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Based on IPC 1720A Manufacturer Name Location (plant) Address Date CEI Limited Batam, Indonesia Product Types Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Construction Rigid Printed Board Flex Printed Board Rigid/Flex Board Rigid Backplane Molded Product MCM - Ceramic Printed Board MCM - Laminated MCM - Deposited Dielectric Assembly Type Single Sided PTH Single Sided SMT Single Sided PTH/SMT Single Sided FTP/ BGA Double Sided SMT Double Sided PTH/SMT Double Sided PTH / SMT / BGA, COB, TAB Board Size Diagonal - mm (in) < 250 (<10") 250 (10") 350 (14") 450 (17.5") 550 (21.5") 650 (25.5") 750 (29.5") 850 (33.5") Maximum PTH Work Area <300cm 2 (46 in 2 ) 300cm 2 (46 in 2 ) 600cm 2 (93 in 2 ) 1000cm 2 (155 in 2 ) 1500cm 2 (232 in 2 ) 2100cm 2 (325 in 2 ) 2800cm 2 (434 in 2 ) 3600cm 2 (434 in 2 ) >3600cm 2 (434 in 2 ) Maximum SMT Work Area <300cm 2 (46 in 2 ) 300cm 2 (46 in 2 ) 600cm 2 (93 in 2 ) 1000cm 2 (155 in 2 ) 1500cm 2 (232 in 2 ) 2100cm 2 (325 in 2 ) 2800cm 2 (434 in 2 ) 3600cm 2 (434 in 2 ) >3600cm 2 (434 in 2 ) Processes & Complexity Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Thru Hole Insertion Two Leaded Axial Two leaded Radial Multiple lead <6 radial Single in-line packages Dual in-line packages < 24 PION Dual in-line packages > 24 PION Pin Grid Arrays Component Sockets Card Edge/ piece connectors SMT Placement Chip resistors / Cap (reel) Bulk chip resistors/Cap Tantalum capacitor Metal faced components Sm. Outline diodes Sm. Outline transistors Sm. Outline IC's Variable resistor trim pots SMT sockets /Test pts. Connect Lead Free Process Capability (RoHS) Not available RoHS compliant lead processing available High Pin count Chip on tape (molded Ring) >0.4 mm pitch Chip on tape (Molded Ring) <0.3mmpitch Quad Flat Pack (QFP) >0.4 mm pitch Quad Flat Pack (QFP) <0.3mmpitch Shrink Quad Flat Pack (SQFP) Thin Small Oputline Package (TSOP) Ball/Post Grid Array >1mm pitch Ball/Post Grid Array < 1mm pitch Land Grid Array Component Placement Ability (Case Size) 01005 0201 0402 0603 0805 1206 >1206 <3mm > 3mm Attachment Techniques Hand Soldering Hot Bar soldering Focused Hot Air soldering Wave Soldering IR Reflow Soldering Vapor Phase Soldering Hot Air Convestion Soldering Laser Soldering Conductive adhesive attachment Attachment Techniques Ball Solder for High voltage Cleaning No Clean/Never Clean system Aqueous cleaning in- line system Aqueous Cleaning Static Soak Modified Solvent Clean - In-line Ultrasonic Agitation cleaning Semi Aqueous cleaning Cleaning and Cleanlilness testing None Ionic Salt Residue Test Organic contaminant HPLC Test (High Pressure Liquid Chromatography Surface Insulation Resistance (SIR) Test Other Other: Cleaning Chemistry None Saponifier Trepene Alcohol Other Solvent Water Quality PCA Cleaning None Tap Water D.I. Water Reverse Osmosis Carbon Filter Resistivity : Megohms//Normal Resistivity: Megohms/Minimum Coating and Encapsulation Bare Die - Glob top Bare De - Total assembly Assembly (1 or 2 sides) Epoxy coating Assembly (1 or 2 sides) Polyurethane coating Assembly (1 or 2 sides) Acrylic coating Assembly (1 or 2 sides) Vacuum Dep. coating Encapsulation erxterior access (Test) Encapsulation erxterior access (Tuning) Encapsulation Entire Assembly (Thin Coat) Inspection In-coming In-process Final inspection 100% inspection Audit inspoection Manual Semi-automatic Automatic Other: AOI Post Paste Pre-placement Post placement Post Reflow Testing and Repair Test Equipment Design Test Equipment Fabrication Test