26
MBOM -TRIM SHOP TCF 1D tation No OP .NO. PART NO PART DESCRIPTION TR -03 TR -03 STICKING OF PROTECTION COVER ON BODY SHELL TR-03 TR-03 FITMENT OF MASCOTS (3 Nos.) 5517011681R FITMENT DRWAING (JT) O 5517021681R FITMENT DRWAING (JT) G 551781100116 ASSY_FRT_EMBLEM 1 1 551781806301 MASCOT-IRIS 1 0 282981806304 OFFER DRG MAGIC MASCOT 1 0 551781806302 MASCOT ZIP 0 1 282981806301 MASCOT FOR CUB 0 1 TR-03 TR-03 FITMENT OF LABELS 551758400004 INF. DRG. - FITMENT OF LABELS A 551758400001 INF. DRG. FOR FITMENT OF TR. LABELS - TATA PENG A 551758408201 1 0 551758408203 551758408205 LABEL - TYRE PRESSURE 145/80 R12 X 6PR 551758408206 LABEL - TYRE PRESSURE (145/80 R12 - PENGUINE G 0 1 265458409942 TRANSFER LABEL (DIESEL) - AUSTRALIA 1 1 TR-03 TR-03 FITMENT OF VENTILATION DUCT OUTER LH & RH 551783106301 VENTILATION DUCT LH 1 1 551783106302 VENTILATION DUCT RH 1 1 12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 2 2 12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 2 2 TR-03 TR-03 FITMENT OF VENTILATION DUCT INNER LH & RH 551783100105 ASSY INNER VENTILATION DUCT COMPLETE LH 1 1 11405606129 CR PAN HD SCREW M6X12 IS7483 SS8451-8C 3 3 551783100106 ASSY INNER VENTILATION DUCT COMPLETE RH 1 1 11405606129 CR PAN HD SCREW M6X12 IS7483 SS8451-8C 3 3 TR-03 TR-03 REMOVAL OF RIGGOR TR-03 TR-03 FIMENT OF PLUGS AND GROMMETS IN DRIVER CABIN 5517011681R FITMENT DRWAING (JT) O 5517021681R FITMENT DRWAING (JT) G TR -04 TR -04 ROUTING OF ROOF WIRING HARNESS 551754600009 INFORMATION FITMENT DRAWING ROOF WIRING HARNESS NR NR 551754600116 ASSY ROOF WIRING HARNESS :MAGIC IRIS & ACE ZIP- 1 1 TR -04 TR -04 FIMENT OF PLUGS AND GROMMETS IN PASSENGER CABIN 5517011681R FITMENT DRWAING (JT) O 5517021681R FITMENT DRWAING (JT) G TR -04 TR -04 FITMENT OF LOAD BODY TOGGLE CLAMPS - LH & RH 282970904201 ASSY TOGGLE CLAMP 0 2 282970903301 BKT CHAIN HOOK 0 2 11343506149 H/FL SCREW M6X14 TS17130-8.8-SS8451S2-Y 0 4 282970906301 DAMPER - SIDE POST REAR LH 0 2 TR -04 TR -04 FITMENT OF LOAD BODY CHAIN - LH & RH 551770900102 ASSY CHAIN 0 2 551770908203 CHAIN HOLDER LH 0 1 551770908204 CHAIN HOLDER RH 0 1 551770908205 CHAIN LOCK LH 0 1 55170116R (IRIS) 55170216R (ZIP) TORQUE (kgm) LABEL - TYRE PRESSURE (5.00-10" 8 CP) (OR) LABEL - TYRE PRESSURE 145/82 R10 76E (OR)

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Page 1: Process

MBOM -TRIM

SHOP TCF 1D

Station No.OP .NO. PART NO PART DESCRIPTION

TR -03 TR -03 STICKING OF PROTECTION COVER ON BODY SHELL

TR-03 TR-03 FITMENT OF MASCOTS (3 Nos.)

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551781100116 ASSY_FRT_EMBLEM 1 1

551781806301 MASCOT-IRIS 1 0

282981806304 OFFER DRG MAGIC MASCOT 1 0

551781806302 MASCOT ZIP 0 1

282981806301 MASCOT FOR CUB 0 1

TR-03 TR-03 FITMENT OF LABELS

551758400004 INF. DRG. - FITMENT OF LABELS A

551758400001 INF. DRG. FOR FITMENT OF TR. LABELS - TATA PENGU A

551758408201

1 0551758408203

551758408205 LABEL - TYRE PRESSURE 145/80 R12 X 6PR

551758408206 LABEL - TYRE PRESSURE (145/80 R12 - PENGUINE GC 0 1

265458409942 TRANSFER LABEL (DIESEL) - AUSTRALIA 1 1

TR-03 TR-03 FITMENT OF VENTILATION DUCT OUTER LH & RH

551783106301 VENTILATION DUCT LH 1 1

551783106302 VENTILATION DUCT RH 1 1

12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 2 2

12301500601 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 2 2

TR-03 TR-03 FITMENT OF VENTILATION DUCT INNER LH & RH

551783100105 ASSY INNER VENTILATION DUCT COMPLETE LH 1 1

11405606129 CR PAN HD SCREW M6X12 IS7483 SS8451-8C 3 3

551783100106 ASSY INNER VENTILATION DUCT COMPLETE RH 1 1

11405606129 CR PAN HD SCREW M6X12 IS7483 SS8451-8C 3 3

TR-03 TR-03 REMOVAL OF RIGGOR

TR-03 TR-03 FIMENT OF PLUGS AND GROMMETS IN DRIVER CABIN

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

TR -04 TR -04 ROUTING OF ROOF WIRING HARNESS

551754600009 INFORMATION FITMENT DRAWING ROOF WIRING HARN NR NR

551754600116 ASSY ROOF WIRING HARNESS :MAGIC IRIS & ACE ZIP- 1 1

TR -04 TR -04 FIMENT OF PLUGS AND GROMMETS IN PASSENGER CABIN

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

TR -04 TR -04 FITMENT OF LOAD BODY TOGGLE CLAMPS - LH & RH

282970904201 ASSY TOGGLE CLAMP 0 2

282970903301 BKT CHAIN HOOK 0 2

11343506149 H/FL SCREW M6X14 TS17130-8.8-SS8451S2-Y 0 4

282970906301 DAMPER - SIDE POST REAR LH 0 2

TR -04 TR -04 FITMENT OF LOAD BODY CHAIN - LH & RH

551770900102 ASSY CHAIN 0 2

551770908203 CHAIN HOLDER LH 0 1

551770908204 CHAIN HOLDER RH 0 1

551770908205 CHAIN LOCK LH 0 1

5517

011

6R(I

RIS

)

5517

021

6R(Z

IP)

TO

RQ

UE

(kg

m)

LABEL - TYRE PRESSURE (5.00-10" 8 CP) (OR)

LABEL - TYRE PRESSURE 145/82 R10 76E (OR)

Page 2: Process

551770908206 CHAIN LOCK RH 0 1

NO FASTNER FOR FITMENT OF CHAIN HOLDER, LOCK IN TPL / JT

TR -04 TR -04 ROUTING & FITMENT OF HIGH MOUNTED STOP LAMP 0.6

551754400017 INFO FITMENT DRAWING - HIGH MOUNTED STOP LAM A

551754401605 CENTRALLY HIGH MOUNTED STOP LAMP OFFER1 0

551754400107 ASSY HIGH MOUNTED STOP LAMP - M/S LUMAX

12126496018 DOMED CAP NUT M6 IS7790-SS8451S2-B 2 0 0.6

TR -04 TR -04 FITMENT OF TAIL LAMP - PC LH & RH 0.5

551754400009 INFORMATION FITMENT DRAWING ASSY TAIL LAMP A

551754401616 ASSY TAIL LAMP LH PC OFFER1 0

551754400105 ASSY TAIL LAMP LH - M/S LUMAX

12301800604 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 4 0 0.5

551754401615 ASSY TAIL LAMP RH PC OFFER1

551754400106 ASSY TAIL LAMP RH - M/S LUMAX

12301800604 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 4 0.5

TR -05 TR -05 ROUTING MAIN WIRING HARNESS ON CCB

551754600010 INFORMATION FITMENT DRAWING MAIN WIRING HARN NR

551754600008 INFORMATION FITMENT DRAWING MAIN WIRING HARNESS AC NR

551754600114 ASSY MAIN WIRING HARNESS MAGIC IRIS 1 0

551754600117 ASSY MAIN WIRING HARNESS ACE ZIP : YAZAKI 0 1

TR -05 TR -05 FITMENT OF HEADLINER REAR

5517011681R FITMENT DRWAING (JT) O

551769506303 HEADLINER REAR 1 0

TR -05 TR -05 ROUTING REAR ROOF LAMP WIRING HARNESS & ITS FITMENT

551754400114 REAR ROOF LAMP_M/S. JAYSWITCHES 1 0

269969106339 NUT PLASTIC. 2 0

SCREW

TR -05 TR -05 FITMENT OF B PILLAR SEAL

5517011681R FITMENT DRWAING (JT) O

551769706301 B PILLAR SEAL

551769706303 B PILLAR SEAL (ASP) 1 0

TR -05 TR -05 FITMENT OF PARKING BRAKE LEVER

551742700004 INFO FITMENT DRG PARKING BRK MAGIC IRIS NR

551742701604 OFFER DRAWING ASSY.PARKING BRAKE LEVER

1 1551742700158 PARKING LEVER ASSY COMPLETE(M/S AUTOLINE)

551742700159 PRAKING LEVER ASSY. COMPLETE (M/S VENUS)

FITMENT OF ASSY PARKING BRAKE FRONT CABLE & CONNECTING IT TO PARKING BRAKE LEVER

551742701605 OFFER DRG. ASSY. PARKING CABLE FRONT1 1

551742700160

551742706701 PIN (PULLEY MOUNTING) 1

13150606203 SPLIT PIN 2X20 IS549 SS8451-8C 1

TR -05 TR -05 CONNECTION & FITMENT OF SIDE REPEATER LAMP LH TO ROOF WIRING HARNESS

551754400016 INFO FITMENT DRAWING - SIDE REPEATER LAMP NR NR

282954400103

1 1282954400114

282954400146

282954400176 SIDE REPEATER LAMP M/S AUTOLITE

TR -05 TR -05 CONNECTION & FITMENT OF SIDE REPEATER LAMP RH TO ROOF WIRING HARNESS

551754400016 INFO FITMENT DRAWING - SIDE REPEATER LAMP NR NR

282954400103

1 1282954400114

282954400146

282954400176 SIDE REPEATER LAMP M/S AUTOLITE

TR -06 TR -06 FITMENT OF HEADLINER -DRIVER CABIN

ASSY. PARKING BRAKE CABLE FRONT (M/S ACEY) (OR)

SIDE REPEATER LAMP (OFFER) (OR)

SIDE REPEATER LAMP M/s.MINDA. (OR)

SIDE_REPEATOR_LAMP_M/S._JAY_SWITCHS (OR)

SIDE REPEATER LAMP (OFFER) (OR)

SIDE REPEATER LAMP M/s.MINDA. (OR)

SIDE_REPEATOR_LAMP_M/S._JAY_SWITCHS (OR)

Page 3: Process

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551769506304 HEADLINER FRONT PC 1 0

551769506301 HEADLINER FRONT GC 0 1

282999506301 TREE CLIP 7 7

TREE CLIP

TR -06 TR -06 FITMENT OF IRVM (WITH CABIN LAMP)

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551781100106 ASSY IRVM WITH HEADLINEING1 1

551781100112 ASSY IRVM- SANDHAR

TR -06 TR -06 FITMENT OF SUNVISOR

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

283481100120 ASSY SUNVISOR WITH TWO POINT MTG RH 1 1

283481106338 SUNVISOR HINGE CLIP MOUNTING RH 1 1

267899706341 SCREW GROMMET M4 (VIPUL). 3 3

SCREW - Fasterner detail not avaialbe

TR -06 TR -06 FITMENT OF WIPER MOTOR

551782400109 82 GROUP TPL PENGUIN PC BSIII DOMESTIC (JT FILE) D

551782400107 OFFER DRG ASSY WIPER MOTOR SYSTEM COMPLET1 1

551782400113 ASSY WIPER MOTOR SYSTEM -LUCAS

11071506209 HEX FL BOLT M6X20 TS17130-8.8-SS8451S2-Y 2 2

TR -06 TR -06 EARTHING ON A PILLAR LH

551754600010 INFORMATION FITMENT DRAWING MAIN WIRING HARN NR 0.588

11341506125 HEX FL SCREW M6X12 TS17130-8.8-SS8451-8C 1 1 0.588

TR -06 TR -06 CONNECTION OF MAIN WIRING HARNESS TO ROOF WIRING HARNESS

551754600010 INFORMATION FITMENT DRAWING MAIN WIRING HARN NR

TR -06 TR -06 FITMENT OF FUSE BOX

551754600010 INFORMATION FITMENT DRAWING MAIN WIRING HARN NR 0.588

11341506125 HEX FL SCREW M6X12 TS17130-8.8-SS8451-8C 2 2 0.588

TR -06 TR -06 FITMENT OF RAD.COOLING_FAN_CONTROLLER & CONNECTION TO MAIN WIRING HARNESS

551754201603 RADIATOR FAN CONTROLLER_OFFER1 1

551754209903 RAD.COOLING_FAN_CONTROLLER - M/S INTERFACE

TR -06 TR -06 FITMENT OF FLASHER

263254504602 FLASHER 12V SE/SK1613 M/s.INTERFACE MICRN 1

TR -06 TR -06 FITMENT OF ASSY KIT WASHER BOTTLE & CONNECTING IT TO MAIN WIRING HARNESS

551782400112 ASSY WASHER BOTTLE - OFFER1 0

551782401602 KIT ASSY WASHER BOTTLE M/S PRABHA ENGG .

TR -06 TR -06 EARTHING ON A PILLAR RH

551754600010 INFORMATION FITMENT DRAWING MAIN WIRING HARN NR 0.588

11341506125 HEX FL SCREW M6X12 TS17130-8.8-SS8451-8C 1 1 0.588

REMOVAL OF FRONT BUMPER BKT FOR WIRING HARNESS INSERTION

TR -06 TR -06 INSERTION OF MAIN WIRING HARNESS INTO THE CUTOUT PROVIDED IN THE PANEL FRONT WALL & PLUGGING IT WITH GROMMET

