISO 14001:2004 certification

EXPANSION

NSSL’s new Green Field Valve Manufacturing Plant with an investment of 32mn USD.

NEW PLANT OVERVIEW

CAPACITY

-Increased in Manufacturing Capacity(from 25000 no’s to 100000 Valves PA)

-Imported CNC VTLs from YOU-JI,HWACHEON,DOOSAN & DALIAN.

-First time in India we brought the combination of Linear & Segmental Production.

-Separate manufacturing bays for sizes 2” to 4”, 6” to 12”, 14” to 24” & 26” & above size.

- Kone Cranes from 1Ton to 10 Ton Capacity

- Latest Technology Test Beds

NEW PLANT OVERVIEW

NEW PLANT OVERVIEW

NEW PLANT OVERVIEW LINE 2” to 4”

NEW PLANT OVERVIEW LINE 6” to 12”

NEW PLANT OVERVIEW LINE 14” to Above.

NEW PLANT OVERVIEW VTL’s to cover sizes upto 48” size.

NEW PLANT OVERVIEW CNC VTL’s to cover sizes upto 24” size.

SUB-ARC WELDING

NEW PLANT OVERVIEW Welding Section

PLASMA ARC WELDING

MIG WELDING

NEW PLANT OVERVIEW Modern Test Benches

Fast Track Projects:-API 6D Valves 16 No’s for M/s SOCAR ARORA,UAE –Phase I Project .

1. First Indian Company to Manufacture and Test Cryogenic Valves – in house. Supplied more than 2500 nos Cryogenic Valves since inception upto sizes 28”.

2. Seismic Loading Test & Impact Hammer Tested Valves for KAIGA Nuclear Power Project of NPCIL

3. Recent order from NPCIL for Kakrapara & Rajastan Atomic power plant for 1.5mn USD.

4 20” 300# Super Duplex St. Steel & Special 5A & 6A Grade valves to Saudi Aramco.

5. 56” 600# Swing Check Valve. Design developed for Daeleman, France.

6. 40” 150# SWCH Valve of Super Duplex 5A Grade for De-Salination Plant A/c VA Tech.

7. 80” Fabricated Gate Valve supplied to AD Hydro Power ,Manali India.

8. Supplied 2568 nos Duplex Stainless Steel Valves to Khurais Crude Oil project of Saudi Aramco A/c Snamprogetti in record 4 months time.

9. 12” 2500# Gate and Globe Valves for BHEL & BHPVL . Recent Order for 18” & 16” GTV 2500#.

10. 16” 2500# Globe Valve for Golden Group, Germany supplied in record 8 weeks time.

11. FBE(Fusion Bonded Epoxy Coating) coated Valves to Saudi Aramco.

12. Up to 24” 600 # Valve for Saline Water Conversion Corporation (SWCC ,SA)

Major achievements from NSSL India……

Specialization in Higher Sizes & Higher Class.Higher Sizes in recent years,

Sr .NoHigher Sizes Type Customers

1 80" Gate AD Hydro Power,Manali

2 56" SWCH Dailemen France(Valve under Production)3 48" Gate BHEL,EIL,HPCL4 46" Gate MOV EIL,BORL5 44" Gate EIL,BORL-Kochi,Bina6 42" Gate Essar,EIL,BORL

7 40" Gate & SWCH L&T,Siemens,VA Tech,Tata Projects,CPCL etc.

8 36" Gate & SWCH Reliance,EIL,KAFCO- Kuwait,Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde,IOCL,etc.

9 34" Gate & SWCH

Toyo,BHEL,Jacobs,HPCL,BPCL,Uhde ,IOCL,Essar Oil,Chemanol Methanol,Saudi Arabia,Punj Lyods,EIL,Saudi Petrotech,etc.

10 32" Gate & SWCH11 30" Gate & SWCH12 28" Gate & SWCH13 26" Gate & SWCH14 24" Gate & SWCH

80” Gate Valve at AD-HYDRO POWER PROJECT

No limit for Size…..

CAPTIVE STEEL FOUNDRY

• PRODUCES CAST CARBON STEEL, ALLOY STEEL, STAINLESS STEEL,DUPLEX AND SUPER DUPLEX GRADE CASTINGS.

• CAN PRODUCE 300 MT PER MONTH.

• ELECTRIC HEAT TREATMENT FURNACE – 10MT CAPACITY EACH.

. WATER QUENCHING OIL FIRED FURNACE - 5MT.

• IN HOUSE PATTERN SHOP.

• WELL EQUIPPED LABORATORIES INCLUDING SPECTROMETER.

