Upload
dinhtuyen
View
256
Download
15
Embed Size (px)
Citation preview
siemens.com/answers Restricted © Siemens AG 2013 All rights reserved.
Process Control System : CEMAT V8 update
Siemens Process Automation Conference (SPACe) 2013, Mumbai, India
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 2
Agenda
Q & A
Case Study
What is new in CEMAT V8.0
Introduction to Vertical Minerals 1
2
3
4
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 3
Vertical Minerals serves the Cement and Mining industry
Excavation Transportation Beneficiation
Blending/Grinding
Bulk Material Handling
Clinker/ Grind & Finishing Outbound Transportation
DRIVE SOLUTIONS
ELECTRIFICATION
AUTOMATION
SERVICES
- SOLUTIONS -
covering the whole plant
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 4
Vertical Minerals leverages its domain knowhow to solve your challenges
through Siemens products
Ho
rizo
nta
l (I
DS
)
Vert
ical (T
IA)
Lif
e C
ycle
Serv
ice
s
Domain knowhow in Cement & Mining
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 5
Our portfolio serves end-to-end needs of the Minerals Industry
SIMINE SICEMENT
Converter
Transformer
Control &
Monitoring
Cabinet
Frequency
Converter Motor Gearbox
Perfectly integrated drive system for all power and
performance classes
Unrivaled portfolio from one source
Ensure drive train compatibility
Reliable system performance
Boost plant availability to up to 98% Ho
rizo
nta
l
Integrated Drive Train
Ve
rtic
al
Totally Integrated Automation
Lif
ec
yc
le
A full Lifecycle perspective
Seamless integration into automation
environments from field level to ERP
Drive train integrated into TIA
Intelligent monitoring and control
Integrated tool for engineering, commissioning, and
diagnosis
Cut engineering time by up to 30%
Comprehensive software tools & expert services
from planning to operation, maintenance &
updates
Configuration from coupling to control
Seamless tools from MCAD to comm.
Simulation and optimization
Lower maintenance cost by up to 15%
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 6
Agenda
Q & A
Case Study
What is new in CEMAT V8.0
Introduction to Vertical Minerals 1
2
3
4
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 7
More than
800 CEMAT
installations
since 1976
CEMAT - A success story!
U p g r a d e
1976 1981 1987 1992 1996 2000 2003
Cemat
with
SIMATIC S32
C emat V1.8
- Cemat V2
MIS WIN3.11
LS_C
SIMATIC S5
Cemat V1.6
DISIT
SIMATIC S5
150A/K
Cemat V3
MIS WIN3.11
LS_B
SIMATIC S5
Cemat V4
MIS WIN3.5
NT4.0
SIMATIC S5
SIMATIC S7
Cemat V5
PCS7 V5
SIMATIC S7
Cemat V6
PCS7 V6
SIMATIC S7
2005
Cemat V6.1
2007
Cemat V7
PCS7 V7 SP1
SIMATIC S7
PCS7 V6
SIMATIC S7
2010
Cemat V7.1
PCS7 V7.1 SP1
SIMATIC S7
Cemat V8
2012
PCS7 V8.0
SIMATIC S7
CEMAT® is a control system specifically designed for cement plants and has been
well proven in this harsh environment over many years of service.
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 8
What is new in CEMAT V8.0
CEMAT - Project Standards developed for cement industry
Code Standard
000 “normal”
001 Minerals
004 Holcim
006 Dyckerhoff
007 Heidelberger Zement
023 Vigier
024 Bushehr
025 Caima
026 Alsen
027 Lafarge
028 Rossi
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 9
Minerals “001” Standard
Key feature clusters
All interlock interconnections
contain Signal State
(i.e. Quality)
Use of feature word
to enable/disable functions
Use of permission word
for individual permissions
Power management
interface
Object browser for
simulation, manual mode,
local mode, PM released
Overall Group / Drive
communication
(PLC to PLC)
Additional manual modes
and Out of Service mode
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 10
Minerals “001” Standard
Control / Supervision : Group, Route and Selection features
Group-wise change
to Automatic, Manual
and Local possible
Object browser for
simulation, manual mode,
local mode, PM released
Overall Group / Drive
communication
(PLC to PLC)
Group not empty
Information
Interlocks can be
by-passed
Object browser for
simulation, manual mode,
local mode, PM released
Automatic mode and
Out of Service mode
Group control
Route Selection
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 11
Minerals “001” Standard
Control / Supervision: Intuitive diagnostic tool via Group faceplate
Related objects C_GROUP Object list
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 12
Minerals “001” Standard
Control / Supervision : Information flow and diagnosis via Group faceplate
Information Flow between objects with diagnosis and interlocks
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 13
Minerals “001” Standard
Control / Supervision : Alarm & Status list via Group faceplate
status – list alarm – list
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 14
Minerals “001” Standard
Device Control and Messaging: Unidirectional drive
Manual modes with
different interlocking grades
Automatic mode,
manual mode , local mode
And Out of Service mode
Additional essential
Interlocks (effective also-
in local mode)
Individual mode selection
via OS or via program
Damper with contactor
Feedback supervision and
calibration function
Valve with Contactor
feedback supervision and
simulation function
Object Browser function
Emergency Stop function
Field switch functions
can be configured
individually
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 15
Minerals “001” Standard
Device Control and Messaging: Various Operating Modes offer higher
flexibility
“Automatic” mode
• The control of the function is computed automatically by the block algorithm or from a super ordinate control like Group.
