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WelcomeBenvenuti
May 16th 2007
EXISTING EXISTING AREA AREA
EXPANSIONEXPANSIONAREAAREA
EVOLUTION OF THE GROTTAGLIE PLANT - APRIL 2005
EVOLUTION OF THE GROTTAGLIE PLANT – APRIL 2006
Shipping
Automatic Skin Lay-Up
Bagging
Autoclave Cure
De-Bagging Trim & Drill
Ring Installation
NDI
Surface Preparation Tacking Drill & Fill
Completion & Inspection
Floor Installation Cell
Systems Installation
GROTTAGLIE WORKFLOW
Mandrel Preparation
Stringer Loading
March 2007 First Delivery
GROTTAGLIE AIRPORT
March 22, 2007
Boeing 787 Work Package - Fuselage
ALENIAFoggia
ALENIAGrottaglie
Fully automated green field plant( 65000 sqm)
INTEGRATION SITEin South Carolina
(50% ALENIA)
BOEINGFAL
FULLY EQUIPPEDSECTIONS
9
1982 Plant start-up as machining unit1983 Carbon fiber production start1989 Plant full conversion to carbon fiber production1990 Design and research activity located at Foggia plant1993 B777 outboard flap production start1995 ATR 42-72 composite empennages
production start1996 B767 elevators and ailerons
transferred from Turin1997 B777 outboard flap 3rd FAJ
for max production rate1999 EF 2000 left wing and rear fuselage
panels prod. Start2001 New fabrication building
construction start-up2004 New fabrication building
available2007 Delivery of first 787 H/S
Foggia Plant Main Events
10
Pomigliano Plant Map
29
35
36
30
41
24
1310 12
32
15
C130-J Plug
B767 Flaps
ATR Sez.14
C27-J RearBarrelC
27-J
Stg
.
B767 Tanker
B787 Frames & Shear Ties
C13
0-J
Pane
ls
Bon
ding
ATR Barrel - FramesSez.15
ATR Sez.11
ATR Fuselage Assembly
B767 Vertical Fin
ATR Panels/Sez.13
C27-J Cockpit
War
eH
ouse
B767 Slats Outb’D
B767 Slats Inb’D
Sky-X
Blue Streak
Struct.
Labt.
C27-J Ctr BarrelPa
int
Barrel Joint
N
Production Layout
ATR Joint
ATR Panels Sez.15
3
B787 Frames & Shear Ties
C27
J Fu
sola
geAs
sem
bly
Nola Plant
SAFA
BROTJE
MECHANICAL CELL
SURFACE TREATS
HIGH SPEED MILLING MCHN
CN _ LONG GANTRIES
PRESETTING
FMS
SHEET METAL FABRICATION
ASSEMBLY SHOP
MACHINING SHOP
