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PRESSURE PULSING POTENTIAL DURING WATERFLOODING AND CO2
FLOODING OF HEAVY OIL RESERVOIRS
A Thesis
Submitted to the Faculty of Graduate Studies and Research
In Partial Fulfillment of the Requirements
For the Degree of
Master of Applied Science
In
Petroleum Systems Engineering
University of Regina
By
Igor Atamanchuk
Regina, Saskatchewan
September, 2014
Copyright 2014: Igor Atamanchuk
UNIVERSITY OF REGINA
FACULTY OF GRADUATE STUDIES AND RESEARCH
SUPERVISORY AND EXAMINING COMMITTEE
Igor Atamanchuk, candidate for the degree of Master of Applied Science in Petroleum Systems Engineering, has presented a thesis titled, Pressure Pulsing Potential During Waterflooding and CO2 Flooding of Heavy Oil Reservoirs, in an oral examination held on August 21, 2014. The following committee members have found the thesis acceptable in form and content, and that the candidate demonstrated satisfactory knowledge of the subject material. External Examiner: Dr. Nader Mobed, Department of Physics
Supervisor: Dr. Farshid Torabi, Petroleum Systems Engineering
Committee Member: Dr. Fanhua Zeng, Petroleum Systems Engineering
Committee Member: *Dr. Paitoon Tontiwachwuthikul, Industrial and ProCess Systems Engineering
Chair of Defense: Dr. Raphael Idem, Industrial Systems Engineering *Not present at defense
i
Abstract
The world is facing a challenge of limited sources with respect to hydrocarbons. Society
has become so dependent on oil and natural gas that no one can imagine life without the
resources. Oil and gas deposits are limited and the main portion of conventional
reservoirs is at a late stage of development, hence, the market price for oil and gas is
continuously increasing. The need for development of new technology for oil recovery
from unconventional reservoirs has become a priority.
Canada owns more than 40% of the world’s heavy oil. This means traditional methods of
oil displacement, namely waterflooding or immiscible gas injection, could lead to a very
low recovery factor.
Thermal and chemical impacts on a reservoir are the main methods of increasing sweep
efficiency and recovery factor. Nevertheless, the first method is pricy and the second is
environmentally unfriendly and expensive.
Pressure Pulsing Technology (PPT) does not change the properties of the hydrocarbons
or reservoir, it changes the flow behavior and displacement mechanism. PPT has
traditionally been used during waterflooding, but due to positive results of heavy oil
displacement with CO2 and new GHGs emissions regulations, which provide GHG
credits for CO2 usage in EOR and CO2 underground storage, a decision was made to
implement PPT during carbon dioxide injection. PPT was also implemented in a group of
experiments that covered different WAG processes.
ii
In the first group of experiments, Pressure Pulsing Technology was studied during
waterflooding with different types of oil with a range of PPT parameters. Also, the
impact of PPT on CO2 injections was investigated. In this case, not only PTT properties
were the object of study but the impact of gas injection flow rate was researched.
Logically following water injection and gas injection with PPT was Water Alternative
Gas (WAG) injection with PPT. Several different experiments of the WAG process with
PPT were conducted.
The goal of the second group of experiments, where the micromodel was used, was to
visualize the displacement process in porous media, and to compare fluid flow behavior
in the model, with and without implementing PPT.
iii
Acknowledgements
I would like to express my great appreciation to my supervisor and mentor, Dr. Farshid
Torabi, for his huge support, wisdom advice, rational and effective management and his
academic and field experience. Also, I would like to highlight the friendly and helpful
research group organized by Dr. Torabi.
I want to express my sincere gratitude to the Petroleum Technology Research Centre,
(Regina, Canada) for funding this project and close cooperation.
Also I would like to thank the Faculty of Graduate Studies and Research and Faculty of
Engineering and Applied Science for all the help and support I was provided.
I also wish to say "Thank you" to all my friends and schoolmates who always supported
me with help, ideas and advice when I needed it. They were always ready to share their
knowledge and experience. And lastly, but most importantly - by their own example they
showed me the right way to go.
I would also like to express my special gratitude to my beloved girlfriend Tetiana
Krasilych for her sincere support and understanding, her patience and loyalty during my
entire study.
Exceptional acknowledgement for my loving family (my parents Ihor and Halyna and my
sister Olha) for their unconditional support, vital advice and opportunities.
I want to thank my host family, the wonderful Lorelei Fletcher and Donald Hoffman, for
making me feel like at home thousands of miles from home.
iv
Table of Contents
Abstract ................................................................................................................................ i
Acknowledgements ............................................................................................................ iii
List of Tables ..................................................................................................................... vi
List of Figures .................................................................................................................. viii
List of Abbreviations ....................................................................................................... xiii
CHAPTER ONE: INTRODUCTION ................................................................................. 1
CHAPTER TWO: LITERATURE REVIEW ..................................................................... 7
2.1 Basic concepts ........................................................................................................... 7
2.2 Laboratory research of pressure pulse technology .................................................. 13
2.3 Field experiments of pressure pulse technology ..................................................... 25
CHAPTER THREE: EXPERIMENTAL EQUIPMENT AND PROCEDURES ............. 46
CHAPTER FOUR: RESULTS AND DISCUSSION ....................................................... 54
4.1 Investigation of Pressure Pulsing Technology impact on waterflooding. Influence
of oil viscosity and pulsing parameters on recovery. .................................................... 54
4.1.1 Implementing Pressure Pulsing Technology during waterflooding in a model
saturated with 13707 cP heavy oil ............................................................................ 54
4.1.2 Implementing Pressure Pulsing Technology during waterflooding in a model
saturated with 1020 cP heavy oil .............................................................................. 76
4.2 Investigation Pressure Pulsing Technology impact on carbon dioxide (CO2)
injection. Influence of pulsing parameters on recovery. ............................................... 97
v
4.2.1 Carbon dioxide (CO2) injection with following PPT (13707 cP heavy oil). ... 97
4.2.2 Ultra high flow rate carbon dioxide (CO2) injection with following PPT (13707
cP heavy oil). .......................................................................................................... 115
4.3 Investigation Pressure Pulsing Technology impact on WAG displacement ........ 129
4.3.1 Continuous CO2-WAG Flooding ................................................................... 129
4.3.2 Simple CO2-WAG Flooding .......................................................................... 139
4.4. Investigation of heavy oil displacement by Pressure Pulsing Technology using a
micro model. ............................................................................................................... 146
CHAPTER FIVE: CONCLUSIONS AND RECOMMENDATIONS ........................... 161
5.1 Conclusions ........................................................................................................... 161
5.2 Recommendations ................................................................................................. 163
REFERENCES ............................................................................................................... 164
APPENDIX A GAS CONVERSION TABLE .............................................................. 169
vi
List of Tables
Table 2.3.1 – Main field scale experiments and their results............................................ 26
Table 2.3.2 – PPT workovers to march 02, 1999.............................................................. 38
Table 3.1 – Stock-tank oil properties (Unity, Saskatchewan) .......................................... 51
Table 4.1.1.1 – Characteristics of the models used for conventional waterfloods ........... 55
Table 4.1.1.2 – Summary of experiment #1.1................................................................... 59
Table 4.1.1.3 – Summary of experiment #4...................................................................... 63
Table 4.1.1.4 – Summary of experiment #5...................................................................... 69
Table 4.1.1.5 – Summary of experiment #6...................................................................... 74
Table 4.1.2.1 – Summary of experiment #7...................................................................... 77
Table 4.1.2.2 – Summary of experiment #8...................................................................... 82
Table 4.1.2.3 – Summary of experiment #9...................................................................... 86
Table 4.1.2.4 – Summary of experiment #10.................................................................... 90
Table 4.1.2.5 – Summary of experiment #11.................................................................... 94
Table 4.2.1.1 – Summary of experiment #12.................................................................. 104
Table 4.2.1.2 – Summary of experiment #13.................................................................. 109
Table 4.2.1.3 – Summary of experiment #14.................................................................. 112
Table 4.2.2.1 – Summary of experiment #15.................................................................. 116
Table 4.2.2.2 – Summary of experiment #16.................................................................. 122
Table 4.2.2.3 – Summary of experiment #17.................................................................. 126
Table 4.3.1.1 – Summary of experiment #18.................................................................. 132
Table 4.3.1.2 – Summary of experiment #19.................................................................. 137
Table 4.3.2.1 – Summary of experiment #20.................................................................. 141
vii
Table 4.3.2.2 – Summary of experiment #21.................................................................. 144
Table 4.4.1 - Physical and hydraulic properties of micro-model pattern ........................ 147
viii
List of Figures
Figure 1.1 – Oil part of total world energy resources ......................................................... 2
Figure 1.2 - Worldwide distribution of heavy hydrocarbons .............................................. 3
Figure 2.1.1 - Pressure pulsing workover stages ................................................................ 9
Figure 2.1.1 - Pressure pulsing impact on pore throat blockages ..................................... 11
Figure 2.2.1 - Laboratory setup for investigation PPT ..................................................... 15
Figure 2.2.2 - Setup with glass flow model for conducting PPT experiments ................. 16
Figure 2.2.3 - Comparison results of non-pulsing and pulsing waterfloodings in glass
models ............................................................................................................................... 20
Figure 2.3.1 - Well production history of Lindbergh oilfield ........................................... 41
Figure 2.3.2 – Pre- and Post-PPT Chemical treatment production behavior .................... 44
Figure 2.3.3 - Total monthly production behavior for three months before and after PPT
chemical stimulation ......................................................................................................... 45
Figure 3.1- Schematic diagram of the experimental set-up .............................................. 48
Figure 3.2 – Ten – Ten Theory schematic interpretation .................................................. 52
Figure 3.3 – Schematic diagram of the sand pack used in the experiment ....................... 53
Figure 4.1.1.1.—RF vs PV injected during three conventional waterfloods .................... 56
Figure 4.1.1.2—Pressure vs Time during conventional waterflooding ............................ 57
Figure 4.1.1.3—RF vs PV injected during waterflooding with following PPT ............... 60
Figure 4.1.1.4—Oil cut vs PV injected during waterflooding with following PPT ......... 61
Figure 4.1.1.5—Effect of PPT over traditional waterflooding, regarding RF .................. 64
Figure 4.1.1.6—Effect of PPT over traditional waterflooding, regarding oil cut ............. 65
Figure 4.1.1.7—Pressure profile at the inlet of the sandpack during PPT........................ 67
ix
Figure 4.1.1.8—High and low amplitude PPT versus traditional waterflooding, regarding
oil cut ................................................................................................................................ 70
Figure 4.1.1.9—Effect of low and high amplitude PPT over traditional waterflooding,
regarding RF ..................................................................................................................... 71
Figure 4.1.1.10—Pressure profile at the inlet of the sandpack during PPT...................... 72
Figure 4.1.1.11—Relation between RF and different range amplitude PPT and
conventional waterflooding .............................................................................................. 75
Figure 4.1.2.1 — Effect of oil viscosity on oil cut during traditional waterflooding ....... 78
Figure 4.1.2.2— Effect of oil viscosity on recovery factor during traditional
waterflooding .................................................................................................................... 79
Figure 4.1.2.3— Effect of High Amplitude PPT on oil cut versus traditional
waterflooding .................................................................................................................... 83
Figure 4.1.2.4— Effect of High Amplitude PPT on RF versus traditional waterflooding 84
Figure 4.1.2.5— Comparison of Effect of High and Ultra High Amplitude PPT on oil cut
versus traditional waterflooding ....................................................................................... 87
Figure 4.1.2.6— Comparison of Effect of High and Ultra High Amplitude PPT on RF
versus traditional waterflooding ....................................................................................... 88
Figure 4.1.2.7— Comparison of Effect of Low Amplitude PPT over High, Ultra High
Amplitude PPT and traditional waterflooding on RF increase ......................................... 91
Figure 4.1.2.8— Pressure behavior in the sandpack during Low Amplitude PPT
waterflooding. ................................................................................................................... 92
Figure 4.1.2.9— Comparison of Effect of Ultra Low, Low, High, Ultra High Amplitude
PPT and traditional waterflooding on RF ......................................................................... 95
x
Figure 4.2.1.1— Dependence of pressure on time during pulsing generation ............... 103
Figure 4.2.1.2 – Pressure behavior at the inlet of the sandpack during PPT CO2 Injection
......................................................................................................................................... 106
Figure 4.2.1.3 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=120 sec) ..................................................................... 107
Figure 4.2.1.4 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=180 sec) ..................................................................... 110
Figure 4.2.1.5 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=60 sec) ....................................................................... 114
Figure 4.2.2.1 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=60 sec) at ultra high flow rate ................................... 117
Figure 4.2.2.2 — Oil cut behavior during conventional CO2 injection with following PPT
CO2 injection (T=60 sec) at ultra high flow rate ............................................................ 119
Figure 4.2.2.3 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=180 sec) at ultra high flow rate ................................. 123
Figure 4.2.2.4 — Pressure behavior during conventional CO2 injection with following
PPT CO2 injection (T=180 sec) at ultra high flow rate .................................................. 124
Figure 4.2.2.5 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=300 sec) at ultra high flow rate ................................. 127
Figure 4.3.1.1 — Recovery factor behavior during continuous CO2 WAG with PPT ... 133
Figure 4.3.1.2 — Recovery factor behavior during continuous CO2 WAG with PPT ... 138
Figure 4.3.2.1 – Recovery factor comparison: WAG vs Conventional waterflooding ... 142
Figure 4.3.2.2 — Recovery factor behavior during simple CO2 WAG with PPT .......... 145
xi
Figure 4.4.1 – Glass micro model pattern ....................................................................... 148
Figure 4.4.2- Schematic diagram of the experimental set-up with micro model ............ 150
Figure 4.4.3(1) - Results of PPT waterflooding with pulsing period 25 sec.a, b - micro
model at time 1 minute during conventional and PPT waterflooding respectively; c,d -
micro model at time 30 minutes during conventional and PPT waterflooding,
respectively. .................................................................................................................... 152
Figure 4.4.3(2) - Results of PPT waterflooding with pulsing period 25 sec. a, b - micro
model at time 60 minutes during conventional and PPT waterflooding respectively; c,d -
micro model at time 120 minutes during conventional and PPT waterflooding
respectively. .................................................................................................................... 154
Figure 4.4.4(1) – Results of PPT waterflooding with pulsing period 60 sec.; a, b - micro
model at time 1 minute during conventional and PPT waterflooding respectively; c,d -
micro model at time 30 minutes during conventional and PPT waterflooding,
respectively. .................................................................................................................... 156
Figure 4.4.4(2) - Results of PPT waterflooding with pulsing period 60 sec. a, b - micro
model at time 60 minutes during conventional and PPT waterflooding respectively; c,d -
micro model at time 120 minutes during conventional and PPT waterflooding,
respectively. .................................................................................................................... 157
Figure 4.4.5(1) – Results of PPT waterflooding with pulsing period 120 sec.; a, b - micro
model at 2 minutes during conventional and PPT waterflooding respectively; c,d - micro
model at 30 minutes during conventional and PPT waterflooding, respectively. .......... 159
xii
Figure 4.4.5(2) - Results of PPT waterflooding with pulsing period 120 sec. a, b - micro
model at 60 minutes during conventional and PPT waterflooding respectively; c,d - micro
model at 120 minutes during conventional and PPT waterflooding, respectively. ........ 160
xiii
List of Abbreviations
µ - Dynamic viscosity
API – American Petroleum Institute
Bg - Volume factor
BS&W - Basic Sediment and Water
C - Conversion coefficient
CAPP – Canadian Association of Petroleum Producers
CO2 – Carbon Dioxide
cP – Centipoises (viscosity unit)
D – Darcy (permeability unit)
EOR – Enhanced Oil Recovery
HCPV – Hydrocarbon Pore Volume
Hz - Hertz (frequencies of pressure pulsing)
k – Permeability
MMP – Minimum Miscibility Pressure
n – Moles of gas occupy the volume Vgnc
NAPL - Nonaqueous phase liquid
NPV – Net Present Value
xiv
OOIP – Original Oil in Place
Pnc – Normal pressure 1 atm (101.325 kN/m2, 101.325 kPa, 14.7 psi)
PPT – Pressure Pulsing Technology
Prc – Reservoir pressure
PSI – Pounds per Square Inch
PV – Pore Volume
R – Gas constant
SAGD – Steam-Assisted Gravity Drainage
Si – Saturation by i
SOR – Secondary Oil Recovery
STB/D – Stock-Tank Barrel per Day
STO - Stock-Tank Oil
Tnc – Normal temperature 20oC (293.15 K, 68
oF)
Trc – Reservoir temperature
WAG – Water-Alternating-Gas
WF – Waterflooding
z – Gas compressibility factor
1
CHAPTER ONE: INTRODUCTION
One of the most important problems of the world is energy shortages which necessitates
technical progress. Oil composes a significant portion of the total world energy
resources. The diagram (Figure 1.1) shows the percentage of the five main energy
sources such as Hydroelectric, Nuclear Energy, Coal, Natural Gas and Oil.
As shown in this pie chart, Oil composes 36% of total energy resources. That’s why the
aim of this work is to increase oil recovery. Each type of oil requires other production
technologies.
From Figure 1.3, Canada is the most abundant owner of Heavy Crude Oil and Natural
Bitumen Deposits but it has few deposits of Conventional Crude Oil Reserves. Recovery
of heavy oil and heavy hydrocarbons is more complicated and expensive than recovery
of conventional light oil.