RE FITMENT OF FRONT BUMPER BKT FOR WIRING HARNESS INSERTION

TR -06 TR -06 PACKING THE MAIN WIRING HARNESS INTO A BAG FOR ROUTING IN UNDERBODY

TR -06 TR -06 FITMENT OF REAR DOOR LATCH WITH LINKS LH 1.5

551773000101 ASSY RR DOOR COMP LH A

5517733001031 1

551773300106 ASSY RR DOOR LATCH WITH LINK

11385606160 CR CSK SCR M6X16 IS7485 SS8451S2-Y 3 3

STAR WASHER

TR -06 TR -06 FITMENT OF REAR DOOR OUTER HANDLE LH

551773000101 ASSY RR DOOR COMP LH A

ASSY RR DOOR LATCH WITH LINKS (OR)

E156
baa252979: Requirement of m tab washer to be considered
Page 4: Process

5517723001051

551772300110 ASSY DOOR OUTER HANDLE LH-ITW

Fastner details

TR -07 TR -07 FITMENT OF STRIKER LH & RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

283472300174 ASSY STRIKER IFB 1 1

11387596013 CSK SOC SCR M8X20 IS6761 12.9 SS8451-8CH 2 2

283472300174 ASSY STRIKER IFB 1 1

11387596013 CSK SOC SCR M8X20 IS6761 12.9 SS8451-8CH 2 2

TR -07 TR -07 FITMENT OF REAR DOOR STRIKER LH

551773000101 ASSY RR DOOR COMP LH A

283472300173 ASSY STRIKER SHIVANI 1

11387596013 CSK SOC SCR M8X20 IS6761 12.9 SS8451-8CH 2

TR -07 TR -07 FITMENT OF REAR DOOR INNER HANDLE LH

551773000101 ASSY RR DOOR COMP LH A

283472300145 ASSY DOOR INNER HANDLE FRT LH 1

11387196023 CR SCK SCR M6X10 IS7485 SS8457S1-BL-B 1

TR -07 TR -07 FITMENT OF REAR DOOR PRIMARY SEAL LH

551773000101 ASSY RR DOOR COMP LH A

551773306303

1551773306304

551773306305 REAR DOOR PRIMARY SEAL (ASP)

Sub assembly to be done

SUB ASSEMBLY OF ASSY SIDE PAD FRONT -RH

551769100101 ASSY SIDE PAD FRONT RH 1 0

CLIP

TR -07 TR -07 FITMENT OF ASSY SIDE PAD FRONT - RH

5517011681R FITMENT DRWAING (JT) O

TR -07 TR -07 FITMENT OF REAR SIDE WALL SEAL

5517011681R FITMENT DRWAING (JT) O

551769706302 REAR SIDE WALL SEAL1 0

551769706304 REAR SIDE WALL SEAL RH (ASP)

TR -07 TR -07 FITMENT OF INSULATION ENGINE -FRONT, SIDE LH & SIDE RH

5517011668R FITMENT DRWAING (JT) H

551768206302 INSULATION ENGINE FRONT 1 0

551768203301 RETAINER FOR INSULATION 11 0

551768206303 INSULATION ENGINE SIDE RH 1 0

551768203301 RETAINER FOR INSULATION 7 0

551768206304 INSULATION ENGINE SIDE LH 1 0

551768203301 RETAINER FOR INSULATION 7 0

TR -07 TR -07 FITMENT OF INSULATION ENGINE COVER LH & RH

5517011668R FITMENT DRWAING (JT) H

551768206306 INSULATION ENGINE COVER LH 1 0

551768203301 RETAINER FOR INSULATION 4 0

551768206301 INSULATION ENGINE COVER RH 1 0

551768203301 RETAINER FOR INSULATION 4 0

TR -07 TR -07 FITMENT OF BRAKE ADAPTOR ON THE FLOOR

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

551743806801 ADAPTER 2 2

12056101801 LOCK NUT M18X1.5 IS10410 SS8451-8C - to be fitted in 2 2

TR -07 TR -07 FITMENT OF INSULATION REAR FLOOR PANEL

5517011668R FITMENT DRWAING (JT) H

551768206307 INSULATION REAR FLOOR PANEL 1 0

551768203301 RETAINER FOR INSULATION 7 0

ASSY DOOR OUTER HANDLE (OR)

RR_DR_PRIMARY_SEAL_LH (OR)

REAR DOOR PRIMARY SEAL LH (HSI) (OR)

E209
baa252979:to check in the shop whether this part is a welded nut or fitted latter. (BIW)
Page 5: Process

TR -08 SUB TR -SUB ASSEMBLY OF HEADLAMP LH & WITH HEAD LAMP MOUNTING BRAC 5

551754400010 INFORMATION FITMENT DRAWING COMPOSITE HEAD A

551754400111 ASSY HEAD LAMP MTG BRACKET LH 1 1

5517544099091

0

551754400103 ASSY COMPOSITE HEAD LAMP LH- M/S LUMAX 1

12301800604 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 2 2 0.9

551754400112 ASSY HEAD LAMP MTG BRACKET RH 1 1

5517544099081

0

551754400104 ASSY COMPOSITE HEAD LAMP RH - M/S LUMAX 1

12301800604 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 2 2 0.9

TR -08 SUB TR -SUB ASSEMBLY OF NO LOSS TANK

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

571750100113 ASSY. NO LOSS TANK WITH CAP 1 1

571750106903 HOSE - NO LOSS TANK ( SPILL OVER HOSE )(FOR GO 1 1

252550104201 CLAMP 2 2

Hose detail missing / clamp

TR -08 TR -08 FITMENT OF NO LOSS TANK 1

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

SUB SUB ASSEMBLED NO LOSS TANK

11341506141 HEX FL SCREW M6X14 TS17130-8.8-SS8451-8C 4 4 1

571750108201 CLAMP (NO LOSS TANK SPILL OVER HOSE) 1 1

TR -08 TR -08 FITMENT OF DOOR LATCH WITH LINKS LH

551772000101 ASSY DOOR COMP LH & RH (JT FILE) B

5517723001031 1

551772300112 ASSY DOOR LATCH WITH LINKS

12581000641 M-T LOCK WASHER C6.4 IS5371 SS8400 3 3

11385606160 CR CSK SCR M6X16 IS7485 SS8451S2-Y 3 3 1

TR -08 TR -08 FITMENT OF DOOR LATCH WITH LINKS RH

551772000101 ASSY DOOR COMP LH & RH (JT FILE) B

5517723001041 1

551772300113 ASSY DOOR LATCH WITH LINK RH

12581000641 M-T LOCK WASHER C6.4 IS5371 SS8400 3 3

11385606160 CR CSK SCR M6X16 IS7485 SS8451S2-Y 3 3 1

TR -08 TR -08 FITMENT OF OUTER DOOR HANDLE LH

551772000101 ASSY DOOR COMP LH (JT FILE) B

5517723001051 1

551772300110 ASSY DOOR OUTER HANDLE LH-ITW

TR -08 TR -08 FITMENT OF OUTER DOOR HANDLE RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

5517723001061 1

551772300111 ASSY DOOR OUTER HANDLE RH-ITW

TR -08 TR -08 CONNECTION OF HEADLAMP LH TO MAIN WIRING HARNESS & FITMENT OF HEAD LAMP ON DOME

551754400010 INFORMATION FITMENT DRAWING COMPOSITE HEAD A

SUB HEAD LAMP LH

283454406306 TAIL LAMP TOP CATCHER ITW MAKE 1 1

11071506209 HEX FL BOLT M6X20 1 1 1

11341506141 HEX FL SCREW M6X14 TS17130-8.8-SS8451-8C 2 2 1

TR -08 TR -08 CONNECTION OF HEADLAMP RH TO MAIN WIRING HARNESS & FITMENT OF HEAD LAMP ON DOME

551754400010 INFORMATION FITMENT DRAWING COMPOSITE HEAD A

SUB HEAD LAMP RH

283454406306 TAIL LAMP TOP CATCHER ITW MAKE 1 1

11071506209 HEX FL BOLT M6X20 1 1 1

COMPOSITE HEAD LAMP LH OFFER (OR)

COMPOSITE HEAD LAMP RH OFFER (OR)

ASSY DOOR LATCH WITH LINKS LH (M/S SHIVANI) (OR)

ASSY DOOR LATCH WITH LINKS RH (OR)

ASSY DOOR OUTER HANDLE (OR)

ASSY OUTER DOOR HANDLE RH (OR)

Page 6: Process

11341506141 HEX FL SCREW M6X14 TS17130-8.8-SS8451-8C 2 2 1

TR -08 TR -08 FITMENT OF HEADLAMP BEZEL - LH & RH

5517011688R GROUP 88 TPL FOR PENGUIN PC (JT FILE) G

551788100103 ASSY BEZEL LH 1 1

551788100104 ASSY BEZEL RH 1 1

TR -08 TR -08 FITMENT OF MANUFACTURER'S PLATE

551758400002 INF. DRG. FOR FITMENT OF MANUFACTURER`S PLAT NR

13305298250 SNAP BLND RIVET 3.2X6 TS17508 2 2

282958408208 MANUFACTURER'S PLATE 1 1

TR -09 SUB TR -SUB ASSEMBLY OF STEERING COLUMN WITH STEERING BELLOW

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

5517461001051 1

551746100107 ASSY.STEERING COLUMN (M/S.SONA KOYO)

265446206314 BUSH (FOR RUBBER BELLOW). 1 1

551746207705 RUBBER BELLOW 1 1

551746208219 COVER SHEET 1 1

TR -09 SUB TR -SUB ASSY OF IGNITION SWITCH WITH STEERING COLUMN

551754501608 1

551754500102 ASSY IGNITION SWITCH - JAY SWITCHES 1

TR -09 TR -09 FITMENT OF GLASS RUN MOULD LH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772506301

1551772506303

551772506305 GLASS RUN MOULD LH (ASP)

TR -09 TR -09 FITMENT OF GLASS RUN MOULD RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772506301 DOOR GLASS RUN MOULD LH

1551772506303 GLASS RUN MOULD LH (HSI)

551772506305 GLASS RUN MOULD LH (ASP)

TR -09 TR -09 SUB ASSEMBLY OF DOOR INNER HANDLE & BEZEL LH

551772000101 ASSY DOOR COMP LH (JT FILE) B

283472300145 ASSY DOOR INNER HANDLE FRT LH 1 1

283472306325 BEZEL DOOR INNER HANDLE LH_ITW 1 1

TR -09 TR -09 SUB ASSEMBLY OF DOOR INNER HANDLE & BEZELRH

551772000101 ASSY DOOR COMP LH (JT FILE) B

283472300146 ASSY DOOR INNER HANDLE FRT RH 1 1

283472306326 BEZEL DOOR INNER HANDLE RH_ITW 1 1

TR -09 TR -09 SUB ASSEMBLY OF DOOR INNER HANDLE & BEZEL LH

551772000101 ASSY DOOR COMP LH (JT FILE) B

SUB BEZEL INNER HANDLE SUB ASSEMBLY

11387196023 CR SCK SCR M6X10 IS7485 SS8457S1-BL-B 1 1 1

SUB BEZEL INNER HANDLE SUB ASSEMBLY

11387196023 CR SCK SCR M6X10 IS7485 SS8457S1-BL-B 1 1 1

TR -09 TR -09 SUB ASSEMBLY OF DOOR INNER HANDLE & BEZEL RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

SUB BEZEL INNER HANDLE SUB ASSEMBLY

11387196023 CR SCK SCR M6X10 IS7485 SS8457S1-BL-B 1 1 1

SUB BEZEL INNER HANDLE SUB ASSEMBLY

11387196023 CR SCK SCR M6X10 IS7485 SS8457S1-BL-B 1 1 1

TR -09 TR FITMENT OF BEZEL REAR DOOR INNER HANDLE LH

551773000101 ASSY RR DOOR COMP LH A

283472306325 BEZEL DOOR INNER HANDLE LH_ITW 1 1

TR -09 TR -09 FITMENT OF PASSENGER SEAT BELT

OFFER DRAWING ASSY.STEERING COLUMN (OR)