Development Failure analysis Repair Depot Rework Depot Other Factory Type Batch Production Cell Based Kanban Dedicated Lines Electrical Test Equipment Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Test Type Automatic Test Generation X-Ray Joint evaluation Cleanliness Testing Auto In-Circuit Electronic Assembly Electo-magnetic Interference (EMI) Auto Function Electronic Assembly System Level Test Electrical System Level Test - Functional System Level Test - Environmental Test Fixture Type No Fixture One sided Probe Generic Electrical Clam Shell Test - Generic Electrical Custom Fixture Electrical Dedicated Test Bed Electrical Humidity Test Temperature Test Vibration Tes Shock Test Probe Point Pitch - mm (in) >1.0mm (0.40) 1.0 (0.040) 0.8 (0.032) 0.65 (0.025) 0.50 (0.020) 0.40 (0.016) 0.30 (0.012) 0.20 (0.008) <0.2 (0.008) No. of Probe Points <200 200 500 1000 1500 2000 2500 3000 >3000 No. of Test Vectors <500 500 1000 2000 3000 4000 5000 6000 >6000 Special Equipment X-Ray AOI Ionic Extraction Tester Surface Insultaion Resistance (SIR) Tester Resistivity/ Conductivity Meter Other: Environmental Stress Screening Burn-in Temperature Burn-in with Temperature Cycling Burn-in - High Temperature Cycles Burn-in , Temperature Cycles - Hi Humidity Power Cycling on-off Vibrations Testing Shock Test Salt Spray Testing Other: ESS Product Volume Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Volume of Assemblies per month Prototype Low (Under 100) Low -Medium (100- 1000) Medium (1000- 10000) Medium High (10,000 - 20,000) High (20,000-50,000) Very High (50,000+) Capacity Analysis <50% 50% 60% 70% 80% 90% 100% Inventory Turns (Sales/Inventory) < 1 2-4 5-8 9-12 12+ Percentage of capacity Single Sided _70____% Double Sided _30____% Size of a production lot in boards Minimum _20____ Normal _250____ Number of Boards per Month Low ____50K___ Medium ___80K__ High ___100K__ Average Lead time (days) Low Vol _60_days Medium Vol 60_days High Vol ___days Quick Turn _10 to 20__days Changeover Tine <5 Minutes 5-10 Minutes 10-30 Minutes 30 minutes - 1 hour 1 hour - 2 hour >2 hours Quality Development Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters SPC Implementation Plan exists Training Started Process Data Collected analyzed, CAR process in place All employees trained Several Major processes stable Continued improvement of Stable processes All processes under control Inspection Method - Incoming Lot rejection MIL STD 105D 100% Inspection Supplier programs/controls Supplier rating program Monthly analysis program Key problems identified Supplier performance reviews Approvals & Certifications ISO - 9003 ISO - 9002 ISO-9001 ISO-9001:2000 ISO 14001 AS9100 J-STD-001 MIL-PRF-31032 MIL-STD-275 Approvals & Certifications (Cont) ISO 13485/8 TS 16949 EEC CSA QS9000 Customer Eval UL Products Approvals & Certifications (Cont) IPC-A-610, Class I IPC-A-610, Class II IPC-A-610, Class III ISO - 13485/8 TUV CE VDA TS-16949 UL508A Full FA report will be provided to customer after each FA. Printed Circuit Board Assembly Capabilities 2, Ang Mo Kio Ave 12, S'pore 569707 We also provide DFM, DFT and DFS, (design for Manufacturing, test and sourceability) for all new products when customer engage us to review the their PCB layout and advice Bill of Material. Input will be given to attain highest manufacturability, Testability and optimum Bill of Material cost. The DFM, DFT and DFS are also done during FA for any mature products transfer. [email protected] Heng Teck Yow 64811882 Ext 305 Contact Name Contact Phone Contact email