A heavy oil field has three development stages: Primary Recovery, Secondary Recovery
and Tertiary Recovery, also known as Enhanced Oil Recovery (EOR).
Primary Recovery – during this stage, oil is forced to the surface by energy which is
present in the deposit. In heavy oil deposits this stage is short or it can be absent.
Secondary Recovery — in this stage, the reservoir is subjected to water flooding or gas
injection (immiscible) to maintain a pressure that continues to push oil out.
2
Figure 1.1 – Oil part of total world energy resources (BP Statistical Review of World
Energy, 2007)
Hydro electric
6% Nuclear Energy
6%
Coal
28%
Oil
36%
Natural Gas
24%
3
Figure 1.2 - Worldwide distribution of heavy hydrocarbons (Elk Hills Petroleum 2010)
Middle East
Rest of the
World
Other western
Countries
USA
Canada
4
Tertiary Recovery — Tertiary Recovery, introduces fluids that reduce viscosity and
improve flow. The fluids could consist of gases that are miscible with oil (typically
carbon dioxide), steam, air or oxygen, polymer solutions, gels, surfactant-polymer
formulations, alkaline-surfactant-polymer formulations, or microorganism formulations.
Pressure Pulse Technology (PPT) was introduced in the Canadian oil industry in
September 1998 to improve the last two stages of oil field development (Dusseault and
Spanos 1999). Only after 2 years of laboratory experiments this technology was proposed
to the industry, as results showed that pulsation stimulation led to flow enhancement
(Wang and Dusseault 1998). Around 100 well stimulations were completed in Canada
without adding chemical into the flooding liquid, and successful results were achieved
(Dusseault and Cedric 2001)
Chemicals are used for flooding as they have a positive impact by stabilizing
displacement front, reducing oil viscosity, changing wetability and so on . Acid treatment
is traditionally used in limestone. Also acidizing in popular for sandstone reservoirs, as
it attenuate clay formations in the near-wellbore region that create an obstacles for fluid
flow or completely block it. If heavy oil is deposited in siliceous sandstones, engineers
are facing such challenges as changes of wetability, interfacial tension or asphaltene
precipitation. For this case, chemical treatment is efficient too.
Work Objectives
The main objective of this work was to investigate the implementation of PPT for
enhancement of traditional waterflooding, CO2 injection, WAG-CO2 process.
In details, the thesis objectives were:
5
- To compare oil displacement process during waterflooding with and without
implementing PPT. Find out optimal PPT parameters. To find dependence on oil
properties.
- To combine CO2 injection and Pressure Pulsing Technology. To estimate effect.
To optimize PPT parameters.
- To integrate Pressure Pulsing Technology into WAG-CO2 process. Investigate
simple WAG-CO2 with PPT as well as continues WAG-CO2.
- To create and manufacture micromodel. To get visual results of PPT during
waterflooding using the model.
Thesis organization
Chapter one: introduction – delivers information for general understanding of the world
potential and issues in petroleum industry and at the same time it gives overview of
advance technologies, including PPT, which could be used for solving the issues and
creating new opportunities in petroleum engineering.
Chapter two: literature review – includes description and results of a number of
laboratory experiments, field pilots and workovers that were done in the past and from
which main concepts of Pressure Pulsing Technology have been achieved.
Chapter three: experimental equipment and procedures – provides detail description of
experimental setup, preparation for the experiments and experiment run itself.
6
Chapter four: results and discussion – main part of the thesis, in which results of the
conducted experiments are presented, explained and discussed.
Chapter five: conclusion and recommendations – based on got results main conclusions
are given in the chapter. Also during experimental work a need in research of specific
regions was observed and recommendations for future work are listed.
7
CHAPTER TWO: LITERATURE REVIEW
2.1 Basic concepts
Pressure pulse technology (PPT) is a comparatively new technology which are used to
enhance the recovery rate of a nonaqueous phase liquid (NAPL) and to reduce solids
clogging in wells, permeable reactive barriers, and fractured media. The technology uses
steady, non-seismic pulse vibrations that generate a low velocity wave effect to
encourage flow of oils and small solid particles. It has been used for many years by the
Oil Industry to improve oil recovery from otherwise exhausted reserves.
Conduction of this technique (PPT) requires iterative applications of high pressure pulses
through sudden displacement of liquid in the wellbore. This is performed with a down-
hole desirable displacement process. The necessary equipment for PPT should be located
as close to the perforations as possible.
In this certain case no specific downhole tools were used, but the well casing replaced the
cylinder, and a piston was moved up and down by the service rig. As a result direct
mechanical impulse was created. Volume of the liquid in a wellbore increased rapidly,
creating a pulse. In case when blockages are created around perforations, generated
impulse of liquid destroys the blocking formations and opens the ports. The pulsations
will also impact near-wellbore region, removing re-compacted structures in it. This leads
to the free flow of hydrocarbons during well production. For an example, an 8 m stroke
is used in a 7” (178 mm) casing, pushing a liquid volume of 0.2 m3 (approximately1.25
BBL) per stroke. (Dusseault and Cedric 2001). As there is a range of the casing diameter,
8
and the stroke length could be different too, pulsation with different volume could be
generated. In order to create stronger pulse the maximum stroke is common in practice.
First, stroke is pushed down with high axeleration (in 2.5-5 s). Then it is kept at the
bottom (3-10 s) to let pulse energy spread from the well to the reservoir. The piston is
then pulled up slowly with a speed from 0.25 to 1 m/s, to the upper position. In general,
this return stroke takes 20-35 s and the total time for each pulse is around 30-60 s. PPT
workover stroking periods last for around 45-120 min, and are followed by 15 min
“station stop”. (Dusseault and Davidson 2001).
After each station stop, it is very important to measure the fluid level in the cylinder. It
could be done by acoustic methods. If measurements showed that liquid level has
decreased, additional liquid must be added into the well. In total, typical PPT workover
lasts from 5 to 24 hours (Dusseault and Cedric 2001) if the initial goal is to unblock the
well and re-establish sand flow. Stroking with different periods could be performed to
enhance the process and to reach the best results.
9
Figure 2.1.1 - Pressure pulsing workover stages (Dusseault and Cedric 2001)
10
Due to the rapid pulsing injection and high pressure amplitude near the wellbore, the
injection liquid enters all the possible pores even with a very low permeability. Pressure
pulse high permeability pores and fractures cannot transfer a huge volume of injection
liquid with high velocity. This liquid is made to seep into permeable parts of the matrix
and oil is pushed out even from low permeable parts of the reservoir.
During PPT, pore throat liquid movement is sudden and oscillating and a huge force is
created in any pore throat blocking materials. This force break the structure of blocking
materials and separate solid parts are transferred from a pore throat by the general flow,
reducing or eliminating blockages. (Figure 2.1.1) This unblocking effect has a long
distance impact on a reservoir.
The mechanism is described in the following way:
- During reservoir development, pore throats become blocked. PPT is applied
to remove the throats blockage.
- During PPT, the incompressible injection liquid volume changes quickly.
- This leads to rapid pressure jump at throats which partly remove blockages.
- Each pulse provides fewer blockages.
- Liquid flows faster and the displacement procedure takes less time in
comparison with the non-pulsing case.
11
-
Figure 2.1.1 - Pressure pulsing impact on pore throat blockages (Dusseault and Cedric
2001)
a
12
Another positive effect of PPT is overcoming capillary blockages. The mechanism of
overcoming of capillary pressure or interfacial tension is similar to breaking the structure
of blocking materials. Additional force has to be applied to overcome interfacial
(capillary) forces between oil and water.
PPT increases the injection rate which has a direct influence on the production rate. This
will result in an increase in oil recovery at some time in the future. The time required for
this increase in recovery influences the economics of the project. There is a direct
dependence - the sooner the increase in production, the better the economics.
After pressure pulse technology has been applied, a sharp growth in oil cut is achieved
and water cut decreases. Less injected water passes through high permeability pores and
fractures straight to the production well, but water enters low permeability regions and
pushes oil out. In other words, during flooding with PPT, there are far less water
fingering and pulsing generates better dispersion.
The injection rate significantly increases after PPT. This accelerates the reservoir
development without any negative effects and reduces economic costs. In some cases,
injection pressure decreases in some cases to 60% (Groenenboom and Wong 2003).
13
2.2 Laboratory research of pressure pulse technology
Experimental work is always important for development of a new technology and
application of it in a field. A lot of laboratory work has been performed since 1997, when
science became interested in PPT. Many experiments have been performed and all
showed different positive features of PPT. In this literature review several main
laboratory works to study PPT behavior will be examined with different parameters and
in different conditions. This will provide an idea of what to expect from PPT in the field.
High-amplitude cyclic pressure pulsation rapidly raises the injection volume of the
specific liquid (water, chemicals..) in the flow direction. Due to a bid number of
experiments - this is applicable for single phase liquid and two-phase liquid flow under
different conditions and system characteristics. In case if significant amount of free gas
in the system, PPT is less ineffective due to energy lost for compressing the gas.
Different scientists conducted their experiments with different parameters, boundaries
and conditions (design of a model, packing material size, oil viscosities, and flow
varieties (production with or without sand).With respect to oil viscosities injection rate
was also changed in wide range. The positive flow rate effects was observed in
sandpacks when saturation or fabric are constant, and under conditions of fixed external
pressure.
Several of the most valuable experiments gave not only quantitative but also visual
results of PPT impact on displacement process. From results got using glass model, we
can claim that PPT stabilizes displacement front and decrease viscous fingering. Even
14
old static water flooding, which have not been lucrative and have been shut down, can
become economically profitable.
Two main flooding models were used in laboratory investigations: cylindrical sandpack
with pressure transducers ports and rectangular glass model. In one series of laboratory
experiments, which were presented and published in the CIM Regina Technical Meeting,
Oct 1999. Mentioned above, cylindrical cell model is presented in Figure 2.2.1. The cell
is packed with sand, densified using vibrodensification, and sealed. To increase the
density of sand, it is packed bu application of 1 MPa axial stress. Along the cell
connections are fused in for connection of pressure recording equipment or other data
reading and recording devices. (Davidson and Spanos 1999).
Another type of flow cell that were also used for pressure pulse experiments are
rectangular flow cells (Figure 2.2.2). They are built with parallel transparent plates (0.15
and 0.75 m2), which are made of clear glass 20-30 mm thick, put vertically and packed
with sand. When the cells are full of sand, the inlet and outlet platens are installed. As the
result, the sandpack is tightly seating in place. Due to the aim of research, the glass
model may be placed in different positions, as a result the flow inside the model can be
“uphill” or “downhill”.
15
Figure 2.2.1 - Laboratory setup for investigation PPT (Davidson and Spanos 1999)
16
Figure 2.2.2 - Setup with glass flow model for conducting PPT experiments (Davidson
and Spanos 1999)
17
For convenience, all the experiments are labeled with numbers (e.g. LE 1 - Lab
Experiment 1). Consider LE 1. The system had the following parameters: A coarse-
grained sand pack with porosity 35% and permeability 5-8 Darcy. Used sand was oil wet
(35 cP oil) with a residual oil saturation. Then the model was saturated with mobile agent
- glycerin with viscosity of around 50 cP. The typical test procedure is presented below
(Davidson and Spanos 1999):
1. A constant head (∆p) is established along the model;
2. Steady-state flow rate is achieved;
3. Then the head value is changed, to confirm that the flow in a sand pack can be
described by Darcy’s law;
4. Afterwards the model is stimulated by pulsations at the its inlet;
5. Pressure pulsation is stopped for a similar interval of time, and then repeated. Due
to the project, different quantity of PPT cycles could be performed. Last stage is
quiet period without stimulation;
6. When experiment is completed, period of pulsation, the pressure gradient (∆p),
the pulsing amplitude, frequency of pressure pulsation was changed. Also
different types of fluid are used to conduct displacement process.
The experiment resulted in flow rate increase for around 50%. Major part of experiments
showed that saturation of the sandpack was not changed during experiment. The injection
pressure (∆p) had at the same value, and the fluids remained constant. Changes in
hydraulic conductivity, phase permeability, or other factors had no impact on the flow
improvement.
18
LE 2 was similar to LE1 except for one condition - sand was produced together with the
glycerin. In this case, enhancements of flow rate were coming up to 100%. As sand was
moving out of the model, the geometry of the model and boundary conditions were
changing too. The flow completely returned to the initial flow rate when pulsing was
terminated.
Another experiment, LE 3, was conducted in a model packed with quartz sand with
porosity around 35%, connate water saturation Sw close to 10 %, saturated heavy oil
(approximately 90%). Brooks dead crude oil with viscosity1600 cP), injection pressure
was equal 1 m head, and vertical flat plate simulator. In the dynamic case, pressure
pulsing stimulation was performed for around 38 min.
During the experiment, oil flow increased and remained stable, and then contained
substantially maximum oil cut for entire 38 min. Also flow rate was significantly higher
than for the conventional flooding test. General oil and water cut of the produced fluid
was calculated after the experiment was terminated. In case of conventional
waterflooding, water content was 65% and in the pulsing case- water cut decreased to
only 10% of the fluid. As a result recovery factor was over 25%. In general PPT
increased fluid flow but the oil cut did not decline, the sweep efficiency was high for a
significant period of time, and total recovery factor was desirable too.
LE 4 was conducted in a model with porosity of approximately 35% quartz sand, without
connate water saturation, saturated (100%) with paraffin oil. Oil viscosity 35 cP and
injection pressure was equal to 0.5 m head.
19
35 cP paraffin oil was used and the entire experiment was conducted for less than 6 min.
In case of oil with higher viscosity it took around 40-200 min. Figure 2.2.3 (a, b, c, d)
presents 4 photos of the glass cell at the comparable time in order to analyze injection
with and without pulsations. During PPT injection, the water is dispersed equally through
the model and, it led to low level of viscous fingering and high sweep efficiency. Also
the displacement process took much less time: At last pictures of both models, the
flooding with PPT was substantially complete and significant oil cut remained during the
pulsing injection (Dusseault and Davidson 2000).
Obvious, Pressure Pulsing Technology with certain parameters reduces fingering and
provides more stable and uniform displacement front. The pictures were taken at the
same time, and we can see that during pulsation injected fluid is moving much quicker.
20
Figure 2.2.3 - Comparison results of non-pulsing and pulsing waterfloodings in glass mo
dels (Dusseault and Davidson 2000)
21
Another series of laboratory investigations include over 60 tests. They were conducted
with a wide range of variables including (Cable and Dorey 2001):
- Pulsing and traditional floodings with several different constant head.
- Different fluids with viscosities of 25.5 cP and 2.5 cP for light paraffin oil and
dekalin respectively.
- Alternating frequencies of pressure pulsing.
- Different approach for pulsing generation.
- Variable packing material and procedure.
Several main results of the tests are shown, to show the influence of PPT under varying
system parameters. Firstly, the phase flow measurements are presented (Cable and Dorey
2001):
1. Unconsolidated sand with 2.5 cP oil
In the pulsed measurements, slightly reduced flowrates are noticeable compared with
unpulsed measurements. The tests with and without PPT showed similar value of
permeability. By the permeability real averaged pressure gradient was advised, instead of
nominal head, outlined by the constant pressure design.
2. Unconsolidated sand with 25 cP oil
The test resulted in increased flow under pulsed conditions but that could occur due to
increased pressure differentials. During traditional injection and injection with PPT the
sandpack behaved analogically to previous experiment with with 2.5 cP oil.
22
In the article, “Fluid Enhancement Under Liquid Pressure Pulsing at Low Frequency”,
Wang and Dusseault propose that new pulse should occur before the previous one lose its
energy. This type of pulsation was called “synergetic pressure build up”. Manual pulse
allowed to push average volume of 0.91 ml at a time. Those pulsations led to better
results than in case of by the mechanical pulsations. During 15 minutes around 270
pulses were generated. A considerable production enhancement was achieved. The flow
rate increased from 3.96 mL/h to 81.4 mL/h, while performing conventional and pulsing
flooding respectively.
Also manual pulses led to increase of inlet pressure to around 11 psi, and mean pressure
gradient was around 10.4 psi.
3. Consolidated sand saturated with 25 cP viscosity oil
The experiment was conducted in a sandpack filled with consolidated sand with
approximate permeability 100 md, and saturated with 25cP oil. The flow circuit was used
where the pulsation pump introduced the pulsations to the core. The experiment resulted
in considerable flow improvement. Also, flow enhancement was always followed by
pressure gradient increase. Using regression analysis, it was noticed that effective
permeability remained the same during traditional waterflooding, pulsing injection and
manual pulsations. The consolidated core attenuated more than the sandpack.
The series of laboratory investigations included tests conducted with two phase flow. As
in previous experiment, the same sandpack with consolidated sand was used. Before the
first pulse injection study, the sandpack was aged for some time in stock tank oil (STO).
This sandpack had an intermediate/mixed wetting characteristic. Waterflooding was
23
driven through the sandpack which was initially saturated with light paraffin oil to match
the study conducted by Davidson (Davidson and Spanos 1999). The waterflooding
procedure was the same for each test. Traditional waterflooding with flow rate of 4 mL/h
was continued by pulsations with flow rate of 400 mL/h.
The first two waterfloods (WF1 and WF2) were performed without pressure pulsing. An
instantaneous pressure transient (+0.3 psi) was measured when the breakthrough occure
for both waterfloods. There was water-wet behavior at the saturations. That’s why
breakthrough was belayed as the water pressure had to increase in order to cope the
capillary pressure. This pressure change did not occur during the PPT injection (WF3).