ASSY IGNITION SWITCH - OFFER (OR)

DOOR GLASS RUN MOULD LH (OR)

GLASS RUN MOULD LH (HSI) (OR)

Page 7: Process

5517011692R GR 92 TPL FOR PENGUIN (JT FILE) F

551792500101

1 0 4.5551792500103

551792500108 OFFER DRG ASSY REAR SEAT LAP BELT KIT(3P)-M/S

TR -09 TR FITMENT OF TELESCOPIC STRUT (LH)

551732100002 INF DRG FITMENT OF FRONT SUSPENSION FOR PC C

551732100001 INF DRG FITMENT OF FRONT SUSPENSION H

LH SIDE

551732100153

1 0551732100163

551732100167 ASSY FRONT STRUT COMPLETE LH PC M/S GABRIEL

551732100103

0 1551732100178

551732100182 ASSY FRONT STRUT COMPLETE LH GC M/S ENDURAN

12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 3 3 2.25

12655096017 WASHER A8.4 IS5370 ST SS8451S2-B 3 3

TR -09 TR FITMENT OF TELESCOPIC STRUT (RH)

551732100002 INF DRG FITMENT OF FRONT SUSPENSION FOR PC C

551732100001 INF DRG FITMENT OF FRONT SUSPENSION H

RH SIDE

551732100152

1 0551732100162

551732100166 ASSY FRONT STRUT COMPLETE RH PC M/S GABRIEL

551732100102

0 1551732100177

551732100181 ASSY FRONT STRUT COMPLETE RH GC M/S ENDURA

12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 3 3 2.25

12655096017 WASHER A8.4 IS5370 ST SS8451S2-B 3 3

TR -09 TR -09 INSERTION OF ACCELERATOR, CLUTCH CABLE

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM G

5517291001011 1

551729100121 ASSY. CLUTCH CABLE (M/S ACEY ENGINEERING PVT.

5517301001031

551730100130 ASSY. ACCELERATOR CABLE (M/S ACEY ENGINEERING

TR -09 TR -09 FITMENT OF ASSY EXCESS FUEL (CHOKE) CABLE & ASSY SHUT OFF CABLE

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM G

5517304001061 1

551730400107 ASSY EXCESS FUEL CABLE(M/S ACEY ENGINEERING P

5517291001311 1

551729100132 ASSY. SHUT OFF CABLE (M/S ACEY ENG.)

TR -09 TR -09 FITMENT OF RUBBER GASKET

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

551746207701 RUBBER GASKET 3 3

TR -09 TR -09 FITMENT OF STEERING LINKAGES ON FLOOR 2.3

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

SUB- LOOSE STEERING LINKAGE 1 1

11323998070 HEX SCREW M8X20 IS1364P2-8.8-SS8451-8C 2 2 2.3

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 2 2

TR-11 SUB-TR- SUB ASSEMBLY OF CONTROL PEDAL MOUTING -CLUTCH & ACCELERATOR STOPPER BOLT

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM G

551729500107 ASSY. CONTROL PEDALS MOUNTING SYSTEM 1 1

OFFER DRG ASSY REAR SEAT LAP BELT KIT(3P) (OR)

OFFER DRG ASSY REAR SEAT LAP BELT KIT(3P)-M/S IFB (OR)

OFFER ASSY FRONT STRUT COMPLETE LH - PC (OR)

ASSY FRONT STRUT COMPLETE LH PC M/S ENDURANCE (OR)

OFFER ASSY FRONT STRUT COMPLETE LH (OR)

ASSY FRONT STRUT COMPLETE LH GC M/S GABRIEL (OR)

OFFER ASSY FRONT STRUT COMPLETE RH - PC (OR)

ASSY FRONT STRUT COMPLETE RH PC M/S ENDURANCE (OR)

OFFER ASSY FRONT STRUT COMPLETE RH (OR)

ASSY FRONT STRUT COMPLETE RH GC M/S GABRIEL (OR)

OFFER DRAWING ASSY. CLUTCH CABLE (OR)

OFFER DRAWING (ASSY.ACCELERATOR CABLE) (OR)

OFFER DRAWING EXCESS FUEL CABLE (OR)

OFFER DRAWING SHUT OFF CABLE (OR)

Page 8: Process

CLUTCH STOPPER BOLT

11323998371 HEX SCREW M8X50 IS1364P2-8.8-SS8451-8C 1 1

HEX NUT M8 (PART MISSING IN TPL) 1 1

ACCELERATOR STOPPER BOLT

11323906353 HEX SCREW M6X35 IS1364P2-8.8 SS8451-8C 1 1

12080896032 HEX THIN NUT M6 IS1364P4-05 SS8451-8C 1 1

TR-11 SUB-TR- SUB ASSEMBLY OF CONTROL PEDAL MOUTING -FITMENT OF TMC

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

551743100110

1 1551743100111

551743100113 TANDEM MASTER CYL.DIA 19.05(M/S BIL)

11341508306 HEX FL SCREW M8X30 TS17130 8.8 SS8451-8C 2 2

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 2 2

551729208222 TMC SUPPORT BRACKET 1 1

TR-11 SUB-TR- SUB ASSEMBLY OF CONTROL PEDAL MOUTING -CONNECTION OF TMC TO BRAKE PEDAL

282929206706 BRAKE PIN 1 1

12460500841 BRIGHT WASHER 8.4 IS2016 ST SS8451-8C 2 2

13150606149 SPLIT PIN 2X14 IS549 SS8451-8C 2 2

TR-11 SUB-TR- SUB ASSEMBLY OF CONTROL PEDAL MOUTING -FITMENT OF BRAKE RESERVOIR

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

5517431001081 1

551743100112 ASSY. BRAKE FLUID RESERVOIR (M/S BOSCH)

551743807701 HOSE BRAKE RESERVOIR TO TMC SECONDARY INLET 1 1

551743807703 HOSE BRAKE RESERVOIR TO TMC PRIMARY INLET 1 1

14300512152 SPR. BD CLAMP 15DX12W TS17665 SS8451S2-Y 4 4

TR-11 SUB-TR- SUB ASSEMBLY OF CONTROL PEDAL MOUTING -FITMENT OF BRAKE LIGHT SWITCH TO THE BRAKE LIGHT SWITCH BRACKET

270254509930 STOP LIGHT SWITCH,M10 X 1.25 - OFFER

1269854500128 STOP LIGHT SWITCH M/S.JAY INDUSTRIES.

270254509934 STOP LIGHT SWITCH - M/S MINDARIKA

270254509955 STOP LIGHT SWITCH-PMP

TR-11 TR-11 FITMENT OF MANUAL WINDOW REGULATOR LH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772500101

1 1551772500103

551772500105 ASSY WINDOW REGULATOR (M/S ADITYA AUTO)

12301800604 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 6 6 1

TR-11 TR-11 FITMENT OF MANUAL WINDOW REGULATOR RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772500102

1 1551772500104

551772500106 ASSY WINDOW REGULATOR (M/S ADITYA AUTO)

12301800604 HEX FL NUT AM6 TS17430-8-SS8451S2-Y 6 6 1

TR-11 TR-11 FITMENT OF FRONT DOOR GLASS LH 1

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772502301 REGULATING GLASS FRONT DOOR LH 1 1

11405606102 CR PAN HD SCREW M6X10 IS7483 SS8451-8C 2 2

551772502302 REGULATING GLASS FRONT DOOR RH 1 1

11405606102 CR PAN HD SCREW M6X10 IS7483 SS8451-8C 2 2

Center MtTG bracket to be removed - then mtg tube assembly - then center bkt fitment

TR-11 TR-11 FITMENT OF FRONT DOOR GLASS RH 1

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772502301 REGULATING GLASS FRONT DOOR LH 1 1

11405606102 CR PAN HD SCREW M6X10 IS7483 SS8451-8C 2 2

551772502302 REGULATING GLASS FRONT DOOR RH 1 1

OFFER DRG. TANDEM MASTER CYL. DIA.19.05 (OR)

TANDEM MASTER CYL. DIA.19.05( M/S BOSCH ) (OR)

OFFER DRG.-ASSY. BRAKE FLUID RESERVOIR (OR)

OFFER DRG ASSY MANUAL WINDOW REGULATOR LH (OR)

ASSY MANUAL WINDOW REGULATOR LH (IFB) (OR)

ASSY MANUAL WINDOW REGULATOR RH (OR)

ASSY MANUAL WINDOW REGULATOR RH(IFB) (OR)

F377
baa252979: To check and update in the process sheet whether this is coming as a part of sub assembly
G377
baa252979: To check and update in the process sheet whether this is coming as a part of sub assembly
F378
baa252979: PART IS MISSING IN TPL To check and update in the process sheet whether this is coming as a part of sub assembly
G378
baa252979: PART IS MISSING IN TPL To check and update in the process sheet whether this is coming as a part of sub assembly
F380
baa252979: To check and update in the process sheet whether this is coming as a part of sub assembly
G380
baa252979: To check and update in the process sheet whether this is coming as a part of sub assembly
F381
baa252979: To check and update in the process sheet whether this is coming as a part of sub assembly
G381
baa252979: To check and update in the process sheet whether this is coming as a part of sub assembly
Page 9: Process

11405606102 CR PAN HD SCREW M6X10 IS7483 SS8451-8C 2 2

Center MtTG bracket to be removed - then mtg tube assembly - then center bkt fitment

TR-11 TR-11 FITMENT OF CONTROL PEDAL MOUNTING TUBE SUB ASSEMBLY 2.3

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM G

SUB SUB ASSEMBLED CONTROL PEDAL MOUNTING

11323999114 HEX SCREW M8X18 IS1364P2-8.8-SS8451-8C 6 6 2.3

12460500841 BRIGHT WASHER 8.4 IS2016 ST SS8451-8C 6 6

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 6 6

TR-11 TR-11 CONNECT ACCELERATOR CABLE & CLUTCH CABLE TO THE PEDAL

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM G

FOR CLUTCH CABLE

270242804301 CLIP (BRAKE HOSE) 1 1

TR-11 TR-11 CONNECTION OF MAIN WIRING HARNESS CONNECTOR TO BRAKE LIGHT SWITCH

TR-11 TR-11 CONNECTION OF BRAKE RESERVOIR TO MAIN WIRING HARNESS

TR-11 TR-11 FITMENT OF STEERING COLUMN ON CAR CROSS BEAM 2.3

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

SUB- SUB ASSEMBLED STEERING COLUMN WITH BELLOW 1 1

11323998070 HEX SCREW M8X20 IS1364P2-8.8-SS8451-8C 4 4 2.3

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 4 4

Steering column fitted as single unit

TR-11 TR-11 CONNECT STEERING COLUMN TO STEERING LINKAGES 2.3

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

SUB- BOLTED UJ 2.3

12126400801 DOMED CAP NUT M8 IS7790 SS8451S2-Y 1 1 2.3

TR-11 TR-11 CONNECTION OF IGNITION SWITCH TO MAIN WIRING HARNESS

551754600010 INFORMATION FITMENT DRAWING MAIN WIRING HARN NR

TR-11 TR-11 FITMENT OF BELLOW COVER TO THE FLOOR -STEERING COLUMN 2.3

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

11323998070 HEX SCREW M8X20 IS1364P2-8.8-SS8451-8C 3 3 2.3

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 3 3

TR -12 TR -12 FITMENT OF DOOR PRIMARY SEAL LH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772306305

1 1551772306309

551772306321 PRIMARY SEAL LH (ASP)

TR -12 TR -12 FITMENT OF DOOR PRIMARY SEAL RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772306306

1 1551772306310

551772306322 PRIMARY SEAL RH (ASP)

TR -12 TR -12 FITMENT OF OF GEAR SHIFT LEVER ON BRACKET SHIFT LEVER MTG ??

