PRODUCT AND SERVICES CATALOGUE...Ceramic fibre and Non-ceramic fibre insulating products and accessories. Fibrecoat for sealing and protecting ceramic and non ceramic fibre insulating

28 Charlton Street Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

Phone: 0242 956915 Mobile: 0450 695691 Skype: johnpulbrook1

www.advancedmaterialtechnologies.com

PRODUCT AND SERVICES CATALOGUE

Thermbond Refractory® and Phoscrete Civil Castable® is a patented

technology and is famous for reducing downtime and saving money during planned turnarounds, emergency shutdowns and providing longer performance linings. For complete rebuilds, small repairs, and everything in between,Thermbond and Phoscrete deliver superior performance, reliability, and value. Contact us now and we'll show you how!

The Thermbond refractory advantage of using liquid-phosphate bonded

refractory materials for equipment maintenance. The operating processes are described based on field experience with Thermbond® Refractories in combination with analysis from controlled lab tests. Thermbond refractory is a two-component liquid phosphate bonded refractory and has found wide acceptance in many industries and in particular, the aluminium, power, chemical, refining and petrochemical industry thanks to its unique features including: • Fast setting and rapid heat up that reduces downtime costs. • Tenacious bond to existing fired refractory that allows for repairs instead of full lining replacement. • High CO resistance that delivers longer service life. Use of liquid phosphate bonded refractory products generally results in substantial net savings to a plant through reduction of maintenance costs and improvements in

plant productivity. The significant Phoscrete castable advantage over conventional high strength

concrete is that Phoscrete forms a chemical bond and not a mechanical bond through a water + cement hydration reaction when being used to repair existing concrete. With Phoscrete and its chemical bond it will tenaciously bond to existing concrete and not de-laminate. Phoscrete actually expands slightly as it sets to create a permanent repair, even when exposed to extreme physical abuse. Within 1 hour after casting Phoscrete castable, it is possible to drive heavy rubber tyred equipment over the repaired surface.

Thermbond refractory permanent gunning repair to damaged refractory!




Laminated Chocky bars

Laminated std wear bars

HYPER WEAR BLOCK is fully equipped with technologically advanced fabrication

equipment that is operated by experienced personnel to supply the mining industry, conveyor belt fabricators, heavy equipment with high quality abrasion and impact resistant overlay plate. Advanced Material Technologies ensures all fabrications are subject to stringent Quality Control procedures during every step. The facility also features a complete in-house manufacturing of Chromium Carbide Overlay wear Plate products. Advanced Material Technologies categories are; chocky bars, std wear bars, shaped wear bars, wear buttons and donuts, shredder grinder wear tips, wear plates, knife edges, skid bars, elbow wear blocks, mining cutting teeth, other sizes and shapes. Advanced Material Technologies welcomes your enquiries for pricing.

High Chrome Cast Iron Laminated Wear Plates

Available in a wide range of sizes, Hyper-wear Plates can be used in a combination of standard sizes to create optimum layouts that provide the greatest impact and wear protection. The products are suitable for use in chutes, hoppers, bins, liners, impact walls, rock boxes and a variety of other applications. Very easy to use, no pre or post heating when welding. Laminated Grinder-shredder hammer tips HYPER WEAR BLOCK SUPPLIES THE MINING INDUSTRY WITH HIGH QUALITY LAMINATED METAL PARTS AND WE WELCOME YOUR ENQUIRIES FOR PRICE.

Laminated shapes wear bars Laminated Skid bars

Laminated wear buttons & donuts Laminated elbow wear blocks




29

Before Loading

Warehouse for Finished Products

Final Check

Container Shipment

Korvasit A fused cast blocks

INDUSTRIAL PRODUCTS AND SERVICES:

� FMA Instruments for detection of hydrogen, oxide content inclusions, thermal

analysis of aluminium alloys. � Specialise in engineered refractory precast, dried and or fired shapes and

systems. � Complete Conventional refractory range of low cement, conventional,

special castables, gunnites rammables, plastics, mortars, grouts, taphole clay fireclays, ropeclay, basic and alumina bricks, flow control refractories.