• IN HOUSE NDE- FACILITIES ( IRIDIUM 192& COBALT 60) WITH REFERENCE RADIOGRAPHS, (ASTM E-186 for 51mm to 114mm & ASTM E-280 for 115mm to 305mm)

CASTINGS MADE BY OUR FOUNDRY IN INDIACASTINGS MADE BY OUR FOUNDRY IN INDIA

10” 2500# 28” 900 Spl Class

CASTINGS MADE BY OUR FOUNDRY FOR BHEL - TRICHYCASTINGS MADE BY OUR FOUNDRY FOR BHEL - TRICHY

20” 2850#

20” 2850# Spl. Class :-4.9T

22” 2750# Spl. Class :-6.5T

22” 3000# Spl.Class :-6.8T

14” 3500# Spl.Class :-2.2T

28” 900# Spl.Class :-3.4T

18” 2500# Spl.Class :-3.3T

Orders so far High Pressure Class…… Supplied more than 3500 valves under high

pressure Category from 900# to 2500#.

1. 16” 2500# (A105) Globe Valve for Golden Group, Germany.

2. 12” 2500# WC9 Globe Order from BHEL, Hyderabad

3. 12” 2500# MOV Gate Order from BHPVL,Vizag for JSPL power project at Angul,Orissa.

3. 12” 2500# 4 nos,10”2500# 4 nos,10” 1500# 13 Nos for 270 MW Power plant a/c Abhijeet Infrastructure

4. 6” 2500# Globe Valve to Dept. of Automic Energy.

5. 10” 1500# MOV Main Steam Stop Gate Valve for 25 MW BS Ispat Power Plant

6. 10” 2500# Gate Valve through EIL to IOCL Panipat.

16” 2500# Globe (A105)Construction

12” 2500# MOV Gate 10” 2500# Gate

Special Service Valves Manufactured Special Service Valves Manufactured ……

36” 150# API 6D Gate Seismic Test Valves

1.Hydrogen Service

2.Sour Gas –NACE Services

3.Chlorine Services

4.Nuclear Application.

5.Cryogenic Service

6.Inconnel Cladding

7.FBE Coating

8.Belzona Coating

9.Fugitive Emission Std. Valves.

CRYOGENIC-TESTING FACILITY

•SINCE 1992-First Indian Company to Manufacture and Test Cryogenic Valves – in house

•Supplied more than 2500 nos Cryogenic Valves since inception upto sizes 28” .

•CRYOGENIC TESTING ((-)46 Deg. C & (-) 196 Deg.C)

• Facility to conduct Cryogenic testing for Gate,Globe,Check & Ball Valves

CRYOGENIC-TESTING FACILITY

• Supplied Sizes from ½” to 28” .

•Clientele includes Ras Gas Qatar(Upto 28”) Reliance,GAIL,IOCL,Stewerds & Llyods, IOTL, HPL, etc.

•CRYOGENIC TESTING For Cold Box & Non Cold Box application.

•Cryo-Testing In presence of TPI agencies, Llyods (LRA) EIL PDIL BVIS etc.

APPROVAL LETTERS

Experience Overseas……MAJOR CUSTOMERS :

END USERS.

1) SAUDI ARAMCO – Saudi Arabia2) Ras Gas & Qatar Petroleum through Chiyoda Almana Group(CAEL) - Qatar3) Kuwait National Petroleum Company (KNPC) - Kuwait4) Kuwait Aviation Fuel Co. (KAFCO)-Kuwait5) Kuwait Oil Company (KOC)-Kuwait6) Oman Refinery.-Oman7) Konkola Copper Mines plc-Zambia8) Dubai Petroleum Company – UAE9) ADMA-OPCO-UAE10)ORYX-Qatar11)DOLPHIN ENERGY-Qatar12)Meghadi Ash Plant-Kenya13)Total Refinery –Mauritius 14)Indian Oil Tanking –Mauritius15)Indo Jordan Chemicals Co.-Jordan16)Saline Water Conversion Corporation (SWCC)-Saudi Arabia… etc.

Experience Overseas……MAJOR CUSTOMERS :

EPC Consultants.

1) SAIPEM S.p.A.-Italy2) CHIYODA-Japan3) TOYO Engineering -Japan .4) Samsung-Korea5) Jacobs6) Siemens Via.7) Technip-Qatar8) L&T-UAE9) Punj Llyods-Qatar & UAE.10)Consolidated Contractors Company , Oman ,Kuwait& Abu Dhabi.11)Process Valves Corporation – South Africa12)Dubai Petroleum Company – UAE13)Econosto Mideast BV-Dubai & Netherlands .14)PJ Valves-UK15)Saudi Electricity Supply Co –Saudi Arabia . etc.