The absence of pressure transients is indicative of an oil-wetting character system and the
breakthrough occurred earlier in the case of pulsed waterflooding.
The saturation profile pre-breakthrough was heterogeneous (Cable and Dorey 2001).
Specific regions that had more oil wetability than other regions of the sandpack were
observed. The injected brine was unable to irrigate the areas from the very beginning,
until the inlet pressure of continuous water phase overcomes capillary pressure.
Nevertheless, at later period of flooding, after breakthrough was recorded, the injected
fluid was distributed through the porous media more homogeneous. The results of the
tests also showed that the highest residual oil saturation was presented at last 100-150
mm of the core length. However, the local “inlet effect” is much more dramatic. This oil
retention will decrease the measured core averaged brine permeability in comparison to
the true reservoir permeability.
24
Differential pressure drop for the PPT injection (WF3) was considerable. Also during
injection with pulsations the oil was produced slower: 0.65 PV was extracted after a
brine got to the outlet of 2.25 PV, in comparison with 0.78 PV and 0.74 PV for the
conventional waterfloodings one and two, respectively. Pressure decline and oil flow rate
data showed a long post breakthrough recovery of oil.
25
2.3 Field experiments of pressure pulse technology
A great variety of laboratory tests have been performed since January, 1997. In many
cases, high amplitude cyclic pulsing stimulation of porous media resulted in positive
changes of production. In general flow enhancement could be as large as a factor of 2 - 4
(Spanos and Davidson 1999). Based on the results, pressure PPT as a new EOR approach
was introduced to the industry and a field pilot was conducted in Alberta, 1998.
Field trials resulted in positive changes in production. Production rate was increased,
water cut was declined and oil content raised up. Main field scale experiments are
presented in Table 2.3.1. PPT is useful for pulsing stimulation of conventional and heavy
oil reservoirs during primary, secondary and enhanced oil recovery. This PPT technology
stabilizes viscose fingering in a system with different viscosity fluids and significantly
delays termination of heavy oil production.
As pressure pulsing has been successful at the laboratory, the next logical step is its
implementation in a field. The main goal is to identify the influence of pulsing spreading
in multiple directions, heterogeneities and extinction on porosity spreading on PPT
results in heavy oil deposits. Positive laboratory results, much promising theory and need
in nnew EOR technologies motivated a field pilot project. The first who decided to
participate in this project was the technology group at Wascana Energy Inc. (Spanos and
Davidson 1999). It was decided to perform continues pulsations in the central well in a
projected five-spot flooding and monitor production data in four other producers.
26
Table 2.3.1 – Main field scale experiments and their results
# Date Location Pre-PPT Recovery method
Type of PPT
Special features Results Source
1 January
2004
Queens, New
York
Static
Water
flooding
PPT
Water
flooding
In order to ensure that
injection proceeded at,
or close the water
table, the injection
well was monitored at
18 feet, one foot under
the water table.
Positive impact of PPT on the
displacement of the NAPL could be
explained by next facts: water level
changes, changes in product
thickness and measurability and
product repetition following
pumping.
TJT (Tim) Spanos and
Brett
Davidson.Pressure
Pulse Technology
(PPT): An Innovative
Fluid Flow Technique
and Remedial Tool
2 Not given Tonawanda,
New York
Static
Water
flooding
PPT
Water
flooding
The impacted part of
the reservoir was
located 20 feet below
grade and was created
by two geologic
zones: alluvial zone
with low permeability
underlying a grave
zone with higher
permeability.
PPT led to more intensive flow of
water through the zone with low
permeability, confirming the ability
of PPT to decrease the difference of
flow through regions with
heterogeneous permeability.
TJT (Tim) Spanos and
Brett
Davidson.Pressure
Pulse Technology
(PPT): An Innovative
Fluid Flow Technique
and Remedial Tool
Part 1/6 ( Please, see next page)
27
Table 2.3.1 – Main field scale experiments and their results
# Date Location Pre-PPT Recovery method
Type of PPT
Special features Results Source
3 Not given Austin, Texas
Static
Water
flooding
a) PPT
water
flooding
b) PPT
surfactant
flooding
The goal of the study
was to estimate the
ability of pulsation to
improve surface
dispersion and
increase creosote
recovery (less than
50% of the creosote
was recovered)
a) Pressure pulsing waterflooding
led to enhancement of creosote
recovery of 10- 15% over traditional
flooding
b) Combination of surfactant with
PPT waterflooding resulted in
99.8% of the creosote with a starting
saturation of 10.5% after injection of
3.3 PV of surfactant.
TJT (Tim) Spanos and
Brett Davidson.
Pressure Pulse
Technology (PPT): An
Innovative Fluid Flow
Technique and
Remedial Tool
4 Not given Broomfield,
Colorado
Static
bromide
flooding
PPT
bromide
flooding
During injection of a
bromide, very low
permeability of silty
clay was observed.
PPT injection resulted in increase of
flow intensity; it took twice less
time for the bromide tracer to get to
the observation wells in comparison
with traditional waterflooding.
TJT T. Spanos and
Brett Davidson.
Pressure Pulse
Technology: An
Innovative Fluid Flow
Technique and
Remedial Tool
Part 2/6 ( Please, see next page)
28
Table 2.3.1 – Main field scale experiments and their results
# Date Location Pre-PPT Recovery method
Type of PPT
Special features Results Source
5 November
1998
Lloydminster
zones of the
Upper
Mannville
Group, Alberta
Static
Water
flooding
PPT water
flooding
4 wells were observed.
In 3 wells decreasing production
rate was change to increasing the 1st
well -0.41 to +0.41 m3/day, 2
nd -0.01
to+ 0.01 m3/day, 4
th -0.033 to +0.03
m3/day. Only in well #3 the
decreasing was reduced -0.074 to -
0.005 m3/day.
T. Spanos, B.
Davidson, M.B.
Dusseault, M.
Samaroo. Pressure
Pulsing at the Reservoir
Scale: A New IOR
Approach. 1999
6 March
2001
Lone Rock,
Saskatchewan
field
Static
Water
flooding
PPT water
flooding
Approximately 10,000
cP heavy oil reservoir
in the Sparky sand
with porosity of
around 30%, that was
shut-in since 1970.
Waterflooding with pulsations
enhanced the injectivity of this well
in twice, proving that PPT could be
used for increasing the injection rate
of wells.
T. Spanos, B.
Davidson, M.B.
Dusseault, M.
Samaroo. Pressure
Pulsing at the Reservoir
Scale: A New IOR
Approach. 1999
Part 3/6 ( Please, see next page)
29
Table 2.3.1 – Main field scale experiments and their results
# Date Location Pre-PPT Recovery method
Type of PPT
Special features Results Source
7 1999 Alberta,
Canada
Static
Water
flooding
PPT water
workover
Heavy oil field
with10,800 cP viscose
oil. Improvements of
oil flow had been seen
at wells 300m away
from the stimulated
well.
1.The perforations blockages
became removed. 2. Mechanical
skin in the near-wellbore region was
perturbed and easier to remove. 3.
PPT helped to drive out fines and
asphaltenes. 4. Oil trapped zones
were reconnected with general flow,
sweep efficiency was increased.
Maurice B. Dusseault,
Brett C. Davidson, Tim
J.T. Spanos. Pressure
Pulsing for Flow
Enhancement and Well
Workovers. 1999
8
December
1998 to
February
1999
Alberta,
Canada
Static
Water
flooding
PPT water
flooding
10,800 cP heavy oil
reservoir.
1. PPT was not successful in
significantly depleted reservoirs
with a lot of free gas.
2. The pulsing amplitude of was
important; Big impulses led to better
result than small ones.
3. The production was increasing
slightly.
Maurice Dusseault,
Brett Davidson, Tim
Spanos. Pressure
Pulsing: The Ups and
Downs of Starting a
New Technology. 2000
Part 4/6 ( Please, see next page)
30
Table 2.3.1 – Main field scale experiments and their results
# Date Location Pre-PPT Recovery method
Type of PPT
Special features Results Source
9 2001 Lloydminster
region, Canada
CHOPS
(primary
recovery
factor 5-
9%)
Chemical
flooding
(Surface-
active
chemicals)
Reservoir saturated
with ≈12,000 cP heavy
oil. Asphaltene content
was approximately
5-6% . Porosity of
unconsolidated sands
was 30-32%. One well
production was 100%
water, that’s why it
was stopped for
several months before
stimulation
7wells showed sharp enhancement
in total production:1. In general, a
factor of 2.3 enhancement was
recorded. 2. The oil production rate
was increased by a factor of 5. 3.
The oil/water ratio increased after
the stimulation from a total value of
0.16 to 0.43. 4. After stimulation,
production was on average 160 m3
/month of oil and 55 m3/month of
water, raising oil/water ratio to the
valu of about 3.
Maurice Dusseault,
Cedric Gall, Darrell
Shand and Brett
Davidson, Kirby
Hayes. Rehabilitating
Heavy Oil Wells Using
Pulsing Workovers to
Place Treatment
Chemicals. 2001
Part 5/6 ( Please, see next page)
31
Table 2.3.1 – Main field scale experiments and their results
# Date Location Pre-PPT Recovery method
Type of PPT
Special features Results Source
10 1999 Lindbergh
Field
CHOP
PPT water
flooding
Was shut in for 15
months after a sharp
decrease in
production.
The well production increased to
over 8 m3/day several months after
the PPT workover.
Maurice B. Dusseault,
JTJ (Tim) Spanos,
Brett C. Davidson. A
New Workover
Approach for Oil Wells
Based on High
mplitude Pressure
Pulsing. 1999
11 1999 Morgan Field CHOP PPT water
flooding
Was developing by
CHOP flow but
production was never
higher than 1 m3/d.
The well increased its production up
to 5.5-6 m3/day, and had continued
to produce beyond the common
production trend for that well.
12 1999 Luseland Field CHOP PPT water
flooding
Had produced 60,000
m3 of heavy oil and
over 1000 m3 of sand).
Did not show an enhancement in oil
rate, compared to pre-PPT
waterflooding, what can be
explained by massive depletion.
Part 6/6 ( The end of the Table)
32
One of the main requisition for the field trial location was a reasonably intact reservoir.
Also, it must not have been subjected to EOR methods: Thermal, chemical or any other
that can alter its properties, as it could bring many uncertainties to the pilot. Indeed, a
candidate reservoir must meet certain criteria. It must have low free gas content, must not
be massively depleted and its permeability must be high. Injector and producers had to be
perforated within one geologic formation. Indeed, the geologic horizon in which the wells
were perforated should not have anomalous zones with any significant permeability
heterogeneity, fractures, faults and so on.
All the assumptions are supported by the data. Considerable enhancement in collective
oil production and oil cut were noticed during the field trial. In general, oil production
rose for over 37%, and oil cuts were significantly increased in sometimes up to over 20%.
The negative result of the PPT is that sand content increased from 0.5-1% to
approximately 4-10%. That is why potential sand movement in the porous media can be
responsible for production rate increase. The results of the field scale tests appeared to be
positive. Characteristics of 4 selected observation wells are described below for period
before and after implementation of PPT .
Well #1
This well exhibits highly variable and cyclical oil rates and oil cuts, and from time to
time this well did not show any production. Oil production rate for November, 1998
(static waterflooding) decreased. However, post-pulsing oil rate increased. Oil production
rate for February, 1999 was the highest production the well had ever reached during eight
years time period of its production history. Total during conventional waterflooding fluid
33
production rate for this well was constantly declining at a rate of approximately 0.041
m3/day. Moreover, water cut increased at a rate of approximately 0.031%/day, which
means that oil cut was decreasing. After PPT stimulation production rate was changed to
increasing trend of approximately 0.041 m3/day. The post-pulsing basic sediment and
water cut show a decline of around 0.125% /day.
Well #2
Total production history for this well during the time period before and after PPT
stimulation is similar to the production history of well #1. Before pulsations, fluid
production decreased at approximate rate of 0.01 m3/day. Conversely, after PPT fluid
production rate also increased at approximately 0.01 m3/day. The same value as the pre-
pulsing trend but at an increasing rate. These results show a 100% reversal from the
flooding before pulsations. The highest oil cuts and oil production rates were recorded
during December, 1998 and January, 1999. The production rates were increased up to 6%
in comparison with the highest oil rate ever given by the well since re-perforation was
done. The increased production was also the most significant enhancement noticed since
re-completion of the well.. In general, Well #2 showed similar trends to Well #1, as the
decreased oil rate changed to an increased rate and basic sediment and water cut were
reduced.
Well #3
Pre-PPT total fluid production tendency for well #3 decreased at approximate rate of
0.074 m3/day. In spite of the similar production trend of well #3 to two previous wells,
34
post-pulsing total fluid production did not increase production rates. Moreover, it showed
a negligible decrease of around 0.005 m3/day. Another negative aspect was that pre-
pulsing BS&W cuts were 19% while after PPT its rate rose up to about 41.5%.
Well #4
Initial production history of well #4 indicated 0.033 m3/day decline in total production.
After pressure pulsing stimulation total production of well #4 shows positive changes in
production rate, as it started increasing with the value of 0.003 m3/day. The pre-PPT
BS&W content was aaround 26%. The post-PPT BS&W cut for December, 1998 was
close to 26.9%. The measured post-pulsing basic sediment and water cut for February,
1999 was around 14%. This well shut in for four days in January, as it was sanded in,
that’s why four days of production were lost. Both oil cuts and production rates for this
well express a straight-line decline trend during pre-PPT period. Post-stimulation well
production rates were described by stabilization of oil and water cuts, while there was an
increase of oil content of around 16%.
Another series of the first field-wide pulsing project were performed and positive results
were achieved. The first field test began in December, 1998 and lasted until February,
1999 (Spanos and Davidson 1999). The project was conducted on a field that did not
have optimal characteristics due to high extraction ratios and free gas. Nevertheless, even
being a poor candidate for PPT, after 10.5 weeks, the decline production trend stopped
and the production rate was even gently climbing. Unfortunately, due to problems in the
company and the argument that the price of heavy oil was too low, it was not justifiable
to pursue commercial experimentation.
35
Two other pilots were conducted, one after the other. A second field-scale project was
performed in the summer of, 1999, and the third started in September of the same year.
The third project was a waterflood in a 10,800 cP heavy oil reservoir. The production
trend showed a sharp fall in production. During the three pilots, the performance
parameters of the PPT had a significant influence on the types of flooding. Changing the
rate, volume, frequency of pulses improved results in specific cases.
After a series of successful laboratory experiments, it was decided to apply PPT as a
workover method and as a field-wide stimulation method in Canada. More than 50
workovers were performed, and full field stimulations were completed on three fields
until 1999 (Dusseault and Davidson 1999). The special feature of all the developments
was that they were conducted in a heavy oil (10,800 cP) reservoir.
The workovers were performed under aggressive pressure pulsing in an oil well, without
injection of additional liquid. Overall, when the work was performed, several desirable
effects were achieved:
1. Strong porosity dilation waves helped displace structures of blocking
materials and asphaltenes.
2. The perforations became unblocked.
3. The porescale inertial effects helped to connect inactive blocked regions of oil,
adding them to general displacement flow.
4. Mechanical skin in the near-wellbore region was partially attenuated and
easier to remove.
36
As common workovers, a PPT workover is conducted with the synchronous injection of
different liquids, such as reservoir compatible oil, a workover liquid for reducing surface
tension and capillary blockage, or acid. During each pressure pulse, up to 5 per minute
for workovers (Dusseault and Davidson 1999), a limited amount of the work liquid is
injected into the reservoir during the pulse rise time. Pulsing reduced viscous fingering
and permeability channeling. Other positive features of PPT were that it improved the
dispersion around the workover well, greatly increasing the contact volume and the
overall efficiency of the liquid displacement method. PPT workovers are very effective in
establishing or re-establishing sand inflow. A positive impact on oil flow had been
noticed at wells 300 m away from the workover well (Dusseault and Davidson 1999).
To conduct a full-scale field stimulation one well was continuously pulsed for months.
Nevertheless, the production rate of the off-set wells was significantly improved. From 5
to 20 pulses/minute were generated by a down-hole pulser that was actuated from the
surface. The pressure increase around the excitation well was reached without the
addition of liquid. PPT improved flow rates and considerably reduced pore throat
blockages.
It is well known that in heavy oil reservoir, at the pore scale in situ, the oil is a non-
Newtonian liquid. This is why a finite pressure gradient is required to move oil. A
porosity dilation wave, created with pressure pulse technology and its pore-scale inertial
effects can overcome this viscosity force. The heavy oil becomes mobilized and a
physical connection is maintained between the wells and the far-field pressure. According
to the results, PPT is used with great success during different types of waterfloods.
37
An example of a typical PPT in heavy oil reservoir is presented in a report by Dusseault
(Dusseault and Davidson 1999). The PPT waterflood started in 1999. Oil viscosity in the
reservoir was 10,800 cP. The well’s production history showed a rapid oil production
decline and significant increase in water influx. It was decided to convert a central well to
an injection PPT well. Another 10 offset wells were strictly monitored and compared to
their previous production. During 5.5 months, PPT reduced the decline in production rate
to raise field profitableness and continue field developing. Generally, income rose by
$50,000 per month, and PPT technology costs were valued under $25,000.