� Stainless steel refractory anchors, hexmesh and fibre needles � Complete range of alumino-silicate “Thermbond” chemically bonded castable,

gunnite, packable, rammable, trowelable mixes. � Phoscrete chemically bonded concrete repair and maintenance material. � Complete range of refractory bricks: hi-alumina, super duty, fireclay,

insulating, special, basic group and spinels. � Advanced Ceramics – Aluminium titanate spouts and plugs, Dense fused silica

parts for aluminium � Nitride bonded silicon carbide and SiSiC shapes and specialties � Ceramic fibre and Non-ceramic fibre insulating products and accessories. � Fibrecoat for sealing and protecting ceramic and non ceramic fibre insulating

products. � Ceramic Thermalcoat 300 release coating for gravity casting dies, steel tools

and refractories. � Furnascote NONVIT refractory protective coating for all fired refractory. � Boron Nitride lubricant. � Ceramic filters for foundries and aluminium smelters. � Degassing equipment in spinning rotor and porous DFS lance. � Fluxes for treatment of molten metal. � Raw materials for manufacture of refractory products. � Metal Powders and alloys. � Graphite – high purity flake, expandable, artificial, graphitised coke, graphite

block. � Calcium silicate boards and machined shapes. � High temperature fibreglass and silica cloths and fabrics Fused cast refractories for reheating furnaces The fused cast alpha-corundum blocks, KORVISIT-A has been a reputed refractory and wear resistant lining of reheating furnaces. KORVISIT-A blocks are successfully used as skid rails as well as soaking zone bottom of heavy duty pusher type furnaces reheating ingots. KORVISIT-A is resistant to mechanical wear in high temperature condition and can be used as supporting element or for lining exit chutes in up-to-date walking beam furnaces. For protection of the traverse beam mechanism against thermal shock, proper quality insulating and refractory masses can be used. As the material to be heated is moved solely on KORVISIT-A, the less dense and mechanically not so durable monolithics are protected from wear. With the combination of both types of materials it is possible to achieve long furnace campaigns and avoid regular repair of the monolithics.




CHEMICAL CORROSION RESISTANT PRODUCTS Let the company provide you with highest protection at lowest cost corrosion resistant flooring, coating, tank lining systems for your specific industry needs. PHARMACEUTICAL FOOD BEVERAGE DAIRY ELECTRONICS CHEMICAL FERTILIZERS BATTERY PULP & PAPER TEXTILE DYEINTERMEDIATE PLATING STEEL PETROLEUM SPECIALITY METAL WASTE WATER

SECONDARY CONTAINMENT

We are a specialty supplier and contractor who installs corrosion resistant flooring systems, linings, and coatings for extremely harsh chemical environments. Our experienced technicians will install your flooring system after a thorough analysis of material needs. Material selection know-how and project management expertise ensures our customers of a safe installation and adherence to design specifications, on time and on budget. • Acid brick/tile/mandana stone • Acid/Alkali/Solvent Resistant mortar • Monolithic toppings (Epoxy/PU/V.E.) • Epoxy/PU Flooring & Coatings • Glass Flake Filled Epoxy/V.E. & Polyester resin base coating, tank lining, flooring etc. • Glass fiber lining with epoxy/V.E. • 1k Water base PU wall coating

• Epoxy Grout for joints filling • Chemical resistant membrane Protect your plant. Let our experience guide you with the Planning and material selection for your flooring, tank lining, drains, pits, reaction & storage vessels and any areas demand for corrosion resistant system.

28 Charlton Street Mt. Warrigal

Phone: 0242 956915 Mobile: 0450 69569


CERAMIC COATINGS

FOR POWER BOILERS

Advanced Material Technologies supplies

ceramic coatingsinsulating

existing ones.and have provided a wide range of proven histori

Before coating Sandblasted Procera McG ceramic

PROCERA™ McGprovides protection against tube corrosionand slagging in the power generation markets. Series of coatings will maintain optimum heattransfer. McGand slag buildup on tube surfaces.PROCERA McG Series of coatings are nonand discharge no fumes when applied.

