BT. 02.34 Q5/E

Process controllerwith PROFIBUS DPand Modbus Master/Slave 1/4 DIN - 96 x 96 mmgammadue® series Q5 lineSophisticatedmultifunctionprocess controllerwith high levelcommunicationsBy its three different kinds ofserial communications:• PROFIBUS DP Slave• Modbus Master• Modbus Slave,the gammadue® Q5 line caninterface, on different levels,with other devices, by exchanginginformations, after processingthem by mathematical package.The frequency input, added to the traditional inputs, two retransmission or control analogue outputsand four programs allow you touse it for the most diversifiedcontrol strategies.

ISO 9001 Certified

E

ULC US

LISTED

BT-Q5-ING 11-11-2003 17:29 Pagina 1

Tuning

Fuzzy-Tuning Two methods of initial tuningare available:- Auto-Tuning ”one shot“- Natural frequency ”one shot“The Fuzzy-Tuning automaticallyselects one of the two methodswhich assure the best resultfor each condition.

The Auto-Tuning method worksbest on the step responsebasis.When activated, if a deviationexists between the Setpointand process variable largerthan 5% of scale range, thecontroller modifies the outputvalue. Then, in a short time, itcalculates the PID parametersand the new algorithm isoperational immediately .The main advantages of thismethod are fast calculationand quick implementation.

The Natural frequency methodworks best when the processvariable is very near to theSetpoint. When activated, itcauses a process oscillationaround the Setpoint value.The main advantage of thismethod is a reduceddisturbance to the process.

Adaptive-TuningIt is self-teaching and waits forprocess change to recalculatethe new PID parameters.The new PID calculation does not influence the controloutput, avoiding anydisturbance.The PID optimisation is done only when necessary (e.g. Setpoint changes orprocess disturbances like loadchanges). No action by the operator isrequired.The operating mode ofAdaptive-Tuning is safe anduser friendly. It tests theprocess response after adisturbance, it memorises theintensity and frequency of thereaction, then the Adaptive-Tuning checks the newinformation with its statistical data base.The correct PID algorithm isthen ready to implement.This tuning is ideal for non-linear processes where the PIDparameters must be adapted to changing conditions.

SP

Start of autotuneoperation

PV variable

Control output

Setpoint change End of the tuningoperating and setting of

the new calculatedterms.

Disturbance

Newterms

PV variable

Control output

Tuning start

End of the tuningoperating and setting of

the new calculatedterms.

Configuration software

A software tool is available toimprove both the configurationand the parameterization. All the data can be stored to file. It is also possible to down-load the linearisationof the “custom” input by using the polynomial’scoefficients and to configure the PROFIBUS DP profile file.

Memory chip

The memory chip makespossible a fast and safe transfer of data related to the configuration and all parameters.With a simple operation, the information can be storedand copied to the memory chip.The procedure can beprotected by a password.

Integrity in data copy

Setpoint programmer

300

250

200

150

100

50

350

1° 2° 3° 4° 5° 9° 10° 11/12° 13° 14° End

300 50 70 80 110 170 190 210 230 250 time

t1 t2 t3 t4 t5 t9 t10 t11/t12 t13 t14

Segment Initial

Time t0

Programstart

SP0

°C Setpoint

SP1

SP2

SP3

SP4 SP9SP10

SP11

SP13SP12

Maximumallowed

deviation

band

SPF

SP14

Up to 4 profiles with 16segments can be programmed.Number of cycles as well asthe max. allowed deviation canbe configured.The time base can be selectedfrom seconds, minutes and hours. Run, Hold and Stopfunctions can be performed by means the front keypad,by external commands or by serial communications.

memory chip

Two methods of tuning are available:- one shot initial Fuzzy-Tuning- self-teaching continuous Adaptive-Tuning

2

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Fast view

The Fast view is apassword protectedreview procedure of the 10 most usefulparameters. The combination of aluminous andcomprehensive displayand the ergonomickeypad allows theimmediate access tothe Fast view.