Due to the workover results, if the well has the desirable features, the economic successes
ratio is acceptable and production parameters are enhanced and constantly applied.
Despite a limited understanding of PPT, significant success was achieved in many
reservoir stimulations. Table 2.3.2 present wells location or reservoir basins where the
PPT workover had been performed until March 1, 1999 (Dusseault and Davidson 1999).
38
Table 2.3.2 – PPT workovers to march 02, 1999 (Dusseault and Davidson 1999) (part1/2)
Well Location Stimulation Date Comments
Hwy.17 Lloydminster, Sask. June 1, 1998 Four watered out wells. Some oil rate restored.
XXX 35-26W3 (Plover Lake) September 23, 1998 Production decline, water breakthrough.
XXX 36-25W3 (Luseland) October 5, 1998 60,000 m3 produced. Poor candidate. *(1)
XXX 55-5W4 (Lindbergh) October 5, 1998 Shut-in approximately 15 months. Low inflow.
XXX 45-27W3 (Marsden) October 8, 1998 Suspected permeability impairment.
XXX 35-26W3 (Plover Lake) October 14, 1998 Production decline. Below expected production.
XXX 52-4W3 (Morgan) October 20, 1998 Repeated cycles of production/shut-in. Poor producer.
XXX 35-26W3 (Plover Lake) October 21, 1998 Low inflow. Fracture pressure almost reached.
XXX 44-26W3 (Marsden) November 3, 1998 Gassy well with low inflow. Poor candidate. *(1)
XXX 35-26W3 (Plover Lake) November 9, 1998 Production decline. Below expected production.
XXX 35-26W3 (Plover Lake) November 12, 1998 Production decline. Below expected production.
XXX 34-26W3 (Plover Lake) November 17, 1998 Production decline. Below expected production.
XXX 36-25W3 (Luseland) November 24, 1998 40,000 m3 produced. Poor candidate. *(1)
XXX 44-26W3 (Marsden) December 3, 1998 Suspected permeability impairment.
39
Table 2.3.2 – PPT Workovers to March 02, 1999 (Dusseault and Davidson 1999) (part 2/2)
Well Location Stimulation Date Comments
XXX 60-4W4 (Bear Trap) February 2, 1999 On vacuum. No fluid in well. Below expected production.
XXX 60-3W4 (Bear Trap) February 5, 1999 Production decline. Below expected production.
XXX 53-2W4 (Marwayne) February 9, 1999 Production decline. Below expected production.
XXX 53-2W4 (Marwayne) February 11, 1999 No production. Major blockage suspected.
XXX 63-5W4 (Wolf Lake) February 18, 1999 Poor inflow. Below expected production.
XXX 63-8W4 (Wolf Lake) February 25, 1999 Production decline. Below expected production.
XXX 63-8W4 (Wolf Lake) February 27, 1999 Poor inflow. Below expected production.
XXX 63-8W4 (Wolf Lake) March 1, 1999 Poor inflow. Below expected production.
Notes:*(1) There was significant volume of gas phase behind the casing in two out of three wells (poor candidates) had. One of the
two observed wells turned to profitable side after the successful PPT stimulation. The third well had produced a lot of oil during long
time, and was significantly depleted in the CHOP-impacted area. Nevertheless, even if a well production oil rate was enhanced, it still
did not produce enough to cover costs of the stimulation in a projected period (approximately).
40
The PPT trial wells (fully confidential) were inactive CHOP wells that had started
unreasonable production of water/oil ratios. The pulsations in the wells were continued
for time intervals of 5-8 hours. Significant increase of fluid levels was recorded after the
stimulation. The pilot showed that in two cases, the wells gained acceptable oil
production.
One example is the Luseland Field of heavy oil. The cold heavy oil production well gave
cumulative production of 60,000 m3 of viscose oil and significant amounts of sand had
been produced. The well was stimulated during 10 hours with the PPT over its lifetime.
Unfortunately, there was no increase in oil rate, compared to pre-PPT production. The
results are explained by the fact that the well was a typical poor candidate due to the large
massive depletion.
Another well in the Lindbergh Field showed a rapid drop in production and was shut in
for 15 months. After the PPT treatment, it was started new production life as a profitable
CHOP producer. The production rate was over 8 m3/day several months later. The
production history of this well is presented in Figure 2.3.1.
41
Figure 2.3.1 - Well production history of Lindbergh oilfield (Dusseault and Davidson
1999)
42
Several approaches were made to setup CHOP flow using a well that started its
production in 1997 in the Morgan Field. But no success was achieved: the production rate
remained less than 1 m3/d. After six hours of PPT the well production rate increased up to
5.5-6 m3/day, and remained at high production rate.
Other example was different to all the previous ones, as it refers to poor candidate well
characteristics. One of the negative factors was that there was a significant amount of
natural gas behind the casing. As it was expected, PPT stimulation was not successful.
Similar behavior had other well, fluid was added to the annulus and mild, as a result,
short-term well production was achieved. That was an evidence that the Pressure Pulsing
Technology is not efficient in the wells where a lot free gas is present.
The PPT workover results on other wells had the same tendency. Several of them were
quite successful, especially cases where terminated wells were turned into lucrative
producers. Other wells were considered as successful due to an increase in production,
but that increase was not enough to cover the cost of PPT stimulation in short period of
time. Generally, the companies involved in conducting those workovers evaluated the
economic and the technical success ratio to be over 50%, and close to 90% respectively.
(Dusseault and Davidson 1999).
Chemicals were used as injection fluids to increase the efficiency of PPT. Several wells
that had been studied were about 600 m deep in one field with 16-17°API oil. The lowest
viscosity was around 1200 cP (Dusseault and Gall 2001), with some difference between
the wells. The asphaltene content was around 5-6%, and decreased under pressure
decline. In the lower thin region average initial oil saturation was 82%. In the top thicker
43
region the oil saturation was close to 85%. The wells were located in unconsolidated sand
formation with porosity of 30-32%. Send was produced with heavy oil (CHOP).
CHOP had been implemented on this reservoir with help of beam pumps for around 15-
20 years, after that it was terminated. The initial recovery factor in the upper region was
close to 9% and in the lower zone it was around 5%. Most of wells were not producing
until the PPT stimulation of the field was recently applied. Major number of wells was
perforated in both the lower region (2.5 m) and in the top terion (5 m).
Before PPT small amounts of sand were produced, but there was no significant sand
production at that time. The wells had no active water refilling, and no energy
compensation from any reservoir pressures.
Before pulsed chemical injection, six of the seven stimulated wells, had been producing
for several months. Because of very high water cut (almost 100% water) one well had
been terminated for many months.
The general results of the seven wells are presented in Figure 2.3.2. Three months of
conventional production for the six wells are shown in comparison with three months of
post PPT production for the seven wells. The pre-stimulation period of production
showed stable oil rates on a monthly average basis. A dramatic increase in liquid
production rates for all seven wells after PPT was recorded. In general, they were
enhanced by a factor of 2.3 (Figure 2.3.3).
44
Figure 2.3.2 – Pre- and Post-PPT Chemical treatment production behavior (Dusseault and
Gall 2001)
45
Figure 2.3.3 - Total monthly production behavior for three months before and after PPT
chemical stimulation (Dusseault and Gall 2001)
46
CHAPTER THREE: EXPERIMENTAL EQUIPMENT AND
PROCEDURES
The laboratory setup for conducting experiments with pressure pulsing technology
included: Sandpack model, back pressure regulator, pressure transducers, temperature
controller, transfer cylinder, syringe pump, CO2 and nitrogen cylinders and heating
device. The fluids were injected using a syringe pump and were produced through a back
pressure regulator set at 1,379 kPa (200 psi). The oil was injected not directly through the
pump but via a transfer cylinder. Gas injection was performed directly from a CO2
cylinder through a Bronkhorst® High-Tech Flow meter/controller, Model EL-Flow® F-
230M. Nitrogen and carbon dioxide cylinders manual regulators were installed on each:
ProStar Platinum® and Tescom Corporation, respectively. Regulator pressure gauges
WIKA® were installed: 0-4000 psi – Flow In and 0-1000 psi – Flow Out.
To keep back pressure constant and within an assigned range, a CoreLab® BPR Model
BPR-50-SS was installed and controlled with nitrogen pressure.
The pressure data was measured with Validyne® transducers, monitored and recorded
using Easy Sense® 2100 and MS® Excel software. Four different pressure range
transducers (1x5psi, 1x125psi, 2x200psi, 1x50psi, 1x20 psi) were used for the
measurements of pressure pulsing behavior within the system. Every transducer was
calibrated before each experiment. An AMETEK® portable pneumatic tester, Model
T730 was used for calibration. Also pressure gauges, 3D Instruments, LLC®, Model
DTG-6000 (5000 psi) and Accur Cal Plus (2000 psi), were used. The experiments were
47
carried out in an air bath at a constant temperature of 23°C. A Cole Parmer Digi-Sense®
Temperature Controller was used for this purpose.
Two types of automatic valves with timers were used. A single unit (valve + mechanical
timer) Canfield Connector®, Model ET-20-E was used. When the valve setting
parameters were optimal, a Hanbay® valve MDM-060DT-3-SS-41GXS2 with actuator
was installed and controlled with an Omega® PTC-15 - Programmable Digital Timer
with 5 Independent Relays. The experimental schematic is shown (Figure 3.1).
Oil viscosity was measured with a Brookfield® Programmable Viscometer, Model: DV-
II+.
48
Figure 3.1- Schematic diagram of the experimental set-up
LEGEND
- Three-way valve
- Two way valve
- Four way connection
- Three way connection
- Electronic pressure gauge
- 1/8 pressure line
- Data cable
- Boundaries of the air bath
1
4
5 6
7
8 9 12 13
14
3
10
73
11 15
16
3
1 – syringe pump
2 – CO2 cylinder
3 – check valve
4 – personal computer
5 – transfer cylinder
6 – pressure accumulator
7 – controlled solenoid
valve
8 – transducer #1
9 – transducer #2
10 – transducer 5 psi
11 – transducer #3
12 – manual pressure regulator
13 – N2 cylinder
14 – sandpack
15 – back pressure regulator
16 – test tube
17 – flow meter/controller
18 – temperature sensor
19 – heater element
20 – temperature controller
21 – power cord
12 2
17
18
19
20
21
49
Heavy oil and sandpacks were used in the experiments where oil was obtained from
CNRL heavy oil field located in Unity, Saskatchewan (Unity is located 200 km west-
northwest of Saskatoon, Saskatchewan, and 375 km southeast of Edmonton, Alberta).
The stock tank oil properties are given in Table 3.1. As the oil API gravity is higher than
10 and the viscosity of oil is higher than 10,000 cP, according to Ten – Ten Theory22
,
used oil must be categorized as heavy oil that requires unconventional recovery.
Brine solution was mixed using 1 wt% NaCl dissolved in deionized water. Sandpacks
were wet-packed using sand silica 530 and methanol. The model was filled with the
methanol, in the way that methanol was always was over the continuously pouring sand
by small portions into the model. During the entire packing procedure, the model was
impacted by vibrations. When the model was full with the sand –methanol mixture it was
left for 3 hours with connected to a vibrator. For 3 hours, the sand level was checked and
in the case of a low level, sand was added. After three hours, the methanol was drained.
The next step was drying the sand pack from methanol. An air compressor was connected
to the inlet of the sand pack and methanol was collected from the outlet. The drying
procedure lasted up to one hour. The packed sample measured 285 mm in length and 21
mm in diameter. Orifices for installation of pressure transducers were located 67.5 mm
from the inlet and outlet and 150 mm between each other (See Figure 3.3.)
To measure the pore volume, the imbibitions method was used. After a sand pack was
ready and completely dry, it was connected to a vacuum pump. A Fisher Scientific®
pump, Model: Maxima C Plus, was used for vacuuming the sand pack. The procedure
took up to 4 hours. When the vacuuming was complete, the inlet and outlet of the sand
were closed to maintain the vacuum. The inlet was connected to the plastic line and the
50
other end of the line was dipped into a vial with brine. When the inlet was opened, brine
filled the pore volume of the model. The difference in vial level reading before and after
water saturation shows the value of pore volume + dead volume (constant for certain
models).
For high accuracy weight measurements a Mettler Toledo® scale Model AG204 was
used.
For separating oil from water, a Fisher Scientific® CentrificTM
Centrifuge was used. In
general, separation was conducted at 7000 rpm for 25-30 minutes.
None of the experiments presented in the literature review cover research with oil as
heavy as the oil used in the experiments (13707 cP). In other words, the results of the
experiments provide a basic understanding of PPT impact on heavy oil displacement.
51
Table 3.1 – Stock-tank oil properties (Unity, Saskatchewan)
# Property Value
1 Temperature, °C 23
2 Density, kg/m3 960.3
3 API Gravity 15.9
4 Viscosity, mPa·s 13.707
52
Figure 3.2 – Ten – Ten Theory schematic interpretation (Tg. Rasidi Tg. Othman 2013,
SPE 165449)
53
Figure 3.3 – Schematic diagram of the sand pack used in the experiment
285mm
150mm 67.5mm 67.5mm
54
CHAPTER FOUR: RESULTS AND DISCUSSION
As the goal of this thesis is to determine the effect of PPT on immiscible displacement in
comparison with conventional water - or CO2 flooding, the first part of the laboratory
work was performed to set the base line. In other words, conventional water flooding was
conducted to determine the oil and water cut and pressure trends and recovery factor.
Due to the research purpose pulsation parameters (period and frequency) will be
expressed in terms of time (seconds), but for general purposes time value can be
converted to pore volume (PV) value by multiplying injection flow rate by time.
4.1 Investigation of Pressure Pulsing Technology impact on waterflooding. Influence
of oil viscosity and pulsing parameters on recovery.
4.1.1 Implementing Pressure Pulsing Technology during waterflooding in a model
saturated with 13707 cP heavy oil
The sand packs were prepared each time from the beginning of each experiment so the
properties of the sand packs fluctuated within a certain range. Model characteristics used
for conventional waterfloods are summarized in Table 4.1.1.1. Results of three traditional
waterfloods are presented in Figure 4.1.1.1. General pressure behavior is plotted versus
time in Figure 4.1.1.2.
In spite of the various properties for the sandpacks, the recovery factor RF changed
within a range of ± 2% with the values ranging from 27 to 29%.
55
Table 4.1.1.1 – Characteristics of the models used for conventional waterfloods
Sandpack
#
PV,
ml
Porosity,
%
Permeability,
D
Connate
water
saturation,
%
Initial Oil
saturation,
%
1 32.8 33 10.0 1.3 98.7
2 38.8 39 15.4 1.1 98.9
3 36.8 37 14.3 2.0 98.0
56
Figure 4.1.1.1.—RF vs PV injected during three conventional waterfloods
0
5
10
15
20
25
30
35
0 0.5 1 1.5 2 2.5 3
RF
(%
OO
IP)
PV Injected
Ex_3 Ex_2 Ex_1
57
Figure 4.1.1.2—Pressure vs Time during conventional waterflooding
0
10
20
30
40
50
60
70
0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
Pre
ssu
re,
psi
Time, sec
Ex_2 _conventional_waterflooding
58
Experiment 1.1 - Implementing Pressure Pulsing Technology at the late stage of
development
The goal of this experiment was to discover the effect of pressure pulsing technology at
the late stage of development. The results are quite important, as many oil fields are at the
late stage in development when waterflooding. A summary of experimental parameters
are collected in Table 4.1.1.2
After 2.5 PV was injected, the oil cut (Figure 4.1.1.3) and recovery factor (Figure 4.1.1.4)
remained constantly low. Pulsed waterflooding was applied when injection reached 4.5
PV. PPT injection lasted for another 1.5 PV of injection, but it did not lead to any
enhanced production.
Analyzing the results of the experiment, PPT did not have a significant impact on the
experiment. Neither a sharp oil cut nor an increase in recovery factor was noticed and the
trend stayed stable before and during the PPT. The results are shown in Figures 4.3 and
4.4.
The PPT, with the parameters used in Experiment #1.1, is not effective in the late stage of
development.
59
Table 4.1.1.2 – Summary of experiment #1.1
Ambient Temperature, °C 23
Pore Volume, cm3 32.8
Porosity, % 33
Permeability, Darcy 10.0
Initial Oil Saturation, % PV 98.7
Connate Water Saturation, % PV 1.3
OOIP, cm3 32.4
Injection Rate, cm3/min 0.1
Period of pulsing (T), sec 200
Time of one pulse (t), sec 3
Pressure jump coefficient 1.8÷2.1
60
Figure 4.1.1.3—RF vs PV injected during waterflooding with following PPT
0
5
10
15
20
25
30
35
0 1 2 3 4 5 6 7
RF
(%
OO
IP)
PV Injected
Waterflooding + PPT
Conventional waterflooding
61
Figure 4.1.1.4—Oil cut vs PV injected during waterflooding with following PPT
0
20
40
60
80
100
120
0 1 2 3 4 5 6 7
Oil
cu
t, %
PV Injected
Conventional waterflooding
Waterflooding with PPT
62
Experiment 4- Implementing high amplitude PPT, as an initial type of oil
displacement
Experiment #4 involved PPT from the beginning of the oil displacement procedure. On
one hand, the goal of the experiment was to discover if it was useful and resulted from
implementing PPT at the early stage of reservoir development. The results would show if
it were effective to replace conventional waterflooding with PPT waterflooding, as the
main type of secondary oil recovery. The optimal parameters leading to the highest
recovery factor were to be determined.
