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Shri B. Prasada RaoChairman & Managing Director, BHEL
to share the Company's Performance Highlights during 2010-11
Press Conference Address by
th4 April, 2011
Issued by
Corporate Communication, BHELJeevan Tara Building, 5, Sansad Marg, New Delhi-110 001
Phone : 23742886, 23365669, Fax : 23342769 E-mail : [email protected]
Bharat Heavy Electricals LimitedWebsite: www.bhel.com
Registered Office : BHEL House, Siri Fort, New Delhi - 110049, India.
Steering Change. . . Sustaining Growth. . .
P o w e r i n g P r o g r e s s . . . B r i g h t e n i n g L i v e s
T o u c h i n g E v e r y I n d i a n H o m e
Note : Company results for 2010-11 are provisional, subject to Audit
Koteshwar Units during flood
Koteshwar Units after Capacity Addition
2 3
Sustaining Growth. . .Steering Change. . .
based water treatment systems for power plants and
industrial sector – business for future
• Joint Working Arrangement with Abengoa, Spain for
Concentrated Solar thermal Power Plant (CSP) – business
for future
• Joint Venture formed with Govt. of Kerala and Kasaragod
unit of KEL acquired – for leveraging business in
transportation and wind segments
• Ranked as the number one company in terms of filing
patents in India by Economic Times Intelligence Group
• R&D expenditure at ` 1,005 Crore - 21% higher than
previous year
• CII-Thompson Reuters Innovation Award 2010 for
innovation & entrepreneurship
• 31% growth in BHEL's IPR capital taking the total to
1,438 patents/copyrights
• Established BHEL R&D Gateway at IIT Madras Research
Park Chennai – promoting research in Ultra Supercritical
power cycles and high temperature materials
• BHEL becomes first company in India to develop and
manufacture 1200 kV Transformers. The company has
also indigenously developed and manufactured 765 kV,
500 MVA transformer. 530 kN Disc insulators for 1200 kV
UHVAC transmission lines also developed for the first time
in the country
• BHEL synchronized/commissioned 9442 MW of power
plant equipment comprising domestic utility, captive/
industrial and in overseas market
• BHEL sets contributed 72% of the power generated in the
country in FY 2010-11
• For the first time, a thermal set (80 MW) equipped with Air
cooled Condenser configuration for Shiram EPC was
commissioned by BHEL- saving precious water resource
Technology Edge
Commissioning/Equipment Performance
Supercritical Thermal business to spur growth; Manufacturing Capacity to deliver 20,000 MW per annum on track
BHEL completed another successful year, which saw private as well public sector utilities and other customers reposing confidence in the company's capabilities.
First indigenously built 1200 kV, 180 MVA Transformer in India,manufactured by BHEL
First indigenously manufactured 600 MW TG set in the countryunder assembly
Highlights 2010-11
Supercritical Technology
Nuclear Business
Customer Confidence
Global Forays
New Initiatives
• Record orders of 7 nos. Boilers and 9 nos. Turbine-
Generators with supercritical parameters from public as
well as private sector utilities
• New rating of 700 MW supercritical thermal set introduced
with first order from KPCL- matching competition
• First-ever orders from a JV with a State Utility for 800 MW
supercritical thermal sets from Raichur Power Corporation
Limited
• Advanced Ultra Supercritical (Adv-USC) technology being
developed in association with Indira Gandhi Centre for
Atomic Research (IGCAR) and NTPC, as part of the
National Mission for Development of Clean Coal (Carbon)
Technologies – preparing for future growth. With this
initiative, India joins select band of countries working on
the development of this technology
• Order of first 700 MW Nuclear TG (2 sets) for KAPP 3,4
from NPCIL in consortium with Alstom – new rating
introduced
• Repeat order for 10 sets of 270 MW each from the
Indiabulls Group
• WBPDCL reposes confidence in BHEL by placing order for
Stage-II (2x500 MW) of the Sagardighi Project - Stage-I
was earlier sourced from Chinese
• Breakthrough order from PGCIL for the world's first + 800 kV 6,000 MW Ultra High Voltage Multi-Terminal DC
Transmission Link between North-East and Agra, in
consortium with ABB, Sweden
• Four orders in a row for captive power plant equipment
from Maruti Suzuki India Limited