PROFIBUS DP SlaveIndustrial standard forperipheral devices connectionto a machine in a plant.

The protocol installed in thiscontroller, offers the followingadvantages against thestandard normallysupplied by other suppliers:• Communications baudrate

Up to 12 Mb/s with electricisolation

• The list of data transfer(profile file) is userconfigurable. It can be set by means the gammadue®

configuration software.

3

The mathematical package isable to process any information

there is in the controller by using a simple set of mathematical operations.For instance it can comparetwo values by selecting higheror lower, to do the sum or the ratio and so on.Together with Modbus Master,it becomes a very powerful information handler;

it can, for example, send to different controllers thesame Setpoint profile withdifferent values forevery controller.

Modbus serialcommunications allows a controller to exchangeinformations with otherdevices, gammadue® series or others with Modbus Slaveserial communications (PLC).For instance it is possible toread the acquired value from agammadue® C1 indicator withalarms and send this value as remote Setpoint to a gammadue® X3 controller; or the gammadue® Q5 controllercan send the Setpoint profile of the running program to manyX1 or Q1 controllers withoutSetpoint programmer function.An Q5 controller can realize a

simple network for the lowlevel data management. The Q5 can also reducethe work of the SCADA and grant the exchange of data in case of its failure.

Modbus Master Mathematical package

Self-configuring supervision software. Major features includemonitoring and control of the connected devices, the visualisationby means of instrument faceplates, trend and mimic pages, data archiving as well as report generation. A self-configuring tool automatically polls the connected devices and build up the application software, reducing the start-up costs.

AutoLink

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High speed data acquisition and signal management

Use of differents actuators

Process with time variable characteristic

Alarm signalling and diagnostic

Interfacing with other devices

Temperature profile

Safe and reproducible configuration and parameter settings

Environmental protection

Noise immunity

Universal input signals, linear as well as non-linear

Reliability and safety

Technical support

Our solutionsYour needs

Sampling time: 100 msmeasure update time: 50 ms

Two analogue outputs, heat/cool (linear, water, oil), valve controloutput with potentiometer position feedback

Two initial and one continuous calculations of the right controlparameters

Absolute, band and deviation alarm, Latching/Blocking, loop breakalarm

Serial communications at 19,200 baud Modbus/Jbus Master andSlave, PROFIBUS DP at 12 Mbaud, two retransmission outputs,Remote Setpoint input, three digital inputs

4 program with 16 segments, 3 stored Setpoints

Memory chip for data transfer and storing, configuration andparameterisation software

IP65 front panel protection (indoor, dust and water protection)

Electromagnetic compatibility

Configurable input (TC, RTD, mA, Volt and ∆T, infrared sensor,“custom” linearisation, frequency input up to 20 kHZ)

CE compatibility, ASCON is ISO 9001 certified, 3 years warranty

Technical application assistance from ASCON sales and after sales service

4

gammadue®

the right solution to your needs

Main universal input

Control Alarms Retransmission

Resources

PV

AUX

IL1IL2IL3

OP1

OP2

OP3

OP4

OP5

OP6(option)

Q5

Setpoint Continuous tuning

Adaptive

Operating mode

Memory ChipData Copy/Data Store

(option)

2 OP5 OP1 OP2 OP3 OP4 OP6

3 OP1 OP2 OP3 OP4 OP5 OP6

4 OP1 OP5 OP2 OP3 OP4 OP6

5 OP5 OP2 OP1 OP3 OP4 OP6

1 OP1 OP2 OP3 OP4 OP5 OP6

6 OP5 OP6 OP1 OP2 OP3 OP4

Auxiliary input

Three digital inputs

PV/SP

Modbus RS485 MasterLink to otherinstruments(option)

Modbus RS485 SlaveParameterisationSupervision(option)

IL1, IL2 or IL3 connected functions

Fuzzy tuning with automatic selection

One shotAuto tuning

One shotNatural Frequency

(option)

Singolaction

Doubleaction

(option)

7 Valve OP1 OP2 OP3 OP4 OP5 OP6

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Features(at 25°C T. env.amb.)