The experimental summary and parameters used in the experiment are presented in Table
4.1.1.3.
The purpose of this thesis is to compare PPT to conventional methods of oil displacement
and the results will be compared to results of the experiments with similar initial
conditions. As the Experiment #4 characteristics were quite similar to experiment #1, the
recovery factor and oil cut are compared in Figures 4.1.1.5 and 4.1.1.6, respectively.
63
Table 4.1.1.3 – Summary of experiment #4
Ambient Temperature, °C 23
Pore Volume, cm3 32.8
Porosity, % 33
Permeability, Darcy 10.6
Initial Oil Saturation, % PV 98.5
Connate Water Saturation, % PV 1.5
OOIP, cm3 32.3
Injection Rate, cm3/min 0.1
Period of pulsing (T), sec 203
Time of one pulse (t), sec 3
Pressure jump coefficient 1.8÷2.2
64
Figure 4.1.1.5—Effect of PPT over traditional waterflooding, regarding RF
0
5
10
15
20
25
30
35
40
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
RF
(%
OO
IP)
PV Injected
Ex_4 (Waterflooding +PPT)
Ex_1 (Conventional waterflooding)
65
Figure 4.1.1.6—Effect of PPT over traditional waterflooding, regarding oil cut
0
20
40
60
80
100
120
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Oil
cu
t, %
PV, Injected
Ex_12 (Waterflooding +PPT)
Ex_11 (Conventional waterflooding)
4
1
66
In spite of the fact that PPT was initiated from the very beginning, significant differences
in the results were only observed when 2.3 PV was injected. Before 2.3 PV was injected,
the results of conventional waterflooding and PPT flooding were almost identical.
Pressure profiles from this test were obtained from three transducers connected along the
sand pack, as is shown in the schematic diagram. The profiles show that each pulse was
recorded by all three transducers. The pressure trend from transducer #1 connected at the
inlet of the sandpack, in time intervals from 4400 – 5400 s is shown in Figure 4.1.1.7.
67
Figure 4.1.1.7—Pressure profile at the inlet of the sandpack during PPT
0
2
4
6
8
10
12
14
16
18
4300 4500 4700 4900 5100 5300 5500
Pre
ssu
re,
psi
Time, sec
68
Experiment 5- Implementing low amplitude PPT, as the initial type of oil
displacement
The goal of Experiment #5 was to investigate the impact of pressure pulsing amplitude on
the recovery factor. Similar to previous experiments, PPT was implemented from the
beginning of immiscible oil displacement. In comparison with Experiment #4, the
automatic valve was set to a shorter “close” period, the flow rate was left at the same rate
of 0.1 ml/min and the pressure jump amplitude was decreased. For the model of
experiment #5 the same oil and sandpacking and were used as in previous experiment.
The main experimental features and PPT parameters are summarized in a Table 4.1.1.4.
From this table, the system properties are similar to Experiment # 1 (conventional
waterflooding) and #4 (high amplitude PPT waterflooding) to allow comparison of the
three experiments. Two graphs with oil cuts - Figure 4.1.1.8 and recovery factors –
Figure 4.1.1.9 versus injected pore volume are presented.
From the graph displaying the recovery factor, the most successful type of displacement
was the Low Amplitude PPT. The recovery factor from conventional waterflooding in
Experiment #1 at 3 PV increased from 30% to almost 38%. By comparison to Low
Amplitude and High Amplitude PPT, the first one showed enhancements in production
after 0.8 PV was injected and at 3 PV the difference in RF was approximately 5 %.
In spite of low amplitude PPT, the pressure jump was recorded in all three transducers
along the sandpack. This means that the pressure jump impacts the entire sandpack: From
the model inlet to outlet.
General pressure behavior at the inlet of the sandpack is shown in Figure 4.1.1.9.
69
Table 4.1.1.4 – Summary of experiment #5
Ambient Temperature, °C 23
Pore Volume, cm3 31.8
Porosity, % 32
Permeability, Darcy 11.2
Initial Oil Saturation, % PV 98.3
Connate Water Saturation, % PV 1.7
OOIP, cm3 31.3
Injection Rate, cm3/min 0.1
Period of pulsing (T), sec 60
Time of one pulse (t), sec 3
Pressure jump coefficient 1.2÷1.4
70
Figure 4.1.1.8—High and low amplitude PPT versus traditional waterflooding, regarding
oil cut
0
20
40
60
80
100
120
0 0.5 1 1.5 2 2.5 3 3.5 4
Oil
cu
t, %
PV, Injected
Ex_5 (low amplitude PPT)
Ex_1 (Conventional waterflood)
Ex_4 (High amplitude PPT)
71
Figure 4.1.1.9—Effect of low and high amplitude PPT over traditional waterflooding,
regarding RF
0
5
10
15
20
25
30
35
40
45
0 0.5 1 1.5 2 2.5 3 3.5 4
RF
(%
OO
IP)
PV Injected
Ex_5 (Low amplitude PPT)
Ex_1 (Conventional waterflood)
Ex_4 (High amplitude PPT)
72
Figure 4.1.1.10—Pressure profile at the inlet of the sandpack during PPT
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
16400 16500 16600 16700 16800 16900 17000 17100
Pre
ssu
re,
psi
Time, sec
73
Knowing the High Amplitude PPT provides worse results than Low Amplitude PPT
waterflooding, the rational decision is to decrease the pressure amplitude to a value
smaller than in Low Amplitude PPT. Hence, Ultra Low PPT waterflooding was
conducted in Experiment #6.
Pulsing characteristics for Experiment #6 and a short summary of properties for the
model used in the current experiment are listed in Table 4.1.1.4
Results for Ultra Low PPT waterflooding are compared with the results from
conventional, Low and High Amplitude PPT waterflooding in Figure 4.1.1.11.
From this graph the Ultra Low Amplitude PPT gave a negative effect in comparison with
Low Amplitude PPT. It did show an enhancement in comparison with conventional
waterflooding and High Amplitude PPT. The increase in recovery factor was around 5%
at the time when 3 PV was injected, in comparison to conventional waterflooding and
around 2 % over High Amplitude PPT displacement.
Analyzing this group of experiments, where heavy oil (13707 cP) was used:
- Pulsing parameters significantly impact results of the tests
- High pressure amplitude leads to lower oil recovery
- The best type of displacement for heavy oil with viscosity 13707 cP is Low
Amplitude PPT waterflooding (Pressure jump coefficient 1.2 ÷ 1.4)
74
Table 4.1.1.5 – Summary of experiment #6
Ambient Temperature, °C 23
Pore Volume, cm3 30.8
Porosity, % 31
Permeability, Darcy 11.7
Initial Oil Saturation, % PV 97.7
Connate Water Saturation, % PV 2.3
OOIP, cm3 30.1
Injection Rate, cm3/min 0.1
Period of pulsing (T), sec 25
Time of one pulse (t), sec 3
Pressure jump coefficient 1.1÷1.2
75
Figure 4.1.1.11—Relation between RF and different range amplitude PPT and
conventional waterflooding
0
5
10
15
20
25
30
35
40
45
0 0.5 1 1.5 2 2.5 3 3.5 4
RF
(%
OO
IP)
PV Injected
Ex_5 (Low amplitude PPT)
Ex_1 (Conventional waterflood)
Ex_4 (High amplitude PPT)
Ex_6 (Ultra low Amplitude PPT)
76
4.1.2 Implementing Pressure Pulsing Technology during waterflooding in a model
saturated with 1020 cP heavy oil
The next set of experiments was performed to determine how oil viscosity impacted PPT
waterflooding results and how pulsing parameters changed with changing oil viscosity.
Conventional water flood was conducted from the beginning to establish a base line. In
this experiment different oils were used for oil saturation. Oil viscosity was 1020 cP at
23 C. All other system properties were the same as in previous experiments. General
properties of the used model are listed in Table 4.1.2.1.
To get better a understanding of oil viscosity influence on recovery factor, graphs
compared two conventional waterfloods with different types of oil. In Experiment #1
heavy oil with a viscosity of 13707 cP was used and in Experiment #7 less viscose oil
(1020 cP) was used.
Analyzing Figure 4.1.2.1, the oil cut was higher in the case of 1020 cP oil than in the case
of 13707 cP oil and kept this tendency until the end of the displacement. According to
Figure 4.1.2.2, oil viscosity decline lead to significant enhancements in production. For
example, at the point where 3 PV were injected, the recovery factor was around 30 and
43% in Experiments 1 and 7, respectively. The total RF difference was approximately
13%.
Sharp differences in recovery factor for different types of oils prove the theory that
Pressure Pulsing Technology may have other behaviors with different oil properties.
77
Table 4.1.2.1 – Summary of experiment #7
Ambient Temperature, °C 23
Pore Volume, cm3 32.8
Porosity, % 33
Permeability, Darcy 12.5
Initial Oil Saturation, % PV 98.4
Connate Water Saturation, % PV 1.6
OOIP, cm3 32.3
Injection Rate, cm3/min 0.1
78
Figure 4.1.2.1 — Effect of oil viscosity on oil cut during traditional waterflooding
0
20
40
60
80
100
120
0 0.5 1 1.5 2 2.5 3 3.5
Oil
cu
t, %
PV, Injected
1020 cp oi (Ex_14)l
13707 cp oil (Ex_11)
7)
1
79
Figure 4.1.2.2— Effect of oil viscosity on recovery factor during traditional
waterflooding
0
5
10
15
20
25
30
35
40
45
0 0.5 1 1.5 2 2.5 3 3.5
RF
(%
OO
IP)
PV Injected
1020 cp oil ( Ex_14)
13707 cp oil ( Ex_11)
7
1
80
Experiment #8 - High Amplitude PPT
The next step in the laboratory research was to conduct High Amplitude PPT
waterflooding (Experiment #8). The goal of this experiment was to determine if Low
amplitude PPT had any impact on waterflooding. Also, it would a comparison of the
impact of PPT under different conditions, namely different oil viscosities.
Experiment #8 included High Amplitude PPT waterflooding. The experiment was similar
to Experiment #5, but oil used in the experiments was different: 13707 cP and 1020 cP in
Experiments #5 and #8, respectively. This part of the research toadied in determining not
only the impact of PPT on waterflooding, but also an estimate of how the results of PPT
depend on oil viscosity. Table 4.1.2.2 shows properties of the model.
For Experiment #8, the automatic valve was set for high amplitude, low frequency
pulsing and the same 0.1 ml/min flow rate used in the previous experiments was
assigned. The valve settings are shown in table 4.1.2.2.
Results of the High Amplitude PPT, for better understanding of the technological impact,
are presented with the results of conventional heavy oil displacement from Experiment
#7.
From Figure 4.1.2.3, the High Amplitude PPT induced an increase in oil cut at the
beginning and Figure 4.1.2.4 also shows a recovery factor enhancement at the early stage
of displacement. An increase of around 5% is noticed in RF from 0.5 to 1.0 injected PV.
After 1 PV the difference began to decrease and by 3 PV it came down to almost zero.
81
The oil cut behavior had a similar trend as shown in Figure 4.1.2.3. Significant increases
in oil cut were obtained at the beginning of the experiment. Oil cut was high only by 0.5
injected PV and after 0.5 PV the oil cut trend was almost identical to the conventional
flooding experiment.
High Amplitude PPT is not effective for current conditions and mainly for heavy oil with
viscosity of 1020 cP used in the experiment.
82
Table 4.1.2.2 – Summary of experiment #8
Ambient Temperature, °C 23
Pore Volume, cm3 33.8
Porosity, % 34
Permeability, Darcy 12.6
Initial Oil Saturation, % PV 97.5
Connate Water Saturation, % PV 2.5
OOIP, cm3 33.0
Injection Rate, cm3/min 0.1
Period of pulsing (T), sec 60
Time of one pulse (t), sec 3
Pressure jump coefficient 2.3÷2.5
83
Figure 4.1.2.3— Effect of High Amplitude PPT on oil cut versus traditional
waterflooding
0
20
40
60
80
100
120
0 0.5 1 1.5 2 2.5 3 3.5
Oil
cu
t, %
PV, Injected
High amplitude PPT (Ex_15)
Conventional waterflooding (Ex_14) 7
8
84
Figure 4.1.2.4— Effect of High Amplitude PPT on RF versus traditional waterflooding
0
5
10
15
20
25
30
35
40
45
0 0.5 1 1.5 2 2.5 3 3.5
RF
(
% O
OIP
)
PV Injected
High amplitude PPT (Ex_15)
Conventional waterflooding (Ex_14)
8
7
85
Experiment #9 - Ultra High Amplitude PPT
The goal of Experiment #9 was to discover how pressure amplitude effects heavy oil
(1020 cP) displacement. From the previous experiment with High Amplitude PPT, there
was no sharp enhancement in production. The pulse period and pressure amplitude was
increased.
For Experiment # 9 all the same materials were used as in Experiments #8 and # 7. The
characteristics of the model and pulsing parameters are presented in Table 4.1.2.3.
To compare High Amplitude and Ultra High Amplitude PPT flooding against
conventional waterflooding, the results of experiments #7, #8 and #9 are shown in Figure
4.1.2.5 (oil cut trend) and Figure 4.1.2.6 ( recovery factor behavior).
From the recovery factor graph, the Ultra High Amplitude PPT lead to a significant
increase in recovery factor, in comparison with traditional oil displacement by water, at
an early period of displacement (by 0.7 PV injected), but later, a negative effect is seen.
Indeed, after 2 PV of injection, the recovery factor decreases to the point where its value
is even lower than in case of conventional waterflooding. Comparing High Amplitude
PPT and Ultra High Amplitude PPT, the second technology slightly overcomes the first
at the beginning but constantly shows worsening results starting from the point where 0.8
PV was injected.
A similar trend describes oil cut behavior. From Figure 4.4.2.5, starting from 0.4 PV, the
oil cut during Ultra High Amplitude PPT was lower than in two other cases.
86
Table 4.1.2.3 – Summary of experiment #9
Ambient Temperature, °C 23
Pore Volume, cm3 32.8
Porosity, % 33
Permeability, Darcy 11.9
Initial Oil Saturation, % PV 97.9
Connate Water Saturation, % PV 2.1
OOIP, cm3 33.0
Injection Rate, cm3/min 0.1
Period of pulsing (T), sec 190
Time of one pulse (t), sec 3
Pressure jump coefficient 4÷7
87
Figure 4.1.2.5— Comparison of Effect of High and Ultra High Amplitude PPT on oil cut
versus traditional waterflooding
0
20
40
60
80
100
120
0 0.5 1 1.5 2 2.5 3 3.5
Oil
cu
t, %
PV, Injected
High amplitude PPT (Ex_15)
Conventional waterflooding (Ex_14)
Ultra High amplitude PPT(Ex_16)
8
7
9
88
Figure 4.1.2.6— Comparison of Effect of High and Ultra High Amplitude PPT on RF
versus traditional waterflooding
0
5
10
15
20
25
30
35
40
45
0 0.5 1 1.5 2 2.5 3 3.5
RF
(%
OO
IP)
PV Injected
Ex_15 (High amplitude PPT)
Conventional waterflooding (Ex_14)
Ultra High amplitude PPT (Ex_16) 9
7
8
89
Experiment 10 - Low Amplitude Pressure Pulsing
Increasing the pulsing amplitude leads to decreased oil cut and recovery factor. This is
why Low Amplitude Pressure Pulsing was conducted in Experiment 10. To establish this
type of pulsing, the controlled automatic valve was set to period of pulsing – 25 sec.
The experimental model and external condition of run #10 were the same as in
Experiments #7, #8 and #9. The general properties of the model and main pulsing
features used in Experiment #10 are summarized in Table 4.1.2.4
The results of the experiment conducted under Low Amplitude PPT are in the same graph
as three previous experiments: #7 – Conventional waterflooding, #8 and #9 High and
Ultra High Amplitude PPT, respectively.
From Figure 4.1.2.7, there is a significant enhancement in immiscible oil displacement
during Experiment 10, where the Low Amplitude PPT was performed. The RF was
established dramatically higher than it was in case of conventional waterflooding and was
high by the end of displacement. An absolute increase at the point where 3 PV was
injected was approximately 9%. Even in comparison with High and Ultra High PPT
waterflooding, Low Amplitude PPT waterflooding showed better results from the
beginning, where RF was close to the High and Ultra High PPT, until the end of
displacement, where improvement became significant.
In spite of the Low PPT setting, from pressure transducers data (see Figure 4.1.2.8) the
pressure jump was recorded even by a third transducer, which was located at the far end
of the sandpack. The power of the pressure jumps decreases with an increase in distance
between the pulsing source and transducer location.
90
Table 4.1.2.4 – Summary of experiment #10
Ambient Temperature, °C 23
Pore Volume, cm3 31.8
Porosity, % 32
Permeability, Darcy 12.5
Initial Oil Saturation, % PV 98.2
Connate Water Saturation, % PV 1.8
OOIP, cm3 31.2
Injection Rate, cm3/min 0.1
Period of pulsing (T), sec 25
Time of one pulse (t), sec 3
Pressure jump coefficient 1.3÷1.6
91
Figure 4.1.2.7— Comparison of Effect of Low Amplitude PPT over High, Ultra High
Amplitude PPT and traditional waterflooding on RF increase
0
10
20
30
40
50
60
0 0.5 1 1.5 2 2.5 3 3.5
RF
(%
OO
IP)
PV Injected
High amplitude PPT (Ex_8)
Conventional waterflooding (Ex_7)
Ultra High amplitude PPT (Ex_9)
Low amplitude PPT (Ex_10)
92
Figure 4.1.2.8— Pressure behavior in the sandpack during Low Amplitude PPT
waterflooding.