• Export orders from 24 countries across five continents
• EEPC's Top Export Award for Project Exports for the
twentieth year in succession
• Highest-ever capital investment in a year - ̀ 1,771Crore
• Augmentation of manufacturing capacity from 15,000 MW
p.a. to 20,000 MW p.a. on track for completion by March
2012 - 82 machines out of 251 machines commissioned
so far
• Partnerships forged with GE India Industrial Private
Limited (GEIIPL) for providing cost-effective membrane-
Green Power Initiatives
Accolades
ORDERS INFLOW
• 210 sq. mts. of space grade solar panels and 28 space
quality batteries have been supplied to ISRO for their
space program, so far. During the year, ISRO launched
Carto2B and GSAT4 satellites equipped with BHEL's
24AH Ni-Cd batteries and solar panels respectively
• Highest-ever orders totaling to 8 MWp for eco-friendly
Grid-Interactive Solar Photovoltaic (SPV) Power Plants
were received from the Union Territory of Lakshadweep
and Indiabulls
• Prestigious SCOPE Award for Excellence and
Outstanding Contribution to Public Sector Management
(2008-09) presented by the H'ble Prime Minister,
Dr. Manmohan Singh
• BHEL employees won six Prime Minister's Shram Awards
including one Shram Bhushan and three Vishwakarma
Rashtriya Puraskars
• For the fifth year running, only PSU in Forbes Asia
'Fabulous 50' list of the best of Asia-Pacific's publicly-
traded companies with revenues or market capitalisation
of at least US$ 5 Billion
• NDTV Profit Business Leadership Award 2010 for
organizational excellence in the Engineering sector
BHEL secured record orders worth ̀ 60,507 Crore, during the
year, despite various challenges confronting the power sector
in recent times, At the end of the year, total orders in hand for
execution in 2011-12 and beyond, stand at about ` 1,64,130
Crore
• In the Power Sector business segment, BHEL secured
orders worth ̀ 46,393 Crore corresponding to 15,071 MW
in physical terms. Major highlights of the year include
orders for 9 nos. Turbine Generator sets and 7 nos. Steam
Generator sets for Units of 660/ 700/ 800 MW rating with
Supercritical parameters; repeat order from Indiabulls for
10 sets of 270 MW (Nasik Ph. II & Amravati Ph. II)
and first order for 700 MW nuclear TG sets (2x700 MW
KAPP 3&4)
Detailed Achievements 2010-11
Significant orders received in the Power
sector include:
Supercritical Thermal Sets
Sub-critical Thermal Sets
Gas Turbines
Nuclear Business
• Main plant equipment package for 2x800 MW Yeramarus
and 1x800 MW Edlapur supercritical power projects from
Raichur Power Company Ltd – a JV Company of BHEL and
the State Utility
• First order for 700 MW supercritical set from KPCL for
Bellary 3 (1x700 MW)
• 2x660 MW Turbine Generators from NTPC against bulk
tender
• 3x660 MW supercritical thermal sets from Bajaj
Hindusthan Ltd.
• ESP package orders for Nigrie (2x660 MW) from Jaiprakash
Power Ventures Ltd. and for Bara (3x660 MW) of Prayagraj
Power Generation Company Ltd. (Jaypee Group)
• Repeat orders from Indiabulls for 10 sets of 270 MW
(5x270 MW Nasik Ph-II & 5x270 MW Amravati Ph-II)
• 6 sets of 600 MW from Dainik Bhaskar Power Ltd., Visa
Power Ltd., APGenco and Korba West Power Co. Ltd.
• 2 sets of 500 MW for Sagardighi from West Bengal Power
Development Corp. Ltd.
• 2 sets of 250 MW for Barauni from Bihar State Electricity
Board
• 750 MW Combined Cycle Power Project of Pragati Power
Corporation Ltd. at Bamnauli
• Gas Turbine-Generator orders for Monarchak (100 MW)
from North Eastern Electric Power Corporation (NEEPCO)
and Rokhia (21 MW) from Tripura State Electricity
Corporation Ltd.
• First order for 700 MW Nuclear TG package from
India's first indigenously built 9FA (250 MW ISO) Gas Turbine setmanufactured by BHEL
4 5
Sustaining Growth. . .Steering Change. . .
Electric Locomotive (25 kV AC, Type WAG 7)
• Maiden order for solar cells from Hong Kong & Turkey
– Entry into new market – For the first time, BHEL secured
orders for supply of solar cells to Hong Kong & Turkey
• Order for Control Equipment from USA – BHEL secured
order for supply of Bus Extender Modules from Metso
Automation, USA
• Continued focus on After Sales Services led to orders
for Spares & Services from UAE, Bangladesh, Bhutan,
France, Indonesia, Kazakhstan, Sri Lanka, Libya, Malta,
Malaysia, New Zealand, Nepal, Oman, Saudi Arabia,
Thailand and Yemen.