Description

Technical data

Totalconfigurability

Auxiliary inputs

Digital inputs3 logic

Operating modeand Outputs

Control mode

PV input (for signalranges see table 1)

From keypad or serial communication the user selects: - the type of input - thetype of Setpoint - the type of control algorithm - the type of output - the type andfunctionality of the alarms - control parameter values - access levels

A/D converter with resolution of 160.000 pointsCommon Update measurement time: 50 mscharacteristics Sampling time (max. update time of the output adjustable):

0.1…10.0 s. Configurable - Input shift: - 60…+ 60 digitInput filter with enable/disable: 0.1…999.9 seconds

Accuracy 0.25% ± 1 digits for temperature sensors Between 100 and0.1% ±1 digits (for mV and mA) 240V~error is minimal

Resistance Pt100Ω at 0°C 2 or 3 wires Max. wire Res.: 20 Ω max.thermometer (IEC 751) connection (3 wires) Sensitivity:(for ∆Τ: R1+R2 °C/°F Burnout (with any 0.1°C/10°C E. T.must be <320Ω) selectable combination) <0.1°C/10 Ω Wire Res.

L,J,T,K,S,R,B,N,E, Internal cold junction Line: 150Ω max.W3,W5 (IEC 584) compensation with NTC Input drift:

Thermocouple Rj >10MΩ Error 1°C/20°C <2µV/°C Env. Temp.°C/°F ± 0.5°C Burnout <5µV/10Ω Wire Res.selectable4-20mA, 0-20mA Burnout. EngineeringDC input (current) Rj >30Ω units, conf. decimal0-50mV, 0-300mV point, position with Input drift:Rj >10MΩ or without √ <0.1% / 20°C Env. Temp.DC input (voltage) 1-5, 0-5, 0-10V <5µV/10Ω Wire Res.Rj >10kΩ I. Sc.: -999…9,999

Frequency (option) Low level ≤2V F. Sc.: -999…9,9990-2.000 / 0-20.000Hz High level 4-24V (min. range of 100 digit)

Current0/4-20mA Bias in engineering units and ±rangeRemoteSetpoint Rj = 30Ω Ratio from -9.99…+99.99not isolated Voltage Local + Remote Setpointaccuracy 0.1% 1-5, 0-5, 0-10VRj = 300kΩ

Potentiometer from 100Ω to 10kΩ Feedback valve positionThe closure of the Auto/Man mode change, Local/Remote Setpoint mode change,external contact 3 Stored Setpoint activation, keyboard lock, measure hold,produces any slope inhibit and output forcingof the following Program Run/Hold and selection (if option installed)actions:

1 single or double action PID loop or On/Off with 1, 2, 3 or 4 alarms

Algorithm PID with overshoot control or On/Off, valve drive PIDalgorithm to control motorised positioners

Proport. band (P) 0.5…999.9%Integral time (I) 1…9,999 sDerivative time (D) 0.1…999.9 s

Error dead band 0.1…10.0 digit

enableddisabled

Overshoot control 0.01…1.00Manual reset 0…100%Cycle time (Time 0.2…100.0 s Single actionpoportional only) PID algorithm Min./Max 0…100% separately adjustableoutput limitsControl output 0.01…99.99%/srate limitSoft-start 1…100% output value time 1…9,999 sOutput safety -100…100%

enabled

valuedisabled

Control output -100…100%forcing valueControl output 0…5% Span in engineering units On/Off algorithmhysteresisDead band 0.0…5.0%Cool proportional 0.5…999.9%band (P)Cool integral 1…9,999 stime (I) Double actionCool derivative 0.1…9,999 s

enabledPID algorithm

time (D) disabled

(Heat/Cool)Cool cycle time (Time 0.2…100.0 sproportional only)Cool control 0…100%output high limitCool output 0.01…99.99/smax. rate

5

Input type Scale range-99.9…300.0 °C-99.9…572.0 °F-200…600 °C-328…1112 °F-50.0…50.0 °C-58.0…122.0 °F