0
0.5
1
1.5
2
2.5
3
5690 5700 5710 5720 5730 5740 5750
Pre
ssu
re,
psi
Time, sec
Trancduser #1 (125psi) Trancduser #2 (50 psi) Transducer #3 (20psi)
93
Analyzing the results, the lower amplitude of PPT waterflooding gives better results. Due
to this tendency, the decision to conduct Ultra Low PPT was made. As the current
automatic valve with a mechanical timer could not be set to a period less than 25 seconds,
it was replaced by a new valve with an actuator (Hanbay®) and electronic timer
(Omega®). This equipment can set the pulsing period down to 15 seconds. The main
parameters of the Ultra Low pressure pulsing are given in Table 4.1.2.5.
The same preparation procedure was used to keep the system properties close to
Experiments 7-10. The system properties showed slight differences in porosity and
permeability. A short summary of the current experimental properties are shown in Table
4.1.2.5.
A decline in pressure amplitude leads to an enhancement in production, so Ultra Low
Amplitude PPT waterflooding is supposed to produce better results in comparison with
Low Amplitude PPT. However, the test showed opposite results. The recovery factor
behavior during Ultra Low Amplitude PPT test is compared with RF behavior of four
previous tests conducted with 1020 cP oil in Figure 4.1.2.9. The Ultra Low Amplitude
PPT shows fewer enhancements in production in comparison with Low Amplitude PPT
and is around 6% less at the point where 3 PV were injected. Nevertheless, results of this
investigation are better than in case of High and Ultra High PPT – where all experimental
recovery factors remain higher.
94
Table 4.1.2.5 – Summary of experiment #11
Ambient Temperature, °C 23
Pore Volume, cm3 34.8
Porosity, % 35
Permeability, Darcy 11.5
Initial Oil Saturation, % PV 97.9
Connate Water Saturation, % PV 2.1
OOIP, cm3 34.1
Injection Rate, cm3/min 0.1
Period of pulsing (T), sec 15
Time of one pulse (t), sec 3
Pressure jump coefficient 1.1÷1.2
95
Figure 4.1.2.9— Comparison of Effect of Ultra Low, Low, High, Ultra High Amplitude
PPT and traditional waterflooding on RF
0
10
20
30
40
50
60
0 0.5 1 1.5 2 2.5 3 3.5
RF
(%
OO
IP)
PV Injected
High amplitude PPT (Ex_8)
Conventional waterflooding (Ex_7)
Ultra High amplitude PPT (Ex_9)
Low amplitude PPT (Ex_10)
Ultra Low Amplitude PPT (Ex_11)
96
The pressure jump coefficient of the pulses has a dramatic impact on production. Only
certain pulses can lead to a significant increase in oil production (Experiment 10 – Low
Amplitude PPT, Pressure jump coefficient 1.3÷1.6) , while the wrong properties of
pulsing can even lead to a lower recovery factor ( Experiment 9 – Ultra High Amplitude
PPT) than in the case of conventional oil displacement. In other words, to get the highest
recovery facto, during oil displacement implementing Pressure Pulsing Technology, it is
necessary to stay as close to Low Amplitude PPT, as it’s possible under external and
internal conditions.
97
4.2 Investigation Pressure Pulsing Technology impact on carbon dioxide (CO2)
injection. Influence of pulsing parameters on recovery.
4.2.1 Carbon dioxide (CO2) injection with following PPT (13707 cP heavy oil).
The process of conventional immiscible carbon dioxide flooding and immiscible CO2
flooding with PPT is experimentally investigated. According to published papers, the
solubility of CO2 in heavy oil is quit high (DeRuiter 1994). An increase in oil volume
occurs in the reservoir. This mechanism makes an important contribution, as residual oil
saturation is inversely proportional to the swelling factor (Klins and Farouq 1994).
Oil viscosity reduces significantly after CO2 saturates the reservoir oil. Laboratory
experiments show that higher reductions are observed in the more viscous oil (Dyer et al.
1994). Reductions in oil viscosity can lead to improved mobility ratio and increased
recovery factor.
This experiment was established as follows: Conventional CO2 flooding was conducted
300 minutes and after CO2 PPT. Also, heavy oil with 13707 cP was used and the model
was packed with sand Silica 530. CO2 was injected from a cylinder and the flow was
regulated by a Bronkhorst High-Tech Flow meter/controller. This Flow meter/controller
was factory calibrated for a specific gas, in this case Methane. The conversion factor was
calculated for CO2 injection. The calculation methodology was taken from the equipment
manual.
The main formula for determining the relationship between meter signal and mass flow
is:
Vsignal = K ⋅ cP ⋅Φm = K ⋅ cP ⋅ ρ ⋅ Φv (Eq. 4.2.1.1)
98
in which: Vsignal = output signal; K = constant; ρ = density; cP = specific heat; Φm = mass
flow; Φv = volume flow
From the previous equation, as soon as the cP value and density of the used gas changed,
the signal had to be corrected. The conversion factor C is:
(Eq. 4.2.1.2)
in which:
cP = specific heat
ρn = density at normal conditions
(1) gas calibrated ( in my case CH4)
(2) gas to be measured ( in my case CO2)
Specific heat (cP) and density at normal conditions (ρn) for methane and carbon dioxide
were acquired from a conversion table (see Appendix 1).
= 0.968 (Eq. 4.2.1.3)
As it was mentioned before, carbon dioxide is compressible and this means that pressure
changes will lead to volume change. To identify real flow rate under given conditions, the
Gas Formation Volume Factor is calculated. For this case, the Real Gas Equation was
used:
99
(Eq. 4.2.1.4)
where: Vgnc – gas volume at normal conditions
z – gas compressibility factor
n – moles of gas occupy the volume Vgnc
Tnc – normal temperature 20oC (293.15 K, 68
oF)
Pnc – normal pressure 1 atm (101.325 kN/m2, 101.325 kPa, 14.7 psi)
R – gas constant
For reservoir conditions, Equation 4.2.1.4 has the following form:
(Eq. 4.2.1.5)
where: Vgrc – gas volume at reservoir conditions
z – gas compressibility factor
n – moles of gas occupy the volume Vgnc
Trc – reservoir temperature (23oC; 296.15 K)
Prc – reservoir pressure (200 psi)
The Gas Formation Volume Factor is presented as:
(Eq. 4.2.1.6)
100
The next step of the calculation determines the gas compressibility factor z:
z = (0.4 lgTc+0.73) Pc
+0.1 Pc * (Eq. 4.2.1.7)
where: Tc and Pc are the critical temperature and pressure, respectively:
(Eq. 4.2.1.8)
(Eq. 4.2.1.9)
Coefficients A and B are found from formulas 4.2.1.10 and 4.2.1.11, given:
A= 94.717+17038 (Eq. 4.2.1.10)
B=4.892-0.4048 (Eq. 4.2.1.11)
Where is the density of carbon dioxide and is equal 1.98 kg/m3:
Substituting values for equations 4.2.1.6 – 4.2.1.11:
A= 94.717+1738 ·1.98 = 432.901 K (Eq. 4.2.1.12)
B= 4.892-0.4048·1.98 = 4.09 MPa (Eq. 4.2.1.13)
Now, knowing coefficients A and B we can calculate critical temperature and pressure:
Tc= 296.15/432.901 = 0.684 (Eq. 4.2.1.14)
Pc= 1.38/4.09 = 0.34 (Eq. 4.2.1.15)
Gas compressibility factor z is determined by Equation 4.2.1.7:
z = (0.4 lg 0.684+0.73)0.34
+0.1 0.34= 0.905 (Eq. 4.2.1.16)
* Eq. 4.2.1.7 – equation for calculation z factor, which has been widely used in Ukraine. Source: V.S.
Boiko, R.M. Kondrat, R.S. Jaremijchuk. Guide in petroleum industry. Lviv, 1996.
101
Finally, Gas Formation Volume Factor is calculated:
(Eq. 4.2.1.17)
Having calculated the Gas Formation Volume Factor Bg and conversion coefficient C, the
relationship between flow rate at the flow controller (2 mln/min) and mean flow rate of
carbon dioxide in the sand pack can be determined:
QCO2(rc)= QCH4(nc) ·C ·Bg (Eq. 4.2.1.18)
QCO2(rc)= 2 ·0.067 ·0.968 = 0.13 ml/min (Eq. 4.2.1.19)
Pressure pulsing was generated in the same way as it was performed in experiments with
water injection. In the laboratory setup, pulses were regulated by a valve with actuator
Hanbay® controlled by programmable electronic timer Omega®. CO2 injection was
established with a constant flow rate. While the valve was closed, pressure was
continuously increased and when the valve opened a pressure pulse was created.
As we know, CO2 is compressible gas and gas permeability is much higher than water
permeability. Also, during carbon dioxide injection, pressure fluctuated significantly after
implementation of PPT injection. The CO2 injection rate was set at the value 2.0 mln/min
of CH4 which is equal to 1.94 ml/min CO2. The absolute dependence of the pressure
accumulation versus time was set to the “close” position of the valve. Figure 4.2.1.1
shows the pressure increase behavior versus time. An equation describing the pressure
behavior relative to time was found:
P(t) = 0.1483 · t + 0.2671 (Eq. 4.2.1.20)
102
Where: P(t) – pressure at the moment t, psi
t – time from the beginning of injection, sec.
Experiment 12 – Carbon dioxide injection following Pressure Pulsing CO2 injection
(Period of pulsing – T=120 sec)
The model used for the research of CO2 injection and Pressure Pulsing Technology
during carbon dioxide injection, was the same as in the case of waterflooding. The same
materials were used for preparation of the sandpack and it was saturated with 13707 cP
heavy oil. A summary of this experiment and automatic valve settings are given in Table
4.2.1.1.
103
Figure 4.2.1.1— Dependence of pressure on time during pulsing generation
y = 0.1483x + 0.2671
0
10
20
30
40
50
60
70
80
90
0 100 200 300 400 500 600
Pre
ssu
re ,
psi
Time, sec
CO2 pressure Linear (CO2 pressure )
104
Table 4.2.1.1 – Summary of experiment #12
Ambient Temperature, °C 23
Pore Volume, cm3 30.8
Porosity, % 31
Permeability, Darcy 12.4
Initial Oil Saturation, % PV 98.0
Connate Water Saturation, % PV 2.0
OOIP, cm3 30.2
Injection Rate, cm3n/min 1.94
Period of pulsing (T), sec 120
Time of one pulse (t), sec 3
Absolute pulse pressure, psi 18.0
105
Gasses behave differently than liquids, with respect to pressure changes. CO2 is a
compressible gas and gas pulsing will have a different impact on the displacement
process than water pulsing, as water is an incompressible fluid. The influence of different
pulses are investigated and to determine the optimal parameters for pulsation.
The pressure behavior within a certain period of the experiment at the inlet of a sandpack
is given in Figure 4.2.1.2. From this Figure the pressure jumps from 0.5 psi up to almost
9 psi. The absolute pressure jump is 18 psi, which is twice as big. This is caused by high
gas permeability in the porous media and high gas compressibility.
From the beginning of the experiment, pure CO2 was injected. The recovery factor during
conventional injection had an active part and obtained a value around 12.5% and then oil
production sharply decreased. The second stage of the experiment involved PPT CO2
injection. As soon as PPT injection began, there was a significant increase in oil
production. This production enhancement is seen in the graph starting from 0.8 PV
injected. The recovery factor was sharply increased for another 0.5 PV, reached the value
of 17.5% and then stayed constantly low. By the end of experiment one cycle of PPT CO2
injection increased the recovery factor by approximately 4%.
106
Figure 4.2.1.2 – Pressure behavior at the inlet of the sandpack during PPT CO2 Injection
0
1
2
3
4
5
6
7
8
9
10
31050 31100 31150 31200 31250 31300 31350 31400
Pre
ssu
re,
psi
Time, sec
107
.
Figure 4.2.1.3 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=120 sec)
0
2
4
6
8
10
12
14
16
0 0.5 1 1.5 2 2.5
RF
(%
OO
IP)
PV Injected
Conventional CO2 flooding PPT CO2 Flooding
3%
%
108
Experiment 13 – Carbon dioxide injection with following Pressure Pulsing CO2
injection (Period of pulsing – T=180 sec)
Experiment 24 was conducted to determine if Pressure Pulsing parameters had an impact
on production enhancement. As in Experiment 12, pulsations with a period of 120
seconds increased the recovery factor by 3%. In Experiment 13, the period between
pulsing was increased to 180 seconds (3 minutes).
The same preparation procedure was conducted and the main features of the model were
slightly different. The experiment was conducted under 200 psi of back pressure and a
temperature of 23 ºC. A short summary of the experiment is presented in Table 4.2.1.2.
Experiment 13 was conducted in two stages. The first stage covered conventional carbon
dioxide injection. This part of the test lasted until the point where 1.3 PV were injected.
Immediately after that, the second stage was started. During the second stage, CO2
injection with Pressure Pulsing was conducted and continued to the end of experiment
(2.5 PV injected). Pulsing was created every 3 minutes.
Results of traditional CO2 injection with following carbon dioxide injection with Pressure
Pulsing Technology are given in Figure 4.2.1.4. In this figure, there is an increase in the
recovery factor at the beginning of the experiment, but after ¼ of injected PV the increase
gradient declined and stayed constantly low. When 1.3 PV was injected, PPT CO2
injection was initiated. At this point, the second stage of the experiment began.
109
Table 4.2.1.2 – Summary of experiment #13
Ambient Temperature, °C 23
Pore Volume, cm3 30.8
Porosity, % 31
Permeability, Darcy 10.8
Initial Oil Saturation, % PV 97.5
Connate Water Saturation, % PV 2.5
OOIP, cm3 30.03
Injection Rate, cm3n/min 1.94
Period of pulsing (T), sec 180
Time of one pulse (t), sec 3
Absolute pulse pressure, psi 27.0
110
Figure 4.2.1.4 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=180 sec)
0
2
4
6
8
10
12
14
16
18
0 0.5 1 1.5 2 2.5 3
RF
(%
OO
IP)
PV Injected
CO2 CO2+PPT
2.0%
111
The effect of Pressure Pulsing Technology on the results are present in Figure 4.2.1.4.
PPT led to positive changes from the beginning of its implementation. From 1.3 to 2.1
PV injected, the recovery factor was raised from around 11.5% to around 15.0%. Then
the RF stayed constantly low and at 2.5 PV it reached a final recovery factor over 15.5%.
In total, Pressure Pulsing Technology with a pulsing period of 180 sec, increased the
recovery factor by about 2.0%.
Comparing results of Experiments 12 and 13, with period pulsing of 120 and 180
seconds, respectively, PPT showed an enhancement of 3% in Experiment 12 and
increased by 2.0% in Experiment. Shorter pulse periods led to slightly better results, but
this can also be caused by differences in models properties. Nevertheless, period and
pressure jump parameters have less impact in the case of CO2 injection in comparison
with water injection.
Experiment 14 – Carbon dioxide injection with following Pressure Pulsing CO2
injection (Period of pulsing – T=60 sec)
From the results, even in spite of a small difference in the recovery factor, enhancement
of the pulsing parameters definitely has an impact on the displacement process. Pulsing
with a period of T=120 seconds gave better results than one with a period of T=180.
Hence, the need to investigate higher frequency pulsing. Pulsing with a period of T=60
seconds was investigated and the main features of this experiment are given in Table
4.2.1.3.
112
Table 4.2.1.3 – Summary of experiment #14
Ambient Temperature, °C 23
Pore Volume, cm3 32.8
Porosity, % 33
Permeability, Darcy 12.7
Initial Oil Saturation, % PV 98.3
Connate Water Saturation, % PV 1.7
OOIP, cm3 30.3
Injection Rate, cm3n/min 1.94
Period of pulsing (T), sec 180
Time of one pulse (t), sec 3
Absolute pulse pressure, psi 27.0
113
The model parameters remained close to the previous experiments. Carbon dioxide had
been injected from the beginning and was followed by CO2 injection with Pressure
Pulsing starting at 1.2 PV injected. PPT did not make any positive impact on oil recovery.
The recovery factor had a sharp increase from the beginning to 1 PV injected and, after
that, the oil cut and RF gradient decreased and remained low before and after PPT
implementation.
To summarize the results of this group of experiments, due to the compressibility of
carbon dioxide, pulses have a lesser impact than pulses during waterflooding. The time
between pulsing, with a constant flow rate regime, has to be much longer. For example,
in the case of water pulsing, the time period was 25 seconds for the highest RF and in the
case of CO2 injection, it was 120 seconds.
114
Figure 4.2.1.5 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=60 sec)
0
2
4
6
8
10
12
14
16
18
0 0.5 1 1.5 2 2.5
RF
(%
OO
IP)
PV Injected
Conventional CO2 injection CO2 injection + PPT
115
4.2.2 Ultra high flow rate carbon dioxide (CO2) injection with following PPT (13707 cP
heavy oil).
