ProBlue P10 and P15 8-Hose/Gun Expansion Baseemanuals.nordson.com/adhesives/English_Manuals/1063727.pdfProBlue P10 and P15 8-Hose/Gun Expansion Base 5 E Nordson Corporation Part 1063727B

NORDSON CORPORATION • DULUTH, GEORGIA • USAwww.nordson.com

This document contains important safety informationBe sure to read and follow all safety information in thisdocument and any other related documentation.

ProBlue® P10 and P158-Hose/Gun Expansion Base

Customer Product ManualPart 1063727BIssued 04/06

Part 1063727B E Nordson CorporationAll rights reserved

Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General informationabout Nordson can be found on the Internet using the following address: http://www.nordson.com.

Address all correspondence to:

Nordson CorporationAttn: Customer Service11475 Lakefield DriveDuluth, GA 30097

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2005.No part of this document may be photocopied, reproduced, or translated to another language without the prior writtenconsent of Nordson Corporation. The information contained in this publication is subject to change without notice.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek,Automove, Baitgun,BlueBox,Bowtie, CanWorks,Century, CF,CleanSleeve,CleanSpray,ColorMax,Color-on-Demand, Control Coat, Coolwave, Cross-Cut, cScan+, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail, Dura-Screen,Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.DOT, EFD, Emerald, Encore, ESP, e stylized, ETI - stylized, Excel 2000, Fillmaster,

FlexiCoat, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli-flow, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil,Isocore, Iso-Flo, iTRAX, Kinetix, LEAN CELL, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet,

Millennium, Mini Squirt, Mountaingate, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Porous Coat, PicoDot, PowderGrid, Powderware,Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard,Seal Sentry, Select Charge, Select Coat, Select Cure, Signature, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Clean,Sure Coat, Sure-Max, Sure Wrap, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Ultra, UpTime, u-TAH, Vantage, VersaBlue, Versa-Coat,

VersaDrum, VersaPail, Versa-Screen, Versa-Spray, Watermark, and When you expect more. are registered trademarks of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, ATS, Auto-Flo, AutoScan, Axiom, Best Choice,BlueSeries, Bravura,CanPro+,Champion,CheckMate,ClassicBlue,Classic IX,Clean Coat,Cobalt,Controlled Fiberization,Control Weave,ContourCoat,CPX, cSelect, Cyclo-Kinetic, DispensLink, Drop Cure, Dry Cure, DuraBraid, DuraCoat, DuraPUR, Easy Clean, EasyOn, EasyPW, Eclipse, e.dot+,

E-Nordson, Equalizer, Equi=Bead, FillEasy, Fill Sentry, FlowCoat, Fluxplus, Get Green With Blue, G-Net, G-Site, iON, Iso-Flex, iTrend, Lacquer Cure,Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure, Multifill, MultiScan, Myritex, Nano, OmniScan, OptiStroke,Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, Plasmod, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, Quad Cure,

Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works,Summit, SureFoam, Sure Mix, SureSeal, Swirl Coat, TAH, ThruWave, TinyCure, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart,

Universal, ValueMate, Versa, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,could lead to violation of the owners’ rights.

Table of Contents i

Part 1063727BE Nordson Corporation

Table of Contents

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Unintended Use 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Melter Firmware Requirements 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation Clearances 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power Requirements 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation Components 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remove the Sub-base 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mount the Expansion Base 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mount the Melter to the Expansion Base 6. . . . . . . . . . . . . . . . . . . . . . . . . . .P10 Expansion Base 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P15 Expansion Base 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Install the Voltage Plug 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P10 Voltage Plug 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .P15 Voltage Plug 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connect the Expansion Base to the Melter 12. . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

P10 Expansion Base Parts 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

P15 Expansion Base Parts 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Expansion Base Parts 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring Diagram 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contentsii

Part 1063727B E Nordson Corporation

This page intentionally left blank.

ProBlue P10 and P15 8-Hose/Gun Expansion Base 1


ProBlue P10 and P15 8-Hose/GunExpansion Base

WARNING: Allow only personnel with appropriate training and experienceto operate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the equipment can result in injury, includingdeath, to themselves and others, and damage to the equipment.

This manual provides information about the 8-hose/gun expansion baseoption for the ProBlue P10 and P15 adhesive melter. The expansion baseexpands the hose/gun capacity of a 6-hose/gun P10 or P15 adhesive melterto 8-hoses/guns.

For general melter setup, operation, troubleshooting, and parts information,refer to the melter product manual.

P10 Expansion Base

P15 Expansion Base

ProBlue P10 and P15 8-Hose/Gun Expansion Base2


Introduction

SafetyBefore installing or operating the expansion base or melter, read the safetyinformation provided in the melter product manual Section 1, Safety.

Intended UseS Expansion bases can only be used with ProBlue P10 and P15 melters

operating on 3-phase electrical service (with or without neutral).