581326000001 INF. DRG FOR TA59 GEARBOX (VEHICLE LAYOUT ) C

581326800103 ASSY GEAR SHIFTING HOUSING (M/S TATA FICOSA) 1 1

12655000842 WASHER A8.4 IS5370 ST SS8451S2-Y 3 3

11071508287 HEX FL BOLT M8X28 TS17130-8.8-SS8451-8C 3 3

581326800107 ASSY OF GEAR SHIFT & SELECT CABLE (M/S TATA FI 1 1

580126801605 MOUNTING CLIP TA591 1

580126808203 MOUNTING CLIP (M/S TATA FICOSA)

581326800106 ASSEMBLY BELLOW WITH KNOB AND BELLOW HOLDE 1 1

TR -12 TR -12 FITMENT OF BRAKE PIPES INSIDE CABIN 1.6

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

551743800142 ASSY. TUBE FROM TMC SECONDERY TO ADAPTER 1 1 1.6

DOOR PRIMARY SEAL LH (OR)

DOOR PRIMARY SEAL LH M/S HSI (OR)

DOOR PRIMARY SEAL RH (OR)

PRIMARY SEAL RH (HSI) (OR)

Page 10: Process

551743800152 ASSY TUBE FROM TMC PRIMERY TO ADAPTER 1 1 1.6

TR -13 TR -13 FITMENT OF DOOR SECONDARY SEAL LH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772306307

1 1551772306311

551772306323 SECONDARY SEAL LH (ASP)

TR -13 TR -13 FITMENT OF DOOR SECONDARY SEAL RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772306308

1 1551772306312

551772306324 SECONDARY SEAL RH (ASP)

TR -13 TR -13 FITMENT OF DOOR LOCK RH

551772000102 ASSY DOOR COMP RH (JT FILE) B

551772300108 ASSY DOOR LOCK 1 1

TR -13 TR -13 FITMENT OF REAR DOOR TOP COVER

551773000101 ASSY RR DOOR COMP LH A

551773306301 REAR DOOR TOP COVER 1

TR -14 TR -14 CLEANING OF WINDSHIELD & REAR GLASS -GC APERTURE ON BIW BODY BY CLEANER

TR -14 TR -14 PRIMER APPLICATION ON WINDSHIELD & REAR GLASS -GC APERTURE IN BIW BODY

551760000180 FITMENT DRAWING (JT) B

551760000101 FITMENT DRAWING (JT) B

TR -14 TR -14 FITMENT OF COVER TOWING HOOK

5517021688R GR 88 TPL FOR PENGUIN E

551788606311 COVER TOWING HOOK_GC 1 1

TR -15 SUB -TR SUB ASSEMBLY OF REAR DOOR PAD

551773000101 ASSY RR DOOR COMP LH A

551773700101 ASSY REAR DOOR PAD LH 1 0

267899506301 DOOR TRIM CLIP (NIFCO 2185-6) 8 0

TR -15 TR -15 FITMENT OF WAIST SEAL OUTER LH & RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

5517723063031 1

551772306320 WAIST SEAL OUTER LH (ANCO)

5517723063041 1

551772306328 WAIST SEAL OUTER RH (ANCO)

TR -15 TR -15 FITMENT OF WAIST SEAL INNER LH & RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

5517723063011 1

551772306318 WAIST SEAL INNER LH (ANCO)

5517723063021 1

551772306327 WAIST SEAL INNER RH (ANCO)

TR -15 TR -15 FITMENT OF REAR DOOR PAD LH

551773000101 ASSY RR DOOR COMP LH A

SUB ASSEMBLED REAR DOOR PAD 1

CLIP Missing

TR -15 TR -15 FITMENT OF COMBI SWITCH & CONNECTING IT TO MAIN WIRING HARNESS 0.7

551754500001 INFO FITMENT DRAWING - ASSY COMBI SWITCH NR

5517545016021 1

551754500103 ASSY COMBISWITCH M/S MINDARIKA

TR -16 SUB-TR- SUB ASSEMBLY OF FRONT DOOR PADS LH & RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772700101 ASSY FRONT DOOR PAD LH 1 1

267899506301 DOOR TRIM CLIP (NIFCO 2185-6) 13 13

551772700102 ASSY FRONT DOOR PAD RH 1 1

267899506301 DOOR TRIM CLIP (NIFCO 2185-6) 13 13

DOOR SECONDARY SEAL MOULD LH (OR)

SECONDARY SEAL LH (HSI) (OR)

DOOR SECONDARY SEAL MOULD RH (OR)

SECONDARY SEAL RH (HSI) (OR)

WAIST SEAL OUTER LH (OR)

WAIST SEAL OUTER RH (OR)

WAIST SEAL INNER LH (OR)

WAIST SEAL INNER RH (OR)

SINGLE_STALK_COMBI_SWITCH_OFFER (OR)

E511
baa252979: Part not available in TPL TPL to be corrected
Page 11: Process

TR -16 TR -16 FITMENT OF PLASTIC MEMBRANE LH & RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

551772706301 PLASTIC MEMBRANE LH 1 1

551772706302 PLASTIC MEMBRANE RH 1 1

TR -16 TR -16 FITMENT OF FRONT DOOR PADS LH & RH

SUB ASSEMBLED DOOR PADS

TR -16 TR -16 FITMENT OF COVER FRONT FLOOR UPPER

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551769306301 COVER FRONT FLOOR UPPER 2 0

551761608220 COVER FRONT FLOOR UPPER 0 2

TR- 17 SUB-TR- SUB ASSEMBLY OF DASHBOARD - HOOD COVER LOWER (comes with dashboard)

5517011668R FITMENT DRWAING (JT) H

5517021668R FITMENT DRWAING (JT) E

DASHBOARD SKIN - PC

5517689001051 0

551768900109 ASSY DASHBOARD LOW END PC

DASHBOARD SKIN - GC

5517689001010 1

551768900108 ASSY DASHBOARD LOW END GC

551768900112 ASSY INSTRUMENT HOOD COVER LOWER 1 1

11405604169 CR PAN HD SCREW M4X16 IS7483 SS8451-8C 4 4

TR- 17 SUB-TR- SUB ASSEMBLY OF DASHBOARD -INSTRUMENT CLUSTER FITMENT

5517011668R FITMENT DRWAING (JT) H

5517021668R FITMENT DRWAING (JT) E

DASHBOARD SKIN - PC

5517689001051 0

551768900109 ASSY DASHBOARD LOW END PC

DASHBOARD SKIN - GC

5517689001010 1

551768900108 ASSY DASHBOARD LOW END GC

551754201601 INSTRUMENT CLUSTER OFFER11 1

551754200101 ASSY_INSTRUMENT_CLUSTER_PRICOL

11497396010 FL TAP SCR C-ST4.2X13 TS17249 SS8451S2-B 4 4 0.8

TR- 17 SUB-TR- SUB ASSEMBLY OF DASHBOARD - HOOD COVER UPPER FITMENT

551768906316 INSTRUMENT CLUSTER HOOD UPPER 1 1

C Nut 3 3

Tapping Screw 3 3 0.8

TR- 17 SUB-TR- SUB ASSEMBLY OF DASHBOARD SKIN -DUMMY SWITCHES

5517011668R FITMENT DRWAING (JT) H

5517021668R FITMENT DRWAING (JT) E

551768906322 DUMMY COVER PAINO SWITCH 4 4

551768906323 DUMMY COVER HEADLAMP LEVELING SWITCH 1 0

551754501601 0 1

551754509919 HEAD LAMP LEVELING SWITCH M/S PROGRESSIVE E 0 1

TR- 17 TR- 17 FITMENT OF DOOR PULL LH & RH

551772000101 ASSY DOOR COMP LH (JT FILE) B

282972306306 OFFER DRG DOOR PULL 1 1

11405606200 CR PAN HD SCREW M6X20 IS7483 SS8451-8C 2 2 1

282972306306 OFFER DRG DOOR PULL 1 1

11405606200 CR PAN HD SCREW M6X20 IS7483 SS8451-8C 2 2 1

TR- 17 TR- 17 FITMENT OF SUB ASSEMBLED DASHBOARD SKIN

5517011668R FITMENT DRWAING (JT) H

5517021668R FITMENT DRWAING (JT) E

ASSY DASHBOARD HIGH END PC (OR)

ASSY DASHBOARD HIGH END GC (OR)

ASSY DASHBOARD HIGH END PC (OR)

ASSY DASHBOARD HIGH END GC (OR)

HEAD_LAMP_LEVELLING_SW_OFFER (OR)

Page 12: Process

SUB -TR SUB ASSEMBLED DASHBOARD

11405698091 CR PAN HD SCREW M6X14 IS7483 SS8451-8C 7 7

281888700105 ASSY CAP & WASHER FOR M6 SCREW 5 5

washer 2 2

TR- 17 TR- 17 CONNECTION OF INSTRUMENT CLUSTER TO MAIN WIRING HARNESS

TR- 17 TR- 17 FITMENT OF A PILLAR TRIM LH

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551769100104 ASSY A PILLAR TRIM LH 1 1

551769100105 ASSY A PILLAR TRIM RH 1 1

TR- 17 TR -17 FITMENT OF GRAB HANDLE FRONT

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551769506302 GRAB HANDLE FRONT 1 1

fastner details to be added 2 2

TR- 17 TR- 17 FITMENT OF ORVM LH & ASSY ORVM BLANK COVER LH

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551781100101 OFFER DRG ASSY ORVM LH -DOOR MTD1 1

551781100110 ASSY ORVM DOOR MTG LH -SANDHAR

551781100109 ASSY ORVM BLANK COVER LH 1 1

551781100102 OFFER DRG ASSY ORVM RH -DOOR MTD1 1

551781100111 ASSY ORVM DOOR MTG RH -SANDHAR

SCREW 3 3

TR- 17 TR- 17 FITMENT OF A PILLAR CORNER TRIM LH & RH

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551781100120 ASSY A PILLAR CORNER INNER COVER LH 1 1

551781100121 ASSY A PILLAR CORNER INNER COVER RH 1 1

TR- 18 SUB-TR- CLEANING OF WINDSHIELD & REAR GLASS -GC GLASS SURFACE BY CLEANER

551760000180 FITMENT DRAWING (JT) B

551760000101 FITMENT DRAWING (JT) B

551767100101 ASSY_GLASS_WINDSHIELD 1 1

551767802301 REAR GLASS -FIXED 0 1

TR- 18 SUB-TR- SUB ASSEMBLY OF WINDSHIELD WITH WINDSHIELD GLASS MOULD

551760000180 FITMENT DRAWING (JT) B

551760000101 FITMENT DRAWING (JT) B

SUB -TR ASSY_GLASS_WINDSHIELD

551767106305 MOULD WINDSHIELD GLASS 1 1

551767106306 MOULD WINDSHIELD GLASS (ANCO)

TR- 18 TR SUB ASSEMBLY WINDSHIELD GLASS - FITMENT OF LABEL

551758400004 INF. DRG. - FITMENT OF LABELS A

551758408202 LABEL - RUNNING IN 1000 KMS 1 1

TR- 18 SUB-TR- PRIMER APPLICATION ON WINDSHIELD & REAR GLASS -GC

551760000180 FITMENT DRAWING (JT) B

551760000101 FITMENT DRAWING (JT) B

SUB -TR SUB ASSEMBLED WINDSHIELD

TR- 18 SUB-TR- PLACING WINDSHIELD / REAR GLASS -GC ON THE GLASS GLAZING ROBOT CONVEYOR FOR SEALANT APPLICATION

TR- 18 TR- 18 FITMENT OF WINDSHIELD GLASS ON THE CAB

551760000180 FITMENT DRAWING (JT) B

TR- 18 TR- 18 FITMENT OF REAR GLASS -GC ON THE CAB

551760000101 FITMENT DRAWING (JT) B

TR- 18 TR- 18 FITMENT OF NACELLE COVER

5517011668R FITMENT DRWAING (JT) H

Page 13: Process

5517021668R FITMENT DRWAING (JT) E

551768900110 ASSY NACELLE COMPLETE 1 1

11405698091 TAP SCR C-ST4.8X13 TS17249 SS8457S1-BL-B 2 2 0.8

11405606161 CR PAN HD SCREW M6X16 IS7483 SS8451S2-Y 1 1 1

11323998151 HEX SCREW M6X18 IS1364P2-8.8-SS8451-8C 1 1

TR- 18 TR- 18 FITMENT OF POWER SOCKET & CONNECTING IT TO MAIN WIRING HARNESS

551754200102 ASSY POWER SOCKET W/O ILLUMINATION - M/S PRIC 1

287154206301 12V_POWER_SOCKET_CAP 1

TR- 18 TR- 18 FITMENT OF HAZARD WARNING SWITCH & CONNECTING IT TO MAIN WIRING HARNESS

551754501604 HAZARD WARNING SWITCH OFFER

1 1551754509909 HAZARD WARNING SWITCH OFFER

551754509916 HAZARD WARNING SWITCH M/S PROGRESSIVE

TR- 19 TR- 19 FITMENT OF DRIVER & CO DRIVER SEAT BELT

5517021691R GR 91 TPL FOR PENGUIN (JT FILE) ZIP H

5517011691R GR 91 TPL FOR PENGUIN G

551791500101

1 1 4.5551791500102

551791500107 ASSY FRONT SEAT BELT KIT FOR FIX CO-DRIVER -M/

TR- 19 TR- 19 FITMENT OF ELR COVER LH & RH

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

551769106309 ELR UNIT COVER LH 1 1

551769106310 ELR UNIT COVER RH 1

TR- 19 TR- 19 FITMENT OF JACK

551758900003 INF. DRG. - FITMENT OF SCISSORS JACK (PENGUINE A

551758900001 INF. DRG. - FITMENT OF SCISSORS JACK NR

551758901601 OFFER DRG. SCISSORS JACK 1 1

270258904009 CORD - For Jack Clamping 1 0

270258904010 GRIP - For Jack Cord 1 0

270258904012 JACK SEAT (RUBBER) 1 0

TR- 19 TR- 19 FITMENT OF WINDOW WINDING HANDLE LH

551772000101 ASSY DOOR COMP LH (JT FILE) B

283472300155 ASSY WINDOW WINDING HANDLE 1 1

283472300155 ASSY WINDOW WINDING HANDLE 1 1

TR- 19 TR- 19 FITMENT OF WIPER BLADE (WIPER MOTOR NUT TIGHTENING) 1.5

551782400109 82 GROUP TPL PENGUIN PC BSIII DOMESTIC (JT FILE) D

551782400108 ASSY_WIPER_ARM_BLADE_WITH_NOZZLE1 0

551782400111 ASSY WIPER_ARM_BLADE_WITH NOZZLE-BCS

551782400101 ASSY_ARM_BLADE0 1

551782400117 ASSY WIPER ARM BLADE WITHOUT NOZZLE-BCS

551782409904 DUMMY CAP FOR NOZZLE 0 1

TR- 19 TR- 19 FITMENT OF ASSY COVER SHIFT LEVER (HIGH END)