Mt. Warrigal NSW. 2528. Australia. E-mail: [email protected]

956915 Mobile: 0450 695691 Skype: johnpulbrook1


Advanced Material Technologies supplies the highest quality

ceramic coatings available for both boiler tube maintenance; and pipe

ting, while always looking for new solutions and improving the

existing ones. Procera™ coatings have been enhanced for power utility use and have provided a wide range of proven historical benefits.


coating

PROCERA™ McG Series is a premium grade coating ceramic material that provides protection against tube corrosion and slagging in the power generation markets. Boiler tubes coated with McG Series of coatings will maintain optimum heat transfer. McG Series is non-catalytic, resulting in a significant decrease in residue and slag buildup on tube surfaces. PROCERA McG Series of coatings are non-hazardous, non-toxic, are waterand discharge no fumes when applied.

mail: [email protected]

Skype: johnpulbrook1

highest quality of industrial for both boiler tube maintenance; and pipe

, while always looking for new solutions and improving the

Procera™ coatings have been enhanced for power utility use cal benefits.


coating

Series is a premium grade coating ceramic material that

Boiler tubes coated with McG

catalytic, resulting in a significant decrease in residue

toxic, are water-soluble,




Maxsys fuel system set up on

2 gas lines to boiler burner

Superior water conditioners

Setup on 2 boilers

R-1000 MFU water

conditioner

AMT’s mission is to provide proven new energy enhancement and conservation technologies for manufacturing, industrial and power generation markets.

Magnetic Field Units (MFU), conservation of finite natural resources for fuel and water treatment technologies. MFU units are considered a breakthrough innovation at a molecular level that provides energy savings; pollution control and water treatment (anti-deposits or scale, and organic control)—all necessary to create “green” technology benefits for our environment.

Reducing Industries Costs and Carbon Footprint

Maxsys fuel systems provides guaranteed, cost effective, energy saving

equipment across a wide range of industry sectors. Maxsys Fuel Systems offer a simple, innovative solution that boosts energy efficiency and significantly reduces costs. The systems pre-treat fuel (Gas and Oil) supplied to the burners of a unit to enhance the combustion, produce a cleaner burn and lower carbon emissions (C02).

The Superior Water Conditioner® has been utilized since 1964 to control

lime/scale and corrosion without chemicals in boilers, cooling towers, food service equipment and many other commercial and industrial applications throughout the world.

• On-going research and development • Engineering for unique and custom tailored installations • Over 400,000 successful installations • Serving all North America • Exporting to 39 foreign countries • On-site installation and start-up available

WATER AND FUEL SYSTEMS FOR THE FUTURE!

SUPERIOR MAGNETIC WATER CONDITIONER® - is an in-line unit that alters the natural characteristics of hard water minerals, making it difficult for them to bond together and form a hard brittle scale. Instead, they remain in a suspended state throughout the heat transfer process and will flow on through the system. In some cases, they will settle to the low point of a system and can be easily removed by blow down or draining. Water-using equipment will operate with improved efficiency, and maintenance due to lime/scale becoming almost non-existent.

MAXSYS FUEL TREATMENT® - The applied field from the Maxsys Fuel System

aggregates nano sized impurities, and as shown by Van der Waals, tends to uncurl long hydrocarbon molecules increasing their surface area, thus creating improved mixing of fuel and oxygen during combustion. This produces the required more radiant hotter flame and makes more efficient and complete use of the available fuel.


Phone: 0242 956915 Mobile: 0450 69569


Mascoat

or brushcoatings cure quickly and can be applied while equipment is functioning, so there’s no lost production time or wasted manpower. Mascoat’s engineered products protect workers from heat and chemical exposure while reducing vibration and noise in a variety of situations

• Motors and transformers

• Metal ducts and vents

• Machine housing

• Fans, condensers and HVAC systems

• Assembly line equipment

• Mills and grinders

• Tanks and storage vessels

When you need trely on the effort, the coatings go on quickly and last for years with little maintenance. And unlike conventional insulation, Sound Controreduce corrosion under insulation (CUI)thousands a year in equipment and insulation replacement.

Lowering noise prior to its airborne release, our coatings also keep equipment viewable and safe for reteam todaysolutions can benefit your manufacturing facility, plant or warehouse.

Mascoat

different pienvironments and facilities. Products in the Mascoat Industrial family include:

• Mascoat Industrial400°F, this coating is perfect for a myriad of applications. Personnel protection, energy savings and protection from Corrosion insulation are just a few of the benefits.

• Mascoat Industrialcome off of the Mascoat Industrial tree, AC is a coating that reduces or completely stops condensation from happening, depending on th

Mascoat Industrialproblems prevalent throughout an industrial facility, from food processing to chemical refining.