Aimed at maximising business through mutually beneficial
strategic partnerships, BHEL entered into the following tie-ups
during the year
• BHEL has entered into a manufacturing cooperation
agreement with GE India Industrial Private Limited
(GEIIPL) to address the requirement of state-of-the-art
water treatment plants for power plants, industry and
municipal corporations
• BHEL has signed an agreement with M/s. Abengoa, Spain,
the leader in solar and other energy-related projects, to
develop state-of-the-art Concentrated Solar Power projects
in India. The agreement will enable both the organizations to
leverage their capabilities in offering EPC solutions for
Concentrated Solar thermal Power (CSP) projects in India,
as well as give them the opportunity to explore cooperation in
energy projects in other parts of the world
STRATEGIC BUSINESS INITIATIVES
Significant orders received in International
business include
• Single largest export order for Gas Turbine-based
Power Project – Further strengthening its foothold in
Yemen, BHEL secured a prestigious order for the
4x168 MW Gas Turbine based Marib-II Power Project. This
is the largest ever order for an overseas gas turbine based
power project
• Yemen - Entry into new market – Earlier, BHEL
successfully made its maiden entry in Yemen by securing
orders for the supply of motors
• First ever order for motors from Kenya – For the first
time, BHEL secured an order for supply of motors to
Mombasa Cement Ltd., Kenya• BHEL has formed a JV with the Govt. of Kerala and a
majority-owned JV company named BHEL Electricals
Machines Limited has been registered in Kerala which has
taken over the Kasaragod unit of KEL. In addition to the
present range of Alternators, other complementary
products like LT motors, Wind Electric Generators'
Alternators and traction equipment for Indian Railways, are
proposed to be taken up for manufacture by the JV
• A collaboration agreement was entered into with Nuovo
Pignone (part of GE Oil & Gas), Italy, for the manufacture of
centrifugal compressors. This will further enhance BHEL's
capability to address the market requirement of higher size
compressors for refinery, fertilizer, petrochemical, pipeline
and other applications
• BHEL synchronized / commissioned 9,442 MW of power
plant equipment during the year inclusive of 8,108 MW
Utility, 987 MW Captive/Industrial sets in the country and
347 MW in overseas markets. This included 11 nos. of
500 MW and 1 no. of 525 MW
• A major milestone of the year was the commissioning of
four power plants in overseas markets. While power
projects were commissioned in Bangladesh, Libya, Oman
and Nepal; Hydro generator, Substations & Transformers
were commissioned in Tajikistan, Ethiopia and Myanmar
respectively
• Hindustan Zinc Ltd., Dariba Unit-2 (80 MW) reached full
load within 6 hours and 6 minutes of its synchronization
• The installed capacity of BHEL supplied Utility sets went
up to 98,064 MW which is 62% of the country's total
installed capacity
PROJECT COMMISSIONING
CMD, BHEL and CEO, Abengoa Solar exchanging agreementto develop Concentrated Solar Power Projects in India
1x490 MW Power Project commissioned at Dadri
NPCIL for KAPP (2x700 MW)
• Complete overhauling of 1000 MWe LMZ make
Nuclear Steam Turbine from NPCIL Kudankulam
• R&M of Kopili Hydro plant of NEEPCO, the only order
finalised in the country for R&M of hydro plants
• In its Industry Sector business segment also, BHEL
secured orders worth ` 11,405 Crore for a wide
range of products and systems for application in
Captive Power, Transportation, Transmission, Oil &
Gas, Renewable Energy and other industrial sectors
• Breakthrough order for the world's first + 800 kV 6,000 MW
Ultra High Voltage Multi-Terminal DC Transmission Link, in
consortium with ABB, Sweden
• 3x150 MW Boiler Turbine Generator package with single
cylinder reheat machines from India Power Corp. Ltd.
Haldia
• 2x30 MW STG & 2x220 TPH Utility Boilers on EPC
basis from ONGC Petro Additives Ltd. (OPAL), a JV of
ONGC & GAIL
• State-of-the-art propulsion equipment for 6000 HP Electric
Locomotives and 1400 HP AC EMUs from Indian Railways
amidst stiff competition from international suppliers
• 198 sets of Electrics for conventional AC EMU/DEMU and
588 Traction motors from Railway Board and Indian
Railways manufacturing units
• 11 nos. 700 HP Diesel Electric Shunting Locomotives from
JSW Steel Ltd.
• Highest-value single order for HT Motors finalized in the
country so far, for 20 nos. 6 MW 4P SCIMs for special
R&M and Services:
Significant orders received in the Industry
Sector include
SPV Power Plant, Karnataka
coolant pump application of 700 MW sets at NPCIL's
RAPP & KAPP
• 124 motors for IOC's Paradeep refinery including 110
flame proof motors
• Three Turbo Blower Packages with Steam Turbine Drive
from Bhilai Steel Plant
• Compressors from NFL Bhatinda, Nangal, Panipat, GNFC
Bharuch and BPCL Mumbai and CO2 Compressor
revamp from NFL Vijaipur
• Highest-value order for supply of Well Heads & X-Mas tree
valves from ONGC Bassein & Satellite Assets
• Integrated Platform Management System for an Air
Defence Ship (Indigenous Aircraft Carrier) being
manufactured in India for the first time. The order was
received against stiff competition from global giants
• 36 Transformers totaling to 4078 MVA from Indiabulls
• Order against international competition for 6 nos. of India's
largest rating state-of-the-art Dry Type Transformers from
Bluestar, for Reliance Power's Sasan project
• 220 kV substation and associated transmission lines
from DPL
• 4 nos. 63 MVAr Shunt Reactors at various substations from
KPTCL
• In International Business, the outlook remains cautious
and the recovery after the global meltdown has not been
able to create a positive environment for infrastructure
investments. In the oil and gas sector, most companies
have announced cutbacks in capital spending, as well as
project deferments and cancel lat ion. Recent
developments in the Arab world have also adversely
affected business prospects in BHEL's traditional markets.
