Process Automation And Robotics

Embedded Systems Design & Interfacing

PC based Software With Interfacing to Intelligent Systems

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Samiep Automation And Robotics

Introducing…

… Automatic Liquid Dispensing

A multi-visionary technology

All New Technology

For

Patented Product

Flavor & Fragrance Pharmaceutical Chemical Dairy Food & Beverages Oil & Petroleum Cement & Construction Chemicals Mechanical / Automatic Production Lines Bio-Technology Paint & Resins Leather Textile Ink Adhesive Pesticide Agriculture - irrigation

Sectors of Impact

e.g. From a 20mm Size Valve OutletMinimum Quantity Dispensed - Fraction of a gramMaximum Flow Rate. 30 – 45 Kg / Min.

Formulation Batch Mixing Formulation Sample Making Online Additive Dosing Container / Can / Barrel / Bottle Filling Applications

(Using either Volume or Weight feedback ) pH Control Programmable Continuous or Discrete Dosing Micro, Small, Medium or Large quantities can be

dispensed from single valve at programmed intervals

Precise Liquid Dispensing Valve Is Available In Various Sizes

Applications In Industries

Eliminates need of Proportional Valves and additional devices like I to P convertor, Valve Positioner etc. Saves basic need of Analog Control Output, that is expensive. Simple Digital output is sufficient for Samiep’s new technology.

Today’s alternate popular method for liquid dispensing makes use of Two separate on-off valves or complex two-stage flow valves. Specific pair of valves is selected depending on liquid material and target quantity. This basic need of two stage flow i.e. Coarse and Fine flow-rate is eliminated in Samiep’s new technology hence only one single valve is sufficient.

No need to select separate valves to suit different viscosity materials. One valve size can be used for wide range of viscosities or can be interchanged for different materials after thorough cleaning. Hence, valve selection, maintenance and production becomes easy. Variety in valve sizes and designs is reduced to a great extent as compared to today’s tailored selection of Valves.

Features & Technical Advantages

Introduced new virtue that a Valve can also have is Least Count

Thrashed out concept of % accuracy whilst introducing absolute accuracy at par with Least Count. Hence, deliver accuracies beyond international standards

All parts of valve are machined out of SS316 (or better grade) and Teflon. This makes it suitable for almost all variety of liquid materials, chemicals in industry. It can handle hot liquid materials and also can be sterilized

Life of valves is improved due to robust design, less wear and tear of parts.

Standard practice is to use soft material like Teflon to make one of the part near valve outlet. Teflon once deforms its shape due to operations can not regain it. This causes dripping in the valve. Avoiding this practice makes the Samiep valve completely drip free, tight shut-off.

Features & Technical Advantages

Goodbye to “Flow-rate” dependent dispensing techniques and the attached problems like calculation of in-flight weight, dripping, high error volumes

The new technique dispenses liquid using one single maximum possible flow-rate as “continuous” flow and wide range of packets as “discrete”, “non-continuous” flow. Its Special Design gives ability to dispense smallest packet as single drop weighing fraction of a gram that becomes “Least-Count” of the valve

Wide range of target quantities can be dispensed from one single valve using Samiep’s new technology that is not possible using any of today’s known practices. To cater such wide range of target quantities, multiple proportional valves or multiple on-off valve pairs are required. Samiep’s new technology makes it possible using one single valve

Using Samiep’s new technique automatic compensation of header levels, change in viscosity due to ambient temperature is possible

Features & Technical Advantages

Use of single valve for wide range of dispensing and ability to support variety in viscosity range makes it highly versatile, saving on space, piping, fabrication, engineering, electric power, manpower

Savings in Capital Investment due to basic price, simple design, versatile use, interchangeability of valve for different materials

Optimum utilization of machines due to its high flexibility to support wide range. Machines built around individual single valves can be used for flexible target filling eliminating the need of using separate machines based on fixed volume for varied target quantities. In case of failure other machines can be used for changing targets. No need of making any manual settings, calibration or changing nozzles for any change in target quantity

Huge and recurring savings on material consumption in process or while filling containers

Commercial Benefits

Wide range of Formulation Batch sizes can be carried out using only one single valve per liquid raw material that are highly accurate, increasing quality, consistency and throughput of each batch. This brings down the cost of blending unit / plant, makes it further compact

Worth retrofitting – To avail advantages of this new technology, it’s not necessary to scrap existing systems but partial replacement of key products will be sufficient. Cost of incorporating this new technology will be recovered in shortest period and benefits of making the facility more versatile whilst huge resources savings on recurring basis will be the advantage.