Mascoat Sound Control products are easily applied with a sprayer, roller

or brush—even in hard to reach places. In addition, Sound Control coatings cure quickly and can be applied while equipment is functioning, so there’s no lost production time or wasted manpower. Mascoat’s ngineered products protect workers from heat and chemical exposure

while reducing vibration and noise in a variety of industrial and situations. Typical applications include:

Motors and transformers

Metal ducts and vents

Machine housing

Fans, condensers and HVAC systems

Assembly line equipment

Mills and grinders

Tanks and storage vessels

When you need to eliminate the noise danger caused by resonating metal, rely on the Mascoat Sound Control family. Requiring minimal application effort, the coatings go on quickly and last for years with little maintenance. And unlike conventional insulation, Sound Control coatings significantly reduce corrosion under insulation (CUI)—which can cost your facility thousands a year in equipment and insulation replacement.

Lowering noise prior to its airborne release, our coatings also keep equipment viewable and safe for regular inspection. Call the Mascoat team today to learn more about how our cost-effective sound control solutions can benefit your manufacturing facility, plant or warehouse.

Mascoat Industrial is a line of coatings that can be applied on many

different pieces of equipment and machinery in any number of environments and facilities. Products in the Mascoat Industrial family include:

Mascoat Industrial-DTI – Capable of thermally insulating up to 400°F, this coating is perfect for a myriad of applications. Personnel protection, energy savings and protection from Corrosion nsulation are just a few of the benefits.

Mascoat Industrial-AC (Anti-Condensation) – The first branch to come off of the Mascoat Industrial tree, AC is a coating that reduces or completely stops condensation from happening, depending on the thickness of the coating and the application.

Mascoat Industrial line of insulating coatings is able to solve many problems prevalent throughout an industrial facility, from food processing to chemical refining.



products are easily applied with a sprayer, roller

even in hard to reach places. In addition, Sound Control coatings cure quickly and can be applied while equipment is functioning, so there’s no lost production time or wasted manpower. Mascoat’s ngineered products protect workers from heat and chemical exposure

and marine

o eliminate the noise danger caused by resonating metal, family. Requiring minimal application

effort, the coatings go on quickly and last for years with little maintenance. l coatings significantly

which can cost your facility thousands a year in equipment and insulation replacement.

Lowering noise prior to its airborne release, our coatings also keep Call the Mascoat

effective sound control solutions can benefit your manufacturing facility, plant or warehouse.

is a line of coatings that can be applied on many

eces of equipment and machinery in any number of environments and facilities. Products in the Mascoat Industrial family

Capable of thermally insulating up to 400°F, this coating is perfect for a myriad of applications. Personnel protection, energy savings and protection from Corrosion under

The first branch to come off of the Mascoat Industrial tree, AC is a coating that reduces or completely stops condensation from happening, depending on

line of insulating coatings is able to solve many problems prevalent throughout an industrial facility, from food processing




Mascoat Marine-DTM is a composite ceramic insulating coating that is

exclusively designed for thermal insulating and anti condensation protection for the harsh marine environment.

Mascoat Marine-DTM insulating coating is a water-based, one-part coating comprised of air filled ceramic and silica beads held in suspension by an acrylic binder. It applies like paint and is maintenance-free, providing thermal insulating and anti-condensation capabilities for shipboard construction.

Currently, Mascoat Marine-DTM insulating coating is in use on over 1500 marine vessels from Alaska to Antarctica. This coating can replace most blanket and foam insulation products, resulting in substantial reduction of weight and keeping the vessel within the new stringent marine codes and classifications.

The coating employs the best water-based coating technology and contains no harmful elements. Unlike other insulation methods, Mascoat Marine-DTM bonds directly to the substrate or primer, leaving no room for corrosion to take hold. Direct bonding gives the coating the ability to insulate your vessel without degradation of the substrate for many years to come.

By using Mascoat Marine-DTM coating system, you can rest assured that your vessel is protected and that the interior accommodations will be comfortable.

Users of Mascoat Marine-DTM have found that the coating replaces most conventional insulation methods. While yielding the same insulation capabilities, installing costing drastically less. Many vessel owners have saved up to 50% on total installed costs over conventional insulation. Best of all, the coating is extremely lightweight. This allows easy application around difficult areas such as stiffeners and other tight areas without adding excess weight. Read our Mascoat Success Stories to see specific applications where Mascoat was able to deliver excellent cost savings and insulation on www.advancedmaterialtechnologies.com




Mascoat Transportation-DTA is a spray-on automotive insulating

coating designed to reduce heat and sound transfer in larger vehicles. The Mascoat Transportation-DTA formula is an advanced, water-based composition of high-grade acrylic binders with air-filled insulating/reflective and sound damping particles.