0…600 °C32…1,112 °F0…600 °C

32…1,112 °F-200…400 °C-328…752 °F

0…1,200 °C32…2,192 °F0…1,600 °C

32…2,912 °F0…1,600 °C

32…2,912 °F0…1,800 °C

32…3,272 °F0…1,200 °C

32…2,192 °F0…600 °C

32…1,112 °F0…1,100 °C

32…2,012 °F0…2,000 °C

32…3,632 °F0…2,000 °C

32…3,632 °F

Configurableengineering units

mA, mV, V, bar, psi, Rh, ph

On request 0...2kHz or 0...20kHz

RTD Pt100 IEC751

RTD 2xPt100 IEC751 per ∆TTC L Fe-ConstDIN43710TC J Fe-CU45% NIIEC584TC T Cu-CuNiIEC584TC K Chromel-AlumelIEC584TC S Pt10% Rh PtIEC584TC R Pt13% Rh PtIEC584TC B Pt30% Rh Pt 6%IEC584TC N Nicrosil-NisilIEC584TC E Ni10% CR CuNiIEC584

TC NI-NiMo18%

TC D W3%Re 25%ReIEC584TC C W5%Re W26%ReIEC5840/4…20 mA0…50/300 mV0/1…5 V0…10 VCustom scaleFrequency (option)

Table 1: PV input

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Features(at 25°C T. env.amb.)

Description

Technical data

OP1-OP2outputsOP3 outputOP4 output

Analogue /digitalOP5 and OP6(option) outputs

AL1- AL2 - AL3AL4 alarms

Setpoint

ProgrammableSetpoint(optional)

Tuning

Auto/Manselection

Serial comm.s(option)

Auxiliary supply

Operationalarm safety

Generalcharacteristics

Motor travel time 15…600 sMotor minimum step to 0.1…5.0% Valve drive PID algorithmFeedback potentiometer 100Ω…10kΩSPST relay N.O., 2A/250V~ for resistive loadTriac, 1A/250V~ for resistive loadSPDT relay N.O., 2A/250V~ for resistive loadSPST relay N.O., 2A/250V~ for resistive load

Galvanic isolation: Control 500V~ /1 min. Analogue: 0/1...5V, 0...10V, 500Ω / 20mA max.retransmission Short circuit 0/4…20mA, 750Ω /15V max.of PV/SP protected Digital: 0/24V- ±10% - 30mA max.

Resolution 12 bit for solid state relayAccuracy: 0.1%

Hysteresis 0…5% Span in engineering unitsActive high Action

Deviation threshold ±range

Active low type Band threshold 0…rangeAbsolute threshold whole range

Action Sensor break, heater break alarmSpecial Acknowledge (latching), activation inhibit (blocking)functions

OP3, OP4 connected to Timer or Program (if option installed)Local + 3 stored Up and down ramps 0.1…999.9 digit/min or digit/hRemote only (OFF=0)Local and Remote Low limit:Local with trim from low range to high limitRemote with trim High limit:

Programmable If option from low limit to high rangeinstalled Remote Setpoint not available with frequency input

4 programs, 16 segments (1 initial and 1 end)From 1 to 9999 cycles or continuous cycling (OFF)Time values in seconds, minutes and hoursStart, stop, hold, etc. activated from the keypad, digital input and serial lineFuzzy-Tuning type. The controller selects automatically Step responsethe best method according to the process conditions Natural frequency

Adaptive Tune self-learning, not intrusive, analysis of the process response toperturbations and continuous calculation of the PID parameters

Standard with bumpless function,by keypad, digital or serial communicationsRS 485 isolated, SLAVE Modbus/Jbus protocol, 1,200, 2,400, 4,800, 9,600, 19,200 bit/s3 wires.RS 485 isolated, MASTER Modbus/Jbus protocol, 1,200, 2,400, 4,800, 9,600, 19,200 bit/s3 wires.RS485 asynchronous / isolated, PROFIBUS DP protocol, from 9,600 bit/sat 12MB/s selectable, max. lenght 100 m (at 12 Mb/s).