Printed Circuit Board Assembly Capabilities · Assembly Type Single Sided PTH Single Sided SMT Single Sided PTH/SMT ... Generic Electrical Clam Shell Test - ... SPC Implementation

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Page 1: Printed Circuit Board Assembly Capabilities · Assembly Type Single Sided PTH Single Sided SMT Single Sided PTH/SMT ... Generic Electrical Clam Shell Test - ... SPC Implementation

Based on IPC 1720A

Manufacturer Name Location (plant) Address Date

CEI Limited Batam, Indonesia

Product Types Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters

Construction Rigid Printed Board � Flex Printed Board � Rigid/Flex Board � Rigid Backplane � Molded Product �MCM - Ceramic

Printed Board� MCM - Laminated �

MCM - Deposited

Dielectric�

Assembly Type Single Sided PTH � Single Sided SMT �Single Sided

PTH/SMT�

Single Sided FTP/

BGA� Double Sided SMT �

Double Sided

PTH/SMT�

Double Sided PTH /

SMT / BGA, COB,

TAB

Board Size Diagonal - mm (in) <250 (<10") � 250 (10") � 350 (14") � 450 (17.5") � 550 (21.5") � 650 (25.5") � 750 (29.5") � 850 (33.5") �

Maximum PTH Work Area <300cm2

(46 in2 ) � 300cm

2 (46 in

2 ) � 600cm

2 (93 in

2 ) � 1000cm

2(155 in

2) � 1500cm

2(232 in

2) � 2100cm

2 (325 in

2) � 2800cm

2 (434 in

2) � 3600cm

2(434 in

2) � >3600cm

2(434 in

2) �

Maximum SMT Work Area <300cm2

(46 in2 ) � 300cm

2 (46 in

2 ) � 600cm

2 (93 in

2 ) � 1000cm

2(155 in

2) � 1500cm

2(232 in

2) � 2100cm

2 (325 in

2) � 2800cm

2 (434 in

2) � 3600cm

2(434 in

2) � >3600cm

2(434 in

2) �

Processes & Complexity Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters

Thru Hole Insertion Two Leaded Axial � Two leaded Radial �Multiple lead <6

radial�

Single in-line

packages�

Dual in-line packages

<24 PION�

Dual in-line packages

>24 PION� Pin Grid Arrays � Component Sockets �

Card Edge/ piece

connectors�

SMT PlacementChip resistors / Cap

(reel)�

Bulk chip

resistors/Cap� Tantalum capacitor �

Metal faced

components� Sm. Outline diodes �

Sm. Outline

transistors� Sm. Outline IC's �

Variable resistor trim

pots�

SMT sockets /Test

pts. Connect�

Lead Free Process Capability

(RoHS)Not available � RoHS compliant �

lead processing

available�

High Pin countChip on tape (molded

Ring) >0.4 mm pitch�

Chip on tape (Molded

Ring) <0.3mmpitch�

Quad Flat Pack

(QFP) >0.4 mm pitch�

Quad Flat Pack

(QFP) <0.3mmpitch�

Shrink Quad Flat

Pack (SQFP)�

Thin Small Oputline

Package (TSOP)�

Ball/Post Grid Array

>1mm pitch�

Ball/Post Grid Array

<1mm pitch� Land Grid Array �

Component Placement Ability

(Case Size)01005 � 0201 � 0402 � 0603 � 0805 � 1206 � >1206 � <3mm � >3mm �

Attachment Techniques Hand Soldering � Hot Bar soldering �Focused Hot Air

soldering� Wave Soldering � IR Reflow Soldering �

Vapor Phase

Soldering�

Hot Air Convestion

Soldering� Laser Soldering �

Conductive adhesive

attachment�

Attachment TechniquesBall Solder for High

voltage� � � � � � � � �

Cleaning No Clean/Never

Clean system�

Aqueous cleaning in-

line system�

Aqueous Cleaning

Static Soak�

Modified Solvent

Clean - In-line�

Ultrasonic Agitation

cleaning�

Semi Aqueous

cleaning�

Cleaning and Cleanlilness testing None �Ionic Salt Residue

Test�

Organic contaminant

HPLC Test (High

Pressure Liquid

Chromatography

�Surface Insulation

Resistance (SIR)

Test

� Other � Other: �

Cleaning Chemistry None � Saponifier � Trepene � Alcohol � Other Solvent �

Water Quality PCA Cleaning None � Tap Water � D.I. Water � Reverse Osmosis � Carbon � Filter �Resistivity :

Megohms//Normal�

Resistivity:

Megohms/Minimum�

Coating and Encapsulation Bare Die - Glob top �Bare De - Total

assembly�

Assembly (1 or 2

sides) Epoxy coating�

Assembly (1 or 2

sides) Polyurethane

coating

�Assembly (1 or 2

sides) Acrylic coating�

Assembly (1 or 2

sides) Vacuum Dep.

coating

�Encapsulation

erxterior access

(Test)

�Encapsulation

erxterior access

(Tuning)

�Encapsulation Entire

Assembly (Thin Coat)�

Inspection In-coming � In-process � Final inspection � 100% inspection � Audit inspoection � Manual � Semi-automatic � Automatic � Other: �

AOI Post Paste � Pre-placement � Post placement � Post Reflow �

Testing and RepairTest Equipment

Design�

Test Equipment

Fabrication� Test Development � Failure analysis � Repair Depot � Rework Depot � Other