5517011668R FITMENT DRWAING (JT) H

5517021668R FITMENT DRWAING (JT) E

551768900103 ASSY COVER SHIFT LEVER 1 1

551768906316 INSTRUMENT CLUSTER HOOD UPPER 1 1

TR- 19 TR- 19 FITMENT OF BELLOW HOLDER

5517011668R FITMENT DRWAING (JT) H

5517021668R FITMENT DRWAING (JT) E

551768906313 BELLOW HOLDER 1 1

TR-20 SUB-TR- SUB ASSY OF FUEL FILLER NECK

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND D

551747100132 ASSY. FILLER NECK (FUEL FILLING) 1 1

ASSY FRONT SEAT BELT WITH ELR (OR)

ASSY FRONT SEAT BELT KIT FOR FIX CO-DRIVER -M/S IFB (OR)

Page 14: Process

551747106923 BREATHER HOSE 1 1

551747107703 HOSE FUEL FILLING 1 0

551747107704 HOSE FUEL FILLING 0 1

14300512179 SPR. BD CLAMP 17DX12W TS17665 SS8451S2-Y 1 1

14300512551 SPRING BAND CLAMP 55DX12W TS17665 1 1

282947107709 SEAL (FILLER/BREATHER HOSE) 1 0

TR-20 TR-20 FITMENT OF FRONT SEAT IN ZIP

5517021691R GR 91 TPL FOR PENGUIN (JT FILE) ZIP H

551791000104 ASSY FRONT SEAT GC0 1

551791000108 ASSY FRONT BENCH SEAT GC (TJC)

11343596083 HEX FL SCR M8X16 TS17130-8.8-SS8451S2-B 0 11 2.5

TR-20 TR-20 FITMENT OF DRIVER SEAT IN IRIS

5517011691R GR 91 TPL FOR PENGUIN (JT FILE) IRIS G

551791000102 OFFER ASSY DRIVER SEAT WITH HEAD REST PC1 0

551791000107 ASSY DRIVER SEAT PC (TJC)

11343596083 HEX FL SCR M8X16 TS17130-8.8-SS8451S2-B 4 0 2.5

TR-20 TR-20 FITMENT OF CO-DRIVER SEAT IN IRIS 2.5

5517011694R GR 94 TPL FOR PENGUIN (JT FILE) IRIS D

551794000102 ASSY CO DRIVER SEAT WITH HEAD REAST1 0

551794000105 ASSY CO-DRIVER SEAT PC (TJC)

11343596083 HEX FL SCR M8X16 TS17130-8.8-SS8451S2-B 4 0 2.5

TR-20 TR-20 FITMENT OF FUEL FILLER NECK 1

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND D

11323998061 HEX SCREW M6X12 IS1364P2-8.8-SS8451-8C 3 3 1

12520698017 SPRING WASHER B6 IS3063 SS8451-8C 3 3

TR-21 TR-21 FITMENT OF STEERING WHEEL -HAND TIGHTENING ?

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

5517464001041 1

551746400105 ASSY STEERING WHEEL-2 SPOKE (M/S EMDET)

12080901206 H THIN NUT M12X1.25IS13724-05SS8451S2-Y 1 1

12520696014 SPRING WASHER B12 IS3063 SS8451-8C 1 1

TR-21 TR-21 FITMENT OF FUEL CAP

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND D

551747100152 1 0

551747100155 ASSY. FUEL CAP (M/S JAY SWITCHES) 1 0

551747100150 ASSY. FUEL TANK CAP( M/S JAY SWITCHES) 0 1

OFFER DRAWING-ASSY STEERING WHEEL (OR)

OFFER DRAWING ASSY. FUEL TANK CAP (OR)

Page 15: Process

MBOM -UNDERBODY

SHOP TCF 1D

OP .NO. PART NO PART DESCRIPTION

UB -01 FITMENT OF DPV

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C 1.7

5517431001091 1

551743100115 ASSY. DPV 25 BAR (M/S BOSCH)

11071506306 HEX FL BOLT M6X30 TS17130-8.8-SS8451-8C 1 1

UB -01 FITMENT OF CLAMPS FOR CABLE ROUTING

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - IRIS J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - ZIP G

2834428042074 2

283447607709 CLAMP

2871428077054 4

287142807713 CLAMP (BRAKE & FUEL PIPES) M/S.ITW

11071506403 HEX FL BOLT M6X40 TS17130-8.8 SS8451S2-Y 4 4

282954406313 CROCODILE CLIP 1 1

UB -01 FITMENT OF CLAMPS FOR BRAKE PIPE ROUTING

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

2871428077036 6

287142807711 CLAMP (FOR SINGLE BRAKE PIPE) M/S.ITW

2870428077045 5

287042807710 TWO PIPE CLAMP FOR BRAKE PIPELINES

11341506222 HEX FL SCREW M6X22 TS17130 8.8 SS8451-8C 11 11

UB -01 FIMENT OF PLUGS AND GROMMETS IN UNDERBODY

5517011681R FITMENT DRWAING (JT) O

5517021681R FITMENT DRWAING (JT) G

UB -01 FITMENT OF RUBBER PAD (SPARE WHEEL)

551740000002 INFORMATION FITMENT DRAWING OF WHEELS-PC D

551740000001 INFORMATION FITMENT DRAWING OF WHEELS-GC F

551740107702 RUBBER PAD (SPARE WHEEL MOUNTING) 2 0

551740107703 RUBBER PAD (SPARE WHEEL SUPPORT) 0 2

UB -01 FITMENT OF SPARE WHEEL MOUNTING BRACKET WITH FRAME 4.6

551740000002 INFORMATION FITMENT DRAWING OF WHEELS-PC D

551740000001 INFORMATION FITMENT DRAWING OF WHEELS-GC F

551740300114 ASSY.MTG BRACKET WITH WASHER 2 2

11341610208 HEX FL SCREW M10X1.25X20-8.8-TS17130 2 2 4.6

SUB -UB -02 SUB ASSEMBLY OF ASSEMBLY HOOK (SPARE WHEEL MOUNTING) 2.3

551740000002 INFORMATION FITMENT DRAWING OF WHEELS-PC D

551740000001 INFORMATION FITMENT DRAWING OF WHEELS-GC F

551740306911 CLAMP (SPARE WHEEL MOUNTING) 1 0

551740306905 CLAMP (SPARE WHEEL MTG.) 0 1

551740308210 LOCK PLATE (SPARE WHEEL MTG.) 1 1

282940306501 HEX NUT 1 1 2.3

12051598073 HEX NUT M10 IS1364P3-8-SS8451-8C 1 1

12301501003 HEX FL NUT AM10 TS17430-8-SS8451S2-Y 1 1

12701101209 CONICAL SEAT 12 TYPE-A IS4297-SS8400 1 1

UB -02 UNPACKING THE MAIN WIRING HARNESS

UB -02 ROUTING THE MAIN WIRE HARNESS

UB FITMENT OF GEAR SHIFT CABLES GROMMET

581326000001 INF. DRG FOR TA59 GEARBOX (VEHICLE LAYOUT ) C

11345506162 HEX FL SCREW M6X16 TS17070-8.8-SS8451S2-Y 2 2 1

UB shifting

UB -02 HANGING ASSEMBLY HOOK ON BIW CAB

551740000002 INFORMATION FITMENT DRAWING OF WHEELS-PC D

551740000001 INFORMATION FITMENT DRAWING OF WHEELS-GC F

SUB -UB ASSEMBLY HOOK SPARE WHEEL MOUNTING 4.5

UB -02 ROUTING OF ACCELERATOR CABLE

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - IRIS J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - ZIP G

UB -02 ROUTING OF CLUTCH CABLE

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - IRIS J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - ZIP G

UB -02 ROUTING OF FUEX EXCESS CABLE

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - IRIS J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - ZIP G

UB -02 ROUTING OF GEAR SHIFT CABLES

581326000001 INF. DRG FOR TA59 GEARBOX (VEHICLE LAYOUT ) C

283447607709 CLAMP 6 6

UB -02 FITMENT OF FRONT BRAKE PIPES 1.6

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

INLET LINE FROM CABIN TO DPV

551743800182 ASSY. TUBE FROM ADAPTER C2 TO DPV INLET A1 1 1 1.6

551743800183 ASSY TUBE FROM ADAPTOR C1 TO DPV INLET A2 1 1 1.6

OUTLET LINE FROM DPV TO FRONT LH & REAR LH

551743800185 ASSY.TUBE FROM DPV OUTLET B2 TO FRONT BRAKE HOSE RH 1 1 1.6

551743800187 ASSY. TUBE FROM DPV OUTLET B3 TO REAR BRAKE HOSE RH 1 1 1.6

5517

011

6R(I

RIS

)

5517

021

6R(Z

IP)

TO

RQ

UE

(kg

m)

ASSY. DPV (M/S BOSCH) (OR)

CLIP FOR PARKING BRAKE DIA 9 (RAYMOND 132029) (OR)

OFFER DRAWING CLAMP (BRAKE AND FUEL PIPES) (OR)

OFFER DRAWING CLAMP FOR SINGLE BRAKEPIPEN (OR)

CLAMP - FOR BRAKE LINES (OR)

Page 16: Process

OUTLET LINE FROM DPV TO FRONT RH & REAR RH

551743800184 ASSY. TUBE FROM DPV OUTLET B1 TO FRONT BRAKE HOSE LH 1 1 1.6

551743800186 ASSY. TUBE FROM DPV OUTLET B4 TO REAR BRAKE HOSE LH 1 1 1.6

SUB-UB -03 SUB ASSY OF FUEL TANK (ASSY FLOAT TANK & FUEL LINES)