“Manual” mode
• The function is controlled by the operator - completely interlocked - only protection interlocks are active - only essential interlocks - non interlocked (only protection Interlock general)
“Local” mode
• The function is computed by the device directly. (local switch) - only essential interlocks
“Out of service” (Maintenance) mode
• The function is stopped • All values go to safe position or last used value depending on the
function block. • All messages are suppressed
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 16
Minerals “001” Standard
Device Control and Messaging: High flexibility ‘Feature Parameter’&‘OS
Permission’
Local Settings
Manual settings
OS Permission Feature Parameter
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 17
Minerals “001” Standard
Device Control and Messaging: Measured values
Automatic mode
And Out of Service
mode
Individual mode
selection via OS
or via program
Measured values
can be linked to
the drives
Enhanced online
curve selection
Forcing PV
Out to “0” possible
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 18
Minerals “001” Standard
Device Control and Messaging: Annunciations
Automatic mode
And Out of Service
mode
Individual mode
selection via OS
or via program
Annunciations
and PROFB can be
linked to the drives
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 19
Minerals “001” Standard
Device Control and Messaging: Process feedback
Automatic mode
And Out of Service
mode
Individual mode
selection via OS
or via program
New Process
feedback block PROFB
Annunciations
and PROFB can be
linked to the drives
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 20
Minerals “001” Standard
Device Control and Messaging: TREND
With right mouse click on the unit the new Online Trend window
will be shown. Storage of Curve Group
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 21
Minerals “001” Standard
Device Control and Messaging: Single click TREND feature
Show selected Online Trends Right mouse
click on Symbol
Show Archive Curve in a big dialog
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 22
Minerals “001” Standard
Device Control and Messaging: Alarm & Message List
New Alarm control with extended functionality
Selection input dialog
Toolbar window
Alarm & Message List
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 23
Minerals “001” Standard
Device Control and Messaging: Object Browser Functions
The Object browser can be called from the OS Client to display all objects according to selection:
All Objects within one PLC being in Manual Mode in Local Mode out of Service
with simulation
All Objects within one PLC having a note assigned to
Via mouse-click onto the object in the browser list each object can be opened
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 24
Minerals “001” Standard
Device Control and Messaging: Required information at single click !
Diagnostic
Obj. list
Alarm list
Info dialog Info. Dialog
Maintenance
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 25
Agenda
Q & A
Case Study
What is new in CEMAT V8.0
Introduction to Vertical Minerals 1
2
3
4
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 26
CEMAT enables streamlined cement production at Wonder Cement
• 6500 TPD Greenfield
Integrated Cement Plant
• Location: Nimbahera,
Rajasthan
• Status: Commissioned in
2013
Plant details
• Complete integrated solution for:
• Process optimization system for
mills and kilns
Customer needs
Drives Intelligent MCC
Lab System Energy meters
Profibus - PA Sub-control system
• PCS7 suite based on CEMAT is the overarching solution
• Redundant PA Ring for reliable and deterministic
communication
• Messaging & E-mail facility to enable constant monitoring
• KCS & MCS based on CEMAT for process optimization
Solution description & configuration
• Proven engineering solution based on CEMAT
• Special design blocks for Cement coming out of Siemens’s
deep domain knowhow
• Homogeneous integration on one single platform results in
reduced operational and maintenance costs
Customer benefits
System configuration
ES OS OS-Servers AS IO
3 8 1 11 8000
+Pro. PA iMCC EMS/MIS Drives/SCS MFM/Rel.
250 1100+ Yes 85 Yes
Unique
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 27
PA Ring and iMCC drive availability, reliability and flexibility in the plant
• State of the art technology with redundant deterministic
communication
• Redundancy ensures availability of system
• IP66 for Spur JB results in low maintenance
• Seamless integration into control system
PA Ring
• Proven technology for Motor control.
• Centralized engineering/access/control.
• Rugged system.
• Freely parameterized
• Seamless integration into control system
iMCC
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 28
Agenda
Q & A
Case Study
What is new in CEMAT V8.0
Introduction to Vertical Minerals 1
2
3
4
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 29
We welcome your questions!
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 30
Thank you for being patient participants!
2013-06-06
Restricted © Siemens AG 2013 All rights reserved.
Page 31
Contact détails
Dwajan BSG
Siemens Limited
Industry Sector
SAS RC-IN I-DT LD VSS-M
Kalwa Works, P.O. Box 85, Thane-Belapur Road,
Thane- 400 601 (Maharashtra), INDIA
Phone: +91-(022)-3326 5138
Fax: +91-(022)-27643727
Mobile: +91- 9619484026
E-mail: bsg.dwajan @siemens.com
siemens.com/answers