The environmentally-friendly coating has many advantages over conventional automotive insulation, especially its easy-to-apply, spray-on format. Unlike other automotive sound & thermal insulation on the market today, Mascoat Transportation-DTA is a one-part system. This means that manufacturers only have to inventory one product, instead of many products that must come together to provide a thermal and sound barrier.

Other benefits include:

• Non-combustible

• Seamless membrane for substrate protection

• Easily applied to irregular surfaces

• Fast clean up with soap and water

• Low VOC content

• Durable enough to go on roofs or underbodies

Mascoat Transportation-DTA is currently used by bus, heavy equipment, van, ambulance, RV and other large vehicle manufacturers that require a tough, durable insulation solution that will last for years to come.


Phone: 0242 956915 Mobile: 0450 69569


WEATHERBLOC

DevelopedWeatherBlocindustrial properties worldwide. Our WeatherBloc product line combines thermal insulation with a durable reflective paint, so it’s easy to apply and requires little maintenance.

WeatherBlocencased in a highroll-on insulating coating that reduces radiative and conducted heat to produce dramatic temperature differentials. Each insulation product goes on licoatings, it can be used underneath or on top of walls and roofs. When used on substrate exteriors, WeatherBlocweathering, reduces condensation and lasts for years without reapplication.

Manufacturformulation attacks heat and cold penetration prior to substrate entry. This prevents unwanted thermal transfer before it leads to manufacturing inefficiency and energy waste.

The WeatherBloc supplement for conventional blanket insulation, and additional benefits include:




WEATHERBLOC Ceramic Exterior Roof Coatings

Developed to improve energy efficiency and save on utility billsWeatherBloc-IC is a proven insulation solution for commercial and industrial properties worldwide. Our WeatherBloc product line combines thermal insulation with a durable reflective paint, so it’s easy to apply and requires little maintenance.

WeatherBloc-IC contains high-quality ceramic and silica particles encased in a high-grade latex emulsion. The result? A spray

on insulating coating that reduces radiative and conducted heat to produce dramatic temperature differentials. Each insulation product goes on like paint, and unlike reflective roof/sidewall coatings, it can be used underneath or on top of walls and roofs. When used on substrate exteriors, WeatherBloc-IC resists weathering, reduces condensation and lasts for years without reapplication.

Manufactured from the best raw materials, WeatherBloc’s formulation attacks heat and cold penetration prior to substrate entry. This prevents unwanted thermal transfer before it leads to manufacturing inefficiency and energy waste.

WeatherBloc product line is an ideal replacement or supplement for conventional blanket insulation, and additional benefits include:

• Reduction or elimination of condensation under insulation (CUI)

• Superior moisture protection and heat dissipation

• Proprietary cross-linking structure (CLS) that strengthens coating over time

• Crack-free coating flexibility that responds to substrate



to improve energy efficiency and save on utility bills. is a proven insulation solution for commercial and

industrial properties worldwide. Our WeatherBloc product line combines thermal insulation with a durable reflective paint, so it’s

quality ceramic and silica particles grade latex emulsion. The result? A spray-on or

on insulating coating that reduces radiative and conducted heat to produce dramatic temperature differentials. Each insulation

ke paint, and unlike reflective roof/sidewall coatings, it can be used underneath or on top of walls and roofs.

IC resists weathering, reduces condensation and lasts for years without

WeatherBloc’s thermal formulation attacks heat and cold penetration prior to substrate entry.

supplement for conventional blanket insulation, and additional

Reduction or elimination of condensation under insulation

king structure (CLS) that strengthens

free coating flexibility that responds to substrate




contraction/expansion

• Application versatility ideal for wood, concrete, brick, metal and other substrates

• Cost-saving longevity

Tested in a variety of unforgiving environments, the Mascoat

WeatherBloc product family exceeds ASTM standards for weatherability, adhesion, flexibility and UV resistance.

LizardSkin® Ceramic Insulation

A premium spray-on insulation for all cars and trucks, street rods and customs, race cars, experimental aircraft, and high end audio installations---wherever heat is a problem on your ride.

LizardSkin® Ceramic Insulation formula is an advanced, water-based

composition of high-grade acrylic binders with air-filled insulating/reflective

and sound-absorbing particles.