In spite of such challenges, BHEL was able to sustain its
exports momentum with a physical export order inflow of ̀
3,738 Crore from 24 countries spread over five continents.
The year marked significant forays in new markets and
new product areas.
CMD, BHEL & Mr. John Flannery, President and CEO, GE-India, exchanging Agreement documents for Water Treatment Equipment and Systems
6 7
Sustaining Growth. . .Steering Change. . .
systems, BHEL has designed and developed high
efficiency passivated interface (PI) hetero junction solar
cells on full size (125 mm pseudo-square), mono
crystalline silicon wafers. With process step optimisation,
an efficiency as high as 16.9% have been achieved. This is
among the first few best efficiencies reported so far
internationally for these type of cells. Following this
development, steps will be taken towards batch production
of cells and modules and subjecting the modules to
qualification tests
• Reinforcing its commitment to optimum utilization of
natural resources as well as its concern for the
environment, BHEL has developed a dynamic classifier
system. The system improves classification efficiency of
the pulveriser and provides better particle size control
enabling availability of uniform coal size to the burners
leading to improvement of combustion efficiency of the
boiler and reduction in the NOx emission from the boiler.
The new dynamic classifier system has been
commissioned at Dr. Narla Tata Rao Thermal Power Plant,
Vijayawada
• Consistently offering tailor-made designs to suit customer
needs, BHEL has developed a more reliable 500 kW, 300
rpm brushless exciter has been developed to cater to a
range of hydro generators from for 16 MW to 60 MW rating.
This opens up vistas to cater to a wider range of hydro
generators and is also suitable for retrofit jobs in BHEL-
make hydro generators. Field trials at Devighat Hydro
Power Station in Nepal have commenced and BHEL plans
to develop brushless exciters for hydro generators up to
250 MW as the next step
• Consistently offering tailor-made products & designs to
suit customer needs, BHEL has developed & installed a
2.5 MVAr STATCOM for controlling quality of power and to
reduce voltage flicker during operations of the electric arc
furnace (EAF) at the Bhilai Steel Plant. Voltage flicker and
harmonic currents induced by EAF operations affect the
performance of sensitive electronic equipment connected
to the distribution bus of the plant and other consumers
linked to subject distribution systems. BHEL's STATCOM,
configured for EAF, increases steel productivity, reduces
electrode consumption and reduces peak demand
• Aimed at establishing dedicated infrastructure for
developing high and ultra high voltage gas insulated
transmission equipment, BHEL is establishing an Ultra
High Voltage (UHV) Laboratory for gas insulated
substation (GIS) equipment at its Corporate R&D division,
Hyderabad. The facility will also promote development and
training of BHEL personnel in design, evaluation
processes and allied technologies specific to gas insulated
transmission equipment. It will comprise two distinct
functional components – a high voltage di-electric test
facility, and a dust-free design and assembly area
• 2x500 MW for Mejia
• 1x525 MW for Maithon
• 1x500 MW for Kakatiya
• 1x500 MW for Jhajjar
• 1x500 MW for Korba
• 1x500 MW for Farakka
• 1x500 MW for Khaperkheda
• 1x500 MW for Simhadri
• 1x500 MW for Kothagudem
• 1x490 MW for Dadri
• 1x250 MW for Chhabra
• 1x250 MW for Raichur
• 1x250 MW for Santaldih
• 1x210 MW for Rayalaseema
• 2x125 MW for Surat Lignite
• 2x125 MW for Barsingsar
• 2x250 MW GTG for Pragati
• 21 MW GTG for Baramura
• 2x100 MW Hydro sets for
Koteshwar
• 2x96 MW Hydro sets for
Allain Duhangan
• 2x50 MW Hydro sets for
Kuttiyadi
• 3x40 MW Hydro sets for
Sewa
• 1x157 MW GTG in Libya
• 1x126 MW GTG in
Bangladesh
Major power projects synchronized/ commissioned included:
• 2x26 MW GTG in Oman
• 1x120 MW for Tata
Jojobera
• 2x110 MW GTG for
Vadinar Power Supply Co.
• 2x80 MW for HZL Dariba
• 1x80 MW for Shri Ram
EPC
• 1x30 MW GTG for IOCL
• 3x33 MW STG for BORL
• 1x43 MW STG for
Arasmeta
• 1x43 MW STG for Century
Pulp & Paper
• 1x37 MW STG for IOCL
• 1x33 MW STG for Shyam
DRI Power
• 1x28 MW STG for
Krishnaveni Sugar
• 1x25 MW STG for ACC
Wadi
• 1x25 MW STG for ACC
Chanda
• 1x25 MW STG for Visa
Steel
• 1x18.5 MW STG for Nalco
Damanjodi
EQUIPMENT PERFORMANCE
• During the year, BHEL-built power generating sets
generated an all-time high 501 Billion Units of electricity
which was 72% of the total power generation in the country.
