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PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS.

PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

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Page 1: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

PRIMARY GOAL

TO ENHANCE CUSTOMER SATISFACTION BY

MEETING CUSTOMER REQUIREMENT.

WE BELIEVE THE RIGHT PROCESS WILL PRODUCE

THE RIGHT RESULTS.

Page 2: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

Quality Organization ChartGeneral Manager

QA Manager

Supervisors

Leaders

Prdct

safetyfabric

csewingcutting finishing In-house

accessories Embr. In-lineendline

washing

Meas.

Nd cntrl

Pull testdetector

100%chk

printing

ironing

Pre final

Page 3: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

FABRIC INSPECTION

10% base on 4 pts system

inspection of color shade -

5 rolls each dye lots.

1

2

3

4

Fab inspection

Shade band

Mock up

Fabric weight

Comparing of neck rib to body all dye lots

Fabric weight testing 100% of all the rolls

Page 4: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

CUTTING INSPECTION

PAPER PATTERN

VS.

CUT PANEL

Page 5: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

SEWING INSPECTION

in-line audit = 2.5 AQL

100% pre-wash inspection

Roving QC

Flag - defects traffic system

Page 6: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

QC WORK FLOW CHART AFTER WASH

MEASUREMENT RANDOM 2.5 AQL

CHECKTHE HAND FEEL,

COLOR AS PER THE APPROVAL. or

DISCOLORATION OF LABEL

100% CHECK VISUAL BEFORESEND GARMENT

TO IRONING

AFTER IRONRANDOM CHECK

Page 7: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

QC WORK FLOW IN PACKING SECTION

SHADE SEGREGATIONBEFORE PACKING

PRE FINAL 10% OF TOTAL PACK PER DAY

INTERNAL PRE FINAL INSPECTION 80% PACKBY IN HOUSE QC

FINAL INSPECTION- BUYER

Page 8: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

1) Blue light to alert the safety officer

2) Magnetic bar to search for the missing fragment

3) Hand held detector.

PRODUCT SAFETY POLICIES

Page 9: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

BROKEN NEEDLES

Page 10: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

SCISSORS IN PRODN LINE

Scissors Daily Inspection

Page 11: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

100% check on needle detector

Page 12: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

QUALITY ANALYSIS

•DAILY DEFECTS RATE ANALY SIS•WEEKLY •MONTHLY •QUARTERLY•YEARLY

OQL – OBSERVATION QUALITY LEVELFROM BUYERS FINAL INSPECTION RESULT•MONTHLY•YEARLY

Page 13: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS
Page 14: PRIMARY GOAL TO ENHANCE CUSTOMER SATISFACTION BY MEETING CUSTOMER REQUIREMENT. WE BELIEVE THE RIGHT PROCESS WILL PRODUCE THE RIGHT RESULTS

1st WEEK LINE % QC LEADER SEWING SUPHighest 31 6.1% Hương Ms. ChuLowest 27 2.1% Tuyến Hà Mĩn