Generates new vision and awareness of material conservation, eliminating traditional approach “we do not need high accuracy” or “we get satisfactory percentage accuracies”. This is possible due to easy access to technology at affordable cost.

Commercial Benefits

µicroΣssence A Complete System For

Computerization of

Formulation-Based Production

µicroΣssence

Manual, Semi-Automatic & Fully Automatic Dispensing of Select or All Raw Materials

Smart Production by Using Bar-coding & Digital Weighing Scales Interfaced to Computer

Formulation Data Management – Create, Improve, Manage

Production Planning Using Existing And Projected Status of Stocks

True-MIS For Executing Production

Real-Time System Beyond SAP, ERP Like Software's

Optionally Can Communicate To Existing SAP / ERP To Make Them Effective

Automatic Updates of Entry of Raw Materials, Stocks, Consumption and Quantifying Production Before And After Packing

Complete Secrecy of Formulation Details : To Say, Person Manually Pouring Material Do Not Know What Material And Quantity Is Required But Adds Correct Material And Exact Quantity By Using System

µicroΣssence

Complete Solution For Automatic Batch MixingUsing Samiep’s Software –

Create, Develop, Maintain, Modify FormulaeCreate, Schedule, Download Batches to Production Lines for Execution Assign Right Weighing Scale to Each Raw Material Effective Use Bar-Coding, Variety of Reports and Many Other Features

Using Samiep’s Liquid Dispensing Technology, Interfaced to Software

Manufacture Batch Mixing Formulation Products Expandable from Single to Multi Production Lines Connect 1-8 Weighing Scales of Any Capacity to Make One Production Line Single Point Control of Local and Remote Production Lines

“µicroΣssence Formulation Hub”

Illustrate Batch Mixing - the most common application observed in many Industry Sectors

High Production Throughput Precise Mixing of Ingredients Consistent Quality Production Wide Range of Batch Sizes Total Digital Control. Eliminates Key Person’s Presence Multiple Recipe Storage Secrecy of Formulations Recipe Editing By Key Persons Only Brief And Detailed Report Generation

Benefits of Automatic Batch Mixing

System Arrangement Number of Valves, Equal to No. of Ingredients Valves can be arranged in a Line or a Cluster Ingredients in Storage Tanks Flow By GravityStorage Tank Capacity May Vary From 1 - 5000 Liters Controlled Through Patented Digital Electronic Control TechniquePipelines from Separate Storage Tanks Connected to Respective Valve Inlet

Pneumatically operated Valves For Liquid Dispensing

Panel Made of Digital Controller, Pneumatic Header & Solenoid Valves

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Two Electronic Weighing Platforms of Different Capacity are Mounted on Robot Track. Small, Medium, Large Quantities Can Be Dispensed From Same Dispensing Valve but For Precise Dispensing Accurate Feedback is Essential. Hence Depending on Quantity Required Suitable Container & Weighing Platform Is Selected.

Target Quantity Is Chased By Dispensing Liquid In Suitable Packets. Note The Smallest Possible Packet, A Drop Weighing Fraction of A Gram

C1 C2 C3 C4 Cn

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Target Quantity Is Chased By Dispensing Liquid In Suitable Packets

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Smallest Possible Packet i.e. Least Count of The Valve Gives Accuracy Beyond International Standards

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For Large Target Quantities Continuous Flow Is Used To Dispense Faster

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No Second flow rate is required. Large, Medium Packets From Same Valve Are Used Near Target Quantity. This Also Increases The Throughput

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Irrespective of Target Quantity, The Accuracy Is Achieved At Par With Least Count, Thrashing Out Large Quantity Losses Due To % accuracy.

Please Call On Us To Study Your Process Requirements

Contact:Satish PathakSamiep Automation And RoboticsMumbai, India

info@samiep.com

+91 98672 09667+91 99202 48528

Samiep – Close To Perfection, Close To You

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