Unintended UseS Water wash-down environments

S Explosive atmospheres

Melter Firmware RequirementsOperation of the expansion base requires that melter firmware version2.016 or later be installed in the melter. Firmware updates are availablefrom www.enordson.com/support.

InstallationBefore installing the expansion base, familiarize yourself with Section 3,Installation, of the melter manual.

Installation ClearancesEach expansion base (P10 or P15) has the same depth and width as themelter for which it is designed. The expansion increases the height of theoverall melter assembly by 58.4 mm (2.3 inches).

Power RequirementsIf the melter’s electrical service wiring is already sized to supportsix hoses/guns, then no changes are required when installing the8-hose/gun expansion base. For information about sizing the melterelectrical service, refer to Table 3-2 in the melter product manual.



Installation ComponentsThe components illustrated in Figure 1 and 2 are required to install eachexpansion base. These components are provided in the installation kit thatships with expansion base.

NOTE: When installing an expansion base on a P15 melter with 3/N/PEelectrical service, use voltage plug P/N 1047169, which was shipped withthe melter.

Figure 1 Installation Kit for the P10 expansion base

1. Voltage plug P/N 1061776, 3/PE2. Voltage plug P/N 1061777, 3/N/PE

3. Cover plate (2)4. Cover plate screws (2) and

melter-to-expansion base mountingscrews (4)

Figure 2 3/PE Voltage plug P/N 1061775 provided with the P15 expansion base



Remove the Sub-baseNOTE: Disregard this procedure when installing a new melter andexpansion base.

The sub-base on which the P10 and P15 adhesive melter is installed mustbe removed in order to install the expansion base.

To remove the sub-base1. Disconnect supply power to the melter.

2. (Optional) If the input power cable was routed into the melter throughthe knockout in the sub-base, disconnect the power cable from J1 onthe main board, and then remove the cable from the sub-base.

3. Disconnect the ground lead that runs from the melter chassis to the lugon the sub-base.

4. Do one of the following:

P10 melter -- Loosen the two locking screws on the front of the melter,and then pull the melter slightly forward to disengage the melter chassisfrom the sub-base.

P15 melter -- Remove the four screws that secure the sub-base hingesto the melter.

5. Lift and remove the melter.

6. Remove the sub-base from the parent machine. Save the mountinghardware. The hardware can be reused when installing the expansionbase.



Mount the Expansion Base1. (Optional) If desired, the input power supply cable can be routed into the

melter through the expansion base. Remove the PG-21 knockout in theexpansion base before mounting the expansion base.

See Figure 3 and 4 for each expansion base bolt mounting pattern.

2. Secure the expansion base on the parent machine using the mountinghardware that was removed from the sub-base. The expansion basebolt mounting pattern is identical to the sub-base.

Figure 3 P10 expansion base bolt mounting pattern

Figure 4 P15 expansion base bolt mounting pattern



Mount the Melter to the Expansion Base

CAUTION: Ensure that the expansion base wire harnesses are not pinchedbetween the expansion base and the melter.

P10 Expansion BaseSee Figure 5

1. Seal the two unused openings in the melter chassis using the two coverplates and screws provided in the installation kit. Note: the cover platesmount inside the chassis.

Figure 5 Sealing the unused openings in the chassis



2. Coil the power and control cables and the ground lead and store theminside the expansion base.

See Figure 6.

3. Set the melter down onto the expansion base so that the four tabs onthe expansion base enter the slots in the base of the melter.

4. Secure the melter to the expansion base using the four M5 X 10 screwsthat are provided in the installation kit.

Figure 6 Mounting the P10 melter to the expansion base



P15 Expansion Base

WARNING: Risk of Hand Injury!Remove the mounting plates from either side of the expansion base beforesetting the melter down onto the expansion base. Failure to remove the twomounting plates may result in fingers being caught between the melter andthe mounting plates.

1. Remove the mounting plates from either side of the expansion base.

See Figure 7.

2. Set the melter down onto the expansion base so that the tabs on eitherend of the expansion base align with the mounting holes on the ends ofthe melter.

3. Secure the melter to the expansion base by reinstalling the twomounting plates.

Figure 7 Mounting the P15 melter to the expansion base






Install the Voltage Plug

P10 Voltage PlugSee Figure 8.

1. Remove the jumper between receptacle J10 on the main board andreceptacle J2 on the tank driver board. Discard the jumper.

2. As required by your electrical service, install voltage plug P/N 10617776(3/PE) or P/N 1061777 (3/N/PE).

Figure 8 Connecting the voltage plug to a P10 melter



P15 Voltage PlugSee Figure 9.

NOTE: If the expansion base is being installed onto a melter with 3/N/PEelectrical service, there is no need to replace the existing voltage plug.Replace the existing voltage plug only if the melter supply voltage is 3/PE(no neutral).