• Plant Load Factor (PLF) of BHEL built thermal sets was
1.4% higher than the national average.
• BHEL built thermal sets achieved an impressive Operating
Availability (OA) of 86%. The same was 88.3% for BHEL
make 200-500 MW thermal sets, which form the backbone
of the country's thermal generating capacity
CUSTOMER FOCUS
TECHNOLOGY DEVELOPMENT
• BHEL reinforced its commitment to providing prompt and
efficient customer service aimed at facilitating
uninterrupted power supply and keeping power plants in
good running condition. During the year, BHEL overhauled
120 utility/captive sets.
• BHEL responded to customer's call and completed the
rehabilitation work of the flood-ravaged Koteshwar HEP of
THDC in a record time of just five months. The plant was
not only rehabilitated but capacity addition of 2x100 MW
was also achieved.
• Responding to the customer's call, BHEL took up on war
footing and completed the refurbishment and re-
commissioning of Oil Rig Kamadhenu of ONGC
Rajahmundry in a record time of 98 days against a normal
schedule of 6 months.
• BHEL's products and systems are technology intensive
and R&D/technology development is of strategic
importance to the company. During the year, BHEL
invested ` 1,005 Crore on R&D efforts – 21% higher than
the previous year.
• A turnover of ̀ 7,758 Crore was achieved through products
and systems developed in-house, an increase of 15 % over
the previous year.
• BHEL also filed 303 patents and copyrights, enhancing the
company's intellectual capital to 1,438 patents and
copyrights filed, which are in productive use in the
company's business. The year saw a massive growth in
grant of patents and copyrights. A total of 91 patents and
copyrights were granted during the year. Currently, 532
patents & copy rights are in force.
• BHEL won the coveted CII-Thompson Reuters Innovation
Award 2010 in the 'Hi-tech Corporate' category. The award
recognizes BHEL's innovation and entrepreneurship in
India based on number of patents and efficiency and
impact of innovation as measured by patent citations.
2xFrame 9E GTG order under execution at PDO Amal site in Oman
Brushless Exciter developed at BHEL's R&D Centre installedat Devighat HEP, Nepal
Instituted by CII and Thompson Reuters, the world's
leading source of intelligent information for businesses and
professionals, the Indian Innovation Awards have been
designed to recognize innovation and entrepreneurship in
India and are awarded to organizations that represent the
new spirit of innovation in India.
• Significantly, BHEL was ranked as the Number One
company in terms of filing patents and the second highest
investor in R&D in India by The Economic Times
Intelligence Group (ETIG)
• As part of its endeavour to offer the most contemporary
products & technologies to customers, BHEL has become
the first company in India to indigenously develop and
manufacture 1200 kV transformers. BHEL has
successfully manufactured 1200 kV, 180 MVA test
transformer to be used as a testing transformer in the UHV
Lab. BHEL has also developed and manufactured 1200 kV
Capacitor Voltage Transformer (CVT) for the 1200 kV test
transmission line at Bina, which is a stepping stone for the
company in the field of UHVAC Transmission systems. 530
kN Disc insulators for 1200 kV UHVAC transmission lines
have also been developed for the first time in the country.
Besides, the company has indigenously developed and
manufactured 765 kV, 500 MVA transformer which will be
put for field trial at Power Grid Sub-station, Wardha
• Aimed at enhancing efficiency as well as revenues for
hydro utilities, BHEL has developed a hydro power plant
equipment maintenance management system (MMS) - a
maintenance software that provides vital support in
ensuring continuous power generation while minimising
overhead costs due to downtime, repairs and
replacements. MMS ensures achievement of long-term
objectives of the plant through effective and efficient
maintenance scheduling and other retrieval functions.
Major utilities have already made the inclusion of MMS
package mandatory in all their tender documents. The
system is being supplied to NHPC for installation at Sewa
HEP.
• For the benefit of its customers by way of developing
effective control systems for its products, a compact and
cost-effective digital online monitoring and control system
(OLMCS) for power transformers has been developed and
tested. The unit can measure and monitor winding
temperatures, electrical parameters, moisture and gas-in-
oil, and provides alarm signals along with supervision of
the operating condition and estimation of remnant life and
controlling overload of the transformer. The system helps
save energy and maintains voltage profile and has been
type-tested as per international standards
• Continually striving to improve the economies of solar PV
Some of the significant developments during the year include:
8 9
Sustaining Growth. . .Steering Change. . .