In this group of experiments the flow rate of carbon dioxide injection was sharply
increased. For previous experiments, the traditional flow rate (0.13 ml/min) was close to
1 ft/day in the field scale. For research purposes, a 1.94 ml/min flow rate of CO2 injection
was established. The experiments were conducted at normal conditions (T=20oC, P=14.7
psi). A back pressure regulator was not used.
Experiment 15 – Carbon dioxide injection with following Pressure Pulsing CO2
injection (Period of pulsing – T= 60 sec)
An ultra high flow rate was established for conducting this test. This injected almost 40
PV of carbon dioxide during two stages: conventional CO2 injection and CO2 injection
with Pressure Pulsing Technology. Normal conditions were reached for conducting this
experiment. The preparation procedure and materials remained the same as in previous
experiments. The sand pack was saturated with 13707 cP heavy oil. A short summary of
the test is given in Table 4.2.2.1.
116
Table 4.2.2.1 – Summary of experiment #15
Ambient Temperature, °C 20
Pore Volume, cm3 32.8
Porosity, % 33
Permeability, Darcy 11.8
Initial Oil Saturation, % PV 98.2
Connate Water Saturation, % PV 1.8
OOIP, cm3 32.2
Injection Rate, cm3n/min 1.94
Period of pulsing (T), sec 60
Time of one pulse (t), sec 3
Absolute pulse pressure, psi 9.0
117
Figure 4.2.2.1 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=60 sec) at ultra high flow rate
0
5
10
15
20
25
30
35
40
45
0 10 20 30 40 50 60
RF
(%
OO
IP)
PV Injected
Conventional CO2 Injection CO2 injection + PPT
`
8%
118
Traditional CO2 injection was lasted around 22 PV. The highest recovery factor was
recorded while the first 4 PV were injected (See Figure 4.2.2.1). After that, oil cut
decreased sharply and stayed constantly low until the second stage (Pressure Pulsing) was
started at 22 PV injected. For the first experiment in this group, I decided to use 60
seconds time period between pulses. Due to the high flow rate, as soon as PPT started, oil
cut increased significantly and the recovery factor enhancement are clearly seen in Figure
4.2.2.1 starting from the point 22 PV injected. By the end of the experiment, the RF
reached a value of around 42%. In total, the enhancement was approximately 8%. PPT
had a positive impact on oil cut, as it increased with implementation of the technology.
Even at the end of experiment, the oil cut was higher than it was before PPT, 0.5% and
0.4%, respectively (See Figure 4.2.2.2).
In general, the ultra high flow rate led to a high recovery factor and Pressure Pulsing
Technology had much more significant influence (8% enhancement) than in the case of a
regular flow rate (less than 5% enhancement)
Experiment 15 shows positive changes in oil displacement and the need to determine
optimal pulsing parameters arose so the next couple of experiments covered different
pressure pulsing parameters.
119
Figure 4.2.2.2 — Oil cut behavior during conventional CO2 injection with following PPT
CO2 injection (T=60 sec) at ultra high flow rate
0
2
4
6
8
10
12
14
16
18
20
0 10 20 30 40 50 60
Oil
cu
t, %
PV, Injected
Conventional CO2 injection CO2 injection +PPT
120
Experiment 16 – Carbon dioxide injection with following Pressure Pulsing CO2
injection (Period of pulsing – T= 180 sec)
Experiment 16 is a logical continuation of this group of experiments. The pressure
pulsing period was increased three times and had a value of 180 seconds. From Figure
4.2.1.1 the absolute pulse pressure is equal to 27 psi. The preparation procedure and
experiment were conducted the same way as performed in Experiment 15. A summary of
this experiment is presented in Table 4.2.2.2.
The experiment was started with conventional carbon dioxide injection. At the beginning
of that stage (until 8 PV injected) oil cut and recovery factor were significantly high (See
Figure 4.2.2.3). After that both decreased sharply and stayed low. The oil cut was
fluctuating around 0.3%. At the point where 23 PV of CO2 was injected, carbon dioxide
was injected with Pressure Pulsing Technology. Initially, the enhancement was not
significant, but at 34 PV the recovery factor increased sharply and the oil cut reached a
maximum value of 2% (was 0.3% before PPT) at 51 PV injected. Both parameters
remained constantly low. By the end of Experiment 16, the Pressure Pulse recovery
factor was enhanced for around 17% and reached a total value of 56%.
After implementation of Pressure Pulsing, the pressure gradient within the sandpack
significantly changed and what was not typical for water or CO2 injection with PPT at a
regular flow rate. Data from three transducers before and during PPT are plotted in
Figure 4.4.2.4. Transducer #1 was located at the inlet of the sand pack. Transducers #2
and #3 are located within a sand pack 67.5 mm from the inlet and outlet, respectively,
and the distance between them was 150 mm (See Figures 3.1 and 3.3).
121
In Figure 4.4.2.4, before Pressure Pulsing implementation, the pressure gradient was
constant and slightly declining with time. The average injection pressure (transducer #1)
was less than 12 psi. After PPT started, the pressure tendency changed from decreasing to
increasing and at 35 PV, it reached its maximum – over 25 psi. After the pick there is a
slight decline in injection pressure to approximately 17 psi and an increase to around 22
psi at 51 PV injected. Later, the pressure gradient decreased. Transducers #2 and #3
showed similar pressure gradient behavior. The difference in values was caused by
transducer location.
If the recovery factor graph, oil cut trend and pressure behavior graph are compared, it
appears each increase in the average pressure gradient leads to an increase in oil cut and
recovery factor.
A pressure increase is explained by CO2 irregular flow created with pulsing. Pressure
Pulsing gas had already made channeling inside the sandpack after breakthrough and this
was a cause of low oil cut and recovery factor, as carbon dioxide flow mainly occurred
through the channeling, leaving oil saturated regions behind. With pulsation, CO2 was
pushed to new pores, as channel conductivity was not high enough to let much higher
amounts of gas, created by pulses, to pass through. Oil from newly impacted pores
moved and partly blocked previously created channels. All the actions made gas flow to
cover more pore volume and increase sweep efficiency.
122
Table 4.2.2.2 – Summary of experiment #16
Ambient Temperature, °C 20
Pore Volume, cm3 30.8
Porosity, % 31
Permeability, Darcy 10.4
Initial Oil Saturation, % PV 97.9
Connate Water Saturation, % PV 2.1
OOIP, cm3 30.2
Injection Rate, cm3n/min 1.94
Period of pulsing (T), sec 180
Time of one pulse (t), sec 3
Absolute pulse pressure, psi 27.0
123
Figure 4.2.2.3 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=180 sec) at ultra high flow rate
0
10
20
30
40
50
60
0 10 20 30 40 50 60
RF
(%
OO
IP)
PV Injected
Series1 Series2
17%
CO2 CO2 +PPT
124
Figure 4.2.2.4 — Pressure behavior during conventional CO2 injection with following PPT CO2 injection (T=180 sec) at ultra high
flow rate
0
5
10
15
20
25
30
35
40
45
20 25 30 35 40 45 50 55
Pre
ssu
re,
psi
PV Injected
Transducer #1 Transduser #2 Transducer #3
125
Experiment 17 – Carbon dioxide injection with following Pressure Pulsing CO2
injection (Period of pulsing – T= 300 sec)
With regard to the results of Experiments 16 and 17, an increase in pulse period (T) and
pressure of the pulse leads to an enhancement of the recovery factor. In Experiment 15,
the pulse period was 60 seconds and the recovery factor enhancement 8% and in
Experiment 16 – 180 seconds and 17%, respectively. Under this circumstance, the
decision was made to increase the period to 300 seconds. From Figure 4.2.1.1, the
absolute pulse pressure is 45 psi for a time 300 seconds.
As the current experiment was conducted under the Ultra high flow rate group of
experiments, the physical parameters of the model were close to the parameters of the
two previous investigations in this group. The main model parameters are listed in Table
4.2.2.3.
The procedure was quite similar to Experiments 15 and 16. For 18 PV injected,
conventional carbon dioxide injection occurred. Then Pressure Pulsing Technology was
implemented. The RF had a very close trend to experiments with a pulsing period of
T=60 and T=180 seconds. PPT made a positive impact on oil recovery from the very
beginning. First, there was a slight enhancement and at 38 PV injected there was a track
sharp increase in the recovery factor (See Figure 4.2.2.5). This significant enhancement
lasted until 45 PV and then the RF gradient stabilized at levels close to those during
traditional CO2 injection. In total, the recovery factor enhancement was 12.5%. This
value is lower than in the case of Experiment 16 (T=180 sec) 17%. Nevertheless, this
result was better than in Experiment 15 (T=60 sec) with an 8% enhancement.
126
Table 4.2.2.3 – Summary of experiment #17
Ambient Temperature, °C 20
Pore Volume, cm3 30.8
Porosity, % 31
Permeability, Darcy 12.9
Initial Oil Saturation, % PV 98.3
Connate Water Saturation, % PV 1.7
OOIP, cm3 30.3
Injection Rate, cm3n/min 1.94
Period of pulsing (T), sec 300
Time of one pulse (t), sec 3
Absolute pulse pressure, psi 45.0
127
Figure 4.2.2.5 — Recovery factor behavior during conventional CO2 injection with
following PPT CO2 injection (T=300 sec) at ultra high flow rate
0
5
10
15
20
25
30
35
40
45
50
0 10 20 30 40 50 60
RF
(%
OO
IP)
PV Injected
Conventional CO2 Injection CO2 Injection + PPT
12.5%
128
The Ultra High Flow rate CO2 injection with Pressure Pulsing Technology can lead to a
total recovery factor of up to more than 50% while regular flow rate carbon dioxide
injection with PPT provides a RF less than 16% for a similar period of time. PPT has the
best impact on RF with the following parameters: T= 180 sec and absolute pulse pressure
27 psi. As in the case of water injection with PPT, pulsing parameters have a significant
impact on the displacement process. Only the correct pulsing parameters can lead to
success.
129
4.3 Investigation Pressure Pulsing Technology impact on WAG displacement
4.3.1 Continuous CO2-WAG Flooding
The main types of WAG are: Continuous, tapered, and simple WAG injections are based
on slug sizes and water-gas ratios.
Continuous WAG process - large slug of the gas is followed by waterflooding.
Simple WAG - a number of small slugs of gas and water injected one by one.
Tapered WAG process - gas and water slugs of decreasing volume are subsequently
injected after each injection cycle.
Experiment 18 –CO2-WAG Flooding. Five stages heavy oil displacement. (CO2
injection -> CO2 injection with PPT -> waterflooding -> waterflooding with PPT ->
CO2 injection)
Continuous carbon dioxide WAG flooding was conducted in this experiment. In total,
five stages of injection were carried out. 13707 cP heavy oil was used for sandpack
saturation. Conventional CO2 flooding at the beginning of the investigation was followed
by carbon dioxide injection with Pressure Pulsing Technology. Then water was injected
traditionally and with pressure pulsing. The experiment was finished with conventional
carbon dioxide injection. The main experiment features are listed in Table 4.3.1.1. A
detailed description of each stage is given in Figure 4.3.1.1.
130
Stage 1 – Conventional CO2 injection
The primer type for heavy oil displacement was conventional carbon dioxide
injection. It led to high oil recovery before breakthrough, but by the time 0.5 PV
was injected, oil cut decreased sharply and remain constantly low (less than 3%),
until the second stage was started at 0.8 PV.
Stage 2 – CO2 injection with Pressure Pulsing Technology
During the second stage, gas was injected with pulsation. The pulsing period was
120 seconds, as due to previous experiments this period was the most effective.
CO2 pulsations showed a positive impact on results. At the beginning of PPT, the
oil cut increased to 5 % but at 1.6 PV injected it declined again to 1%. Gas
pulsation led to around a 2-3% production enhancement. Stage two was followed
by traditional waterflooding.
Stage 3 – Conventional waterflooding
To decline residual oil saturation water was injected. Waterflooding led to a sharp
increase in the recovery factor. From 1.6 to 2.4 PV injected, the recovery factor
changed from 12 to almost 29%. At the beginning of this stage, oil cut was
increased from 1 to 24%. But after 2.4 PV, oil cut declined to 11% and at 2.6 PV
it was already 3%. At this point pulsation was started.
Stage 4 – Water flooding with Pressure Pulsing Technology
Water injection with PPT was conducted from 2.6 to 3.4 PV. Pulsation parameters
were chosen due to the recommendation made in section 4.2.1. Low amplitude
131
Pressure Pulsing was implemented. In general, pulses did not show any changes
in RF trend. This fact proves the results of Experiment 1.1, where PPT did not
have any positive impact on residual oil saturation during the late stage of
development. Oil cut slowly declined during this period from 3 to 2%.
Waterflooding with PPT was followed by conventional carbon dioxide injection.
Stage 5 – Conventional CO2 Injection
During last Stage 5, carbon dioxide was traditionally injected. The injection lasted
from 3.5 to a little over 4 PV. Repeated gas injection had a positive impact at the
beginning of the stage. Oil cut increased from 2 to 5%, but shortly after that, it
decreased to the value of 1%.
In total, continuous CO2 -WAG flooding, with primer carbon dioxide injection, led to a
recovery factor of almost 35% at 4 PV injected. In comparison with conventional
waterflooding (Experiment 1) it is around 4% more.
132
Table 4.3.1.1 – Summary of experiment #18
Ambient Temperature, °C 23
Pore Volume, cm3 31.8
Porosity, % 32
Permeability, Darcy 11.2
Initial Oil Saturation, % PV 97.0
Connate Water Saturation, % PV 3.0
OOIP, cm3 30.9
Injection Rate, cm3/min
Water 0.13
CO2
0.13
Period of pulsing (T), sec Water 25
CO2 120
Time of one pulse (t), sec 3
133
Figure 4.3.1.1 — Recovery factor behavior during continuous CO2 WAG with PPT
0
5
10
15
20
25
30
35
40
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
RF
(%
OO
IP)
PV, Injected
CO2 injection
CO2 injection+PPT
Water injection
Water injection+PPT
CO2 injection
134
Experiment 19 –CO2-WAG Flooding. Five stages heavy oil displacement.
(waterflooding -> waterflooding with PPT ->CO2 injection -> CO2 injection with
PPT -> waterflooding)
Experiment 19 was conducted in five stages, including PPT, to get the maximum oil
recovery. A short summary of the experiment is given in Table 4.3.1.1. This experiment
is opposite to Experiment 18, as the entire procedure started with water flooding and
Experiment 18 - with gas injection.
Stage 1- Conventional water injection
The experiment started with conventional waterflooding and lasted approximately
1 PV injected. The injection rate was 0.13 cm3/min. This stage is characterized by
a high recovery factor at the beginning of injection and but still significant at the
end. Basically, the stage has all features of conventional waterflooding.
Stage 2 – Water Injection with Pressure Pulsing Technology
After regular waterflooding (Stage 1) waterflooding was conducted with Pressure
Pulsing Technology. Pulsing parameters were chosen from the results of section
4.1. The timer was set for a 25 second period (Low amplitude PPT). This
injection lasted another 1.4 PV. From Figure 4.3.1.1, Pressure Pulsing did not lead
to production enhancement. The results are very similar to Experiment 1, water
injection with PPT did not make any positive impact on residual oil saturation.
135
Stage 3 – Conventional carbon dioxide injection
During this stage carbon dioxide was injected with a constant flow rate of 0.13
cm3/min. The injection was started at 2.4 PV injected and was conducted to 3.3
PV injected. At the beginning, only a slight RF increase was noticed, but it
became more significant after 3 PV injected and then decreased. Conventional
carbon dioxide injection ended at 3.3 PV with a total RF of 32%.
Stage 4 - Carbon dioxide injection with Pressure Pulsing Technology
At the end of conventional CO2 injection, the oil cut decreased sharply (from over
5% at the beginning of Stage 3 to less than 2%) and pulsation was started. At first,
Pressure Pulsing did not show enhancement and oil cut continued to decline and
reached the bottom value of 0.5% at 3.8 PV injected. This period is represented in
Figure 4.3.1.1 with a horizontal line. Nevertheless, PPT made it contribution and
the oil cut increased to 1.3% and RF to 33% until the end of this stage.
Stage 5- Conventional water injection
At the end of CO2 injection with pressure pulsation, the RF was only around 32%
After gas injection and gas injection with PPT, waterflooding led to a significant
enhancement in production. From Figure 4.3.1.1, with the beginning (4.3 PV
injected) of water injection, the recovery factor increased sharply. Oil cut also
increased from 1.3 to 5.3% and reached the pick of 8.8% at 5.4 PV and the RF
136
and oil cut decreased. The experiment continued until almost 6 PV were injected.
By the end of experiment, the recovery factor reached the value of 42%.
The results of Experiment 36 and Experiment 1 can be compared. The experimental
models were saturated with 13707 cP oil. During traditional waterflooding, similar
amounts of water were injected. As it was mentioned before, WAG displacement resulted
in 43% oil recovery, while conventional waterflooding was only 33%.
In the CO2 WAG process, WAG was more effective with primer water injection, as the
last stage of this experiment showed a sharp production enhancement while in
Experiment 18 an increase in oil production was not significant.