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LI D

551747100142 ASSY. FUEL TANK COMPLETE 1 0

551747100143 ASSY. FUEL TANK COMPLETE 0 1

551754201610 ASSY FLOAT TANK UNIT OFFER1 1

4.5

551754200105 ASSY FLOAT TANK UNIT M/S PRICOL

551747600133 OFFER DRAWING ASSY. FUEL LINES COMPLETE 1 1

551747600130 OFFER DRAWING ASSY. SUCTION LINE (TANK TO FILTER) 1 1

551747600132 OFFER DRAWING ASSY. RETURN LINE (ENGINE TO TANK) 1 1

16531999049 PIPE UNION BOLT 10 M14X1.5 TS16405 2 2 4.5

16220710215 SEALING WASHER 14X18 IS3175 CU 4 4

SUB-UB -03 SUB ASSY OF FUEL FILTER 2.5

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LI D

571709110101 ASSY. FUEL FILTER 1 1 2.5

551747600131 OFFER DRAWING ASSY SUCTION LINE (FILTER TO PUMP) 1 1

16531999049 PIPE UNION BOLT 10 M 14X1.5 TS 16405 1 1

16220710215 SEALING WASHER 14X18 IS3175 CU 2 2

UB -03 FITMENT OF ASSY FUEL TANK COMPLETE

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LI D

SUB SUB ASSEMBLED FUEL TANK

11063896057 HEX BOLT M10X60 IS1364P1-8.8-SS8451S2-Y 3 3 4.5

265947100111 ASSY.RUBBER BUSH 6 6

281847106913 SPACER TUBE 6 6

12520698050 SPRING WASHER B10 IS3063 SS8451-8C 3 3

UB -03 FITMENT OF SUB ASSEMBLED FUEL FILTER 4.5

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LI D

571709110101 ASSY. FUEL FILTER 1 1

11341510220 HEX FL SCR M10X22 TS17130-8.8-SS8451-8C 2 2 ??

UB -03 CONNECTION OF FUEL LINES TO FUEL FILTER 2.5

571709110001 ARRGT. DRG. FUEL FILTER MOUNTING A

16220710223 SEALING WASHER 14X20 IS3175-CU 4 4

16531999049 PIPE UNION BOLT 10 M14X1.5 TS16405 2 2 ??

UB -03 CONNECTING BREATHER HOSE & HOSE FUEL FILLING TO FUEL TANK

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LI D

14300512179 SPR. BD CLAMP 17DX12W TS17665 SS8451S2-Y 1 1

14300512551 SPRING BAND CLAMP 55DX12W TS17665 1 1

UB -03 CONNECTING SUCTION LINE (FILTER TO PUMP) TO FUEL FILTER 4.5

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LI D

16531999049 PIPE UNION BOLT 10 M 14X1.5 TS 16405 1 1 4.5

16220710215 SEALING WASHER 14X18 IS3175 CU 2 2

UB -03 CLAMPING RETURN LINE USING CLAMP

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LI D

282947604202 CLAMP(063572)(M/S McKECHNIE EXOTECH) 1 1

UB -03 CONNECTION OF SUCTION LINE (FILTER TO PUMP) 2.5

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LI D

UB -03 FITMENT OF BUMP STOPPER REAR

551732400002 INF DRG FITMENT OF REAR SUSPENSION FOR PC B

283432401604 2 2

283432407508 BUMP STOPPER REAR M/S AMP 2 2

UB -03 FITMENT OF C- MOUNT ON THE FRAME

571700000001 INF.GENERAL ASSY.ENGINE A

571724200102 C - MOUNT 1 1

11341508187 HEX FL SCREW M8X18 TS17130-8.8-SS8451-8C 3 3 2.5

UB -03 FITMENT OF B- MOUNT ON THE FRAME

571700000001 INF.GENERAL ASSY.ENGINE A

571724200101 B - MOUNT 1 1

11341508187 HEX FL SCREW M8X18 TS17130-8.8-SS8451-8C 4 4

UB -03 SUB ASSY OF A-MOUNT ON CROSS MEMBER

571700000001 INF.GENERAL ASSY.ENGINE A

571724100101 A-MOUNT 1 1

1230160008 HEX FL NUT AM10 TS17430-10-SS8451-8C 2 2

UB -03 REMOVAL OF A MOUNT CROSS MEMBER 6.5

571700000001 INF.GENERAL ASSY.ENGINE A

SUB -UB -04 REAR SUSPENSION SUB ASSY -DRIVE SHAFT WITH BRAKE DRUM & SEMI TRAILING ARM

581326000001 INF. DRG FOR TA59 GEARBOX (VEHICLE LAYOUT ) C

551732400002 INF DRG FITMENT OF REAR SUSPENSION FOR PC B

FOR LH SIDE

551732400126 ASSY SEMI TRAILING ARM COMP WITH BRAKES LH - PC 1 0

551732400105 ASSY STA COMP WITH BRAKES LH 0 1

5813263001031 1

581326300110 ASSY DRIVE SHAFT_LH (GKN)

OFFER DRAWING - BUMP STOPPER REAR (OR)

OFFER ASSY DRIVE SHAFT COMPLETE LH (OR)

C153
prr323188: CONFIRM PARKING BRAKE STATUS
Page 17: Process

FOR RH SIDE

551732400125 ASSY SEMI TRAILING ARM COMP WITH BRAKES RH - PC 1 0

551732400104 ASSY STA COMP WITH BRAKES RH 0 1

5813263001041 1

581326300111 ASSY DRIVE SHAFT_RH (GKN)

12102096043 CASTLE NUT M16X1.5 IS2232-8-SS8451-8C 2 2 16.5

13150608281 SPLIT PIN 3.2X28 IS549 SS8451-8C 2 2

283432409209 THRUST WASHER-(REAR AXLE) (REAR AXLE) 2 2

SUB -UB -04 REAR SUSPENSION SUB ASSY -FITMENT OF HUB COVER ON REAR SUSPENSION

551732400002 INF DRG FITMENT OF REAR SUSPENSION FOR PC B

283433208201 HUB COVER 2 2 7

SUB -UB -04 REAR SUSPENSION SUB ASSY -FITMENT OF REAR DAMPER (HAND TIGHTENING)

551732400002 INF DRG FITMENT OF REAR SUSPENSION FOR PC B

5517326001022 0

551732601602 OFFER ASSY DAMPER REAR PC

551732600101 ASSY REAR DAMPER M/S GABRIEL0 2

551732601601 OFFER ASSEMBLY REAR DAMPER

12650601309 WASHER A13 IS5370 ST SS8451-8C 2 2

12140601207 NYLOC NUT M12X1.5 ISO-10512-8 SS8451S2-Y 2 2 4.75

551732609201 WASHER DAMPER MTG REAR 2 2

SUB -UB -04 ENGINE SUB ASSY -FITMENT OF EARTH STRAP - ENGINE END (CONNECTION TO ENG 2.8

551754100003 INFORMATION FITMENT DRAWING EARTH CABLE MAGIC IRIS NR

551754101604 EARTH_CABLE_OFFER1

551754109904 EARTH CABLE - M/S NIRAV ENGINEERING

11071508228 HEX FL BOLT M8X22 1 ??

SUB -UB -04 ENGINE SUBASSY -FITMENT OF BATTERY CABLE POSITIVE TO ALTERNATOR & STARTER MOTOR - (IN ENGINE SHOP)

551754100006 INFORMATION FITMENT DRAWING BATTERY CABLE POSITIVE : M NR

551754100112 ASSY BATTERY CABLE POSITIVE MAGIC IRIS & ACE ZIP 1 1

- M8 FLANGE NUT 1 1 1

- M8 FLANGE NUT 1 1 0.5

SUB -UB -04 ENGINE SUB ASSY - FITMENT OF GASKET ON ENGINE EXHAUST MANIFOLD

5517492001011 1

551749200103 GASKET EXHAUST MANIFOLD (M/S SANKAR SEALING)

SUB -UB -04 ENGINE SUB ASSY - FITMENT OF HOSE (WATER PUMP TO INTERMEDIATE PIPE) TO ENGINE - (IN ENGINE SHOP)

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

571750105806 HOSE-WATER PUMP TO INTERMEDIATE PIPE) 1 1

14300512349 SPR. BD CLAMP 34DX12W TS17665 SS8451S2-Y 1 1

SUB -UB -04 ENGINE SUB ASSY - FITMENT OF HOSE (WATER BY PASS TUBE) TO ENGINE (IN ENGINE SHOP)

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

571720125802 HOSE- WATER BYPASS TUBE (WITH INTEGRAL THERMOSTAT) 1 1

14300512349 SPR. BD CLAMP 34DX12W TS17665 SS8451S2-Y 1 1

SUB -UB -04 ENGINE SUB ASSY - FITMENT OF ASSY.INTERMEDIATE PIPE WITH SUPPORT BRACKE TO ENGINE ( IN ENGINE SHOP)

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

571750100115 ASSY.INTERMEDIATE PIPE WITH SUPPORT BRACKET 1 1

14300512349 SPR. BD CLAMP 34DX12W TS17665 SS8451S2-Y 2 2

UB -04 ENGINE SUB ASSY -CONNECT REAR SUSPENSION SUB ASSY TO ENGINE

UB -04 ENGINE & REAR SUSPENSION STUFFING - STAGE 1 - STA & C MOUNT FITMENT

551732400002 INF DRG FITMENT OF REAR SUSPENSION FOR PC B 8.75

FOR STA FITMENT

11071898077 FL BOLT M12X1.5X95TS17130 10.9SS8451-8CH 4 4

12460501308 BRIGHT WASHER 13 IS2016 ST SS8451-8C 4 4

12140801206 NYLOC NUT M12X1.5 ISO-10512-10SS8451-8CH 4 4 8.75

UB -04 ENGINE & REAR SUSPENSION STUFFING - STAGE 2 - COIL SPRING INSERTION

551732400002 INF DRG FITMENT OF REAR SUSPENSION FOR PC B

551732407701 SPRING RUBBER SEAT TOP 2 2

5517324016052 0

551732408702 REAR COIL SPRING PC M/S TC SPRINGS

5517324016010 2

551732408701 REAR COIL SPRING M/S TC SPRINGS

UB -04 ENGINE & REAR SUSPENSION STUFFING - STAGE 3 - DAMPER FITMENT (RH SIDE ONLY) & JIG ON 4.75

551732400002 INF DRG FITMENT OF REAR SUSPENSION FOR PC B

11071812954 FLBOLT M12X1.5X140TS17130 10.9SS8451-8CH 2 2

12650601309 WASHER A13 IS5370 ST SS8451-8C 4 4

12301501216 HEX FL NUT AM12X1.5 TS17430-8-SS8451-8C 2 2 4.75

UB -04 ENGINE & REAR SUSPENSION STUFFING - STAGE 4 -B MOUNT TIGHTENING 4.75

UB -03 FITMENT OF D- MOUNT ON THE FRAME

571700000001 INF.GENERAL ASSY.ENGINE A

571724200103 D - MOUNT 1 1

11341508187 HEX FL SCREW M8X18 TS17130-8.8-SS8451-8C 4 4 2.5

UB -04 FITMENT OF SUB ASSEMBLED CROSS MEMBER

UB -04 FITMENT OF DAMPER -LH SIDE

SUB -UB -05 SUB ASSEMBLY OF LOWER COOLING LINE

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

571750105808 LOWER COOLING LINE 1 1

278850105805 BRACKET HOLDING SLEEVE 1 1

SUB -UB -05 SUB ASSEMBLY OF RADIATOR 2.5

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

OFFER ASSY DRIVE SHAFT COMPLETE RH (OR)

ASSY REAR DAMPER PC M/S GABRIEL (OR)

OFFER DRAWING GASKET (EXHAUST MANIFOLD) (OR)

OFFER DRAWING REAR COIL SPRING - PC (OR)

OFFER REAR COIL SPRING (OR)

Page 18: Process

SUB LOWER COOLING LINE WITH BRACKET HOLDING SLEEVE

571750100114 ASSY.RADIATOR WITH DEFLECTOR 1 1

571750105801 HOSE - UPPER COOLING LINE - GC (WATER OUTLET ELBOW TO 1 1

14300512349 SPR. BD CLAMP 34DX12W TS17665 SS8451S2-Y 2 2

571750100112 CLAMP-LCL MOUNTING 1 1

11343508184 H/FL SCREW M8X18 TS17130-8.8-SS8451S2-Y 1 1 2.5

SUB -UB -05 SUB ASSEMBLY OF ANTI ROLL BAR

551732100002 INF DRG FITMENT OF FRONT SUSPENSION FOR PC C

551732100001 INF DRG FITMENT OF FRONT SUSPENSION H

551732807901 FRONT ANTI ROLL BAR 1 1

551732807701 BEARING BLOCK FRONT ARB MOUNTING 2 2

551732808203 BRCKET (BEARING BLOCK MOUNTING) 2 2

UB -05 FITMENT OF RADIATOR

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

SUB SUB ASSEMBLED RADIATOR 1 1

FASTNERS ?? ??

UB -05 ROUTING & CONNECTION OF NO LOSS TANK PIPE WITH RADIATOR

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

253450106909 PIPE(500L 4SP BS-III SFC)RAD TO AUX. 1 0

571750106902 HOSE - NO LOSS TANK ( RADIATOR TO NO LOSS TANK) (FOR G 0 1

283447607709 CLAMP 1 3

252550104201 CLAMP 1 1

UB -05 FITMENT OF ANTI ROLL BAR TO THE FRAME

551732100002 INF DRG FITMENT OF FRONT SUSPENSION FOR PC C

551732100001 INF DRG FITMENT OF FRONT SUSPENSION H

SUB SUB ASSEMBLED ANTI ROLL BAR

11341508187 HEX FL SCREW M8X18 TS17130-8.8-SS8451-8C 4 4 2.25

UB -06 FITMENT OF WISHBONE (LH & RH) & TORQUE TIGHTENING

551732100002 INF DRG FITMENT OF FRONT SUSPENSION FOR PC C

551732100001 INF DRG FITMENT OF FRONT SUSPENSION H

LH SIDE

551732100159 ASSY WISHBONE WITH BUSHES LH - PC 1 0

551732100126 ASSY WISHBONE WITH BUSHES LH 0 1

RH SIDE

551732100158 ASSY WISHBONE WITH BUSHES RH - PC 1 0

551732100125 ASSY WISHBONE WITH BUSHES RH 0 1

VERTICAL MOUNT

11071814906 FL BOLT M14X1.5X90TS17130 10.9SS8451-8CH 2 2

12460501502 BRIGHT WASHER 15 IS2016 ST SS8451-8C 2 2

12140801401 NYLOC NUT M14X1.5 ISO-10512-10SS8451-8CH 2 2 8.5

HORIZONTAL MOUNT

11071812857 FL BOLT M12X1.5X85TS17130 10.9SS8451-8CH 2 2

12460501308 BRIGHT WASHER 13 IS2016 ST SS8451-8C 2 2

12140801206 NYLOC NUT M12X1.5 ISO-10512-10SS8451-8CH 2 2 8.25

UB -06 FITMENT OF ANTI ROLL BAR LINK TO WISHBONE (LH & RH)