• In line with its developmental work in futuristic areas, BHEL
is establishing a Centre for Nano Technology (CNT) at its
Corporate R&D division at Hyderabad. The facility will
explore the application of nano materials in products and
systems relevant to BHEL. Material development for
applications like power plant components, nano structured
wear-resistant coatings, electrical insulating materials,
solar cells, carbon nano tube applications, nano fluidics,
fuel cells and sensors, will be studied at this facility.
The CNT is being established to carry out cutting-
edge R&D and make BHEL future ready in the areas of
ultra supercritical power and renewable energy
• BHEL continued its tradition of contributing to the country's
space program - 210 sq. mts. of space grade solar panels
and 28 space quality batteries have been supplied to ISRO
for their space program, so far. During the year, ISRO
launched Carto2B and GSAT4 satellites which are
equipped with BHEL's 24AH Ni-Cd batteries and solar
panels respectively.
• Highest ever capital investment in a year – the company
made an investment of ` 1,771 Crore during 2010-11
towards augmentation of manufacturing capacity and
modernization of facilities in manufacturing units and at
power project sites
• Focused attention was given on rebuilding and retrofitting
of existing facilities to enhance their life, accuracy and
productivity through an additional investment of ̀ 58 Crore
• BHEL had earlier enhanced its manufacturing capacity to
15,000 MW of power equipment per annum. The
company's augmentation programme to 20,000 MW per
annum by March, 2012 to meet the power requirement of
the Twelfth Plan and beyond, is on track
• In line with changing market requirements, the knowledge
and skills of BHEL employees are continuously upgraded.
Developmental programmes for over 15 mandays per
employee were conducted during the year. In addition,
CAPACITY AUGMENTATION & ASSET
MODERNISATION
HUMAN RESOURCE
1,389 customer personnel were trained at various
manufacturing units.
• Manpower is being ramped up in a commensurate and
timely manner and 3658 persons have been recruited in
2010-11. With this, 15,606 nos. executives, supervisors
and workmen have been recruited during the four year
period 2007-11
• An integrated Human Resource Management System
was implemented during the year which aims at
reaching out to internal stakeholders on real time basis
and redefining the role of the HR function as a strategic
partner in business, through process standardization,
optimization and seamless enterprise integration. The
employee-centric web-based Employee Self Service
(ESS) facility has now been extended to all Executives
and Supervisors for easy and instant access to
employee data as well as corporate information.
• Industrial Relations continued to remain cordial
contributing to production and productivity. Thrust on
participative culture continued during the year through
the apex level bipartite forum, 'Joint Committee'.
• BHEL was awarded the 'Talent Innovation Award' at the
Asia Pacific HRM Congress held in Bangalore
• As part of its Corporate Social Responsibility (CSR),
during the year, BHEL undertook socio-economic and
community development programmes in villages and
communities located in the vicinity of its manufacturing
plants and project sites spread across the country. Focus
is on health, environment enrichment, hygiene,
education, community development, self empowerment,
water conservation, providing potable water, conducting
health camps for diagnostic, medicine distribution for
common ailments, etc.
• As a contribution towards helping in meeting the nation's
requirement of skilled manpower, BHEL has adopted
various ITIs under the Government of India's PPP
scheme. These include ITIs at Latur, Khandwa,
Khakinar, Peramvular and Haridwar.
CORPORATE SOCIAL RESPONSIBILITY
• The Kabiguru Industrial Training Centre, set up by BHEL
in partnership with DVC and Coal India at Bolpur,
West Bengal, has commenced operations and Fitter
trade course commenced with 42 students including 2
girls. Further, trades of Welder, Plumber, Cutting &
Tailoring and Beautician (mainly for girls), are slated to
begin from the August-2011 session.
• Reaching out to the distressed victims in the flood-
ravaged areas of Ladakh, Andhra Pradesh and
Karnataka, BHEL has made a humble contribution to
help alleviate their hardship.
• As part of the United Nations' Global Compact
Programme on CSR, the company continued to play a
lead role in promoting the set of core values enshrined in
its ten principles on human rights, labour standards,
environment and anti-corruption.
• BHEL was awarded the 'India Shining Star CSR Award'
for outstanding work in the CSR sphere in the Capital
Goods sector' at the 'CSR thought leadership conclave'
organized by Wockhardt Foundation.
• As part of social commitment, 6,819 Act Apprentices
were trained in the company. In addition, 8,878 students/
trainees from various professional institutions
underwent vocational training.
• Continuing its winning streak in the CII Exim Award
Scheme for business excellence as per the globally
recognized model of European Foundation for Quality
Management, four out of five BHEL units that
participated in the CII-EXIM Business Excellence award
scheme got recognition certificates from CII. BHEL's
Heavy Power Equipment Plant at Hyderabad won the
'Commendation for Significant Achievements in TQM'.
The company's Boiler Auxiliaries Plant at Ranipet,
Electronics Division at Bangalore and the High pressure
Boiler Plant at Trichy received 'Commendation for Strong
Commitment to TQM'.
• 33 Quality Circle case studies were presented by
7 BHEL manufacturing units at the International Quality
Circle Conference (ICQCC – 2010) held in Hyderabad.