• Environmentally friendly, water-based

• Class A fire-rated

• No respirator needed; dust mask/protective eyewear

recommended

• Spay application only; brush for small areas or touch up.

• Can cover hard to reach places like inner door panels

• Cleans up with soap & water

• Each 2 gallon container covers 46-50 sq. feet @ 40 mils (40 mils =

1 millimeter).




LizardSkin® Sound Control Formula

LizardSkin® SC formula is an advanced, water-based composition of high-grade acrylic binders with sound-damping particles. Proven sound damping technology enables LizardSkin® SC to dramatically reduce noise when properly applied. It also protects surfaces from moisture and corrosion and can withstand temperatures to 300° F. (149° C.)

LizardSkin® SC is used by custom car, street rod, truck builders and RV

owners who want to reduce unwanted noise and/or enhance the sound of

their high end audio systems. It is best applied by special spray gun to a

clean and dry primed or painted rust-free steel. Typical applications include

firewalls, floor pans, transmission tunnels, doors, hoods, trunk lids, under

headliners, inside fenders, panel van walls and other areas that generate

vibration and noise. For maximum acoustic performance, coat entire interior

surface and the floor inside and out.

• Dramatically reduces noise and vibration

• Protect surfaces from moisture and corrosion

• Withstand temperatures to 300° F. (149ª C.)

• Class A Fire-rated

• Each 2 gallon container covers 40-45 sq. feet @ 40 mils (40 mils = 1

millimeter)

APPLYING LIZARDSKIN® CERAMIC INSULATION & LIZARDSKIN® SC For maximum sound control and insulation performance, both LizardSkin coatings may be used, but it is important that LizardSkin® SC always be applied FIRST. When used in tandem, LizardSkin® SC should be applied at least 12 hours prior to application of LizardSkin® Ceramic Insulation. If ambient temperature is below 70ºF, allow 24 hours between coats. LizardSkin® SuperPro Spray Gun Kit The SuperPro spray gun kit provides exactly what’s needed for professionals and hobbyists to properly apply amazing LizardSkin® coatings Typical spray guns used for paint application are simply not engineered to handle the higher density of these high technology coatings. To help facilitate this process for builders and manufacturers, LizardSkin LLC is pleased to offer the proven quality of the SuperPro spray gun.




AMT Engineered Advanced Industrial Ceramics in Alumina, Silicon Carbide, Fused Silica, Mullite, & Zircon, Boron Nitride and others

AMT offers technically advanced industrial ceramics, including Alumina, Silicon Carbide (Reaction Bonded, Recrystallized, Nitride and Oxide Bonded), Fused Silcia, Mullite, Zirconia, and Aluminum Titanate, for industries including Metallurgy, Heat Treat, Power Generation, Glass, Mining and Petro and Chemical Process, with products such as ferrules, crucibles and nozzles.

Product Highlight-Hex Head Ferrules Are routinely used to provide protection to the inlet ends of shell and tube exchangers in applications where high temps or corrosive/erosive materials are processed. Ferrules can be made in a range of material compositions, and are designed to be used without cast in place refractory between the tube ends and are much quicker to install and get into service.

AMT offers advanced ceramic components for the containment, control, and filtration of steel and iron.

High performance well nozzles for slide gate systems in the continuous casting of steel, crucible systems, and reticulated ceramic filters are available.




Flueguard

Kilnguard

Stackguard

AMT Corrosion Resistant Coating Products

FlueGard-225SQC is the latest development in the FlueGard product family.

The material has improved chemical and thermal resistance to the aggressive acids condensing in flue gas systems.

The major benefit is that it can be heated rapidly from room temperature to cure temperature, this saves time and money to the end user.

FlueGard-225SQC is ideally suited to coat filters with the process running and then use the hot flue gas to cure the coating in place.

KilnGard-600SCW is a two component, nano- ceramic material for high temperature corrosion protection in the inside of the kiln shell in cement plants. The flue gases found in cement or lime plants are extremely corrosive. Recently with the increase use of alternative fuels, the corrosion of the kiln shell under the refractory is becoming more severe. KilnGard-600SCW has demonstrated outstanding performance on steel surfaces exposed to this unusually aggressive environment.

StackGard-255SQW is a new addition to 3L&T's product technologies. This

material has been specifically designed to protect the inside of steel

chimneys.