551732100002 INF DRG FITMENT OF FRONT SUSPENSION FOR PC C

551732100001 INF DRG FITMENT OF FRONT SUSPENSION H

551732806001 LINK ANTIROLL BAR FRONT 2 2

551732808201 CUP (FRONT ANTI ROLL BAR) 8 8

551732807501 RUBBER BUSH 4 4

551732807502 RUBBER BUSH (FRONT ANTI ROLL BAR) 4 4

12140500800 NYLOC NUT M8 IS7002-8-SS8451-8C 4 4 ??

UB -06 FITMENT OF AIR FILTER

5717310509R 1 CYL.DI ENGINE (BS-III) MAGIC IRIS (JT FILE) A

5717310409R FUEL FEED CHARGING PUMP B

571709130123 ASSY. AIR-INTAKE SYSTEM (FLEET GUARD KIT) 1 1

11341508128 HEX FL SCREW M8X12 TS17130-8.8-SS8451-8C 2 2 ??

UB -06 FITMENT OF SERVICE INDICATOR

5717310509R 1 CYL.DI ENGINE (BS-III) MAGIC IRIS (JT FILE) A

5717310409R FUEL FEED CHARGING PUMP B

570809130107 1 1

12080996037 HEX THIN NUT M22X1.5 IS13724-05SS8451-8C 1 1 ??

12460502304 BRIGHT WASHER 23 IS2016 ST SS8451-8C 1 1

278609130181 ASSY.ADAPTOR (FOR SERVICE INDICATOR) 1 1

12460502304 BRIGHT WASHER 23 IS2016 ST SS8451-8C 1 1

UB -06 CONNECTION OF SERVICE INDICATOR TO AIR FILTER

5717310509R 1 CYL.DI ENGINE (BS-III) MAGIC IRIS (JT FILE) A

5717310409R FUEL FEED CHARGING PUMP B

252550106918 PIPE (400 L) 1 1

252550104201 CLAMP 2 2

278850107501 RUBBER GROMMET 0 1

UB -06 CONNECT BRAKE PIPES TO REAR AXLES (LH & RH) 1.6

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

551742800105

2 2551742800107

551742800108 ASSY. BRAKE HOSE REAR (M/S BIL)

270242804301 CLIP (BRAKE HOSE) 4 4

551743800147 ASSY TUBE FROM REAR BRAKE HOSE TO REAR BRAKE ASSY R 1 1 1.6

551743800148 ASSY TUBE FROM REAR BRAKE HOSE TO REAR BRAKE ASSY LH 1 1 1.6

UB -06 CONNECTION OF STEERING LINKAGE TO RACK & PINION 2.3

ASSY. SERVICE INDICATOR. (TO BE TAKEN FROM THE FLEETGUARD KIT)

OFFER DRG. ASSY. BRAKE HOSE REAR (OR)

BRAKE HOSE ASSY. REAR (M/S BOSCH) (OR)

D296
prr323188: GAUGE FOR DEFINING THREAD
Page 19: Process

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

BOLTED UJ 2.3

UB -06 CONNECTION OF RACK & PINION TO STUB AXLE (LH & RH) 5

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

BALL JOINT - LH & RH 5

UB -06 FITMENT OF TAIL LAMP GC- LH & RH

551754400009 INFO FITMENT DRAWING - ASSY TAIL LAMP PC A

282954400115 ASSY.RECTANGULAR TAIL LAMP LH-M/s.MINDA1

282954400116 ASSY.RECTANGULAR TAIL LAMP RH-M/s.MINDA

FASTNER

UB FITMENT OF REVERSE LAMP -GC ONLY & CONNECTION TO MAIN WIRING HARNESS

551754400019 INFO FITMENT DRAWING - REVERSE LAMP NR

282954400107

0 1282954400117

282954400177 ASSY REVERSE LAMP M/S AUTOLITE

- SCREW (M4X22) SLOTTED RAISED COUNTER SUNK 0 2

- RUBBER GROMMET 0 1

UB FITMENT OF REGISTRATION PLATE LAMP - GC

551754400015 INFO FITMENT DRAWING - REGISTRATION PLATE LAMP NR

551754400113 ASSY REGISTRATION PLATE LAMP M/S LUMAX MAKE 0 1

267899006524 MSA 4.2 SCREW SPRING (J-SPIRE S) 0 4

J SPIRE 0 4

UB -07 CONNECT ACCELERATOR CABLE TO ENGINE

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - IRIS J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - ZIP G

UB -07 CONNECT CLUCTCH CABLE TO ENGINE

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - IRIS J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - ZIP G

283429106501 NUT (FOR CLUTCH CABLE LOCK) 1 1

283429106701 PIN (FOR CLUTCH CABLE GUIDE) 1 1

284546800401 RUBBER CLIP 2 2

11341506125 HEX FL SCREW M6X12 TS17130-8.8-SS8451-8C 2 2

UB -07 CONNECT ASSY EXCESS FUEL (CHOKE) CABLE TO ENGINE

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - IRIS J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - ZIP G

551730408701 SPRING (EXCESS FUEL LEVER) 1 1

12080996070 HEX THIN NUT M8X1 IS13724-05 SS8451-8C 1 1

12080896032 HEX THIN NUT M6 IS1364P4-05 SS8451-8C 2 2

UB -07 CONNECT ASSY SHUT OFF CABLE TO ENGINE END

551729000002 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - IRIS J

551729000003 INFORMATION FITMENT DRAWING CONTROLS SYSTEM - ZIP G

DETAIL NOT AVAILABLE IN DRAWING

UB -07 CONNECTION OF RETURN LINE TO ENGINE

UB -07 FITMENT OF HORN & CONNECTION TO MAIN WIRING HARNESS

551754200002 INFORMATION FITMENT DRAWING - HORN A 2.3

551754201621 ASSY HORN 12 V - DIA 70 OFFER1 1

551754209923 HORN 12V DC DIA 70 M/S.FIEEM MINDA

11323998070 HEX SCREW M8X20 IS1364P2-8.8-SS8451-8C 1 1 2.3

12460500841 BRIGHT WASHER 8.4 IS2016 ST SS8451-8C 1 1

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 1 1

UB -07 FITMENT OF BATTERY SUPPORT BRACKET FRONT ON THE CAB 2.5

FASTNER 6 6 ??

UB -07 SUB ASSEMBLY OF BATTERY WITH BATTERY SUPPORT BRACKET - BOTTOM

551754100007 INFO FITMENT DRAWING - BATTERY NR

551754101602 BATTERY_12V_50A_OFFER1 1

2.5

551754109902 BATTERY_12V_50A_TATA_GREEN

UB -07 FITMENT OF BATTERY

551754100007 INFO FITMENT DRAWING - BATTERY NR

551754108804 BATTERY CLAMPING STUD FOR BOLTED TRAY 2 2

551754100114 ASSY BATTERY CLAMP FOR 14 SEATER PC 1 1

FASTNER

UB FITMENT OF BATTERY CABLE NEGATIVE 1

551754100005 INFORMATION FITMENT DRAWING FOR ASSY BATTERY CABLE NENR

551754100116 BATTERY CABLE NEGATIVE MAGIC IRIS & ACE ZIP 1 1

11341508128 HEX FL SCREW M8X12 TS17130-8.8-SS8451-8C 1 1 1

UB -07 ROUTING OF BATTERY CABLE POSITIVE & CONNECTION TO BATTERY 0.5

551754100006 INFORMATION FITMENT DRAWING BATTERY CABLE POSITIVE : M NR

270254606358 BATTERY CABLE CLAMP-MICROSIGN 1 1

UB -08 FITMENT OF STUB AXLE (LH & RH)

551732100002 INF DRG FITMENT OF FRONT SUSPENSION FOR PC C

551732100001 INF DRG FITMENT OF FRONT SUSPENSION H

551733100102 ASSY STUB AXLE WITH BRAKE-RH 1 1

551733100112 ASSY STUB AXLE WITH BRAKE-LH 1 1

IN STRUT END

551732103204 STRUT MOUNTING PIN ECCENTRIC 2 2

11071810552 FLBOLT M10X1.25X55TS17130 10.9SS8451-8CH 2 2

12460501057 BRIGHT WASHER 10.5 IS2016 ST SS8451-8C 4 4

12140801001 NYLOC NUT M10X1.25 ISO10512-10SS8451-8CH 4 4 6.5

IN WISHBONE END

11071810552 FLBOLT M10X1.25X55TS17130 10.9SS8451-8CH 4 4

12460501057 BRIGHT WASHER 10.5 IS2016 ST SS8451-8C 4 4

12301601008 NYLOC NUT M14X1.5 ISO10512-10SS8451-8CH 4 4 8.5

REVERSE LAMP(OFFER) (OR)

ASSY.RECTANGULAR REVERSE LAMP-M/s.MINDA (OR)

C342
prr323188: TO BE SUB ASSEMBLED WITH REAR BUMPER - PC DIRECTLY IN CASE OF GC
Page 20: Process

UB -08 FITMENT OF RACK & PINION 4.6

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

551746600104

1 1551746600105 ASSY RACK AND PINION STEERING GEAR (M/S RANE MADRAS)

551746600106 ASSY.RACK AND PINION STEERING GEAR(M/S SONA KOYO)

FOR RH SIDE JOINT

11063910459 HEX BOLT M10X1.25X45IS13726 8.8SS8451-8C 2 2 4.6

12460501057 BRIGHT WASHER 10.5 IS2016 ST SS8451-8C 2 2

12520698050 SPRING WASHER B10 IS3063 SS8451-8C 2 2

FOR LH SIDE JOINT

11341610208 HEX FL SCREW M10X1.25X20-8.8-TS17130 2 2 4.6

UB -08 STEERING WHEEL CENTERING 4-5

551746000001 INFORMATION DRAWING FITMENT OF STEERING G

STEERING WHEEL CENTRE THIN NUT TORQUE TIGHTENING 4-5

AFTER MAKING 1.875 ROTATION

UB -08 FITMENT OF MUFFLER 2.3

551749000004 INFORMATION FITMENT DRAWING OF EXHAUST K K

551749100134 ASSY.MUFFLER COMPLETE 1 1

11063898076 HEX BOLT M8X40 IS1364P1-8.8-SS8451-8C 4 4 2.3

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 4 4

12650600841 WASHER A8.4 IS5370 ST SS8451-8C 4 4

UB -08 2.3

551749000004 INFORMATION FITMENT DRAWING OF EXHAUST K K

551749100142 ASSY FRONT PIPE 1 1

2834492053021 1

283449205306 GASKET (M/S BANKO)(FOR CATALYTIC CONVERTER)

11063896766 HEX BOLT M8X35 IS1364P1-8.8-SS8451-8C 2 2 2.3

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 2 2

UB -08 FITMENT OF CATCON - MUFFLER END (CONNECTING CATCON, CATCON BRACKET & MUFFLER) 2.3

551749000004 INFORMATION FITMENT DRAWING OF EXHAUST K K

571749101602

1 1571749100104

571749100105 ASSY. CATALYTIC CONVERTER COMPLETE (CERAMIC) SYNDICA

2834492053021 1

283449205306 GASKET (M/S BANKO)(FOR CATALYTIC CONVERTER)

11063896766 HEX BOLT M8X35 IS1364P1-8.8-SS8451-8C 2 2 2.3

12520698025 SPRING WASHER B8 IS3063 SS8451-8C 2 2

CLAMP

SUPPORT BRACKET ?? ??

ME -01 TIGHTENING OF ASSY FRONT PIPE OR CATCON- EXHAUST MANIFOLD END (LOWER NUT) 2.3

551749000004 INFORMATION FITMENT DRAWING OF EXHAUST K K

279014116501 FLANGED CLINCH NUT (SUNDARAM) 1 1 2.3

UB -08 CONNECT BRAKE PIPES TO FRONT AXLES (LH & RH) 1.6

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

551742800104

2 2551742800106

551742800109 ASSY. BRAKE HOSE FRONT (M/S BIL)

270242804301 CLIP (BRAKE HOSE) 4 4

551743800145 ASSY. TUBE FROM FRONT BRAKE HOSE TO FRONT BRAKE ASSY 1 1 1.6

551743800146 ASSY TUBE FROM FRONT BRAKE HOSE TO FRONT BRAKE ASSY 1 1 1.6

SUB-UB -11 -01 SUB ASSEMBLY OF FRONT IMPACT BEAM - GC & PC

551788500110 ASSY IMPACT BEAM FRONT BUMPER COMPLETE 1 1

5517544016022 2

551754409907 FRONT_REFLEX_REFLECTOR M/S LUMAX

REFLECTOR BEZEL 0 2

SCREW PAN HEAD 2 0

M6 NUT HEX FL 2 2

UB -11 FITMENT OF IMPACT BEAM FRONT BUMPER 1

5517011688R GROUP 88 TPL FOR PENGUIN PC (JT FILE) G

11492498353 FL TAP SCR C-ST4.8X16 TS17249 SS8451-13D 2 1

DOME NUT (TO BE SHIFTED TO ME) 5 1

3D WASHER (TO BE SHIFTED TO ME) 5

UB -11 FITMENT OF SIDE SUPPORT FRONT BUMPER - LH & RH

5517011688R GROUP 88 TPL FOR PENGUIN PC (JT FILE) G

551788506302 SIDE SUPPORT ,FRONT BUMPER,LH 1 1

551788506303 SIDE SUPPORT,FRONT BUMPER,RH 1 1

11341506141 HEX FL SCREW M6X14 TS17130-8.8-SS8451-8C 4 4 1

12650600647 WASHER A6.4 IS5370 ST SS8451-8C 4 4

282999506303 CANOPY SIDE MTG CLIP 4 4

UB -11 FITMENT OF FRONT BUMPER

5517011688R GROUP 88 TPL FOR PENGUIN PC (JT FILE) G

5517885001061 1

551788500108 ASSY FASCIA FRONT BUMPER WITHOUT FOG LAMP

11341506141 HEX FL SCREW M6X14 TS17130-8.8-SS8451-8C 7 7 1

12650600647 WASHER A6.4 IS5370 ST SS8451-8C 7 7

SUB -UB -11 SUB ASSEMBLY OF REAR BUMPER

551754401620 ASSY REAR REFLEX REFLECTOR PC OFFER NR

551754409912 REAR REFLEX REFLECTOR PC OFFER NR

5517011688R GROUP 88 TPL FOR PENGUIN PC (JT FILE) G

551788600107 ASSY FASCIA REAR BUMPER WITHOUT FOG LAMP 1 0

551754409919 REAR REFLEX REFLECTOR PC M/S LUMAX 2 0

M6 HEX FLANGE 2 0

OFFER DRG.ASSY.RACK & PINION STEERING GEAR-RHD (OR)