BHEL units won 21 Gold and 11 Silver Medals for their
case studies.
• BHEL continues to actively contribute to the national
effort for developing and promoting renewable energy
based products especially in the context of Jawaharlal
Nehru National Solar Mission. Significantly, the area of
megawatt size grid connected SPV power plants, four
orders for SPV power generation plants totaling to
8 MWp were received by BHEL during the year. These
included orders from the Union Territory of
QUALITY
GREEN INITIATIVES
Lakshadweep for Augmentation, Renovation and
Operation & Maintenance of SPV plants at various
Islands (aggregate 2.15 MWp) and 6 MWp orders from
Indiabulls for projects at Bareilly & Nagpur
• The National Solar Mission aims to achieve 20,000 MW
through grid-connected solar power plants by March,
2022. With the aim of providing EPC solutions in the
concentrated solar thermal area, BHEL has signed
an agreement w i th Abengoa , Spa in , the
European leader in solar and other energy-related
projects.
• BHEL continued with the completion of several
Environment Improvement Projects (EIPs) as its
commitment towards environment conservation. Major
EIPs included plantation of 29 lakh trees in and around
manufacturing units / project sites, 110 rainwater
harvesting projects and energy & resources
conservation projects. These projects are aimed at
enriching the environment, conservation of precious
resources like energy, water, fuel oil, coolant, lubricant,
besides instal lat ion of proper systems for
storage/handling of chemical waste and using state-of-
the-art technologies.
• BHEL's first Sustainability Report 2009-10 on the
Environment, based on Global Reporting Initiative (GRI)
guidelines with third party assurance award was brought
out during the year. The report reflects the company's
transparent thrust/ approach towards Sustainable
Future/ Growth.
Continuing its tradition of bagging prestigious national/
international awards, the organisation and its employees
won several awards during the year. Notable among these
included;
• BHEL was honoured with the prestigious SCOPE Award
for Excellence and Outstanding Contribution to Public
Sector Management (2008-09) in the Large Scale PSE
ACCOLADES
CMD, BHEL receiving the SCOPE Award for Excellence & Outstanding Contribution to Public Sector Management from the
Prime Minister of India, Dr. Manmohan Singh
Boiler-drum shop at BHEL Tiruchirappalli
Medical camp being organised by BHEL as part of CSR initiatives
10 11
Sustaining Growth. . .Steering Change. . .
Category. The Award was presented by the Hon'ble Prime
Minister, Dr. Manmohan Singh to CMD, BHEL.
• BHEL has won the IEI Industry Excellence Award 2010 for
Overall Business Excellence and Industry Practices from
the Institution of Engineers (India).
• NDTV Profit Business Leadership Award 2010 recognizing
organizational excellence in the industry vertical of
'Engineering'.
• Maximum number of 7 ICWAI National Awards for
Excellence in Cost Management, among public and
private sector companies for 2009. BHEL was awarded the
recognition for the fifth successive year, having won the
awards earlier for 2005, 2006, 2007 and 2008.
• For the fifth consecutive year, BHEL's performance was
recognized by the prestigious publication Forbes Asia,
which featured BHEL in its sixth annual Fabulous 50 list of
the best of Asia-Pacific's publicly-traded companies with
revenues or market capitalization of at least US$ 5 Billion,
having highest long-term profitability and sales & earnings
growth. Notably, BHEL is the only Indian PSU to figure on
the elite list, since the list was conceived.
• Six Prime Minister's Shram Awards including one Shram
Bhushan and three Vishwakarma Rashtriya Puraskars.
• 1 National Safety Award to BHEL's Trichy unit for
outstanding achievements in terms of longest accident
free period and lowest accident frequency rate at their
works.
• EEPC's Top Export Award for Project Exports for the
twentieth year in succession.
• Business Bhaskar India Pride Growth Leader of the Year
Award for consistently recording high growth and a huge
order book going forward.
• Enertia Award 2010 for manufacturing excellence and
scale up in power generation equipment and auxiliaries.
• India Power Award for Equipment Manufacturing and for
electrifying Lakshadweep Islands with Solar Power from
Council of Power Utilities
• Golden Peacock Award for Occupational Health & Safety
2010 from the Institute of Directors for significant
achievements in the field of Occupational Health & Safety.
• Safety Innovation Award 2010 from the Institution of
Engineers (India).
• Mr. B. Prasada Rao, CMD, BHEL was awarded the
Distinguished Fellow Award 2010 from the Institute of
Directors. The award is given annually to Corporate
Leaders and top Government officials for their outstanding
contribution in the field of Corporate Governance and
Corporate Social Responsibility.