Factory Type Batch Production � Cell Based � Kanban � Dedicated Lines �

Electrical Test Equipment Parameters Parameters Parameters � Parameters Parameters Parameters Parameters Parameters Parameters

Test TypeAutomatic Test

Generation�

X-Ray Joint

evaluation� Cleanliness Testing �

Auto In-Circuit

Electronic Assembly�

Electo-magnetic

Interference (EMI)�

Auto Function

Electronic Assembly�

System Level Test

Electrical�

System Level Test -

Functional�

System Level Test -

Environmental�

Test Fixture Type No Fixture �One sided Probe

Generic Electrical�

Clam Shell Test -

Generic Electrical�

Custom Fixture

Electrical�

Dedicated Test Bed

Electrical� Humidity Test � Temperature Test � Vibration Tes � Shock Test �

Probe Point Pitch - mm (in) >1.0mm (0.40) � 1.0 (0.040) � 0.8 (0.032) � 0.65 (0.025) � 0.50 (0.020) � 0.40 (0.016) � 0.30 (0.012) � 0.20 (0.008) � <0.2 (0.008) �

No. of Probe Points <200 � 200 � 500 � 1000 � 1500 � 2000 � 2500 � 3000 � >3000 �

No. of Test Vectors <500 � 500 � 1000 � 2000 � 3000 � 4000 � 5000 � 6000 � >6000 �

Special Equipment X-Ray � AOI �Ionic Extraction

Tester�

Surface Insultaion

Resistance (SIR)

Tester

�Resistivity/

Conductivity Meter� Other: �

Environmental Stress Screening Burn-in Temperature �Burn-in with

Temperature Cycling�

Burn-in - High

Temperature Cycles�

Burn-in ,

Temperature Cycles -

Hi Humidity

� Power Cycling on-off � Vibrations Testing � Shock Test � Salt Spray Testing � Other: ESS �

Product Volume Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters

Volume of Assemblies per month Prototype � Low (Under 100) �Low -Medium (100-

1000)�

Medium (1000-

10000)�

Medium High (10,000

- 20,000)� High (20,000-50,000) � Very High (50,000+) �

Capacity Analysis <50% � 50% � 60% � 70% � 80% � 90% � 100% �

Inventory Turns (Sales/Inventory) <1 � 2-4 � 5-8 � 9-12 12+

Percentage of capacitySingle Sided

_70____%

Double Sided

_30____%

Size of a production lot in boards Minimum _20____ Normal _250____

Number of Boards per Month Low ____50K___ Medium ___80K__ � High ___100K__

Average Lead time (days) Low Vol _60_daysMedium Vol

60_days � High Vol ___days

Quick Turn _10 to

20__days�

Changeover Tine <5 Minutes � 5-10 Minutes � 10-30 Minutes � 30 minutes - 1 hour � 1 hour - 2 hour � >2 hours �

Quality Development Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters Parameters

SPC Implementation Plan exists � Training Started �

Process Data

Collected analyzed,

CAR process in

place

� All employees trained �Several Major

processes stable�

Continued

improvement of

Stable processes

�All processes under

control�

Inspection Method - Incoming Lot rejection � MIL STD 105D � 100% Inspection �

Supplier programs/controlsSupplier rating

program�

Monthly analysis

program�

Key problems

identified�

Supplier performance

reviews�

Approvals & Certifications ISO - 9003 � ISO - 9002 � ISO-9001 � ISO-9001:2000 � ISO 14001 � AS9100 � J-STD-001 � MIL-PRF-31032 � MIL-STD-275 �

Approvals & Certifications (Cont) ISO 13485/8 � TS 16949 � � EEC � CSA � QS9000 � Customer Eval � UL Products � �

Approvals & Certifications (Cont) IPC-A-610, Class I � IPC-A-610, Class II � IPC-A-610, Class III � ISO - 13485/8 � TUV � CE � VDA � TS-16949 � UL508A �

Full FA report will be provided to customer after each FA.

Printed Circuit Board Assembly Capabilities

2, Ang Mo Kio Ave 12, S'pore 569707

We also provide DFM, DFT and DFS, (design for Manufacturing, test and sourceability) for all new products when customer engage us to review the their PCB layout and advice Bill of Material. Input will be given to attain highest manufacturability, Testability and optimum Bill of

Material cost.

The DFM, DFT and DFS are also done during FA for any mature products transfer.

[email protected] Teck Yow 64811882 Ext 305

Contact Name Contact Phone Contact email