The product can be cured at temperatures as low as 80ºC (176ºF), and up to

180ºC (356ºF), this wide range is suitable for large chimneys where there can

be a large temperature differential from bottom to top.




Wearguard

Corrosionguard

WearGard-225SG is a tough elastomeric material formulated with reactive inorganic fillers, including several in nanometer particle size.

The material is applied with an airless spray gun in several layers to a total thickness up to 100 mils. The product is then cured at 140ºC to 180ºC for several hours.

CorrosionGard-160S is our most recent corrosion protection material, it cures at room temperature and can operate up to 160ºC.

It can be used in stacks, ducts and filters that operate below 160ºC and are exposed to acid condensation and severe internal corrosion.

CorrosionGard-160S will protect the metal from corrosion and abrasion,

reducing maintenance cost and extending the useful life of these equipments.




A typical damaged rebar grid after concrete removal with jackhammers

Demolition with High Pressure Water Jetting leaves rebar clean and free of damage

Hydro-jet system removed refractory from the section above

AMT PROFESSIONAL SERVICES

Refractory & Concrete Demolition with High Pressure

Water Blasting NOT jackhammering!

Hydrojet Systems use high pressure water jets to demolish and remove

concrete while not damaging the rebar. Our method is mainly used to remove concrete from sensitive structures, such as dams, tunnels, turbine linings, bridges, parking decks, harbours and docks for repairs.

The effectiveness of this method is due to two main reasons:

• the direct impact of the water jet on the surface and

• the porous nature of concrete - the high pressure water is forced into

the tiny cavities and cracks within the concrete mass, causing it to fracture and split

The variable parameters of the technique, water pressure, jet size and speed of application, make it possible to remove concrete in a very precise and controlled way.

Benefits:

• SAFETY - minimizes labour injuries as this method is automated;

• the remaining structure is not damaged;

• minimizes the removal of sound concrete, while removing all deteriorated concrete;

• when all damaged concrete is removed, the surface of the remaining

sound concrete will be free of micro cracks and be rough and uneven to present a strong bond with the new concrete overlay;

• concrete can be removed from below the reinforcement bars that

remain intact and will also be cleaned of corrosive chlorides and debris by the water jet;

• method is significantly faster compared to jackhammers;

• method does not expose workers and structures to vibrations;

• method does not create additional damage to adjacent structures;

• method eliminates dust clouds forming;




Refractory inspection

Anchor assembly

Power plant

Primary reformer furnace

AMT SITE INSPECTION AND INSTALLATION ADVISOR

- Employed as an independent refractory inspector and consultant to installation companies.

- Developed refractory recommendations, design for customers to improve life in furnaces, stoves, troughs, steel ladles, walking beam furnaces, plate mill furnaces, combustion equipment, chemical plant reformer furnaces, coke ovens, aluminium melting and holding furnaces, carbon baking furnaces, copper converters, nickel sulphide roaster furnaces, power boiler furnaces, chemical plants, foundries, mineral processing calciner kilns, coolers and engineering permanent rapid repairs to industrial concrete pavement.

- Carried out failure analysis of used refractory through certified testing laboratories and recommended appropriate changes to avoid repeat problems.

- Analyzed reason for excessive refractory wear in many furnace applications, recommended changes in installation procedure and operations.

- Carried out quality audits in customers melting, holding and combustion furnace applications.

- Conducted training seminars on refractory and their applications, including metallurgical principals for molten metal practice.

- Determined reason for coke oven refractory failures and recommended material changes.

- First in Australia to achieve a successful new method of permanent refractory repair to existing fired refractory furnace linings with an innovative unique high temperature chemical bond material that does not thermally spall.

- Provided field support for tear outs, failure analysis of refractory and installation engineering and supervision.

- Modified refractory design as needed to better fit operational parameters.

- Carried out functions as application specialist for development, design and support of improved refractory lining materials in furnaces and high temperature equipment.

- Followed refractory brick and castable trials by supervising brick installation, observing the vessel during the campaign and making recommendations for longer performance life.

- Worked effectively with refractory manufacturing plants to supply better and more reliable, cost effective products.




REFRACTORY TESTING SERVICES







Documents

PRODUCT AND SERVICES CATALOGUE...Ceramic fibre and Non-ceramic fibre insulating products and accessories. Fibrecoat for sealing and protecting ceramic and non ceramic fibre insulating