• BHEL employees, Dr. Kulvir Singh and Dr L.N. Satapathy,
both from BHEL's Corporate R&D division, brought laurels
to BHEL in individual categories. While Dr. Singh was
selected as the Metallurgist of the Year 2010 by the Union
Ministry of Steel and Indian Institute of Metals, in
recognition of his significant contribution in materials
development for steam and gas turbines as well as for
remnant life assessment (RLA) studies; Dr. Satapathy was
awarded the Prof. Sasadhar Ray Memorial Award 2010 for
Industrial Excellence by the Indian Ceramic Society in
recognition of his valuable contribution the field of
ceramics/whiteware ceramics.
• Emerging market economies including India have clearly
been the engine of the global recovery in recent times.
However, the sharp increase in oil prices as a result of the
turmoil in the Middle East and North Africa is adding
uncertainty to the pace of global recovery. In the domestic
context, both Central Statistical Organization and RBI
estimate the GDP growth to be 8.6 per cent for 2010-11.
• BHEL is actively pursuing several opportunities for
sustaining future growth. These include:
• Transportation business where BHEL is participating in the
tenders for setting up factory for Electric Loco components
at Dankuni, West Bengal and Diesel Loco factory at
Marhowra, Bihar respectively. The company has already
received breakthrough orders for State-of-the-art
propulsion equipment (IGBT based) for 6000 HP Electric
Locomotives and 1400 HP AC EMUs . BHEL is already
executing an order for 200 numbers of 5,000 HP 25 kV AC
Mainline Electric Locomotives (Type WAG -7) for Indian
Railways.
• Nuclear business where in addition to supplying steam
generators for new rating 700 MWe Nuclear sets BHEL has
entered into a tripartite JV with NPCIL & Alstom for
conventional island of Nuclear Projects for 700 MWe &
above.
• Solar business where the company's has entered into a
Joint Working Arrangement for Concentrated Solar
thermal Power Plant (CSP) and the Strategic Alliance with
BEL for formation of JV for setting up manufacturing facility
(240 MW) for silicon wafers, solar cells & modules.
• Transmission business where BHEL has entered into a
Strategic Alliance with Toshiba, Japan to establish a JVC to
address T&D business in India and other mutually agreed
countries. The JVC will cover equipments and projects in
LOOK AHEAD
Agenda for Growth & Leadership
• Over 1,15,000 MW worth equipment supplied worldwide
• Footprint in over 70 countries across 6 continents
• BHEL-built equipment light up 3 out of 4 homes in India
• Manufacturing capacity enhancement to 20,000 MW p.a. by March, 2012
• On track to meet Strategic Plan 2012 target of US$ 10 billion by 2011-12
H'ble Union Minister for HI&PE Shri Praful Patel & H'ble Minister of State for HI&PE Shri A. Sai Prathap interact with CMD, BHEL and other Board Members
EHVAC & UHVAC range including 765 kV transformers
and reactors & GIS, in addition to other products and
systems.
• Water business where BHEL has entered into a
manufacturing associate agreement with GE India
Industrial Private Limited (GEIIPL), for Water Treatment
Equipment. The company will be able to provide more cost-
effective membrane-based water treatment systems for
power plants and industrial sector for all type of input water
like sea water, brackish water and waste water.
• Infrastructure financing company which will enable BHEL
to finance power projects by providing funding support to
attract potential customers & optimize returns on cash
reserves.
• The company continues its focus on growth strategies viz.
Capacity Enhancement, Accelerated Project Execution,
Product Cost Competitiveness & Quality, Diversification,
Engineering & Technology and People Development to
sustain its leadership in the power sector and capture
growth avenues in emerging areas.
• BHEL continues to invest in manufacturing capacity
enhancement from 15,000 MW to 20,000 MW by
March 2012, in order to deliver customers' requirements
in a sustainable way.
• In the company's quest to make its supply chain agile and
accelerate project execution initiatives like vendor base
expansion, outsourcing, advanced manufacturing action,
rate contracts, deployment of additional tools and plants,
global sourcing and away centre fabrication, etc., will
remain focus areas.
• Capability building initiatives like Lean Manufacturing
(LM), Design-to-Cost (DTC) and Purchase-Supply-
Management (PSM) in identified product areas across the
company would enable the company remain cost
competitive.
• BHEL will continue to excel in innovation-led business
strategy to ensure that the company is at the forefront of
industry developments and continually improves products
and services.
• The company is on track to meet the Strategic Plan 2012
target of US$ 10 Billion by 2011-12.
• BHEL has commenced its '7th Corporate Plan' exercise to
formulate the company's 'Strategic Plan 2012-17' to
address market challenges and enable the company enter
next level of growth.
BHEL's Milestones
• Capacity Enhancement
• Accelerated Project Execution
• Product Cost Competitiveness & Quality
• Diversification
• Engineering & Technology
• People Development
The above performance is a result of the high level of commitment & outstanding performance of a team of 46,748 dedicated
employees and the confidence reposed by BHEL's stakeholders including Government of India. I thank my fellow Directors on the
Board, all my colleagues, stakeholders, the Department of Heavy Industry and our friends from the media for enabling BHEL to set
new performance benchmarks.