+24– ± 20% 30mA max. - for external transmitter supply

Measure Detection of out of range, short circuit or sensor break withinput automatic activation of the safety strategies and alerts on displayControl Safety and forcing value separately adjustable: -100%…100%output

Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time

Access Password to access the configuration and parameters dataprotection Fast view

Power supply 100-240~ (-15% + 10%) 50/60Hz or Power

(fuse protected) 24~ (-15% + 25%) 50/60Hz and 24V– (continuous) consumption(-15% + 25%) 5W max.

Safety Compliance to EN61010-1 (IEC1010-1), installation class 2 (2,500V)pollution class 2, instrument class II

Electromagnetic Compliance to the CE standardscompatibilityUL and cUL File E176452ApprovalProtection IP65 front panelEN60529 (IEC529)Dimensions 1/4 DIN - 96 x 96, depth 110 mm, weight 500 g approx.

Electrical wirings

Control mode

6

Dimensions

96 mm3.78 in

110 mm4.33 in

10 mm max.0.39 in max.

10 mm max.0.39 in max.

96 mm3.78 in

Panel cut-out

92+

0.8

mm

3.62

+0.

031

in

113

mm

min

4.45

in

min

92+0.8 mm3.62+0.031 in

103 mm min4.05 in min

C

N

L1

2

3

4

5

6

7

8

9

10

11

12

19

20

23

24

25

26

27

28

29

30

31

32

33

34

35

36TC

NC

C

NO

OP3

NO

C

NO

OP1

OP2

OP4

DG

IN2(opion)

OP6(option)

24V—OUT

1

2

3

A

b

B

RTD

13

14

15

16

17

18

21

22 N/C

LOG

ICIN

PU

TP

rofib

us

VP

DP

DN

OP

5

RS

485

(mas

ter)

IN1

C RS

485

(Sla

ve)

POT

0%REM

NO

C

BT-Q5-ING 11-11-2003 17:29 Pagina 7

If not differently specified the controller will be supplied with standard versionModel: Q5 3100-0000

Power supply Outputs Serial/Mathematical packageOptions Setpoint programmableInstr. handbook Colour

Line Basic model Accessories

_• • • • • • •

A B C D E F G 0Q5

Ordering codes

Power supply100-240V~ (-15% +10%)24V~ (-25% +12%) or 24V– (-15% +25%)

OP1-OP2 outputsRelay-RelayTriac-Triac

Serial communications/Mathematical packageNot fittedMathematical package RS 485 Modbus/Jbus SLAVE + Mathematical packageRS 485 Modbus/Jbus SLAVE+MASTER + Mathematical packagePROFIBUS DP SLAVE + Mathematical packageRS 485 Modbus/Jbus SLAVE+PROFIBUS DP SLAVE + Mathematical package

OptionsNoneFrequency input (Remote Setpoint not available)Second analogue/digital output (OP6)Frequency input + second analogue output (OP6) (Remote Setpoint not available)

Setpoint programmerNot fittedFour “16 segments” programs

Instruction handbookItalian-English (std)French-EnglishGerman-EnglishSpanish-English

Front case colourDark (std)Beige

A350B15

C015678

D0146

E04

F0123

G01

7

Model:

BT-Q5-ING 11-11-2003 17:29 Pagina 8

ASCON spa

20021 Bollate(Milano) ItalyVia Falzarego, 9/11Tel. +39 02 333 371Fax +39 02 350 4243http://www.ascon.ite-mail info@ascon.it

ASCON FRANCE2 bis, Rue Paul Henri Spaak

ST. THIBAULT DES VIGNES

F-77462 LAGNY SUR

MARNE - Cedex

Tél. +33 (0) 1 64 30 62 62

Fax +33 (0) 1 64 30 84 98e-mail ascon.france@wanadoo.fr

AGENCE SUD-EST

Tél. +33 (0) 4 74 27 82 81

Fax +33 (0) 4 74 27 81 71

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