1. If the existing voltage plug is PN 1047166, remove and discard it.

2. Install voltage plug PN 1061775.

Figure 9 Connecting the voltage plug to a P15 melter



Connect the Expansion Base to the Melter

1. Open the door to the melter electrical enclosure.

2. Pull the power and control cable and the ground lead up from inside theexpansion base and into the electrical enclosure.

See Figure 10.

3. Connect the ground lead from the expansion base to the lug on theexpansion base lid.

4. Connect the ground lead that is fastened to the corner of the electricalenclosure (marked PE/G) to the lug on the expansion base lid.

5. Connect the power cable to receptacle J10 on the main board.

6. Connect the control cable to receptacle J4 on the CPU board.Note: J4 is located on the opposite side of the CPU board in the lowerleft corner.

Figure 10 Connecting the ground leads and the expansion board cables (P15 melter shown)






TroubleshootingThe following table provides expansion base-specific troubleshootingguidance. Refer to the melter manual, Section 6, Troubleshooting forgeneral melter troubleshooting information.

Figure 11 and Table 1 illustrate/describe the fuses and indicators providedon the expansion base printed circuit board.

Problem Possible Cause Corrective Action

1. No power to melter Problem with customer power source

No voltage plug installed

Loose/disconnected cables

Blown fuse

Check all three phases at terminal block

Install correct voltage plug

Check connection at J1 and J2 (P10) orJ3 (P15)

Check connection at J4 on the CPUboard and J10 on the main board.

Check fuses (Kit PN 1028329)

2. Fuse(s) fail frequently Expansion base is overloaded Verify that total hose/gun power does notexceed capability of expansion base

Replacement fuse PN 121008

3. Hose/gun 7 or 8 donot function

Expansion base is overloaded

Expansion base PCA has failed

Loose/disconnected cables

Expansion board failed. Red LED isilluminated

Incorrect melter firmware version

Verify that total hose/gun power does notexceed capability of expansion base

Check DS2 on expansion base PCA. Ifred, replace PCA

Check connections in expansion base athose connections 7 and 8

Replace expansion board

Download and install firmware version2.016 or later. Go towww.enordson.com/support



F1

F3

F4

F2DS5

DS6

DS4

DS3

DS2

DS1

F1/F2

F3/F4

Figure 11 Location of fuses and indictors on the expansion base printed circuit board

Item DescriptionDS2 Board failure when red

DS1 Board functioning correctly when flashing. Check cables if not flashing.

F3/F4 Fuse pair for gun/hose number 8

F1/F2 Fuse pair for gun/hose number 7

DS5 Power to gun 8 when illuminated

DS6 Power to hose 8 when illuminated

DS4 Power to gun 7 when illuminated

DS3 Power to hose 7 when illuminated



P10 Expansion Base Parts



P15 Expansion Base PartsNote: Parts table follows illustrations



Expansion Base Parts

Item Part Number Description Quantity0001 1061023 COVER,8 H/G EXPANSION BASE,P10 1.000

1061024 COVER,8 H/G EXPANSION BASE,P15 1.000

0002 274653 COVER,CONNECTOR,SOCKET,12 PIN 2.000

0003 310674 SCREW,PANHD,8--16X .38,PLA 8.000

0004 1061021 ENCLOSURE,8 H/G EXPANSION BASE,P10 1.000

1061022 ENCLOSURE,8 H/G EXPANSION BASE,P15 1.000

0005 1061712 BOARD,ASSY,8 H/G EXP. BASE,PB II 1.000

0006 982780 SCR,SKT,M5X10,ZN 2 or 6

0007 985109 RIVET,POP, 1/8X.125,CARBON STL 2.000

0008 1026450 TAG,STAMPING,6.812X1.30 1.000

0009 1026451 PLATE,STAMPING,6.812 X 1.3 1.000

0010 240674 TAG,GROUND 2.000

0011 271221 LUG,45,DOUBLE,.250,.438 2.000

0012 1052143 NUT,HEX,W/EXT TOOTH WASHER,M5,STL,ZN 1.000

0013 296036 CABLCLMP,PNLMT,STL/ZNC,.375BNDL,INSUL. 1.000

0014 1040011 NUT,HEX W/EXT TOOTH WASHER,M4 2.000

0015 1023299 LUG,45,SINGLE,M5 X .032 2.000

0016 1056187 PLATE,MTNG,ENCL,XFMR,P15 2.000

NS 1061772 HARNESS,HOSE/GUN,8HG EXPANSION 1.000

NS 1061773 HARNESS,SIGNAL/POWER,8HG EXPANSION 1.000

NS 1061774 HARNESS,GROUND,8HG EXPANSION 2.000

NS: Not Shown



Wiring Diagram




Documents

ProBlue P10 and P15 8-Hose/Gun Expansion Baseemanuals.nordson.com/adhesives/English_Manuals/1063727.pdfProBlue P10 and P15 8-Hose/Gun Expansion Base 5 E Nordson Corporation Part 1063727B