FITMENT OF ASSY FRONT PIPE (BS II) (OR)

GASKET (OR)

ASSY. CATALYTIC CONVERTER COMPLETE (OR)

ASSY. CATALYTIC CONVERTER COMPLETE(METALLIC) SYNDICATE (OR)

GASKET (OR)

OFFER DRG. ASSY. BRAKE HOSE FRONT (OR)

BRAKE HOSE ASSY. FRONT (M/S BOSCH) (OR)

ASSY FRONT REFLEX REFLECTOR RH- OFFER (OR)

ASSY FASCIA FRONT BUMPER WITH FOG LAMP (OR)

D467
prr323188: MECHANICAL
Page 21: Process

551754400113 ASSY REGISTRATION PLATE LAMP M/S LUMAX MAKE 1 0

267899006524 MSA 4.2 SCREW SPRING (J-SPIRE S) 4 0

J SPIRE 4 0

UB -11 FITMENT OF REAR BUMPER

11341506141 HEX FL SCREW M6X14 TS17130-8.8-SS8451-8C 6 0 1

12650600647 WASHER A6.4 IS5370 ST SS8451-8C 6 0

264181906315 SCREW GROMMET 2 0

11492410251 CR PAN HD TAPPING SCR C-ST4.8X25 TS17245 2 0 1

12650600531 WASHER A5.3 IS5370 ST SS8451-8C 2 0

UB -11 FITMENT OF MUDFLAP (NOT TO BE FITTED)

5517011688R GROUP 88 TPL FOR PENGUIN PC (JT FILE) G

551788506308 MUDFLAP RR LH 1

551788506309 MUDFLAP RR RH 1

551788506310 MUDFLAP_FR_LH 1

551788506311 MUDFLAP FR RH 1

NO FASTNER GIVEN

UB FITMENT OF REAR WHEEL GUARD

5517021688R GR 88 TPL FOR PENGUIN E

551788206301 GUARD RR WHEEL 0 2

11343596041 HEX FL SCR M6X16 TS17130-8.8-SS8451S2-B 0 12 1

UB -15 FITMENT OF SPARE WHEEL MOUNTING TUBE TO MTG. BRACKET

551740000002 INFORMATION FITMENT DRAWING OF WHEELS-PC D

551740000001 INFORMATION FITMENT DRAWING OF WHEELS-GC F

551740300111 ASSY.TUBE COMPLETE (SPARE WHEEL MOUNTING) 1 0

551740300107 ASSY. TUBE COMPLETE (SPARE WHEEL MTG.) 0 1

270230103403 BUSH 4 4

551740306703 PIN (SPARE WHEEL MOUNTING) 2 2

13150608222 SPLIT PIN 3.2X22 IS549 SS8451-8C 2 2

UB -15 SPARE WHEEL MOUNTING ON MOUNTING TUBE & CLAMPING MTG. TUBE USING ASSEMBLY HOOK

551740000002 INFORMATION FITMENT DRAWING OF WHEELS-PC D

551740000001 INFORMATION FITMENT DRAWING OF WHEELS-GC F

SUB WHEEL 051 1

SUB WHEEL 05 ASSY. WHEEL RIM, TYRE, TUBE AND BALANCE WEIGHT-PC 12"

UB -15 FITMENT OF WHEELS LH & RH

551740000002 INFORMATION FITMENT DRAWING OF WHEELS-PC D 8

551740000001 INFORMATION FITMENT DRAWING OF WHEELS-GC F

SUB WHEEL 054 4

SUB WHEEL 05 ASSY. WHEEL RIM, TYRE, TUBE AND BALANCE WEIGHT-PC 12"

287140106509 WHEEL NUT 16 16 8

UB -15 TORQUE TIGHTTENING OF WHEELS LH & RH

551740000002 INFORMATION FITMENT DRAWING OF WHEELS-PC D 8

551740000001 INFORMATION FITMENT DRAWING OF WHEELS-GC F

ASSY. WHEEL RIM, TYRE, TUBE AND BALANCE WEIGHT-PC 10" (OR)

ASSY. WHEEL RIM, TYRE, TUBE AND BALANCE WEIGHT-PC 10" (OR)

Page 22: Process

MBOM -MECH

SHOP TCF 1D

Group no.Station No. OP .NO. PART NO PART DESCRIPTION

ME -01 ME -01 CONNECTION OF UPPER COOLING LINE (UCL) TO ENGINE - WATER OUTLET

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

14300512349 SPR. BD CLAMP 34DX12W TS17665 SS8451S2-Y 1 1

ME -01 ME -01 CONNECTION OF LOWER COOLING LINE (UCL) TO INTERMEDIATED PIPE

571750100003 ARRGT.DRG.COOLING SYSTEM (MAGIC IRIS) B

571750100004 ARRGT. DRG COOLING SYSTEM (FOR GOODS CARRIER) NR

14300512349 SPR. BD CLAMP 34DX12W TS17665 SS8451S2-Y 1 1

54 ME -01 ME -01 FITMENT OF EARTH STRAP- CAB END (CONNECTION TO EARTH STRAP BRACKET -L TYPE EYELET 2.8

11071508228 HEX FL BOLT M8X22 1 1

ME -01 ME -01 TIGHTENING OF ASSY FRONT PIPE OR CATCON- EXHAUST MANIFOLD END (UPPER NUT) 2.3

551749000004 INFORMATION FITMENT DRAWING OF EXHAUST K K

279014116501 FLANGED CLINCH NUT (SUNDARAM) 1 1 2.3

54 ME -01 ME -01 CONNECTION OF HIGH MOUNTED STOP LAMP WITH ASSY MAIN WIRING HARNESS

551754400017 INFO FITMENT DRAWING - HIGH MOUNTED STOP LAMP A

54 ME -01 ME -01 CONNECTION OF MAIN WIRING HARNESS WITH TAIL LAMP LH & RH

551754400009 INFORMATION FITMENT DRAWING ASSY TAIL LAMP PC A

54 ME -01 ME -01 CONNECTION OF REAR ROOF LAMP WIRING HARNESS WITH MAIN WIRING HARNESS

ME -02 ME -02 RADIATOR COOLANT FILLING

81 ME -02 ME -02 FITMENT OF REAR SEAT SIDE SUPPORT PAD LH & RH

5517011681R FITMENT DRWAING (JT) O

551781106320 REAR SEAT SIDE SUPPORT PAD LH 1 0

551781106333 REAR SEAT SIDE SUPPORT PAD RH 1 0

CLIPS DETAILS

43 ME -03 ME -03 BRAKE OIL FILLING

551743800004 INF. FITMENT DRG. OF HYD. LINES AND CLAMPS-PC C

29,30 ME -03 ME -03 CLUTCH SETTING

47 ME -04 ME -04 FILLING OF FUEL

551747000003 INFORMATION FITMENT FUEL SYSTEM (PC) C

551747000002 INFORMATION FTIMENT DRAWING OF FUEL TANK AND FUEL LINES D

81 ME -04 ME -04 FITMENT OF ASSY SIDE PAD REAR - LH & RH

5517011681R FITMENT DRWAING (JT) O

551769100102 ASSY SIDE PAD REAR LH 1 0

551769100103 ASSY SIDE PAD REAR RH 1 0

CLIPS DETAILS

73 ME -04 ME -04 FITMENT OF DOVETAIL DOOR SIDE LH & BODY SIDE LH

551773000101 ASSY RR DOOR COMP LH A

282973303801 DOVETAIL DOOR SIDE 1

551773306306 DOVETAIL BODY SIDE 1

FASTNERS NOT AVAILABLE IN TPL

ME -05 ME -05 DIESEL PRIMING

ME -05 ME -05 WATER FILLING IN WASHER BOTTLE

92 ME -06 ME -06 FITMENT OF PASSENGER SEAT

5517011692R GR 92 TPL FOR PENGUIN (JT FILE) F

551792000101 OFFER DRG ASSY REAR SEAT1 0

551792000103 ASSY REAR BENCH SEAT 1230-(TJC)

11343596083 HEX FL SCR M8X16 TS17130-8.8-SS8451S2-B 7 0 2.5

92 ME -06 ME -06 FITMENT OF PASSENGER SEAT TOGGLE CLAMP

5517011692R GR 92 TPL FOR PENGUIN (JT FILE) F

281891704201 ASSY FRONT SEAT TOGGLE CLAMP 2 0

11341506125 HEX FL SCREW M6X12 TS17130-8.8-SS8451-8C 4 0 1

68 ME ME -06 SUB ASSY OF INSULATION AIR FILTER COVER & STARTER MOTOR COVER

5517011668R FITMENT DRWAING (JT) H

5517011681R FITMENT DRWAING (JT) O

551781106315 SEAL_AIR FILTER COVER1 0

551781106325 SEAL AIR FILTER COVER (ASP)

551768206305 INSULATION AIR FILTER COVER 1 0

551768203301 RETAINER FOR INSULATION 2 0

551781106317 SEAL STARTER MOTOR COVER1 0

551781106326 SEAL STARTER MOTOR COVER (ASP)

551768206308 INSULATION COVER START MOTOR SERVICE 1 0

551768203301 RETAINER FOR INSULATION 2 0

68 ME ME -06 FITMENT OF AIR FILTER COVER & STARTER MOTOR COVER

5517011668R FITMENT DRWAING (JT) H

ME -07 ME -07 FITMENT OF CANOPY ASSY LH & RH

551779200103 CANOPY ASSY LH 1 0

282999506303 CANOPY SIDE MTG CLIP 24 0

551779200104 CANOPY ASSY RH 1 0

282999506303 CANOPY SIDE MTG CLIP 24 0

ME -07 ME -07 FITMENT OF CANOPY ASSY REAR

551779200105 CANOPY ASSY REAR 1 0

282999506303 CANOPY SIDE MTG CLIP 17 0

81 ME -08 ME -08 FITMENT OF TAPES

5517021681R FITMENT DRWAING (JT) G

5517

011

6R(I

RIS

)

5517

021

6R(Z

IP)

TO

RQ

UE

(kg

m)

C13
prr323188: TO BE SHIFTED TO MECHANICAL
C31
prr323188: TO BE REMOVED
D47
prr323188: INSULATION TO BE FITTED HERE
D50
prr323188: SEAL SEAT PAN, MTG CLIP & CUSHION COVER HOOK
Page 23: Process

551781106331 REAR REFLECTIVE TAP_RED 0 1

551781106332 FRONT REFLECTIVE TAP_WHITE 0 1

551781806303 BLACK TAPE TATA 0 1

Page 24: Process

EOL

SHOP TCF 1D

Group no.Station No. OP .NO. PART NO

68 EOL EOL FITMENT OF FLOOR MAT FRONT

5517011668R

5517021668R

551768406301

68 EOL EOL FITMENT OF FLOOR MAT REAR

5517011668R

551768406302

58 FITMENT OF TOOL KIT

551758900004

551758900101

282958904002

551758409902

551758409901

81 EOL EOL FITMENT OF TOOL KIT HOLDING STRAP

5517011681R

551781906306

C12
prr323188: DISPATCH PAD
C18
prr323188: DISPATCH PAD
Page 25: Process

EOL

PART DESCRIPTION

FITMENT OF FLOOR MAT FRONT

FITMENT DRWAING (JT)

FITMENT DRWAING (JT)

FLOOR MAT FRONT

FITMENT OF FLOOR MAT REAR

FITMENT DRWAING (JT)

FLOOR MAT REAR

FITMENT OF TOOL KIT

INF DRG FITMENT OF TOOL KIT

ASSY. BAG-TOOLKIT,TRIANGLE,MED.KIT & HANDLE

JACK HANDLE - Three Piece

O. S. B.- TATA PENGUIN (PC)

OPERATOR'S SERVICE BOOK - TATA PENGUIN

FITMENT OF TOOL KIT HOLDING STRAP

FITMENT DRWAING (JT)

TOOL KIT HOLDIG STRAP

Page 26: Process

EOL

H

E

1 1

H

1 0

1 1

1 1

1 0

0 1

O

1

5517

011

6R(I

RIS

)

5517

021

6R(Z

IP)

TO

RQ

UE

(kg

m)