137
Table 4.3.1.2 – Summary of experiment #19
Ambient Temperature, °C 23
Pore Volume, cm3 31.8
Porosity, % 32
Permeability, Darcy 12.7
Initial Oil Saturation, % PV 97.3
Connate Water Saturation, % PV 2.7
OOIP, cm3 30.9
Injection Rate, cm3/min
Water 0.13
CO2
0.13
Period of pulsing (T), sec Water 25
CO2 120
Time of one pulse (t), sec 3
138
Figure 4.3.1.2 — Recovery factor behavior during continuous CO2 WAG with PPT
0
5
10
15
20
25
30
35
40
45
0 1 2 3 4 5 6 7
RF
(%
OO
IP)
PV Injected
Water injection
Water injection + PPT
Gas Injection
Gas Injection + PPT
Water injection
139
4.3.2 Simple CO2-WAG Flooding
Fluids were injected at the same injection rate of 0.13 cm3/min. The slug size was 10% of
PV. The slug ratio was 1:1. According to the literature the parameters were the most
common this category of experiment(Randal and Brush/William 2000); (Torabi and
Jamaloei 2010). A 1:1 WAG ratio is the most common in the field projects (Christensen
and Stenby 2001); (Fulop and Biro 1997). Injection started with a 10% of PV slug of
water followed by a 10% of PV slug of CO2. Then, 10% of PV of water was injected
followed by a slug of carbon dioxide. The experiment was performed until a negligible
amount of oil was produced.
Experiment 20 – Conventional CO2-WAG Flooding
There were two objectives for conducting conventional carbon dioxide WAG flooding.
First, the objective was to determine the efficiency of the WAG process and to compare it
with traditional CO2 or waterflooding. The second objective was to set the base line for
future experiment that would cover WAG injection with Pressure Pulsing Technology.
The experiment was started with a slug of water that was followed by a slug of CO2 and
so on. A short summary of the experiment is given in Table 4.3.2.1.
In Figure 4.3.2.1, the results of this experiment are compared with the results of
conventional waterflooding. From the beginning of the WAG process, there was no
production enhancement. Moreover, the recovery factor for traditional waterflooding was
significantly higher. At the point where 1.5 PV was injected, the difference became over
5% on behalf of waterflooding. Nevertheless, from that point WAG recovery factor
began increasing significantly and, at 2.1 PV, crossed the water injection trend with a
140
high positive gradient. The sharp production enhancement led to a recovery factor of
almost 38% until the point where 3.3 PV were injected. The oil cut was quite at 5.9%,
while for waterflooding this value was less than 1%.
In general, production enhancement at 3.3 PV injected was over 7%. An important fact is
that oil cut was significant too and further WAG displacement would lead to a larger
difference in the recovery factors.
141
Table 4.3.2.1 – Summary of experiment #20
Ambient Temperature, °C 23
Pore Volume, cm3 33.8
Porosity, % 34
Permeability, Darcy 14.6
Initial Oil Saturation, % PV 97.1
Connate Water Saturation, % PV 2.1
OOIP, cm3 30.9
Injection Rate, cm3/min
Water 0.13
CO2
0.13
142
Figure 4.3.2.1 – Recovery factor comparison: WAG vs Conventional waterflooding
0
5
10
15
20
25
30
35
40
0 0.5 1 1.5 2 2.5 3 3.5 4
RF
(%
OO
IP)
PV Injected
Simple CO2 WAG
Traditional waterflood (Ex_11) 1
143
Experiment 21 - CO2-WAG Flooding with Pressure Pulsing Technology
WAG flooding with pulsing was conducted during Experiment 21 simple CO2. The slug
size was 10% of PV and the slug ratio was 1:1, as it was in Experiment 20. The
displacement process was started by a 10% of PV slug of water injection with PPT and
was followed by a 10% of PV slug of carbon dioxide injection with PPT.
The pulsing parameters for water and CO2 injection were different. As it was performed
before, the period of pulsation was chosen from previous experimental experience with a
water injection period of T = 25 seconds and for gas injection of T=120 seconds. The
main features of the experiment are listed in Table 4.3.2.2.
The results of this experiment showed a significant enhancement in oil production. The
recovery factor behavior is evident in Figure 4.3.2.2. In general, during the experiment,
the RF remained at a high level. A small delay in production enhancement was observed
from 0.1 to 0.8 PV injected. In total, at 3 PV injected RF reached the value of almost
45%. Oil cut still remained quite high on the level of 7.4%. Oil cut in the WAG process
was 7.4%, while during traditional water injection it was less than 1%.
Comparing traditional carbon dioxide WAG and CO2 WAG with Pressure Pulsing
Technology, it is evident in Figure 4.3.2.2 that pulsation lessens the production
enhancement delay zone at the beginning and exceeds the conventional CO2 WAG
process by around 8% where the oil cut remained 1.5% higher.
144
Table 4.3.2.2 – Summary of experiment #21
Ambient Temperature, °C 23
Pore Volume, cm3 31.8
Porosity, % 33
Permeability, Darcy 13.8
Initial Oil Saturation, % PV 97.9
Connate Water Saturation, % PV 2.1
OOIP, cm3 32.3
Injection Rate, cm3/min
Water 0.13
CO2
0.13
Period of pulsing (T), sec Water 25
CO2 120
Time of one pulse (t), sec 3
145
Figure 4.3.2.2 — Recovery factor behavior during simple CO2 WAG with PPT
0
5
10
15
20
25
30
35
40
45
50
0 0.5 1 1.5 2 2.5 3 3.5 4
RF
(%
OO
IP)
PV Injected
Simple CO2 WAG
Simple CO2 WAG with PPT
Traditional waterflood (Ex_11) 1
146
4.4. Investigation of heavy oil displacement by Pressure Pulsing Technology using a
micro model.
LaserCut 5.3® software was used for designing current model pattern. This glass micro-
model was constructed based on laser etched methodology. The heterogeneous glass
micro-model used in this group of experiment was a representation of sandstone porous
media. Sizes of pores were in the range of 316 to 1483 micrometers and diameters of
throats were in the range of 70 to 490 micrometers. Grain diameters fluctuated in range of
794 to 2592 micrometers. The model had features of significant heterogeneity. Pattern of
the micro model is presented in Figure 4.4.1. Other top glass part was optically flat then it
was placed over the first one. In this scenario top glass was covering the etched pattern
and creating pore space. In the cover plate two holes at the end were drilled: Inlet and
outlet. Both plates together were horizontally placed into a special oven where
temperature and heat flux controlled automatically what enabled them to fuse. The fusion
process was performed to achieve completely sealed model and to eliminate liquid flow
over structure grains. Length of the micro-model was 160mm and width was 40mm.
147
Table 4.4.1 - Physical and hydraulic properties of micro-model pattern
Dimensions (mm×mm) 40x160
Pore diameter (μm) 316-1483
Throat Diameter (μm) 70-490
Grain diameter (μm) 794-2592
Pore volume (ml) 0.49
148
Figure 4.4.1 – Glass micro model pattern
149
To get a clear picture of a displacement process inside the model, an additional light
source was used. It was placed a couple inches under the model. For a more uniform
distribution of the light, a light diffuser was placed directly under the micromodel.
Picture capturing was performed with a digital camera installed above the glass model.
Figure 4.4.2 presents a schematic diagram of the experimental set-up with the micro
model.
Before each experiment, the light source, diffusion glass and the model were examined to
ensure they were absolutely clean, as spots could lead to inaccurate visual observations.
To record the pressure drop during the displacement process, one transducer was
connected at the inlet and one at the outlet. Data from the transducer was collected on a
computer.
After each experiment, the model was cleaned by injecting toluene following an injection
of DI water. When the model looked completely clean, it was dried out by injecting
warmed nitrogen.
At the beginning of the experiment, the micromodel was saturated with the aqueous
phase and the aqueous phase was displaced by oil. Hence, the model was saturated with
oil and connate water.
For clearer observations, porous media and oil in the aqueous phase had been colored in
blue and the oil had a natural black color.
150
Figure 4.4.2- Schematic diagram of the experimental set-up with micro model
LEGEND
- Three-way valve
- Two way valve
- Four way connection
- Three way connection
- Electronic pressure gauge
- 1/8 pressure line
- Data cable
- Boundaries of the air bath
1
4
5 6
7
8
9
12 13
14
3
10
73
11
15 16
3
1 – syringe pump
2 – CO2 cylinder
3 – check valve
4 – personal computer
5 – transfer cylinder
6 – pressure accumulator
7 – controlled solenoid
valve
8 – transducer #1
9 – digital camera
10 – glass micromodel
11 – source of light
12 – manual pressure regulator
13 – N2 cylinder
14 – diffusion glass
12 2
17
18
19
20
21
15 – back pressure regulator
16 – test tube
17 – flow meter/controller
18 – temperature sensor
19 – heater element
20 – temperature controller
21 – power cord
151
Pore volume measurements were made at the beginning of the experiments. For this
reason, the model was vacuumed and then brine was injected with high accuracy. All air
bubbles were extracted with a vacuum pump and the model was filled with brine. The
measured pore volume was 0.49 ml after the procedure,.
The first couple of experiments covered conventional waterflooding. As the PV was quite
small, the injection flow rate was chosen to be 0.01 ml/min. Then a group of waterfloods
with different periods of pulsation were conducted.
Experiment 22 - PPT Waterflooding with 25 seconds period
From the previous experiments, the best results were achieved by implementing low
amplitude Pressure Pulsing Technology. This is why the period of pulsation was chosen
to be 25 seconds for the first waterflooding with PPT.
The first pictures were taken at time point 1 minute from the start of the displacement
process. In both cases, viscous fingering was significant. The similarity between
conventional waterflooding and PPT waterflooding is explained by a short time step, as
only two pulses occurred during the first minute.
The following observation time was 30 minutes or 29 minutes. During water injection
with PPT, water flow spread more uniformly in the model, and in the case of
conventional waterflooding, water flow was mainly concentrated in one part of the model
(Figure 4.4.3(1) c and d).
152
a)
b)
c)
d)
Figure 4.4.3(1) - Results of PPT waterflooding with pulsing period 25 sec.a, b - micro
model at time 1 minute during conventional and PPT waterflooding respectively; c,d -
micro model at time 30 minutes during conventional and PPT waterflooding,
respectively.
NO WATER REGION
1 min
1 min
30 min
30 min
153
The following model capture was performed at 60 and 120 minutes (See Figure 4.4.3(2)).
At the 60 min point during conventional waterflooding, the "now water zone" decreased.
During PPT waterflooding, the zones could only be located at the edge of the model.
Parts of the model were not affected by water and highlighted by a yellow line.
By the end of the experiment (t=120min), most of the model area had been flooded by
water. Nevertheless, oil cut in place still remained high. Comparing capture c) and d) in
case of traditional waterflooding, sweep efficiency was lower than in the case of PPT
water injection. PPT definitely has a positive impact on oil displacement.
154
a)
b)
c)
d)
Figure 4.4.3(2) - Results of PPT waterflooding with pulsing period 25 sec. a, b - micro
model at time 60 minutes during conventional and PPT waterflooding respectively; c,d -
micro model at time 120 minutes during conventional and PPT waterflooding
respectively.
NO WATER REGION
60 min
60 min
120 min
120 min
155
Experiment 23 - PPT Waterflooding with 60 seconds period
According to the experimental results, increasing the pulsation period leads to a decline
in oil production. To prove this statement in the current experiment, the period of
pulsation was set to 60 seconds (1 minute). This was more than twice as long as in the
previous experiment (25 sec). The flow rate was set at a constant value of 0.01 ml/min.
From Figure 4.4.4(1): pictures a) and b), PPT with a period of one minute leads to a
faster breakthrough, as the one minute flow during PPT injection water had already
reached the outlet and, during conventional waterflooding, water had gone through 6/7 of
the length of the porous media. The traditional water flow was wider than the PPT flow.
Pictures c) and d) depict the PPT impact at 30 minutes after the displacement process.
Conventional waterflooding creates a big “water free area” and PPT leads to a more
uniform distribution of water in the model, but separate oil zones of significant size are
bypassed by water. In both cases, significant amounts of oil were trapped.
Picture capture was performed at 60 and 120 minutes (See Figure 4.4.4(2)). Starting from
the 60 min point Pressure Pulsing displacement gave slightly better results than the
traditional one. Trapped oil zones shrank and more oil was displaced. Improved sweep
efficiency is explained by an increased number of pulsations that occurred by that time.
By the end of the experiment, at the 120 minutes point, PPT injection was noticeably
overcome by conventional waterflooding, as seen in pictures c) and d).
156
a)
b)
c)
d)
Figure 4.4.4(1) – Results of PPT waterflooding with pulsing period 60 sec.; a, b - micro
model at time 1 minute during conventional and PPT waterflooding respectively; c,d -
micro model at time 30 minutes during conventional and PPT waterflooding,
respectively.
NO WATER REGION
1 min
1 min
30 min
30 min
157
a)
b)
c)
d)
Figure 4.4.4(2) - Results of PPT waterflooding with pulsing period 60 sec. a, b - micro
model at time 60 minutes during conventional and PPT waterflooding respectively; c,d -
micro model at time 120 minutes during conventional and PPT waterflooding,
respectively.
NO WATER REGION
60 min
60 min
120 min
120 min
158
Experiment 24 - PPT Waterflooding with 120 seconds period
High Amplitude Pressure Pulsing waterflooding was conducted within 120 second time
periods, which means the pulsation period was doubled in comparison with the previous
experiment. The flow rate remained constant at 0.01 ml/min.
Due to a large pulsing time step, during the first minute of the displacement process, no
pulsing occurred and this is why pictures a) and b) in Figure 4.4.5(1) were captured after
2 minutes and not after the first minute, as it had been performed before. However,only
one pulse was recorded during the first two minutes.
By comparison with pictures a) and b) from Figure 4.4.5(1), the pulsation led to an
enhancement of the displacement process, as water flow covered a larger area,
breakthrough did not occur and during the conventional waterflooding the water reached
the outlet.
Another tendency was observed in the picture taken at 30, 60 and 120 minute time points
(See Figure 4.4.5(1) and 4.4.5(2)). Starting from the 30 minute pictures, the traditional
waterflooding gave a better sweep efficiency than displacement with pulsation. The main
"water free" zones or area with trapped oil is highlighted with a yellow line.
By the end of the experiment, PPT waterflooding led to an increase in water coverage of
the model area, but conventional waterflooding had a higher displacement efficiency. The
results obtained from the experiments conducted in the sandpack have been proven by the
glass micromodel experiments.
159
a)
b)
c)
d)
Figure 4.4.5(1) – Results of PPT waterflooding with pulsing period 120 sec.; a, b - micro
model at 2 minutes during conventional and PPT waterflooding respectively; c,d - micro
model at 30 minutes during conventional and PPT waterflooding, respectively.
NO WATER REGION
2 min
2 min
30 min
30 min
160
a)
b)
c)
d)
Figure 4.4.5(2) - Results of PPT waterflooding with pulsing period 120 sec. a, b - micro
model at 60 minutes during conventional and PPT waterflooding respectively; c,d - micro
model at 120 minutes during conventional and PPT waterflooding, respectively.
NO WATER REGION
60 min
60 min
120 min
120 min
161
CHAPTER FIVE: CONCLUSIONS AND RECOMMENDATIONS
5.1 Conclusions
A detailed literature review was performed and over twenty laboratory experiments were
successfully conducted. The following conclusions are made:
- The number of research projects is quite limited but Pressure Pulsing Technology
has been successfully used in a field. This thesis may have significant role in the
development of current technology, as new approaches have been investigated.
Namely, PPT waterflooding in a porous media saturated by 13 707 cP heavy oil;
PPT during carbon dioxide injection; PPT CO2 injection with ultra high flow rate;
and PPT waterflooding in a glass micromodel.
- The results of the waterflooding experiments showed that the effect of Pressure
Pulsing Technology closely depends on pulsation parameters: Pressure amplitude,
period or frequency. Low Amplitude PPT led to the highest recovery factor. The
last one was increased from 30 to 38% of OOIP with 13707 cP of oil and from 42
to 51% with 1020 cP of oil.
- Due to the compressibility of carbon dioxide, Pressure Pulsing Technology had a
weaker impact than pulses during waterflooding. The pulsing period, with a
constant flow rate regime, had to be much longer. For example, in the case of
water pulsing, the time period was 25 seconds for the highest RF and in the case
of CO2 injection, it was 120 seconds and a 3% enhancement was recorded.
- Pressure pulsing led to significant production improvements during Ultra High
Flow rate CO2 injection. All three runs were successful. The experiment with a
pulsing period of 180 sec led to a 17% increase in the recovery factor.
162
- According to the continuous WAG displacement processes, PPT did not have a
substantive influence. During simple WAG with PPT, an 8% increase in RF over
traditional CO2 WAG was observed and the experimental oil cut was 1.5% higher
than in the case of traditional WAG.
- Experiments with a glass micromodel made it possible to see the fluid flow
behavior in porous media and the impact of PPT. The results conducted in the
sandpack were proven by the micromodel experiments.
163
5.2 Recommendations
The following recommendations are proposed for future work:
- To implement Pressure Pulsing Technology during computer simulations of water
or CO2 injection and compare the results with laboratory data.
- Use a mathematical approach to discover analytical expressions describing
relationships between pulsing parameters, oil properties and properties of
injecting agents.
- To conduct a series of experiments using different type of injecting gas (Propane,
methane, nitrogen...).
- To experiment with Pressure Pulsing Technology and different types surfactant
and polymers.
- WAG injection with PPT requires more research as the impact of slug ratio, slug
size.
- Experiments at a larger scale (3D models or field pilot projects) may show more
accurate and reliable results.
164
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169
APPENDIX A
GAS CONVERSION TABLE
170
171