Indian Customer List.…

Refinery: All Refineries in India (IOCL, HPCL, BPCL, HMEL,Reliance, Essar, NOCL)

Power: BHEL, NTPC, Essar Power, Reliance, Alstom, Avant Garde, Thermax,DFPS.etc.

Steel : SAIL, RINL, Essar, JSPL, IISCO, ISPAT, Navbharat, Sterlite,etc.

Oil & Natural Gas : ONGC, GAIL, Reliance, Gujarat Gas, Oil India.etc

Water Desalination : CMWSSB, Reliance, VATech Wabagh, Doshi Ion,etc.

Fertilizer: GNFC, GSFC, FACT, RCF, NFL, IGFL, IFFCO, Kribhco, Zuari.etc.

Paper: ITC, TNPL, HPCL, BILT, Sirpur Paper Mills.etc.

and many more sectors…..

Extensive in-house qualification facilities

Helium Leak Tests

Cryogenic Tests

Fire Tests

Seismic Tests

Fugitive emission

PMI Machine

NSSL “Power Valves”

Design front:-

1. Design Available, Pressure sealed:- a) Gate Valve till 24” 2500# , b) Globe Valve till 16” 2500# , c) Swing Check upto 12” 2500 #

2. This year our target to complete design, prototype, stress analysis,upto14” 3500#.

Pr-Sealed Gate Valve Construction

Concurrent Engineering

Principle

Parametric Design Approach

• Solid works Premium 2011

-Solid works Simulation

Premium- FEA

-Solid works Flow Simulation

- CFD

Design Parameters

Stress Plot Displacement Plot

3D View

3D Design Environment – Solid Works Professional & Solid Works Simulation

Solid Works Model

SOLIDWORKS SIMULATION

Stress plot Displacement plot

Finite Element Analysis of Valve Bodies

safe criteria: avg stress < material yeild strength

failure criteria: avg stress > material yeild strength

Design Validation…..

• Proven design in existence from last 22 years for Gate , Globe, Check ,Ball & Plug valves

• Recently our design has been endorsed by Certifying Authority M/s DNV,Norway It has verified under European Conformity EC 97-23 Module B1+F It is one of the stringent design qualification all over world.

• All of our designs are IBR approved.

SOURCING OF STEEL CASTINGS

FOUNDRYSELECTION& APPROVAL

METHODING /SAMPLECASTINGS

BULK CASTINGSPROCUREMENT

2) Spectrometer

1) Patterns provided / inspected by NSSL

1) ISO Certification

3) Traceability

4) NDE & Welding procedures

5) Inspection & calibration facilities.

2) Radiography check on samples

1) Periodic audit

2) Audit Radiography

3) 100% pressure test at NSSL

Responsibility Activity

Buyer / Stores

Receiving Inspection Process Flow

Ref. Doc

Posting in SAP

QC – ReceivingInspection Team

Receipt of Materials / Components from NSSL approved Sources

Preparing GRN & Handed Over to QC

Random Inspection as per Sampling Scheme

Rejected

Accepted

ConcessionalAccepted

Deviation Process

QC – ReceivingInspection Team / Buyer

InternalRegister

GRNForm .

ProcedureQMP-07&WI/QA/02

Procedure

QMP-07&WI/QA/02

Casting, BOF RejReturn to Suppliers

Machining RejReturn to Scrap Yard

IT Backbone SAP system implemented from 2008 Customized to our process All The Plants are networked All activities from Order to Despatch are thru SAP All Quality Documents are in the System Download Test Certificates, Invoices Logistics and Field Support

Corporate Social Responsibility(CSR)

SOCIAL FRONT :

Neco is doing different types of welfare activities for the various villages situated at near by areas of their units such as:

• Raipur (6 villages),

Raigarh (16 villages),

Bhanupratappur (5 villages),

Naraianpur (2 villages),

Hazaribagh (7 villages)

Health Care

Drinking Water Facility

Water reserve development

Village Development

Socio-cultural Activities

Corporate Social Responsibility(CSR)

ENVOIRMENT FRONT :

Tree Plantation

•Plantation completed of about 400000 of trees in an around the industrial areas so far.

•Road side Tree Plantation/Maintenance in collaboration with Local Municipal Corporations.

•Launching of Vriksha Mitra Abhiyan, educating children about the importance of tree plantation and distributing about 10,000 saplings per year for plantation by the children in and around their areas.

NSSL Ltd. is equipped to providereliable flow-control solutions

We look forward to closer co-

operation in the future.